erection job instr contractor

7/28/2019 Erection Job Instr Contractor

1/7

Reqd. Unit Rate Total Rate Re

1 ERECTION-JUNCTION BOXES

1.1

Analog Junction Box-Weather Proof,CRCA,IP65 with 16 Nos 1/2" NPT cable gland entries (inlets) &

1.25" NPT Cable gland entries(outlet),all inlet cable entries will be from side 8 nos on each side & all

outlet cable 3 Nos from bottom .All Cable Glands shall be double compression type suitable for the

following cable ,Inlet cable-1Pair x 1Sqmm ,Outlet Cable-12 pair x 1 sqmm or 2nos 6Pairx1 sqmm

(canopy for the JBs will be fixed at site Dimension-450x300x175(mm) with 45 terminals

70

NOS

7

1.2

Thermocouple Junction Box-Weather Proof,CRCA,IP65 with 12 Nos 1/2" NPT cable gland entries

(inlets) & 1.25" NPT Cable gland entries(outlet),all inlet cable entries will be from side 6 nos on each

side & all outlet cable 3 Nos from bottom .All Cable Glands shall be double compression type suitable

for the following cable,Inlet cable-1Pair x 1Sqmm K type Thermocouple ,Outlet Cable-12 pair x 1 sqmm

or 2nos 6Pairx1 sqmm K type thermoucouple cable (canopy for the JBs will be fixed at site)

Dimension-450x300x175(mm) with 30 terminals

5

NOS

1.3

Thermocouple Junction Box-Weather Proof,CRCA,IP65 with 12 Nos 1/2" NPT cable gland entries

(inlets) & 1.25" NPT Cable gland entries(outlet),all inlet cable entries will be from side 6 nos on each

side & all outlet cable 3 Nos from bottom .All Cable Glands shall be double compression type suitable

for the following cable , Inlet cable-1Pair x 1Sqmm R type Thermocouple ,Outlet Cable-12 pair x 1 sqmm

or 2nos 6Pairx1 sqmm R type thermoucouple cable (canopy for the JBs will be fixed at site)

Dimension-450x300x175(mm) with 30 terminals

10

NOS

1

1.4

Digital Junction Box-Weather Proof,CRCA,IP65 with 16 Nos 1/2" NPT cable gland entries (inlets) & 1.25"

NPT Cable gland entries(outlet),all inlet cable entries will be from side 8 nos on each side & all outletcable 3 Nos from bottom .All Cable Glands shall be double compression type suitable for the following

Inlet cable-3C x 1.5 Sqmm, Outlet Cable-24C x 1.5 sqmm or 2nos 12 C x1.5 sqmm (canopy for the

JBs will be fixed at site Dimension-450x300x175(mm) with 45 terminals

80

NOS

8

1.5

Powerl Junction Box-Weather Proof,CRCA,IP65 with 12 Nos 1/2" NPT cable gland entries (inlets) &

1.25" NPT Cable gland entries(outlet),all inlet cable entries will be from side 6 nos on each side & all

outlet cable 3 Nos from bottom .All Cable Glands shall be double compression type suitable for the

following cable ,Inlet cable-3C x 1.5 Sqmm,Outlet Cable-3 nos 3 C x2.5 sqmm (canopy for the JBs will

be fixed at site ) Dimension-350x300x175(mm) with 30 terminals

15

NOS

1

2 ERECTION OF INSTRUMENT CABLE LAYING

Signal Cables (Armoured & Overall Shielded)

2.1 1 Pair x 1.0 mm2 (from inst to JB) 8000 MTRS 80

2.2 2 Pair x 1.0 mm2 (from control valves to JB) 600 MTRS 6

2.3 6 Pair x 1.0 mm2 (from JB to RIO Panel) 10000 MTRS 10

2.4 12 Pair x 1.0 mm2 (from JB to RIO Panel) 7000 MTRS 70

Control Cables (Armoured & Overall Shielded)

2.5 3 Core x 1.0 mm2 ( from JB to field instruments ) 16000 MTRS 16

2.6 12 Core x 1.5 mm2 ( from JB to RIO Panel ) 15000 MTRS 15

2.7 24 Core x 1.5 mm2 ( from JB to RIO Panel ) 7000 MTRS 70

Triad Cables (Armoured & Overall Shielded)

2.8 2Triad x 1mm2 ( from JB to field instruments ) 2500 MTRS 25

2.9 6Triad x 1mm2 ( from JB to RIO Panel ) 3000 MTRS 30

2.10 16Triad x 1mm2 ( from HT motor TB to SWGR ) 12500 MTRS 12

Thermocouple Cables

2.11 Thermocouple Compensating cable K type, 1Pair x 1.0 mm2 (from inst to JB) 1000 MTRS 10

2.12 Thermocouple Compensating cable R type, 1Pair x 1.0 mm2 (from inst to JB) 2500 MTRS 25

2.13 Thermocouple Compensating cable K type, 12 Pair x 0.75 mm2 (from JB to RIO Panel) 1500 MTRS 15

2.14 Thermocouple Compensating cable R type, 12 Pair x 0.75 mm2 (from JB to RIO Panel) 3000 MTRS 30

Burner Cable: High Temperature, Flameproof, Individual & Overall Screened, Armoured

2.15 2 Core X 1.5 mm2 (from inst to Local PB) 3500 MTRS 35

2.16 4 Core X 1.5 mm2 (from inst to Local PB) 2000 MTRS 20

2.17 30 Core X 1.5 mm2 (from Local PB to BMS Panel) 10000 MTRS 10

2.18 2 Pair x 1.0 mm2 (from transmitters to JB) 2000 MTRS 20

Loadcell Cable: Special Screened Cable

2.19 4 Pair X 0.5 mm2 (from Load Cell JB to Electronics) 4000 MTRS 40

Power Cable for UPS Supply to panels & inst

2.20 3 core x 1.5 mm2 ( from instruments to Power JB ) 1200 MTRS 12

2.21 3 core x 2.5 mm2 ( from ACDB to Power JB and Panels ) 3000 MTRS 30

Other Cables

Earthing Cables

2.22Single Core x 10 mm

2Copper Cable

1100V grade Solid Conductor of electrolytic Annelead bare copper.1000

MTRS10

Profibus Cable

2.23 Profibus Cable 1000 MTRS 10

Ethernet cable

2.24 Ethernet cable 1000 MTRS 10

Fiber Optic Cable

2.25 Fibre Optic cable 6000 MTRS 60

Sr. No. Description Qty. UOMSupply


2/7

3 ERECTION OF INSTRUMENT CABLE GLANDING

3.1 - For 1 pair x 1 mm2

cable, ET Type 350 NOS 350 3

3.2 - Plugs for sealing spare holes- ET Type 300 NOS 300 3










3.9 - For 3 core x 1.0 mm2



3.11 - For 12 core x 1.5 mm2



3.13 - For 24 core x 1.5 mm2



3.15 - For 2 triad x 1 mm2



3.17 - For 6 triad x 1 mm2 cable, ET Type 80 NOS 80 8


3.19 - For 16 triad x 1 mm2



3.21 - For Single TC x 1.0 mm2



3.23 - For 12P TC x 0.5 mm2



3.25 - For 2 core x 1.5 mm2



3.27 - For 4 core x 1.5 mm2



3.29 - For 30 core x 1.5 mm2



3.31 - For 2 pair x 1.0 mm2



3.33 - For 3 core x 1.5 mm2



3.35 - For 3 core x 2.5 mm2



3.37 - For 4 pair x 0.5 mm2



4 INSTRUMENT CABLE TERMINATION

Signal Cables (Armoured & Overall Shielded)

4.1 1 Pair x 1.0 mm2 (from inst to JB) 3000 NOS

4.2 2 Pair x 1.0 mm2 (from control valves to JB) 500 NOS

4.3 6 Pair x 1.0 mm2 (from JB to RIO Panel) 5100 NOS

4.4 12 Pair x 1.0 mm2 (from JB to RIO Panel) 5100 NOS

Control Cables (Armoured & Overall Shielded)

4.5 3 Core x 1.0 mm2 ( from JB to field instruments ) 6000 NOS

4.6 12 Core x 1.5 mm2 ( from JB to RIO Panel ) 2000 NOS

4.7 24 Core x 1.5 mm2 ( from JB to RIO Panel ) 4000 NOS

Triad Cables (Armoured & Overall Shielded)

4.8 2Triad x 1mm2 ( from JB to field instruments ) 600 NOS

4.9 6Triad x 1mm2 ( from JB to RIO Panel ) 700 NOS

4.10 16Triad x 1mm2 ( from HT motor TB to SWGR ) 1000 NOS

Thermocouple Cables

4.11 Thermocouple Compensating cable K type, 1Pair x 1.0 mm2 (from inst to JB) 400 NOS

4.12 Thermocouple Compensating cable R type, 1Pair x 1.0 mm2 (from inst to JB) 600 NOS

4.13 Thermocouple Compensating cable K type, 12 Pair x 0.75 mm2 (from JB to RIO Panel) 500 NOS

4.14 Thermocouple Compensating cable R type, 12 Pair x 0.75 mm2 (from JB to RIO Panel) 800 NOS

Burner Cable: High Temperature, Flameproof, Individual & Overall Screened, Armoured

4.15 2 Core X 1.5 mm2 (from inst to Local PB) 100 NOS

4.16 4 Core X 1.5 mm2 (from inst to Local PB) 500 NOS

4.17 30 Core X 1.5 mm2 (from Local PB to BMS Panel) 1500 NOS4.18 2 Pair x 1.0 mm2 (from transmitters to JB) 700 NOS


3/7

Loadcell Cable: Special Screened Cable

4.19 4 Pair X 0.5 mm2 (from Load Cell JB to Electronics) 500 NOS

Power Cable for UPS Supply to panels & inst

4.20 3 core x 1.5 mm2 ( from instruments to Power JB ) 2000 NOS

4.21 3 core x 2.5 mm2 ( from ACDB to Power JB and Panels ) 1000 NOS

Other Cables

Earthing Cables

4.22Single Core x 10 mm

2Copper Cable

1100V grade Solid Conductor of electrolytic Annelead bare copper. 200 NOS

Profibus Cable

4.23 Profibus Cable 100 NOS

Ethernet cable

4.24 Ethernet cable 150 NOS

Fiber Optic Cable

4.25 Fibre Optic cable 50 NOS

5 CABLE TRAYS LAYING

Perforated Anodized AluminiumTrays & Sections as per Doc. 1700Tray-SK-1

,1700-Tray-SK-2 & 1700-Tray-SK-3.Trays made out of ALAs per IS 2629)

TRAYS PERFORATED C type Made of ANODISED AL. Tray along

with coupler plate sets

5.1Cable Tray 50W x 35H x 2 T 2500L mm, GI

4000 MTRS

a)Supply

b) Erection

5.2 Cable Trays 100W x 75H x 2T 2500L mm, GI 4000 MTRS

a)Supply

b) Erection

5.3 Cable Tray 200W x 75Hx 3T 2500L mm, GI 5000 MTRS

a)Supply

b) Erection5.4 Cable Tray 300W x 75Hx 3T 2500L mm, GI 3000 MTRS

a)Supply

b) Erection

TRAY COUPLER sets

EACH COUPLER SETS HAVE TWO COUPLERS & 8 SETS OF M8 x 20

BOLTS @ 2.5M

5.5 Coupler for 50W Cable Tray 1600 NOS




STRUCTURURALS

5.9 a)Supply

5.11 b) Erection

Tentative BOM of structures ( Any other material required as per drg.

& site condition )

ANGLE IRON

5.12 25 x 25 x 3 mm thk. M.S. 1 TONS

5.13 50 x 50 x 6mm. thk. M.S. 2 TONS

5.14 75 x 75 x 6 mm thk. M.S. 1 TONS

CHANNEL

5.15 100 x 50 x 6 mm thk. , M.S., AS PER IS-226 2 TONS

FLAT

5.16 25 x 6 mm thk. M.S. 0.5 TONS

PIPE ( for Inst supports, conduits )

5.17 2" M.S. (IS-1239 Medium ) 1000 MTRS

1" MS 300 MTRS

1/2" MS 300 MTRS

M.S .PLATE

5.18 6 mm thk . M.S. 6 mm thk . M.S. 1 TONS

FOUNDATION BOLTS & NUTS

for Inst pedestals

5.19 M 10 x 100 mm LONG , C.S. Galvanized as per IS 2000 NOS


4/7

6

PIPE ( SMLS ) As per ASME B 16.10 / B 16.11 in random length of 4 ~7 mtrs. as per Spec. 1700

7073(CS),7074 (SS)

6.1 Pipe 1/2" Sch 160, A106 Gr.B

a)Supply MTRS

b) Erection 200 MTRS

6.2 Pipe 1" Sch 160, A106 Gr.B

a)Supply MTRS


6.3 Pipe 2" Sch 160, A106 Gr.B

a)Supply MTRS


6.4 SIPHON

1/2" SW X 1/2" SW Sch 160 A 106 Gr.B, IBR 200 NOS

1/2" SW X 1/2" SW Sch XXS A 106 Gr.B, IBR 200 NOS

7

TUBES (SMLS, annealed ) in Random lengths 5~7 Meter as per

spec. 1700-IGS-7072

7.1 Tube, 6mm OD, 1MM THK.

a)Supply 600 MTRS


7.2 Tube, 1/2" O.D., 1.6mm THk. A269 TP-316

a)Supply 1000 MTRS


7.3 Tube, 1/2" O.D.,1mm THk. A269 TP304

a)Supply 1000 MTRS


8

COMPRESSION FITTINGS (SWAGELOK or PARKER ) as per Spec.

1700-IGS-7066

MALE CONNECTOR

8.1 1/2 NPT(M) x 1/2" O.D. TUBE AISI 316 NOS

8.2 1/4 NPT(M) x 6mm O.D. TUBE AISI 316 NOS

8.3 1/2 NPT(M) x 1/2" O.D. TUBE AISI 316 NOS

8.4 1/4 NPT(M) x 1/2 " O.D. TUBE AISI 316 NOS

FEMALE CONNECTOR

8.5 NPT(F) x 1/2"O.D. TUBE AISI 316

NOS8.6 NPT(F) x 6 mm O.D. TUBE AISI 316 NOS

8.7 NPT(F) x 1/2" O.D. TUBE AISI 316 NOS

8.8 NPT(F) x 1/2" O.D. TUBE AISI 316 NOS

UNION TEE

8.9 Union tee, 1/2" OD x 1/2" OD x 1/2" OD AISI 316 NOS

UNION CONNECTOR

8.10 1/2" X 1/2" OD TUBE , AISI 316 NOS

8.11 6 mm OD Tube , 316 SS NOS

PLUG

8.12 Plug , 1/2" OD TUBE NOS

9 AIR DISTRIBUTION POT -SS

Air Distribution Pot fabricated out of 2 Sch 20S A-312 TP 304 seamless

SS pipe; Max design pr 16 Kg/cm2g . Complete with 1 SW inlet at top;

1/2 SW drain at bottom; 10 nos, 1/4 NPTF outlets, in 2 rows staggered.

( 5 in each row ) 70mm gap between two taps. T/T Length 730mm , 2

Nos. GI U Bolts of M10 with GI nuts & washer with each AD POT to be

supplied.

9.1 a)Supply 30 NOS

b) Erection 30 NOS

VALVES

10 BALL VALVES ( FOR INST.AIR )

1/2" NPTF 800# A182 F 316 NOS

1/2" NPTF 2500# A182 F 316 NOS

1/4" NPTF 800# A182 F 304 NOS


5/7

1/2 SW 800# A182 F 304 NOS

11

Ball Valve Spring Return Piston type actuated, air sets with

gauge, Exd Redundant 3 waySolenoid valve

a)Erection 16 NOS

b)Testing/CheckingofStroking/Calibration

c)Loopchecking

12 Solenoid valve

3/2 way , Universal ; 1/4" NPT(F) connection; 110VAC,50Hz;

insulation class"H", Redundant

12 NOS

a)Erection

b)Testing/Calibration

13

u er y va ve - neuma c s on pr ng e urn, w

Butterfly valve - Pneumatic Piston Spring Return, with E/P

SMART positioner with Display and pushbuttons on the

positioner for local calibration of valve,each valve with two

proximity switches for valve Open & Close indication , AFR

with gauge.

12" 150 # Wafer type 8 NOS

16" 2500# RTJ Wafer type 8 NOS

a)Erection


c)Loopchecking

14

o e a ves - ap ragm ac ua e , w

positioner with Display and pushbuttons on the positioner

for local calibration of valve,each valve with two proximity

switches for valve Open & Close indication , AFR with gauge

1" 150# RF 6 NOS

3" 150#RF 6 NOS

a)Erection


c)Loopchecking

15

a vave segemen a or - or ype - neuma c s on pr ng e urn, w

Butterfly valve - Pneumatic Piston Spring Return, with E/P

SMART positioner with Display and pushbuttons on the

positioner for local calibration of valve,each valve with two

proximity switches for valve Open & Close indication , AFR

with gauge.

2" 150 # Flanged type 4 NOS

3" 150# Flanged type 4 NOS

a)Erection


c)Loopchecking

16

n e a e a ve pr ng e urn s on ype ac ua e , a r se s w


8" 150 # Wafer type 10 NOS

12" 150# Wafer type 10 NOS

a)Erection


c)Loopchecking

17

ng e ea e a ve pr ng e urn s on ype ac ua e , a r se s w


1" 150# Flanged type NOS

a)Erection


c)Loopchecking

18 ERECTION & INSTALLATION OF INSTRUMENTS

19 ANALYSER

20.1 Opacity Monitor NOS

a) Erection 1

b) Installation/Testing/Calibration

20.2 SOxNOx Analyser NO

a) Erection 1


22.3 Moisture Analyser NOS

a) Erection 2


6/7


22.4 CO Analyser 2 NO

a) Erection


23 TEMPERATURE INSTRUMENTS

23.1 Temperature Indicators ( Dial Thermometers ) 70 NOS

1.5 300 #RF , Immersion Length upto 250 ~ 800 mm

a)Erection/Installation

b)Testing/Calibration

23.2 Temperature element ( Thermocouple )

1.5 RF Flanged upto 600 # ; 2 2500# RTJ flanged ,Thermowells SS. Immersion lengths 250 to

800mm. NOS

K type - Temp. element 22

R type - Temp. element 68

(a) Erection

(b) Testing / Calibration

(c) Loop checking

23.3Temperature transmitter

Remote mounted 15 NOS

(a) Erection


(c) Loop checking

24 LEVEL TRANSMITTERs

24.1 Level Switch(Float Type) 12 NOS

(a) Erection


(c) Loop checking

24.2 Level Switch(RF admittanceType) 10

(a) Erection NOS(b) Testing / Calibration

(c) Loop checking

24.3 Level Switch(Conductive Type)

(a) Erection NO


(c) Loop checking

24.4 Level Transmitter(Ultrasonic Type) 14

(a) Erection NOS


(c) Loop checking

24.5 Level Transmitter(RadarType) 8(a) Erection NOS


(c) Loop checking

25 PRESSURE INSTRUMENTS

25.1 Pressure Gauge(Bouden Tube) 160 NOS

(a) Erection


(c) Loop checking

25.2 Pressure Gauge(with Diaphragm Seal)

(a) Erection 40 NOS

(b) Testing / Calibration(c) Loop checking

25.3 Pressure Transmitter(Gauge Pressure)

(a) Erection 20 NOS


(c) Loop checking

25.4 Pressure Transmitter(with diaphragm seal)

(a) Erection 10 NOS


(c) Loop checking

25.5 Differential Pressure Transmitters

a) Erection include FRP enclosures for transmitters 10 NOS


7/7

b) Hook-up / Testing / Calibration Configuration, commissioning

c) Loop Checking

25.6 Differential Pressure transmitter with seal

a) Erection include FRP enclosures for transmitters 0 NOS

b) Hook-up / Testing / Calibration Configuration, commissioning

26 FLOW INSTRUMENTS

26.1 Flow Switch(Paddle Type)

(a) Erection 24 NOS


(c) Loop checking

26.2 Flow Transmitter(Electromagnetic)

(a) Erection 20 NOS


(c) Loop checking

26.3 Flow Transmitter(Coriolis Mass Flowmeter)

(a) Erection 5 NOS


(c) Loop checking

26.4 Flow Transmitter(Ultrasonic Flowmeter)

(a) Erection 40 NOS


(c) Loop checking

27 VIBRATION INSTRUMENTS

27.1 Vibration Switch

(a) Erection 10 NOS


(c) Loop checking

27.2 Vibration Monitor

(a) Erection 6 NOS


(c) Loop checking

28 ERECTION OF AUTOMATION EQUIPMENTS

28.1 CONTROL PANEL ERECTION TONS

28.2 RIO PANEL ERECTION TONS

28.3 PACKAGE PLC PANEL ERECTION TONS

28.4 OTHER VENDOR CONTROL PANEL ERECTION TONS

28.5 Operator Screen NOS

28.6 RJ45 connector termination NOS

28.7 OFC Splicing NOS

28.8 Profibus Connector Termination NOS

erection job instr contractor

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