erbek kalip plastİk aŞ. · -from design to product, quality control systems in the...
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“Excellent Quality”
ERBEK KALIP PLASTİK SAN.TİC. A.Ş.
www.erbekkalip.com
EXCELLENT QUALITY
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“Excellent Quality”
Company Profile
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• Foundation Year : 2008
• Location : Nilüfer Organized Industrial Zone – BURSA
• Legal Structure : Partnership
• Company Type : Joint stock Company
• Total Area : 5.000 m2
• Total Employees : 115
– White Collar : 26
– Blue Collar : 89
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• Fields of Activity:
– Plastic Injection Mold Manufacturing (Max. 10 Tons)
– Plastic Injection Parts Manufacturing (between 0.1 gr. - 3500 gr.)
– Assembly
– Fixture Apparatus Manufacturing
– Mold Design
– R & D
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Our Mission and Vision
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Foundation Mission
Delivering excellent quality products to our customers with low costs, in
full and on time.
Foundation Vision
In our industry, being a Leading and Model company with our
production understanding and practices at home and
abroad.
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Our Quality Policy
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“Excellent Quality”
- Implementing IATF16949 Quality Management System
- Reducing negative impact on the environment by implementing ISO
14001 Environmental Management System and recycling our wastes
- Creating a safe working environment by implementing OHSAS
18001 Occupational Health and Safety management system
- Complying with customer requests and legal requirements
- Making the right production at the first time and every time
- From suppliers to after sales services, keeping all processes under
control
- Ensuring price and competitive advantage by preventing unnecessary
resource consumption
- Improving the cycle and set-up times by ensuring constant
development and increasing productivity
Our Environmental Policy
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- Reducing the use of natural resources, raw materials and energy,
minimizing wastes, preventing pollution as much as possible
- Reducing the effects on the environment by controlling all our
wastes, increasing the possibilities of re-use and recycling
continuously
- Contributing to increasing the environmental awareness of our
employees and the society by cooperating with everyone we work
together in our chain from our suppliers to our customers
- Ensuring that our environmental policy is easily accessible by the
public
- Making sure that all our environmental activities are within the
scope of ‘’ISO 14001 Environmental Management System’’
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ORGANIZATION CHART
Production Units
Product Development
Flawless Product Design Development and Analyzes
Co-Design Works
Licenses: CATIA V5 R20
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Production Units
Mold Production
Professional Mold Project Design
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Production Units
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Mold ProductionExpert Mold Design and Construction
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Production Units
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Mold ProductionDetailed Mold and Plastic Flow Analyzes
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Production UnitsMold Production
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Production UnitsMold Production
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Production UnitsMold Production
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Production UnitsMold Production
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Production Units
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Plastic Injection
• 16 pcs of plastic injection machines in precision measures
• Closing force: 100 -850 tons
• Max. Weight of parts: 3500 gr.
• Monthly 150 tons of plastic raw material processing capacity
• Automotive products (glove compartment, lens, connector, mirror,
seat parts, etc.)
• Products of white goods
• Increase in productivity with continuous automation studies
– 3-Axis Product Placement Robots
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INJECTION LINE
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INJECTION LINE
• Automotive Products
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• Automotive Products
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SK370-03 LENS
K98 VALANCE 2/WAY
356 DEMISTER & 356 SPEAKER MCV SPEAKER
356 STEERING COLUMN PRT MANOPOLA REGOLAZIONE SCHIENALE
5P
• Automotive Products
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ISOLANTE BOBINE
263 FL COMPLETE HEADREST BEZEL
B460 KNOBS 356 RHD ELCIK
SK370-03 LENS
• Automotive Products
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356CENTRAL SUPPORT
356 CONSOLE 162B MIRROR HOLDER FLAT
V362 CARRIER BUS
940CENTRAL SUPPORT M161CENTRAL SUPPORT
• Automotive Products
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V362 CUP HOLDER
565A GASKET
B460 BEZEL
V362 BUSHING 636 GEAR FRAME
FIG C4322
• Automotive Products
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• Automotive Products
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• Factory
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Quality Practices
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Quality Assurance
• “Quality as a principle”
- Objective of Continuous Improvement in Quality
- From Design to Product, Quality Control Systems in the Processes- Defect-free, Just-In-Time Product Supply to the Customers
• Techniques and documentation used in Quality Control
- PPAP files
- SPC
- MSA
- Entry and Final Quality Control Documents- Functional Tests
• Quality Certificates
– ISO/TS 16949:2009 (IATF 16949:2016 after 04/2018) – EN ISO 9001:2008
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Quality Assurance
Quality Assurance
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Quality Devices and Tests
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- VIDEO MEASUREMENT TEST
- GLOSSMETER
- 8-REGION HEAT CONTROL TEST
- MOISTURE MEASUREMENT
- ASH CONTENT FURNACE
- PRECISION SCALE
Quality Certificates
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Group Companies
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References
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Thanks for your time!
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