ergonarmor repair solutions

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REPAIR SOLUTIONS Repair, Rebuild, and Coating Products

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Page 1: ErgonArmor Repair Solutions

RepaiR SolutionSRepair, Rebuild, and Coating Products

Page 2: ErgonArmor Repair Solutions

RepaiR, Rebuild, & Coating SolutionS

ep 4900 SeRieS | Ceramic Carbide Metal Repair

EP 4900 series products are rugged ceramic-filled repair/wear compounds for severe environments such as chutes, crushers, dry bag houses, and slurry tanks. The EP 4900 series offers exceptional abrasion resistance, cures in very low temperatures, and tolerates less than optimal conditions.

FeatuReS: » 100% solids, no VOCs » Excellent UV stability » Strong impact resistance and corrosion protection

P r o d u c t d e s c r i P t i o n s

Repair & Rebuilding Solutionsm e ta l pa r t s & s u r fa c e s

EP 3900 Paste with SC 3300 topcoat

When machinery and infrastructure wear down, we know you need solutions that

fix things fast and keep them in good condition for the long haul. Novocoat offers

a variety of products that are simple to use, safe for workers, and second to none

at eliminating downtime. We also offer a range of coating options to keep issues

from occurring in the first place.

For more information about our products, visit ergonarmor.com/novocoat.

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Page 3: ErgonArmor Repair Solutions

Heat exchanger floating head before and after pits in steel were filled using EP 3920 from the EP 3900 series SC 5400 series Ceramic Liquid applied as topcoat

BeFoRe

ep 3900 SeRieS | Machinable Multipurpose Repair Compound

EP 3900 series products are synthetic rebuild materials for metal parts and surfaces. They are machinable, and have a smooth spreadable consistency that makes them easy to apply. EP 3900 series products are most often used in steel tank repair, but are also suited to rebuilding tube sheets, shafts, bearing housings, pump casings, etc.

FeatuReS: » 100% solids, no VOCs » Easily machinable using conventional tools » Ambient cure with easy mix ratios » Excellent resistance to a wide range of chemicals » No shrinkage, expansion, or distortion

Pitted and worn steel rebuilt with EP 3920, an EP 3900 series product

ep 3300 SeRieS | epoxy Grout

EP 3300 series products are cost-effective, fully machinable pastes suitable for a wide range of general metal repairs. These products can be applied effectively in hot environments and offer an extended working life, ideal for large applications where greater volumes of material are required.

FeatuReS: » 1:1 mix ratio » Multipurpose » 100% solids, no VOCs, solvent free » Easily machinable using conventional tools » Excellent resistance to a wide range of chemicals » No shrinkage, expansion, or distortion

ep 57oo SeRieS | Ceramic paste (formerly known as sc 5400 Paste)

EP 5700 series products are 100% solids novolac coatings designed for maximum heat and chemical resistance. They are excellent coatings for floors, secondary containment, ducts, piping, vessels, and storage tanks. The EP 5700 series products withstand phosphoric acid, 35% nitric acid, 35% hydrofluoric acid, MEK, mineral acids, bleach, chlorides, potassium, and sodium.

FeatuReS: » 100% solids, no VOCs » Excellent chemical resistance » Maximum heat resistance

Tube sheet resurfaced using EP 5720, an EP 5700 series Ceramic Paste

BeFoRe

aFteR

aFteR BeFoRe aFteR

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Page 4: ErgonArmor Repair Solutions

R 1900 SeRieS | Quick Repair Machinable Compound

R 1900 series products are two-component emergency repair composites with ceramic and steel reinforcement. These fully machinable products are used to make permanent bonds, repairs, or to rebuild metal components. These products meet ASME PCC-2 Part 4 Article 4.1 for long term repair.

FeatuReS: » Complies with ASME PCC-2 Part 4 Article 4.1 Long Term Repair » Fast cure for emergency repairs » 100% solids, no VOCs » Easily machinable using conventional tools » Excellent resistance to a wide range of chemicals » No shrinkage, expansion, or distortion » Fast return to service

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1. Pipe with 5 mm hole2. Hole filled with R 1920 Quick Repair of the R 1900 series3. Pipe wrapped with fiberglass wetted out with SC 3000 series Liquid Epoxy4. Four pipe spools produced and tested simultaneously. Pipes then joined together for hydro testing

at 1,450 psi for 1,000 hours5. Pipe pressure holding at 1,900 psi with no leaks6. Pressure increased after 1,000 hour test; gaskets gave out at 4,600 psi but patches remained strong

SC 3000 series lined fittings

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P r o d u c t d e s c r i P t i o n s

Concrete Repair Solutionsd i v e r s e s u r fa c e s

novolite aggregate

NovoLite is a 100% solids three component, easy to use repair compound for vertical and overhead areas. NovoLite may be applied to repair walls or overhead areas where damaged concrete exists. NovoLite incorporates the use of an aggregate in conjunction with NovoPrime SC 1100. The use of NovoPrime allows NovoLite to strike into the substrate, providing excellent adhesion.

FeatuReS: » 100% solids, no VOCs » Lightweight, easy to use concrete repair » Stronger than concrete » Long term protection » No sagging or slumping

HF 1200 SeRieS | High Friction Surface

HF 1200 series products are epoxy polymer overlays that provide a multipurpose high friction surface for asphalt concrete or portland cement concrete pavements and other surfaces. High Friction Surface (HFS) is a field installed system that consists of a specially formulated two component epoxy binder that is field mixed, applied to the surface at the correct rate, and covered with specially selected aggregate to provide desired surface characteristics of friction and color. Typical HFS pavement installations include intersections, entrance/exit ramps, crosswalks, school crossings, bridge surfaces, grades, curves, roundabouts, toll plazas, bike paths, or anywhere increased friction and delineating color are desired.

FeatuReS: » Highly durable and wear-resistant high friction surface » Flexible and impact resistant » Resistant to traffic, fuel, oil, and pavement de-icers » Colored surface

eR 2000 SeRieS | elastomeric liquid

ER 2000 series products are versatile, elastomeric coatings and joint compounds that can be used as sealant for secondary containment and other structures, crack-bridging base coats for other coatings, pourable joint compounds for expansion joints or large stress cracks, or topcoats on substrates subject to cracking, high vibration, or other movement. The ER 2000 series can be applied to a wide variety of surfaces, including metal or concrete, and tolerates less than ideal surface conditions.

FeatuReS: » 100% solids » Respectable chemical resistance » Good UV stability » Outstanding adhesion » Can be applied to asphalt and concrete secondary containment structures » Can be applied over geotextiles to form barriers over sand, dirt, or rock

NovoLite Aggregate

NovoLite Aggregate used on concrete

BeFoRe aFteR

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R 200 | Rapid Set epoxy

R 200 is a 100% solids Novolac epoxy coating that is fast-setting and cures down to 0°C. The unique chemistry of R 200 provides excellent chemical resistance, corrosion protection, cathodic disbondment properties, heat resistance, and outstanding adhesion to steel and organic coatings. Cured films up to 40 mils DFT provide an excellent balance of flexibility and toughness making it highly versatile for a variety of petrochemical and industrial applications.

FeatuReS: » 100% solids, no VOCs » High film build in a single coat application » Resistance to cathodic disbondment up to 100°C » Quick return-to-service under proper cure conditions » Exterior coating for buried pipelines, valves, and fittings » Girth weld coating » Internal lining for pipeline and tanks » New construction and repair, field digs

P r o d u c t d e s c r i P t i o n s

liquid Coating Solutionsb r u s h a b l e / s p r aya b l e

Sp 2000aR (Formerly Sp 1500) SeRieS | abrasion Resistant overcoat (aRo)

SP 2000AR is an epoxy coating that can actually improve the efficiency of pipes, pumps, valves and more. It also reduces energy use and lowers maintenance costs.

FeatuReS: » Improved efficiency of pipes, pumps, valves, and more » Strong protection against corrosion and erosion over long time periods » Protection against abrasion and/or cavitation

SP 2000AR lining in a tank sumpSC 3000 series Liquid Epoxy applied

SC 5400 SeRieS | Ceramic liquid

SC 5400 series products are 100% solids Novolac coatings designed for maximum heat and chemical resistance. They are excellent coatings for floors, secondary containment, ducts, piping, vessels, and storage tanks. SC 5400 series products withstand sulfuric acid, 100% phosphoric acid, 35% nitric acid, 35% hydrofluoric acid, MEK, mineral acids, bleach, chlorides, potassium, and sodium.

FeatuReS: » 100% solids, no VOCs » Excellent chemical resistance » Maximum heat resistance

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Ri 80 | DtM Surface tolerant epoxy

RI 80 DTM Surface Tolerant Epoxy is a high grade, nonflammable, corrosion resistant material. It’s a two-part epoxy with corrosion resistance fillers that can be used for any environment. RI 80 can be applied over manually prepared surfaces to provide a primer or a top coat for corroded areas where blasting is not allowed.

FeatuReS: » 100% solids » Nonflammable » Excellent corrosion resistance » High adhesion » Long term protection

SC 3000 SeRieS | liquid epoxy

SC 3000 series products are epoxy coatings that can actually improve the efficiency of pipes, pumps, valves, and more. The products in this series reduce energy use and lower maintenance costs.

FeatuReS: » Improved efficiency of pipes, pumps, valves, and more » Strong protection against corrosion and erosion over long time periods » Diverse chemical resistance » High film build in one coat » Immersive heat resistance up to 250 °F

SG 2500 SeRieS | High Build epoxy Coating

The SG 2500 series offers 100% solids high build epoxy coatings. These coatings can be used on a variety of substrates and applications. Typical applications include wastewater (tanks, lift stations, wet wells, and manholes), cooling towers, and more. Products in the SG 2500 series can also be used as an interior or exterior pipe lining or coating.

FeatuReS: » 100% solids, no VOCs » Can be spray applied at 125 mils in a single pass » Excellent immersion resistance

RI 80 DTM Surface Tolerant Epoxy applied on outside SC 3000 series coated inside

R 200 Rapid Set Epoxy applied on outside SC 3000 series applied inside

SG 2500 series High Build Epoxy application

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Page 8: ErgonArmor Repair Solutions

novoCoat Belzona tHoRtexpRoDuCt pRoDuCt pRoDuCt

EP 3900 Machinable Multipurpose Repair Compound 1111 Super Metal Metal Tech EG

SP 2000 Series Hybrid Novolac Epoxy 1821 Fluid Metal Metal Tech FG

R 1900 Quick Repair Machinable Compound 1211/ 1221 Metal Tech RG

SC 3900 Machinable Multipurpose Repair Compound 1121 Metal Tech XG

EP 5700 Ceramic Paste 1311 Ceramic R Metal Cerami Tech EG

SP 2000AR Abrasion Resistant Overcoat 1321 Ceramic S Metal Cerami Tech FG

SC 3400 Liquid Epoxy 1341 Supermetal Glide Cerami Tech CR

EP 4900 Ceramic Carbide Metal Repair 1812 Ceramic Cerami Tech HG

SC 3300 Epoxy Grout 1391 Ceramic Cerami Tech HTX

SC 5400 Ceramic Liquid 1392 No Equivalent

R 200 Rapid Set Epoxy 1831 No Equivalent

t e c h n i c a l d a t a

Metal Repair productsp r o d u c t c o m pa r i s o n & s p e c i f i c at i o n s

novoCoat aDHeSion aBRaSion RoCkwell CoMpReSSive FlexuRal tenSile SHeaRpRoDuCt aStM D4541 aStM D4060 HaRDneSS aStM D695 aStM D790 aDHeSion cs17 Wheel 1000 cycles aStM D2240 aStM D1002 1 kg load Weight loss

EP 3900 >2,500 psi 45 mg >80 >17,500 psi >13,000 psi >3,000 psi

SP 2000 >3,000 psi 40 mg 78 >15,000 psi >13,000 psi >3,000 psi

R 1900 >2,500 psi 35 mg >80 >15,500 psi >13,000 psi >3,000 psi

SC 3900 >2,500 psi 40 mg >80 >16,000 psi >13,000 psi >3,500 psi

EP 5700 >2,500 psi 35 mg >80 >15,500 psi >13,000 psi >3,500 psi

SP 1500 >2,500 psi 23 mg >80 >15,000 psi >13,000 psi >3,000 psi

SC 3400 >3,000 psi 42 mg >80 >16,000 psi >13,000 psi >3,500 psi

EP 4900 >2,500 psi 25 mg >80 >17,000 psi >13,000 psi >3,500 psi

SC 3300 >3,000 psi 35 mg >80 >15,500 psi >13,000 psi >3,000 psi

SC 5400 >3,000 psi 37 mg >80 >15,500 psi >13,000 psi >3,500 psi

SC 1100 >2,500 psi 89 mg 75 11,800 psi >11,000 psi >2,000 psiConcrete Primer/Binder forNovoLite

RI 80 >2,500 psi 56 mg 70 >12,000 psi >11,000 psi >2,000 psiDTM SurfaceTolerant Epoxy

SC 3300 series on the inner coating, R 3400 series on the outer coating

Page 9: ErgonArmor Repair Solutions

about ergonarmor:

For 40 years ErgonArmor has been a leader in providing high performance linings, coatings and corrosion resistant solutions for demanding applications in petrochemical markets. With an extensive portfolio of long-lasting, chemical-resistant products designed for sustained immersion in aggressive chemical and slurry applications, ErgonArmor can provide the right solution for your corrosion concerns.

ErgonArmor’s Novocoat coating solutions emerged out of America’s growing concern for the environment. As a result, Novocoat has developed carefully engineered, 100% solids coating products that provide better and broader-based protection than conventional products, are easy to apply, and safe for the user as well as the environment.

Novocoat remains the preferred coating choice for our customers. From harsh chemical/immersion and heat environments, to marine, oil and gas, and wastewater, you can count on Novocoat’s 100% solids, no solvents, VOC free coatings to provide the best coverage to protect your assets and infrastructure. No hazardous waste. No solvents. Just simple, long-lasting service and time tested, safe solutions for your maintenance and protection needs.

Ordering InformationFor additional information, prices, or to place an order, please contact your ergonarmor sales representative. if you do not know the name of your sales representative, call 877-98aRMoR.

You’ve built it. Now let ErgonArmor protect it.

We provide advanced surface protection solutions to a diverse range of harsh environments.

With ErgonArmor, you can be assured that our depths and strengths stand behind the solutions we offer. Let us be the manufacturing and technical resource you turn to for answers in protecting and maintaining the investment you have made in your industry.

ergonarmor.com877-98ARMOR877-982-7667