OperatingSpecification

4100CBOSS

C    ROTATIONL

meters 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 feet 19.7 13.1 6.6 0 6.6 13.1 19.7 26.2 32.8 39.4 45.9 52.5 59.1 65.6 72.2 78.7

22 72.2

20 65.6

18 59.1

16 52.5

14 45.9

12 39.4

10 32.8

8 26.2

6 19.7

4 13.1

2 6.6

0 0

2 6.6meters

feet

NominalPayLoad 90.7mt 100st

NominalDipperCapacity SAEstruck 48.2m3 63.0yd3SAE2:1 52.3m3 68.5yd3

RatedSuspendedLoad 161.0mt 178st

OptimumTruckSize 172-363mt 190-400st(400sttruckshown)

Capacity

HeightofCut 16.9m 55ft.4in.

RadiusofCut 24.7m 80ft.11in.

DumpingHeight*(DoorOpen) 9.5m 31ft.0in.

FloorLevelRadius 16.3m 53ft.5in.

TailSwingRadius 11.6m 38ft.0in.

OperatorEyeLevel 9.8m 32ft.3in.

Working Ranges

*Heightshownwithbail-typedipper.Heightswillbegreaterwithbail-lessorcompact-baildippers.Actualdumpingheightcanbegreaterthandoorclearanceheight.

4100C BOSS Electric Mining ShovelDigital Drive Control

Electrical Control• CenturionSupervisoryControllerprovidesdirectintegratedcommunicationwithmotordrivesgivingprecisemotorcontrolandfastcycletimes.Real-timemulti-taskingcapabilityallowsforoptimalmachinelogicsequencing,monitoringandcontrol.

• CenturionI/OSystemuses‘Profibus’communicationprotocolforseamlessintegrationofallshovelsubsystemsandfutureexpandability.Low-voltage24VDCI/Odroppointsfeatureopenandshortcircuitdetectionforimproveddiagnosticsandtroubleshooting.

• CenturionInformationSystem’senhancedGraphicalUserInterface(GUI)featuresintuitive,icon-basedscreenstodisplayvitalinformationsuchasshovelstatus,troubleshootinginformation,andoptionalproductionmonitoringdataandoperatorfeedback.

Dipper & Dipper Trip

• P&HOPTIMAdipperscombineconsistentproductivitywithhighdurabilityandmaintainability.Dippersareconfiguredtominespecificconditionsandcapacityrequirementsfromavarietyofcombinationsofbodyandlipdesigns,aswellasotheruniqueP&Htechnologies.SpecificwearpackagesandGETstylescanbecooperativelyspecified.

• P&HTripRitesystemutilizesabrushlessDCelectricmotorwithsealedplanetarydriveunitforreliabletripandslacktakeupoperation.

Crowd• PowerbandV-beltdrivebetweenmotorandgearcaseabsorbsshockloads.

• Firstandsecondreductiongearinginenclosedgearcaseforreliablesplashlubrication,easeofmaintenance,andextendedcomponentlife.

• Twinlegdipperhandlewithtorsionboxandrackandpiniondrivehasinherentstabilityinthebankforoptimaldigging.

• Springsetairreleasediscbrake.

Swing

• Twomodularplanetarygearcasesofprovendesignandthesinglepieceforgedswinggearprovidethetorqueforfastercycletimes.

• Springsetairreleasediscbrakes-onepermotor.

• Splashlube-optionalfiltrationsystem.

Hoist

• Allgearinghousedinsingleenclosedgearcasewithfilteredoilcirculationforreliablesplashlubricationandeaseofmaintenance.

• Large65"diameterhoistdrumforextendedropebendinglife.Ferrulebecketsystemanddualelectrictuggerarestandardforefficientropechange.

• Springsetairreleasediscbrakes-onepermotor.

Propel

• Tworuggedplanetarygearcasesofprovendesignindependentlytransmittorquetothedrivesprockets,producingthetractiveeffortrequiredforfast,efficientpropelandpositioningoperationscontributingtogreaterdiggingtime.

• P&HDELTADrivelowtensionsprocketdrivesystemwithheavydutycastcrawlershoes.

• Springsetairreleasediscbrakes-onepermotor.

Cable DataHoist(wirerope) 70mm 2.75in.dia.

Suspension(bridgestrand) 102mm 4.00in.dia.

DipperTrip(wirerope) 19mm 0.75in.dia.

Power RequirementsSupplyVoltage* 7200Vor13800V 6000,6600or11000 3Phase,60Hz 3Phase,50Hz.

SupplyTransformer (Minimum)3000kVA

MinimumShortCircuitVAAvailableatShovel 25MVA*Voltagepercustomerrequirements

TRANSFORMERMainArmatureTransformer 2500VAAuxiliaries-FieldTransformer 450kVAControl/LightingSupplyWinding 50kVANote:Transformercapacitiesmayvarydependingonoptions.

Electrical Control SystemsP&H DIGITAL DC STATIC DC POWER CONVERSION AND REACTIVE POWER COMPENSATION

*Basedonoutsideambienttemperatureof50°Cor122°F.**Cascadedhoistconverters.

P&H DIGITAL DC AUTOMATIC REACTIVE POWER COMPENSATION*

*Nominalratingatratedcapacitorvoltage(600VAC)

P&H DC FAST RESPONSE MAIN MACHINERY MOTORSHoistMotor Continuousrating@600volts Total1887kW/2530hp(Twoused) Peakdevelopedpower 2832kW/3796hp

SwingMotor Continuousrating@550volts Total746kW/1000hp(Twoused) Peakdevelopedpower 1284kW/1721hp

CrowdMotor Continuousrating@550volts Total537kW/720hp(Oneused) Peakdevelopedpower 540kW/724hp

PropelMotor Continuousrating@550volts Total716kW/960hp(Twoused) Peakdevelopedpower 1165kW/1561hp

Hoist**/Propel Swing Crowd/Propel

ContinuousArmatureConverterKWRating@600VDC*

2x1860kW 1860kW 1860kW

15Sec.ArmatureConverterCurrentRating*

3700amp. 3700amp. 3700amp.

ContinuousFieldConverterRating* 150amp. 150amp. 150amp.

60Hz.(7step) 50Hz.(6step)

SwitchedSteps +4725kVARTotal +4500kVARTotal

Overall Dimensions

A Width 13.2 m 43 ft.   0 in.B Length 17.0 m 55 ft. 11 in.C HeightOverGantry 12.7 m 41 ft.   8 in.D WidthofCrawlerShoes 3505 mm        138 in.E WidthofCrawlers(std.) 12.8 m 41 ft. 11 in.F LengthofCrawlers 11.6 m 38 ft.   0 in.G GroundClearance 0.8 m   2 ft.   7 in.

I Height—GroundtoBottomofCounterweight 2.8 m 9 ft. 4 in.

Machinery Deck Plan

4100CBOSS

D

G

E

C

F

H

BA

TRANSFERCABINET

AIRCOMPRESSOR

REACTIVEPOWERCOMPENSATIONCABINET

AUXILIARYLOADCENTER

LOWVOLTAGECOLLECTOR

SWINGMOTORAND

TRANSMISSION

120VACLOADCENTER

CENTURIONCONTROLCABINET

TOUCHSCREENMONITOR

MOTORCONTROLCENTER

HIGHVOLTAGECABINETWITHISOLATORS

AUXILIARIESTRANSFORMER

HOISTDRUMCONVERTERCABINET

SWINGMOTORANDTRANSMISSION

HOISTMOTOR

LUBERESERVOIR(522LITER/138GAL.EACH)

HOISTMOTOR

ELECTRONICS ROOM

LUBRICATION ROOM

ACCESSORYPANEL

MAINTRANSFORMER

GROUNDFAULTSUPPRESSIONCABINET

SECONDARYBREAKERCABINET

P&H MinePro Services1-888-MINEPROOutside the U.S. and CanadaPhone: (414) 671-4400Fax: (414) 671-7306www.minepro.comwww.phmining.com

Features And CustomizationGround Pressure & Weight

BEARING AREA - GROUND PRESSUREStandard: CrawlerBearingArea 625,592cm3 96,967in2 138"Shoes/3505mm

CrawlerGroundPressure 2.16kg/cm3 30.8psi 138"Shoes/3505mm

WEIGHTS - APPROXIMATE*WorkingWeight (withDipper,Approx.Wt.) 1,354,200kg 2,986,000lbs

Counterweight(Punchings)** 178,200kg 393,000lbs

*Allweightssubjectto5%variation.**Tobefurnishedbycustomer.

The4100CBOSSisbuiltwithseveralfeaturestoenhancesafety,reliability,andproductivityoverthelifecycleoftheoperation.• AutomaticLubricationandCompressedAirSystemswithadvanceddiagnosticandcontrol

• TemperatureMonitoringSystemforallDCmotors,drumshaftbearings,shippershaftbearings

• AutomaticBoomSoftSetdownSystem(ABSS)andBoomProfileProtectionEnvelopetohelppreventexcessiveloadingtotheattachmentduringoperation

• Anti-Swing-in-Banksystemtoreduceexcessivesideloadingonhandleandattachment

• Remotehoistcontrolpendantandhoistropewinchtoassistinsafeandefficientropechangeouts

• HousePressurizationSystemtoprovidefilteredairforcoolinganddustrepression

Thestandardshovelcanbecustomizedforlocalandminesitespecificconditionsinthefollowingareas:• OperatorCab• ClimateControl• ColdWeatherEquipment• TechnologyandSoftware• ElectricalandMechanicalSystems•MaintenanceSystems

XS-4188-1 PDF-410

Loading Control Center

ANTEROOM(SHOWNWITHOPTIONALTOILET)

SPACEFORAPPLIANCES

LOCKERS

STORAGECABINET

ELECTRICALCABINET

TRAINER’SSTATION

SPACEFORMINECOMMUNICATIONS

EQUIPMENT

TOUCHSCREENGUIANDOPTIONALREMOTE

CAMERASYSTEM

ARMRESTMOUNTED,PISTOLGRIPJOYSTICKS

6-WAYPOWERADJUSTABLEAIRSUSPENSIONSEATWITHHEATANDVIBRATORYMASSAGE

LightingStandard: MetalHalide,400W,highintensitydischarge(HID)

primaryexteriorfloodlights(11)mountedontheoperator’scab,RHroom,LHroomandmachineryhouse.Halogen,500Wsecondaryexteriorfloodlights(7)mountedunderrevolvingframecorners,machineryhouseandabovecabdoor.Fluorescentlights(20)illuminateinteriorofthemachineryhouse,RHandLHroom.

Optional: HighPressureSodium,400Wor1000Wprimaryexteriorfloodlights.SecondaryexteriorfloodlightcombinationofHalogen,500W(3)andfluorescentlights(6)mountedunderrevolvingframe.

NOTE: Alldesigns,specificationsandcomponentsofequipmentdescribed above are subject to change at manufacturer’s solediscretion at any time without advance notice. Data publishedherein is informational in nature and shall not be construedto warrant suitability of machine for any particular purpose asperformance may vary with conditions encountered. The onlywarrantyapplicableisourstandardwrittenwarrantyforthismachine.

P&HandP&HMineProServicesaretrademarksofJoyGlobalInc.oroneofitsaffiliates.©2010P&HMiningEquipmentInc.

Allrightsreserved.