erection protocols
TRANSCRIPT
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APRESENTATION
ONERECTION PROTOCOLS
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CONTENTS
PRELUDE
QA PROGRAME
FQPERECTION PROTOCOLS
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PRELUDE
Post Bid activities/discussions
Contractual issues
Commercial issues
Technical issuesQuality issues
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QA PROGRAME
QA Program
To insure technical requirements
To identify the responsibilities
To look after the activities of
Shop manufacturing
BOI Inspection
Field activities
http://l2/ContentsL2-200.dochttp://l2/ContentsL2-500.dochttp://l3/weekly%20progress%20report.pdfhttp://l3/weeklyreviews.pdfhttp://crm/Sipat-II%20MOM%20CRM.pdfhttp://crm/Sipat-II%20MOM%20CRM.pdfhttp://l3/weeklyreviews.pdfhttp://l3/weekly%20progress%20report.pdfhttp://l2/ContentsL2-660.dochttp://l2/ContentsL2-500.dochttp://l2/ContentsL2-200.doc -
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QA PROGRAME
BOI Inspection and Shop manufacturing
MQP compliance.
Model MQPMQP-Hoist.pdf
Issuance of MDCC.
http://mqp-hoist.pdf/http://mqp-hoist.pdf/http://mqp-hoist.pdf/http://mqp-hoist.pdf/ -
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FIELD QUALITY PLAN
Before starting of site activities, FQP issubmitted by contractor and a suitable fieldquality organization with adequate manpoweris set up to effectively implement the FQP
requirements.Various checks/tests are performed anddocuments are prepared in different stagesaccordingly.
Class of checks performed are-
A Class (Critical)
B Class (Major)
C Class (Minor)
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ERECTION PROTOCOLS
Protocols/Records are prepared as per FQP inthe following stages of the project execution-
Material receipt & storage
Pre-erection activities Erection activities
Pre-commissioning
Commissioning and RIOC
TO and TOC
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MATERIAL RECEIPT AND STORAGEPROTOCOLS
Check for transit damage
Check for type, make, rating, quantity
Checking of MDCC, Challan, MTC etcStorage as specified FQP- Storage.doc
MRC
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PRE-ERECTION PROTOCOLS
Civil works FQP-civil.xlsChecking of insertsClearance for civil foundationProtocols for handing over of foundationsStructural work FQP-str.xls
WPSWelder test formatTests for welded jointsShop assemblySand blasting and painting
Alignment checksErection welding format Protocols.xls
http://fqp-civil.xls/http://fqp-str.xls/http://format%20protocols.xls/http://format%20protocols.xls/http://fqp-str.xls/http://fqp-str.xls/http://fqp-str.xls/http://fqp-civil.xls/http://fqp-civil.xls/http://fqp-civil.xls/ -
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ERECTION PROTOCOLS
Handing over of structures for flooring andcasting of machine foundations
Checking of layouts
Leveling of foundations
Erection of equipments
Alignment of equipments & GroutingSample FQP-ME.pdf
http://fqp-me.pdf/http://fqp-me.pdf/http://fqp-me.pdf/http://fqp-me.pdf/ -
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Electrical works cable tray power and control cables
motors transformers HT and LT switchgears cable testing and termination
earthing of equipments
Sample FQP FQP-EE.pdf
ERECTION PROTOCOLS
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PRE-COMMISSIONING
Equipment healthiness
Safety clearance
Checking of protection and interlocksChecks during initial running
Sample IAC.pdf
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Commissioning
Recoding the parameters in prescribedformat for initial run
RIOC
Sample IAC.pdf
List of defects observed during initial run
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TRIAL OPERATION
After initial running of equipments individually, the totalsystem is put on the trial run for specified number ofdays.
Protocols are prepared for the start of TO
During TO, performance of the system is observed andany discrepancies found are recorded in log sheet.
After successful completion of TO, protocol for TOcompletion is signed.
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TAKING OVER BY O&M
Following successful completion of all facilities,for a particular unit, Projects Dept requests O&MDept for issuing Unit-wise Taking Over
Certificate (ITOC), enclosing the followingdocuments for all the systems/ equipmentspertaining to the specific unit
As-built Drawings, Manuals, Signed Quality Plans
List of EquipmentsCopies of RIOC
Copies of Factory & Site Test Reports
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Submission of PG test procedure
Pre-requisites to be ensured by Employer
Pre-requisites to be ensured by ContractorJoint inspection protocol for PGTreadiness
Capacity tests and Power consumptionmeasurement
PG TEST
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