erk‘s energy efficient systems · expert report on water tube boilers . 1929 . 1944 1998 1951...
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Durchführer
ERK‘s Energy Efficient Systems Mr. KONSTANTINOS PAPANIKANDROS M. Sc. (Mechanical Eng. / Computational Eng.) Research & Development
COMPANY STRUCTURE
Licences for fluidised bed & water-cooled inclined grate systems
Licenses for fire tube boiler and heat exchanger systems
Technology licences for multiple water tube boiler systems
Technology Provider / Licensor
Generating synergies in portfolios and group for continuous growth
Design, engineering, calculations, and expert reports
Activities together with universities worldwide & focus on sustainability
Since-1992
References 220+
Since-1944
References- 6100+
Since 1946
References- 260+
Since 2009
References 1100+
Since 1994
References 15+
Since-2017
References - 2
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HISTORICAL DEVELOPMENT
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1st Engineering expert report on
water tube boilers
1929
1944
1951
1958-59
1977
1998
Largest Waste fired boiler (90MWth) and Heat Recovery Boiler
(250MWth)
ERK GmbH company establishment as an off-
shoot from LaMont
1st ERK Boiler (coal fired)
1st BFBC Fired and 1st Waste2energy fired ERK boiler reference
La Mont company
establishment and 1st LaMont Boiler
HISTORICAL DEVELOPMENT
Awarded German Resource Efficiency Award from German Federal Ministry for Economic Affairs and Energy for ERK®
Tubes Technology
2014
2015
2016
2017
2018
2019
ERK as technology consultant for EPC bags first reference project for
ERK Group
Conceptualization of ERK ReGeN (container
powerplant for 1tpd waste for 330KWe)
ERK registers the 6000th reference with a unique concept of natural and
forced circulation in single WHR unit
ERK registers biggest biomass fired ERK boiler
E-6067 (125MWth) in Argentina with a follow up
order of clone boiler
Advanced engineering for ERK Tubes manufacturing for new
structures and diverse materials for new machine
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ERK GROUP
• ERK licensee network comprises 10,000 employees and € 1.6 billion revenue worldwide
• ERK Technical Training & ERK Annual Conference every two years • 26 licensees in 21 countries
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ERK REFERENCES
• Fuel database of 1100 different types of fuels (fossil,biomass, waste and waste heat) • Expertise with steam, thermal oil, hot water and chemical heating systems • DIN, EN, ASME, BS, IBR, GOST, METI, JIS, TüV, ABS, AD/TRD, APS etc.
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• Broad engineering portfolio including: • Expert reports • Basic and detail engineering • Thermal and water circulation calculations • Flow and strength analysis • Measurement services • Cycle design and optimisation • Engineering for various types of
• Boilers (1D, 2D, non-ERK) • Combustion systems • (Grates, (C)FBC, Burner etc)
ENGINEERING SERVICES
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ENGINEERING SERVICES
• Oil & gas • Petrochemical • Chemical • Food processing • Pulp & paper • Distributed & utility power generation • District heating • Sugar industry • Solar thermal • Manufacturing
• Steel • Glass • Cement
• Offshore • Construction
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ENGINEERING SERVICES
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ENGINEERING SERVICES
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ENGINEERING SERVICES
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ERK BOILER SYSTEMS
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OIL & GAS FIRED BOILER SYSTEMS
Decades of experience with oil & gas fired boilers
ERK ranks 3rd technology provider for fossil fuel boilers*
More than 3970 boiler references worldwide
15%
14%
12%
10% 9%
9%
6%
6% 5%
6% 8%
FOSSIL UNITS TECHNOLOGY OWNER MARKET SHARE 2013-2018 (3Q)
Dongfang Boiler
Harbin Boiler
Babcock & Wilcox
Shanghai Boiler
GE
Sumitomo FW
ERK
Hangzou Boiler
Thermax
Macchi
other
OIL & GAS FIRED BOILER SYSTEMS
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ERK BOILER SYSTEMS
OIL & GAS FIRED BOILER SYSTEMS
Serbia 2x 58 MW
12 bar 70°C
150°C
District heating
Thermal capacity
Operating pressure
Water inlet temperature
Water outlet temperature
Application
SPECIAL FEATURE
98% boiler efficiency with flue gas condensation
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HEAT RECOVERY BOILER SYSTEMS
HRSG from clean gas turbine exhaust to steel plants
Multiple designs to maximize boiler availability, including supplementary & fresh air firing, e.g. horizontal or vertical designs
Source: McCoy Power Reports 2018
15%
10%
12%
22%
11%
3%
3% 2% 1% 1%
5%
6%
1% 8%
HRSG TECHNOLOGY OWNERS MARKET SHARE (UNITS) 2018 (3Q)
Nooter Eriksen
GE
MHPS
VOGT Power
Siemens
CMI
AC Boilers
Shanghai Boilers
ZIO ENERGOMASH
MAPNA
Babcock & Wilcox
Power Machines
ERK
Other
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Input • Fluid fuels • Solid fuels • Miscellaneous fuels
ERK • ERK Know-How
Output • Tailormade energy efficient solution
Japan 87 tph
30 bar Sat. steam
Heat recovery behind electric arc furnace
HEAT RECOVERY BOILER INSTALLATIONS
Steam capacity
Operating pressure
Steam temperature
Application
SPECIAL FEATURE
Combination of forced circulation dropout box & cooling duct with natural circulation boiler
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BIOMASS FIRED BOILER SYSTEMS Decades of experience with biomass fired boilers
ERK ranks 2nd technology provider for biomass fired boilers
Installations for most biomass materials and fuel mixtures
Multiple design options to maximize boiler availability, such as parallel flow and tailend designs, and efficiency requirements, e.g. combustion air preheating or flue gas condensation
Source: McCoy Power Reports 2018
9% 9%
7%
6%
5%
5% 3% 3% 3% 2%
48%
BIOMASS UNITS TECHNOLOGY OWNERS MARKET SHARE 2013-
2018(3Q) ISGEC
ERK
CHINA Everbright
Valmet
SUMITOMO FW
Takuma
THERMAX
Andritz
Uttam
Babcock&Wilcox
Other
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18
France 40 tph
46 bar 430°C
Power generation
BIOMASS FIRED BOILER INSTALLATIONS
Steam capacity
Operating pressure
Steam temperature
Application
SPECIAL FEATURE
Straw fired boiler with torsional combustion chamber
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WASTE FIRED BOILER SYSTEMS Decades of experience with waste fired boilers
ERK ranks 5th technology provider for waste fired boilers
Installations for most waste materials and fuel mixtures
Multiple design options to maximize boiler availability, such as parallel flow and tailend designs, and efficiency requirements, e.g. combustion air preheating or flue gas condensation
Source: McCoy Power Reports 2016
WtE Units Market Share 2010-2015
20%
14%
12%
7%
4%
4% 3%
3%
3%
3%
27%
WtE UNITS MARKET SHARE TECHNOLOGY OWNERS 2010-2015
Hitachi Zosen Innova
Chongqing Covanta
China Everbright
CNIM
ERK
Martin
Kawasaki Heavy
Babcock& Wilcox
Grand Blue
MHPS
Other
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Turkey 2x 5.6 tph
40 bar 460°C Decentralised energy from sewage sludge plant
WASTE FIRED BOILER INSTALLATIONS
Steam capacity
Operating pressure
Steam temperature
Application
SPECIAL FEATURE
100% sewage sludge firing with a bubbling fluidised bed system
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Germany 3x 20 tph
40 bar 400°C
Energy from waste plant (MSW), cogeneration
WASTE FIRED BOILER INSTALLATIONS
Steam capacity
Operating pressure
Steam temperature
Application
SPECIAL FEATURE
First waste fired boilers with parallel flow heating surfaces (minimises fouling), first superheaters in operation for >9 years, 97% boiler availability
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THANK YOU FOR YOUR ATTENTION
Konstantinos Papanikandros | ERK‘s Energy Efficient Systems | 04.02.2020 | Seite 22
Konstantinos Papanikandros
ERK Eckrohrkessel GmbH Am Treptower Park 28-30
12435 Berlin, Germany
Site: www.erk-systems.com Email: [email protected]
Phone: +49.30. 89 77 46-0 Fax: +49.30. 89 77 46 46