equipment catalogue part 2 - prominentprominent.us/webroot/promx/pdf/2006catalog_gb_ii.pdf · this...

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Issued by:

ProMinent Dosiertechnik GmbH

ProMinent Dosiertechnik GmbHIm Schuhmachergewann 5-1169123 Heidelberg · GermanyTelephone: +49 6221 842-0Fax: +49 6221 [email protected]

Subject to technical amendments.

This product catalogue replacesall previous catalogues andprice lists.

Heidelberg, January 2006

This catalogue is to be used with Equipment Catalogue Part 1“Chemical Fluid Handling”

ProMinent ® Equ ipment Cata loguePar t 2

Products :■ For D is in fect ion■ For Ox idat ion■ Membrane Techno logy■ Grav i ty F i l te rs

PK_T1_Deckblatt_2006_GB.p65 20.12.2005, 15:48 Uhr2

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Tab le O f Conten ts Par t 2

Conten t Equ ipment Ca ta logue Par t 2

NEW

NEW

1 Dulcodes UV Sys tems1.1 General Notes On UV Treatment

1.2 Applications Of Dulcodes UV Systems

1.3 Dulcodes UV Systems

1.4 Dulcodes P UV Systems

1.5 Dulcodes D UV Systems For High Turbidity Water

1.6 Dulcodes K UV Systems With PE-HD Radiation Chamber

1.7 Dulcodes Z UV Systems With Certified Performance

1.8 Dulcodes W UV Systems

1.9 Dulcodes M UV Systems With Powerline Medium Pressure Lamps

1.10 Accessories For Dulcodes UV Systems

2 OZONFILT ® And Bono Zon ® Ozone P lan ts2.1 Ozone In Water Treatment

2.2 Performance Overview Of ProMinent® Ozone Plants

2.3 OZONFILT® OZVa

2.4 Bono Zon® Ozone Plants

2.5 Safety Accessories For Ozone Plants

3 Be l lo Zon ® Ch lo r ine D iox ide P lan ts3.1 Chlorine Dioxide In Water Treatment

3.2 Bello Zon® Plant Technology

3.3 Bello Zon® Chlorine Dioxide Plants Type CDL And Legio Zon®

3.4 Bello Zon® Chlorine Dioxide Plants Type CDV

3.5 Bello Zon® Chlorine Dioxide Plants Type CDK

3.6 Bypass Line Accessories

3.7 Chemicals Supply Accessories

3.8 Safety Accessories And Analysis

4 Du lco ®Zon Ch lo r ine E lec t ro l ys i s P lan ts4.1 Membrane Electrolysis MCEa

4.2 Higher Capacity Chlorine Electrolysis Plants

4.3 Gas Warning Device For Monitoring For Chlorine Gas

5 Reverse Osmos is5.1 Performance Overview Of ProMinent® Reverse Osmosis Plants

5.2 Dulcosmose® Reverse Osmosis Plants, ecoPRO Range

5.3 Dulcosmose® Reverse Osmosis Plants, TW Range

5.4 Dulcosmose® Reverse Osmosis Plants, BW Range

5.5 Dulcosmose® Reverse Osmosis Plants, SW Range

6 Grav i t y F i l t e r

7 Serv ice7.1 Services

7.2 Service Contacts

7.3 Training

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Conten t Equ ipment Ca ta logue Par t 2

8 AnnexThe ProMinent Group

General Terms And Conditions Of Delivery

Note:Further products for storage, transfer, dosing, measuring and controlling can be found inpart 1 of the Equipment Catalogue.

1

2

3

4

5

6

7

8

Dulcodes UV-AnlagenDulcodes UV SystemsInstallations de désinfection aux UV-Dulcodes

Bello Zon® ChlordioxidanlagenBello Zon® Chlorine Dioxide PlantsGénérateurs de dioxyde de chlore Bello Zon®

Dulco®Zon Chlorelektrolyse-AnlagenDulco®Zon Chlorine Electrolysis PlantsGénérateur de chlore par électrolyse du sel Dulco®Zon

UmkehrosmoseReverse-osmosisOsmose Inverse

SchwerkraftfilterGravity FilterFiltres gravitaires

ServiceServiceAssistance Technique

AnhangAppendixAnnexe

Ozonanlagen OZONFILT® und Bono Zon®

OZONFILT® and Bono Zon® Ozone PlantsGénérateurs d’ozone OZONFILT® et Bono Zon®

1Dulcodes UV-AnlagenDulcodes UV SystemsInstallations de désinfection aux UV-Dulcodes

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1.1 General Notes On UV Treatment 1

1.2 Applications Of Dulcodes UV Systems 1

1.3 Dulcodes UV Systems 2

1.3.1 Dulcodes UV Lamps 2

1.3.2 Dulcodes UV Controllers 3

1.3.3 Performance Overview Of Dulcodes UV Systems 4

1.3.4 Notes On Planning And Designing An UV System 5

1.4 Dulcodes P UV Systems 7

1.5 Dulcodes D UV Systems For High Turbidity Water 9

1.6 Dulcodes K UV Systems With PE-HD Radiation Chamber 11

1.7 Dulcodes Z UV Systems With Certified Performance 12

1.8 Dulcodes W UV Systems 14

1.9 Dulcodes M UV Systems With Powerline Medium Pressure Lamps 16

1.10 Accessories For Dulcodes UV Systems 18

1 Du lcodes UV Sys tems

Conten ts Page

NEW

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1 .2 App l i ca t ions O f Du lcodes UV Sys tems


Disinfection is a fundamental step in modern water treatment. UV disinfection is being usedto an ever increasing extent here, as a safe, chemical-free and reliable disinfection process.Extensive research projects and numerous trouble-free operational systems prove the safetyand reliability of UV disinfection.

With UV disinfection, the water to be disinfected is irradiated with ultraviolet light, whichinvolves a purely physical, chemical-free process for water disinfection.

UV-C radiation in particular, with a wavelength in the 240 to 280 nm range, attacks the vitalDNA of the bacteria directly. The radiation initiates a photochemical reaction and destroysthe genetic information contained in the DNA. The bacteria lose their reproduction capabilityand are destroyed. Even parasites such as Cryptosporidia or Giardia, which are extremelyresistant to chemical disinfectants, are efficiently reduced.

The initiation of photochemical reactions is utilised in other applications too. The undesirablecombined chlorine in swimming pool water is reduced by UV radiation, as a result of whichenormous fresh water savings are achieved. Oxidants such as ozone, chlorine or chlorinedioxide are reliably reduced in the production water used in the food and beverages industry,avoiding the need for costly activated charcoal filters.

Special version systems with special lamps and special composition of the radiation chambercan be used for reduction of TOC (Total Organic Carbon) in the treatment of ultrapure water.

UV disinfection has many advantages:

� Immediate and safe destruction of the bacteria without addition of chemicals

� Photochemical reduction of undesirable substances

� No THM or AOX formation, no formation of other undesirable substances

� No impairment of odour or taste of the water

� No storage and handling of chemicals required

� Effect is independent of pH

� No reaction vessel or reaction tank required

� Low space requirement

� Low investment and operating costs with high reliability and efficiency

1 .1 Genera l Notes On UV Trea tment

A large number of UV disinfection systems have been supplied worldwide, for the mostdiverse applications:

� Own source water suppliers and municipal water worksfor disinfection of drinking water

� Food and beverages industryto destroy the bacteria in the water needed for food and beverages production and fordisinfection of service waterto reduce the chlorine dioxide in the production water

� Pharmaceuticals and cosmetics industryto maintain the high microbiological requirements of the production waterto destroy residual ozone in the production water without use of activated charcoal filters

� Reverse osmosis plantsfor permeate disinfection

� Municipal sewage plantsfor reduction of the bacterial count in the sewage plant outflowfor reduction of the bacterial count in the industrial water extracted from the sewage plantoutflow

� Horticulturefor disinfection of the irrigation water

� Spa pools and swimming poolsfor disinfection of the pool waterfor chloramine reduction in the pool water

� Semiconductor industryfor reduction of TOC and to maintain the high microbiological requirements of the productionwater

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1 . 3 . 1 Du lcodes UV Lamps

Basically, Dulcodes UV disinfection systems consist of:

� High-quality radiation chambers made from stainless steel (DIN 1.4404 or ANSI 316 Ti) orUV-resistant plastic

� Lamp protection tubes made from high-quality quartz, easily removable for cleaningpurposes

� Lamps with a particularly high UV output in the 254 nm range, ensuring an outstandingdisinfection characteristic

� Highly selective UV sensors with good long-term and temperature stability

� UV system controllers and modern electronic ballasts fitted in a control cabinet

The special features of our Dulcodes UV disinfection systems are:

� Even irradiation of the entire water flow through optimised system hydraulics, so ensuringoutstanding disinfection results

� Flow-optimised inlet zone

� Longitudinal flow against UV lamps with high turbulence

� Use of UV lamps with long service life and high UV-C output

� Automatic cleaning system for the sleeve of medium-pressure lamps

� System controller with comprehensive monitoring and reporting functions

� Display of all important operating parameters and reporting of faults in plain text

� Trend display of the variation of the UV sensor signal with time

� Analogue output sensor signal and alarm relay

� Use of modern electronic ballasts with bus technology for lamp-friendly ignition andoperation

� Individual lamp monitoring

� Direct control of automatic isolation and flushing valves

1 .3 Du lcodes UV Sys tems

Standard low pressure lamp

Robust low-pressure mercury lamp with a life expectancy of approx. 10.000 to 14.000 operatinghours. The operating temperature of the lamp is 30-50 °C, so its use is limited to watertemperatures between 5 and 40 °C. The output is approx. 100 W per metre of arc length.

High-Flux low pressure lamp

Low pressure amalgam lamp with a life expectancy of approx. 8.000 operating hours. Theoperating temperature of the lamp is 100-130 °C, so that it can also be used with watertemperatures up to approx. 70 °C. The output is approx. 200 W per metre of arc length andis independent of water temperature.

Opti-Flux low pressure lamp

Doped high-performance low pressure amalgam lamp with a life expectancy of approx. 14.000operating hours. The operating temperature of the lamp is 100-130 °C, so that it can also beused with water temperatures up to approx. 70 °C. The output is approx. 300 W per metre ofarc length and is independent of water temperature.

Powerline medium pressure lamp

Mercury medium pressure lamp with a life expectancy of approx. 8.000 to 10.000 operatinghours. The high output of this lamp (up to 10.000 W per metre of arc length) enable verylarge flows to be treated. Their broad range spectrum makes the lamps particularly suitablefor photochemical processes too. The operating temperature of the lamp is 650-850 °C.Powerline medium pressure lamps are normally operated with a mechanical wiper system,so their use is limited to water temperatures up to approx 40 °C.


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1 .3 .2 Du lcodes UV Cont ro l l e rs


Compact controller

Compact unit for control of all basic functions of the UV system. The large graphical displayshows the current UV-C output, the operating hours and the number of lamp switch-ons.With the fixed-setting warning and safety threshold levels, a warning signal is generated anda relay output (230 V / 0.2 A) for operation of an isolation valve is actuated if the UV output istoo low. Alternatively, this output can also be used as a common alarm relay (230 V / 2.5 A).

De luxe controller

The Dulcodes de luxe controller features a large integrated graphical display for display of theUV-C sensor signal. Shown as a trend display, this allows lamp ageing, any build up of depositson the lamp protection tube or a change in water quality to be detected. The safety andwarning thresholds – both freely-programmable – are also displayed, as number of lampswitch-ons and the times they occurred. All operating and fault messages are outputted inplain text. Setting of the operating parameters is made easy by the clear menu guidance.

The controller is linked to the ballasts via a BUS system, enabling each lamp to be monitored.This also allows the controller to be physically positioned at a considerable distance from theradiation chamber and the lamps and ballasts.

Various additional functions, such as automatic flushing of the system in a freely-programmablefree flushing time, control of an isolation valve and a circulating pump are integrated asstandard. Two 230 V / 0.2 A voltage outputs and a 230 V / 2.5 A switching output are availablefor this.

The UV-C sensor signal can be monitored online via a 0/4-20 mA output signal output.Infringements of the warning and safety threshold levels are signalled externally via two relayoutputs (230 V / 2.5 A). All other faults are outputted via a common alarm relay (230 V / 2.5 A).

3 volt-free control inputs allow the controller to be linked to external information: for example,the fault input can be used for an external temperature monitor, operation of the system canbe interrupted at regular intervals with the pause input, and the flow monitoring is helpful inconnection with flushing procedures.

Powerline de luxe controller

This type of controller also offers the additional option of controlling the output via an external0/4-20 mA signal (not with the Dulcodes M 2 kW). In this way, control of the systems can bemade flow-dependent, or the lamp output automatically adjusted to a defined UV-C sensorsignal. This achieves lower energy costs combined with longer lamp service life.

In addition the controller provides display and monitoring of the radiation chamber temperature,together with freely-programmable control of the mechanical wiper system for automaticcleaning of the lamp protection tube.

UV sensor signalWarning threshold

On/off contactsCalibration

Safety threshold

pk_7_046

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Type P Type D Type K Type Z Type W Type Mcompact thin film plastic certified standard medium-

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Drinking water ✓ ✓ ✓ ✓

Utility water ✓ ✓ ✓ ✓ ✓ ✓

Swimmingpool water

✓ ✓ ✓

Wastewater ✓

Salt water ✓

1 . 3 . 3 Per fo rmance Overv iew Of Du lcodes UV Sys tems

ProMinent offers a wide range of UV systems for the most diverse applications. The followingoverview shows the output and main applications of our standard systems:

We offer a full advisory service covering everything required for safe use of a Dulcodes UVsystem:

� Assessment of the situation on site by trained, competent field employees.

� All water parameters needed for an optimal system design can be measured in our waterlaboratory.

� Design and planning of the system.

� Commissioning and system maintenance by our trained service technicians.

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1 .3 .4 Notes On P lann ing And Des ign ing An UV Sys tem


� The system must always be designed for the greatest water flow.

� The system must always be designed for the worst anticipated UV transmission.

� Fireproof sampling cocks for microbiological tests must be provided before and after UVdisinfection systems.

� A manual isolation valve must be provided before the UV system to isolate the system formaintenance work.

� With drinking water disinfection and similar applications, an electrically-controlled isolationvalve must be provided after the UV disinfection system, which also closes automaticallyon mains failure (solenoid valve, automatic closing flap valve or similar).

� With service water disinfection, it is normally sufficient to provide a manual valve to isolatethe system for maintenance work, instead of the electrically-controlled valve.

� With drinking water disinfection and similar applications, a flushing valve must be providedafter the UV disinfection.

� It must be ensured that there is sufficient space available for removing the lamp protectiontube and lamp replacement.

� Modern electronic ballasts only allow a limited cable length between ballast and lamp, sothat the control box with the ballasts must be positioned close to the lamp. On the otherhand, the controller can be fitted in a control area, for example. However, the maximumcable lengths specified by us must not be exceeded in this case.

The following details are required for design of a UV system:

� Application of the system

� Maximum water flow

� Minimum UV transmission of the water

The UV transmission must be determined by means of a laboratory measurement of theabsorption at 254 nm.

A full water analysis gives important conclusions on the operating conditions of the system.The following questionnaire provides our project engineers with the information needed todesign an appropriate system.

pk_7_059Typical installation schematic of a UV disinfection system

Controller /ballast

Radiation chamber

Sampling cock Flushing valve

Isolation valveIsolation valve

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Application of the UV system:

� for disinfection of � drinking water

� production water in the food industry, cosmetics orpharmaceuticals

� utility water

� wastewater

� salt water or brackish water

� ––––––––––––––––––––––––

� for photochemical reduction of � ––––– ppm ozone

� ––––– ppm chlorine dioxide

� ––––– ppm chlorine

� ––––– ppm chloramine

Water data:

Maximum water flow ––––––––––––––– m3/h Maximum water pressure ––––––––––– bar

Minimum UV transmission at 254 nm ––––––––––– %/1 cm ––––––––––– %/10 cm ––––––––––– SAC 254 nm

Turbidity –––––––––––––––––– FTU –––––––––––––––––––– NTU

Suspended particles content ––––––––– mg/l

Water quality � constant � fluctuating

Total hardness ––––––– mmol/l ––––––– °dH

Carbonate hardness ––––––– mmol/l ––––––– °dH

Chloride ––––––– mg/l

Manganese ––––––– mg/l

Iron ––––––– mg/l

Water temperature –––––––––––– °C

Other requirements:

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

Quest ionna i re For Des ign ing A UV Sys tem


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Max. flow Lamp Connected Radiation Minimum clear- Diameter Empty weight/ Connection(98 %/cm transm., power load chamber ance for lamp Operating weight nominal400 J/m2) length replacement diameter

Dulcodes Type [m3/h] [W] [W] [mm] [mm] [mm] [kg approx.]

16P 1.5 16 30 382 350 114 6/10 G 3/4�

45P 3.8 45 60 940 900 114 10/20 G 11/4�

Dulcodes P UV systems are used for disinfection of drinking water and service water and– depending on transmission – can be used with flows up to 4 m3/h.

Features

� Flow: up to 4 m3/h (depending on transmission)

� Controller with switching output, to which an isolation valve or fault indicating device canbe connected

� High-quality, calibratable UV sensor

� Graphical display with display of UV signal, total number of operating hours and numberof lamp switching operations

� Standard low pressure lamp with a service life of approx. 10.000 – 14.000 operating hours

� Radiation chamber made from high-grade stainless steel 1.4571

� Controller and ballast in compact plastic case

ProMinent ® UV-Des in fek t ionsan lagen


1.4 Du lcodes P UV Sys tems

pk_7_045

Main applications

Drinking water Utility water Swimming pool water Wastewater Salt water

✓ ✓ - - -

Technical data

Lamp type: Standard low pressure lamp (see Chap. 1.3.1)

Controller type: Compact controller (see Chap. 1.3.2)

Permissible operating pressure: 10 bar

Permissible operating temperaturesAmbient temperature: 5-45 °CWater temperature: 5-40 °C

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Spare Par ts For Du lcodes PUV Sys tems


Order No.

UV lamp 16 W 1002472

UV lamp 45 W 1002473

O-ring for fixing the lamp in the lamp sleeve 481016

Lamp protection tube for 16 P 1004450

Lamp protection tube for 45 P 1002468

O-ring lamp protection tube/lamp cover 480447

UV-CP sensor 1004734

O-ring UV-CP sensor 480429

Sensor lead, 2 m long 1004411

Screwed plug G 1/4� 1002752

O-ring for G 1/4� screwed plug 741256

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1 .5 Du lcodes D UV Sys temsFor H igh Turb id i t y Wate r


pk_7_050

Dulcodes D thin-film type UV systems with High-Flux lamps are used for disinfection of highturbidity or discoloured service water or wastewater and – depending on transmission – canbe used with flows up to 33 m3/h.

Features


� Standard chambers made up of one or more longitudinal flow radiation chambers arrangedone after the other, each with its own lamp

� High-efficiency low pressure High-Flux lamp with special amalgam technology, increasedUV output, largely independent of temperature

� Lamp service life: 8.000-10.000 h

� Ballasts with BUS interface for ignition and monitoring of each individual lamp

� Variable lamp current, hence lamp-friendly ignition process and precise adjustment of theoptimal lamp operating current

� Long-term stable UV-C sensor for monitoring the disinfection capability and transmission(UV transmission factor) ) of the water

� Large graphical display for display of the sensor signal

� Monitoring of lamp ageing, lamp sleeve fouling and changes in water quality

� Freely programmable controller, e.g. for different flushing, warning and shutdownprocedures

� Radiation chambers made from high-grade stainless steel 1.4571

� Control cabinets made from lacquered steel

� Complete cleaning system available as an accessory and consisting of acid tank, circulatingpump, valves and hoses for rapid chemical cleaning of lamp sleeve and radiation chamber.

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Du lcodes D UV Sys temsFor H igh Turb id i t y Wate r


Spare Par ts For Du lcodes D UV Sys tems

Order No.

UV lamp 45 W 1002473

High-Flux UV lamp 130 W 1022486


Lamp protection tube for Dulcodes 45 D and 130 D 1002468

Lamp protection tube for Dulcodes 1-6x230 D 1002469


UV-CP sensor for Dulcodes 45 D 1004734

UV-CM sensor for Dulcodes 130 D and 230 D 1022945

O-ring UV sensor 480429



O-Ring for screwed plug G 1/4� 741256

Replacement filter mat for control cabinet ventilation(2 pcs. required per control cabinet) 1004212

Hook spanner (special tool required for lamp replacement) 1002764

Main applications


- ✓ - ✓ -

Technical data

Lamp type: Standard low pressure lamp (see Chap. 1.3.1)with 1x45 DHigh-Flux low pressure lamp (see Chap. 1.3.1)with 1x130 D - 4x230 D

Controller types: Compact controller (see Chap. 1.3.2)with 1x45 DDe luxe controller (see Chap. 1.3.2)with 1x130 D - 4x230 D





1 x 45 D 2.0 45 60 940 900 89 10/ 15 1�

1 x 130 D 4.6 130 150 940 900 89 10/ 15 1�

1 x 230 D 8.2 1*230 250 1500 1400 89 18/ 25 DN 65

2 x 230 D 16 2*230 500 1500 1400 89 36/ 50 DN 65

3 x 230 D 25 3*230 750 1500 1400 89 54/ 75 DN 65

4 x 230 D 33 4*230 1000 1500 1400 89 72/100 DN 65

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1 .6 Du lcodes K UV Sys temsWi th PE-HD Rad ia t ion Chamber


The Dulcodes K range of UV systems with High-Flux lamps can be used for disinfection ofsaline water (thermal spring water, sea water). The radiation chambers are made from high-grade plastic and are optimised for compressive strength by special welding procedures (canbe used up to an operating pressure of 4 bar). Depending on transmission, the range can beused with flows up to 170 m3/h.

Features



� Lamp service life: 8.000-10.000 h



� Long-term stable salt water-resistant UV-C sensor for monitoring the disinfection capabilityand transmission (UV transmission factor) of the water



� Freely programmable controller, e.g. for different flushing, warning and shutdown proce-dures

� Radiation chambers made from UV-stabilised PE-HD


Main applications


- ✓ ✓ - ✓

Technical data



1x130K 8.7 1*130 150 1371 1400 125 12/ 18 DN 50

2x130K 37 2*130 280 1371 1400 280 38/ 78 DN 100

3x130K 54 3*130 420 1371 1400 280 40/ 78 DN 100

4x130K 99 4*130 550 1371 1400 400 48/160 DN 150

5x130K 122 5*130 680 1371 1400 400 50/160 DN 150

6x130K 148 6*130 810 1371 1400 400 52/160 DN 150

Lamp type: High-Flux low pressure lamp (see Chap. 1.3.1)

Controller type: De luxe controller (see Chap. 1.3.1)



pk_7_047

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Spare Par ts For Du lcodes K UV Sys tems


Dulcodes Z UV disinfection systems are used for disinfection of drinking water and servicewater and –depending on transmission – can be used with flows between 2 and 230 m3/h.

All Dulcodes Z systems are certificated by the DVGW and fulfil the requirements of DVGWtest regulation W 294. This test regulation demands extensive bio-dosimetric measurementsto prove the effectiveness of the disinfection.

Features


� High-efficiency low pressure Opti-Flux lamp with special amalgam technology, increasedUV output, largely independent of temperature

� Lamp service life: 14.000 h

� Low maintenance costs as a result of higher output per lamp and longer service life

� Electronic ballasts with BUS interface for ignition and monitoring of each individual lamp


� DVGW certified UV-C sensor for monitoring the disinfection capability and transmission(UV transmission factor) of the water

� Large graphical display for display of the sensor signal and operating messages in plaintext


� Freely programmable controller, e.g. for different flushing, warning and shutdownprocedures

� Radiation chambers made from high-grade stainless steel 1.4404 with highly-polishedsurface

� Radiation chamber hydraulics optimised by computer simulation


1 .7 Du lcodes Z UV Sys temsWi th Cer t i f i ed Per fo rmance

pk_7_025

Order No.


Lamp protection tube for Dulcodes K 1006385


UVC-MK sensor 1006329

O-ring UVC-MK sensor 1002175


Replacement filter mat for control cabinet ventilation(2 No. required per control cabinet) 1004212

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Main applications


✓ ✓ - - -

Technical data

Lamp type: Standard low pressure lamp (see Chap. 1.3.1)with Type 75 ZOpti-Flux low pressure lamp (see Chap. 1.3.1)with Types 200 Z to 5x300 Z

Controller type: De luxe controller (see Chap. 1.3.1)with a UV-C signal sensor calibratable viaa reference radiometer (see Chap. 1.10)




Dulcodes Z UV Sys temsWi th Cer t i f i ed Per fo rmance

Spare Par ts For Du lcodes Z UV Sys tems

Order No.

UV lamp 75 W 1020911

Opti-Flux UV lamp 200 W 1021008


Lamp protection tube for Dulcodes 75 Z 1020845

Lamp protection tube for Dulcodes 200 Z 1021010

Lamp protection tube for Dulcodes 1-5x300 Z 1020846


UV-C sensor DVGW 1022347

Sensor window 1021113

O-ring sensor window 1023570

Sensor lead, 3.5 m long 1017867

Sensor lead, 7.5 m long 1024826


Extension for sensor lead, 5 m long 1024825






75Z 4.5 75 90 1115 1035 140 12/ 27 G 11/4�

200Z 10 200 220 1040 910 140 16/ 30 DN 50

300Z 20 300 320 1540 1410 140 25/ 47 DN 80

2x300Z 60 2x300 650 1590 1420 219 39/ 97 DN 100

3x300Z 110 3x300 1000 1625 1425 219 39/ 97 DN 150

4x300Z 165 4x300 1300 1630 1420 273 56/143 DN 150

5x300Z 230 5x300 1600 1630 1420 273 56/144 DN 200

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1 .8 Du lcodes W UV Sys tems


Dulcodes W UV systems with High-Flux lamps are used for irradiation of a very wide range ofwater types and – depending on transmission – can be used with flows up to 600 m3/h.

Features



� Lamp service life: 8.000 – 10.000 h



� Long-term stable UV-C sensor for monitoring the disinfection capability and transmission(UV transmission factor) of the water






pk_7_025

Main applications


✓ ✓ ✓ - -

Technical data



1x 80 W 5.4 80 100 630 600 114 8/ 14 G 1/4�

1x130 W 8.7 130 150 940 900 114 10/ 20 G 2�

1x230 W 20 230 250 1486 1400 140 24/ 46 DN 65

2x230 W 64 2*230 500 1640 1500 220 41/ 96 DN 125

3x230 W 117 3*230 750 1665 1500 273 53/138 DN 150

4x230 W 184 4*230 1000 1690 1600 324 65/150 DN 200

5x230 W 228 5*230 1200 1690 1600 324 70/190 DN 200

6x230 W 273 6*230 1400 1790 1600 406 75/200 DN 200

7x230 W 369 7*230 1700 1920 1600 406 115/310 DN 250

8x230 W 418 8*230 1900 1920 1600 406 115/310 DN 250

9x230 W 467 9*230 2100 1920 1600 406 130/320 DN 250

10x230 W 514 10*230 2400 1920 1600 406 130/320 DN 250

11x230 W 561 11*230 2600 1920 1600 406 130/320 DN 250

12x230 W 600 12*230 2800 1920 1600 406 130/320 DN 250

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Lamp type: High-Flux low pressure lamp (see Chap. 1.3.1)

Controller type: De luxe controller (see Chap. 1.3.1)


Permissible operating temperaturesAmbient temperature: 5-40°C

Water temperature: 5-70°C

Du lcodes W UV Sys tems


Spare Par ts For Du lcodes W UV Sys tems

Order No.




Lamp protection tube for Dulcodes 80 W 1002467



Lamp protection tube for Dulcodes 2-5x230 W 1002470

Lamp protection tube for Dulcodes 6-12x230W 1002471


UV-CM sensor 1022945

O-ring UV-CM sensor 480429





Hook spanner (special tool required for lamp replacement) 1002764

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1 .9 Du lcodes M UV Sys tems Wi th Power l i neMed ium Pressure Lamps


Dulcodes M UV systems with Powerline medium pressure lamps are used for treatment oflarge water quantities and – depending on transmission – can be used with flows up to800 m3/h. Their special lamp makes these systems particularly suitable for photochemicalreduction of chloramine in swimming pool water, chlorine dioxide in the beverages industry,or chlorine and ozone in other production water, for example.

Features


� Powerline type medium pressure lamp with a mercury vapour pressure above 1 bar, hencehigh connected loads of up to 10 kW per metre of arc length

� High gas pressure and relatively high lamp operating temperature of 600 to 800 °C, hencebroad emission spectrum

� Particularly suitable for chemical photochemical reduction of chloramine in swimming poolwater, chlorine dioxide in the beverages industry, or chlorine and ozone in other productionwater, for example, due to the broad emission spectrum of the lamps

� Lamp service life: approx. 8.000-10.000 h

� Ballasts with BUS interface for ignition and monitoring of the lamp


� Long-term stable UV-C sensor for monitoring the disinfection capability and transmission(UV transmission factor) of the water



� External power control via 0/4-20 mA signal for optimal adjustment of the system tochanging operating conditions such as flow fluctuations, for example

� Automatic adjustment of lamp power to a defined UV-C sensor signal saves energy andextends lamp service life

� Automatic motorised wiper for efficient removal of deposits on the lamp protection tube




Main applications


✓ ✓ ✓ - -

Technical data

pk_7_051



1x 2ML 88 2 2.3 850 1750 220 146 DN 100

1x 3ML 158 3 3.2 850 1750 220 156 DN 150

1x 4ML 229 4 4.2 1200 2450 270 190 DN 200

1x 6ML 406 6 6.2 1200 2450 320 230 DN 250

1x 8ML 541 8 8.2 1500 3050 320 240 DN 250

1x10ML/DN 250 600 10 10.2 1500 3050 320 240 DN 250

1x10ML/DN 300 800 10 10.2 1500 3050 400 283 DN 300

NEW

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Lamp type: Powerline medium pressure lamp (see Chap. 1.3.1)

Controller type: Powerline de luxe controller (see Chap. 1.3.1)


Permissible operating temperaturesAmbient temperature: 5-40°C

Water temperature: 5-40°C

Spare Par ts For Du lcodes M UV Sys tems

Order No.

Powerline UV lamp 2 kW / 3 kW 1009385

Powerline UV lamp 4 kW 1009386

Powerline UV lamp 6 kW 1009387

Powerline UV lamp 8/10 kW 1009388

Lamp protection tube for Dulcodes 2 ML / 3 ML 1009214

Lamp protection tube for Dulcodes 4/6 ML 1009215

Lamp protection tube for Dulcodes 8/10 ML 1009216


UV-M sensor 1.4539 1025685

O-ring UV-M sensor 1002175



Du lcodes M UV Sys tems Wi th Power l i neMed ium Pressure Lamps

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18 1.1.2006 / P. 2 Chap. 1

1 .10 Accessor ies For Du lcodes UV Sys tems


Transmiss ion photometer TMX 01

Photometer for measurement of the UV transmission at 254 nm in accordance with DIN 38404.

Supplied in sturdy aluminium case complete with 10 mm quartz cuvette, 4 x NiMH rechargeablebatteries and charger.

Technical data:

Dimensions: 370 x 330 x 150 mm (LxBxH)

Weight: 3 kg

Supply: 4 x 1500 mAh NiMH batteries

UV-C lamp: Mercury medium pressure lamp

Measurement resolution: Transmission in 0.1 %

Measurement accuracy: Transmission in ± 0.5 %

Order No.

1025095

Refe rence rad iomete r RRMReference radiometer for checking and recalibrating DVGW-certified Dulcodes Z UV systems.The portable instrument complies with DVGW technical standard W 294/Part 3/2003 and isfitted with an insertion sensor which is inserted directly in the radiation chamber of the DulcodesZ UV system in place of the sensor to be calibrated, so that the radiation intensity can bemeasured without interrupting operation. Suitable UV protective glasses must be worn as UVradiation escapes from the radiation chamber during this procedure.

Technical data:

Range (switchable): 20/200/2.000/20.000 W/m2

Display: 31/2-digit

Supply: Battery, 9 V Type 6F22 or equivalent

Wavelength range: 220 ... 290 nm, spectral adjustment in accordance with W 294

Angular field of view: 40° in accordance with W 294, Item 7.2

Order No.

1025094

UV pro tec t i ve g lasses

Protective glasses to protect against harmful to the eye UV radiation when working on openUV systems.

Order No.

1025243

Pro tec t i ve g lovesProtective gloves made from white cotton to avoid fingerprints on UV lamps and lamp sleeves.1 pair in universal size.

Order No.

1004101

Sampl ing cockFireproof sampling cock made from stainless steel.

Order No.

on request

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Accessor ies For Du lcodes UV Sys tems


Clean ing sys temCleaning system for flushing the radiation chamber with a cleaning concentrate to removedeposits on the lamp tubes and internal surfaces of the UV system. Consists of chemical tanks,booster and dosing pumps, valves and complete automatic or manual controller. Design andtechnical equipment are matched to the particular UV system and its application.

Order No.

on request

1

2

3

4

5

6

7

8










2Ozonanlagen OZONFILT® und Bono Zon®


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Conten t Page

2 OZONFILT ® And Bono Zon ® Ozone P lan ts

2.1 Ozone In Water Treatment 1

2.2 Performance Overview Of ProMinent® Ozone Plants 2

2.3 OZONFILT® OZVa 3

2.3.1 OZONFILT® OZVa 1-4 (Operating Gas - Air) 4

2.3.2 OZONFILT® OZVa 5-7 (Operating Gas - Oxygen) 6

2.3.3 Identcode Ordering System For OZONFILT® OZVa Plants 8

2.3.4 Compressors For OZONFILT® OZVa 1-4 9

2.3.5 Oxygen Generator For OZONFILT® OZVa 5-7 10

2.3.6 Static Helical Mixer Made From PVC Or Stainless Steel 12

2.3.7 OZONFILT® Compact OMVa 13

2.3.8 Dulcoclean® Compact Water Plants 14

2.4 Bono Zon® Ozone Plants 15

2.4.1 Bono Zon® Ozone Plants With Ozone GeneratorsMade From Stainless Steel 17

2.4.2 Bono Zon® Ozone Plants With Ozone Generators Made From PVC 18

2.4.3 Accessories For Bono Zon® Ozone Plants 19

2.5 Safety Accessories For Ozone Plants 20

2.5.1 Residual Ozone Gas Destructor 20

2.5.2 Room Air Monitoring 21

2.5.3 Personal Protection Needs 22

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2 OZONFILT ® And Bono Zon ® Ozone P lan ts

2.1 Ozone In Wate r Trea tment

As the most powerful oxidant that can be used in water treatment, ozone enables a broadspectrum of possible applications:

Outstanding disinfection action against

� Bacteria and viruses� Fungi and parasites

Oxidation of undesirable inorganic substances in the water

� Iron and manganese� Arsenie� Nitrite and sulfide

Oxidation of undesirable organic substances in the water

� Strong-smelling and strong-tasting compounds� Humic substances and other compounds which affect the colour of the water� Cyclic hydrocarbons� Trihalomethanes, chloramines and other chlorine compounds

Microflocculating action

� After oxidation with ozone, substances and colloids dissolved in the water become insolubleand can be filtered

Significantly less environmentally-harmful by-products occur in the production and use ofozone, than with other comparable oxidants and disinfectants. As a highly reactive gas, ozoneis produced on site, and introduced to the water directly, without interim storage. Because ofits high reactivity, ozone decomposes into oxygen again in the water, with a half-life of severalminutes. All components of an ozone handling system must be perfectly matched with eachother and with the planned application, to achieve an optimal relationship between ozoneproduction and effect.

For every new project, our engineers can draw on the experience that we have continuallyaccumulated since 1971, in the following applications:

Drinking water supply

� Oxidation of iron, manganese or arsenic

� Improvement in appearance and taste

� Disinfection

Food and beverage industry

� Disinfection of mineral water

� Disinfection at the rinser in the beverage industry

� Disinfection of production water

Swimming pools

� Reduction of chloramines and trihalomethanes, so avoiding typical swimming pool smell

� Crystal-clear water thanks to microflocculating action

� Reliable microbiological barriers in therapy pools

� Reduction of investment and operating costs through the possibility of reducing thecirculating power and throttling the fresh water inlet

Industry

� Cooling water treatment

� Combating legionella in cooling water circuits

� Disinfection of process water

� Removal of odorous substances in air scrubbers

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2 1.1.2006 / P. 2 Chap. 2

2 .2 Per fo rmance Overv iew Of P roMinent ®

Ozone P lan ts

2.2 Per fo rmance Overv iew Of P roMinent ®

Ozone P lan ts

ProMinent® ozone plants work on the proven principle of silent electrical discharge. Ozone isproduced from oxygen by applying a voltage of several thousand volts between two electrodes,separated by an insulating dielectric. Depending on the type of plant, either the driedsurrounding air or concentrated oxygen is used as the oxygen source. ProMinent® ozoneplants are optimised for maximum cost-effectiveness and the highest level of operationalsafety. They comply with the German standard DIN 19627 for ozone production plants andstand out because of their low consumption of energy and cooling water.

Medium-frequency pressurised plants

In the OZONFILT® OZVa range, the air or oxygen operating gas is fed into the ozone generatorunder pressure. The ozone is produced using medium-frequency high voltages.

The use of an integrated pressure swing dryer and a dielectric with optimal thermal conductivitymakes the plant extremely compact.

Operation under pressure means that the ozone produced can be introduced directly intowater systems with back pressures up to 2 bar. Additional booster pumps and injectors canbe dispensed with in many applications.

Vacuum plants

In the Bono Zon® BONa range, the operating gas - air - is sucked through the air dryer and theozone generator with the aid of a booster pump and an injector system. The ozone productionitself takes place at mains frequency and is controlled by varying the high voltage. Operationunder vacuum ensures an extremely safe method of operation.

ProMinent® Dosiertechnik offers a wide range of ozone plants for the most varied applications.The following overview shows the capacity ranges of our different models:

Cap

acity

[g o

zone

/h]

1000

500

200

100

50

20

10

5

2

OZVa 1-4 OZVa 5-7 BONa

Operating gas air oxygen air

Ozoneconcentration

20 g/Nm3 100 g/Nm3 20 g/Nm3

ProMinent® Dosiertechnik provides all advice and support services needed for safe use of anozone plant:

� Assessment of the situation on site by trained, competent field staff

� All important water parameters required for an optimal plant design can be measured inour water laboratory

� Planning of the plant

� Commissioning and plant maintenance by our trained service technicians.

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2 .3 OZON FILT ® OZVa

Ozone plants in the OZONFILT® OZVa range are designed as pressurised plants, where theoperating gas – air or oxygen – is fed into the ozone generator under pressure. The ozone isproduced using medium-frequency high voltages and is primary current controlled. Theintroduction of ProMinent® specially-developed PCC technology (primary current controlled)provides complete protection for the electrical components (high-voltage transformer andpower stage) and also allows correct digital display of the ozone output in “grams/hour”. Asa result, any desired ozone quantity between 3 and 100 % of the nominal capacity can be setreproducibly, and largely independently of voltage and pressure fluctuations.

The use of an integrated pressure swing dryer and a dielectric with optimal thermal conductivitymakes the plant extremely compact. The unique design of the generator ensures outstandingcooling performance with low cooling water consumption, and removes the heat producedquickly, before the ozone produced can decompose due to excessive heat.

Operation under pressure means that the ozone produced can be introduced directly intowater systems with back pressures up to 2 bar. Additional booster pumps and injectors canbe dispensed with in many applications.

In combination with ProMinent® DULCOMETER® measurement and control equipment andDULCOTEST® OZE ozone probes, these plants are especially suitable for use where theoperation is dependent on, and is controlled by the measured value.

Features

� Simple operation

� Fully equipped

� High efficiency

� Low consumption of energy and cooling water

� High ozone concentration thanks to operation with oxygen

� PCC technology ensures complete protection of electrical components

� Correct digital display of ozone output in g/h

� Reproducible setting of the desired ozone quantity between 3 and 100 % of nominalcapacity

2 .3 OZONFILT ® O Z Va

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2.3 .1 OZONFILT ® OZVa 1 -4 (Opera t ing Gas - A i r )

Under nominal conditions, the OZVa 1-4 range produces up to 40 g/h of ozone at aconcentration of 20 g/Nm3 from the oxygen in the surrounding air. Using the designatedmixing devices, and depending on temperature, ozone concentrations between 3 and 12 ppmcan be achieved in the water to be treated (theoretical values at 30 and 0 °C).

Types OZVa 1 and 2 are accommodated in a control cabinet for wall mounting, Types OZVa3 and 4 in a free-standing cabinet.

An adequate supply of compressed air and a mixing device designed for the operatingconditions must be provided for operation of the ozone plant.

Compressed air requirement

� Oil and dust-free, non-corrosive

� Constant upstream pressure of 5.6 – 6.0 bar

� Required air quantities: OZVa 1 7 l/minOZVa 2 20 l/minOZVa 3 40 l/minOZVa 4 45 l/min

Mixing device

OZVa 1 can be ordered in the following versions:

� Transparent mixing system with flow monitoring, mounted on the side of the plant (seeFig. pk_7_001_1)

� Static helical mixer mounted directly below the plant, made from PVC, with 4 helical blades(pressure drop approx. 0.4 bar at maximum throughput) (see Fig. pk_7_042)

� Without mixing system for connection of 12/10 mm stainless steel pipes or 12/9 mm PTFEpipes

OZVa 2 can be ordered in the following versions:

� Static helical mixer mounted directly below the plant, made from PVC, with 4 helical blades(pressure drop approx. 0.4 bar at maximum throughput) (see Fig. pk_7_042)

� Without mixing system for connection of 12/10 mm stainless steel pipes or 12/9 mm PTFEpipes

OZVa 3 and 4 are basically supplied as versions without mixing systems; suitable mixingsystems must be ordered separately (see Fig. pk_7_043 and Chap. 2.3.5).

Notes

� The lengths of pipelines carrying ozone and the number of joints should be kept to aminimum. According to Safety Rules applicable in Germany, every room where there is ajoint must be monitored by a gas warning device. All OZONFILT® plants are intended to beequipped with an ozone gas warning device, Type GMA 36 (see Accessories).

� On every installation, the ozone generation must be interlocked with the water flow intothe dosing point.

� To prevent any backflow of ozonised water into the pipeline carrying the ozone, werecommend that a non-return valve is fitted upstream of the OVZa.

OZONFILT® OZVa 1; capacity: 5 g/h

pk_7_001_1

®

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pk_7_043

¨

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Techn ica l Da ta

OZONFILT ® ozone p roduct ion p lan ts OZVa 1 -4 (opera t ing gas - a i r )Environmental parameters

max. humidity of the surrounding air 85 %, non-condensing, non-corrosive, dust-free, max. ambient temperature: 40 °C

Type OZONFILT® OZVa 1 OZVa 2 OZVa 3 OZVa 4

Number of generator modules 1 1 2 2

Ozone capacity, measured in accordancewith DIN with air at 20 °C,cooling water at 15 °C g/h 5 15 35 40

Air consumption m3/h 0.37 1.00 2.25 2.50

Ozone concentration in the gas phasereferenced to nominal conditions g/m3 20 20 20 20

Specific energy requirement at nominalcapacity Wh/g 30 30 21 20

Power factor at full capacity cos f ca. 0.7 > 0.98 > 0.98 > 0.98

Ozone connection integrated in integrated in G 1/4 � G 1/4 �mixing device mixing device internal internal

or G 1/4 � or G 1/4 �internal internal

Electrical connection

Connected load V / Hz / A 230 / 50 / 12 230 / 50 / 3 230 / 50 / 6 230 / 50 / 6

Protection class IP 43 43 43 43

Overall dimensions (without mixing)

Width mm 840 840 710 710

Height mm 840 805 1400 1400

Depth mm 310 310 310 310

Weight kg 70 75 121 121

Ozone mixing

Raw water temperature °C < 35 < 35 < 35 < 35

Permissible pressure at ozone outlet bar 0.2 - 2.0 0.2 - 2.0 0.2 - 2.0 0.2 - 1.5

Air supply

Required air quantity l/min 7 20 40 45

Air quality: oil and dust-free, non-corrosive,constant upstream pressure of 5.6 - 6.0 bar

Cooling water

Cooling water requirement l/h 10 - 60 20 - 60 50 - 100 70 - 100

Cooling water inlet pressure bar 1 - 5 1 - 5 1 - 5 1 - 5

Cooling water inlet, PE pressure hose mm 6 x 4 6 x 4 6 x 4 6 x 4

Cooling water outlet, open discharge mm 6 x 4 6 x 4 6 x 4 6 x 4

Cooling water temperatureat ambient temp. < 35 °C °C < 30 < 30 < 30 < 30

Cooling water temperatureat ambient temp. 35 - 40 °C °C < 25 < 25 < 25 < 25

Cooling water quality: No tendency to form lime scale, no corrosive componentsRemovable substances: < 0.1 ml/l Conductivity: > 100 µS/cmIron: < 0.2 mg/l Chloride: < 250 mg/lManganese: < 0.05 mg/l

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2 .3 .2 OZONFILT ® OZVa 5 -7 (Opera t ing Gas - Oxygen )

The OZONFILT® OZVa 5-7 range is a new development based on proven PCC technology,which enables ozone concentrations of up 150 g/Nm3 to be achieved through the use ofoxygen as the operating gas. Using the designated mixing devices, and depending ontemperature, ozone concentrations of up to 90 ppm can be achieved in the water to betreated (theoretical value 0 °C)

Depending on the plant type, the ozone is produced in 1-3 generators, from oxygen providedfrom special oxygen generators or from bottles. The nominal capacity of the individualgenerators is 30 g/h at 100 g/Nm3.

Type 5 is accommodated in a wall-mounting cabinet corresponding to the OZVa 2, Types 6and 7 are accommodated in a free-standing cabinet corresponding to the OZVa 4. On allthree plants, the oxygen is conveyed to the mixing device via a separate 12/10 mm stainlesssteel or 12/9 mm PTFE pipe.

Operating gas specification

� Oxygen

� Concentration: > 90 vol%

� Dew point < -50 °C

� Pressure: 3-6 bar

Mixing device

Because of the high ozone concentrations, we recommend mixing systems made from stainlesssteel. Depending on the operating conditions, mixing devices made from PVC can have areduced life expectancy.

Notes

� The lengths of pipelines carrying ozone and the number of joints should be kept to aminimum. According to Safety Rules applicable in Germany, every room where there is ajoint must be monitored by a gas warning device. All OZONFILT® plants are intended to beequipped with an ozone gas warning device, Type GMA 36 (see Accessories).

� Depending on operating and installation conditions, it may be necessary to monitor theroom air for too high oxygen content. The oxygen gas warning device, Type GMA 36 canbe used for this purpose.

� On every installation, the ozone generation must be interlocked with the water flow intothe dosing point.

� To prevent any backflow of ozonised water into the pipeline carrying the ozone, werecommend that a non-return valve is fitted upstream of the OVZa.

� All gas-conveying accessories and fittings must be of oxygen and ozone-resistantmanufacture (e.g. grease-free).

� Because of the high ozone concentrations, only catalytic residual ozone destructors canbe used. Residual ozone destructors based on activated carbon can self-ignite at highozone concentrations.


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Techn ica l Da ta

2 . 3 OZONFILT ® O Z Va

OZONFILT ® ozone p roduct ion p lan ts OZVa 5 -7 (opera t ing gas - oxygen )

Type OZONFILT® OZVa 5 OZVa 6 OZVa 7

Number of generator modules 1 2 3

Nominal ozone capacity at 100 g/Nm3

and cooling water at 15 °C g/h 30 60 90

Ozone capacity at 150 g/Nm3 *) g/h 17.5 35 52

Ozone capacity at 80 g/Nm3 g/h 35 70 105

Specific energy requirement atnominal capacity Wh/g 10 10 10

Power factor at full capacity cos f > 0.98 > 0.98 > 0.98

Ozone connection G 1/4 � G 1/4 � G 1/4 �internal internal internal


Connected load V / Hz / A 230 / 50 / 3 230 / 50 / 6 230 / 50 / 10

Protection class IP 43 43 43

Overall dimensions

Width mm 865 705 705

Height mm 804 1400 1400

Depth mm 310 345 345

Weight kg 75 109 114

Ozone mixing

Raw water temperature °C < 35 < 35 < 35

Permissible pressure at ozone outlet bar 0.8 - 2.0 0.8 - 2.0 0.8 - 2.0

Specification of operating gas: oxygen:

Gas volume at nominal capacity 100 g/Nm3 Nl/h 300 600 900

Gas volume at capacity 150 g/Nm3 *) Nl/h 117 234 347

Gas volume at capacity 80 g/Nm3 Nl/h 438 875 1313

Concentration: > 90 vol% Particles ≤ 5 µm

Dew point: < -50 °C Hydrocarbons ≤ 20 ppm

Pressure: 3 - 6 bar Temperature ≤ 30 °C

Cooling water

Cooling water requirement l/h 30 70 100

Cooling water inlet pressure bar 1 - 5 1 - 5 1 - 5

Cooling water inlet, PE pressure hose mm 6 x 4 6 x 4 6 x 4

Cooling water outlet, open discharge mm 6 x 4 6 x 4 6 x 4

Cooling water temperatureat ambient temp. < 35 °C °C < 30 < 30 < 30

Cooling water temperatureat ambient temp. 35 - 40 °C °C < 25 < 25 < 25

Cooling water quality: No tendency to form lime scale, no corrosive componentsRemovable substances: < 0.1 ml/l Conductivity: > 100 µS/cmIron: < 0.2 mg/l Chloride: < 250 mg/lManganese: < 0.05 mg/l

*) Capacity 150 g/Nm3 must be factory set as a special version

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2 .3 .3 Iden tcode Order ing Sys tem For OZONFILT ® OZVa P lan ts


OZVa Ozone p roduct ion p lan tsCapacity:

1 5 g/h (Operating gas - air)2 15 g/h (Operating gas - air)3 35 g/h (Operating gas - air)4 40 g/h (Operating gas - air)5 30 g/h (Operating gas - oxygen)6 60 g/h (Operating gas - oxygen)7 90 g/h (Operating gas - oxygen)

Electrical connection:0 230 V, 50/60 Hz, control cabinet, blue painted2 230 V, 50/60 Hz, control cabinet stainless steel 1.4301

Ozone mixing module:0 none1 transparent mixing system with flow monitoring

DN 32, 0.5-3 m3/h (OZVa1 only)2 transparent mixing system with flow monitoring

DN 32, 3-5 m3/h (OZVa1 only)3 Static mixer DN 40, 5-10 m3/h (OZVa 1 and 2 only)4 Static mixer DN 50, 10-15 m3/h (OZVa 1 and 2 only)8 Static mixer DN 32, 0.5-2.8 m3/h (OZVa 1 and 2 only)9 Static mixer DN 32, 2.8-5 m3/h (OZVa 1 and 2 only)

Compressor *)0 none

Language D German E English

*) Compressors and oxygen generatorsee Chaps. 2.3.4 and 2.3.5

OZV 1 0 0 0 D

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2 .3 .4 Compressors For OZONFILT ® OZVa 1 -4

At las Copco LXF compressorsThe outstanding feature of this range of compressors is their especially favourable price/performance ratio. They are equipped with active start unloading and automatic condensatedischarge by solenoid valve. The compressors are not suitable for continuous operation andshould only be used in less harsh operating conditions.

Technical data

Type LXF 06 LXF 12

Free air delivery rate at 7 bar [l/min] 61 124

Power consumption at 7 bar [W] 530 970

Number of cylinders 1 1

Sound pressure level [dB(A)] 62 64

Air receiver capacity [l] 20 20

Weight [kg] 44 48

Suitable for OZVa Type 1 + 2 3 + 4

Order No. for 230 V / 50 Hz version 1004458 1006343

Order No. for 230 V / 60 Hz version 1010719 1009638

Air filter kitOrder No.

for Atlas Copco LXF compressors 1005789

Dür r ABK compressorsThe outstanding feature of this continuously rated range of compressors is their extremelyrobust construction, making them ideally suitable for industrial use. They are equipped withactive start unloading, automatic condensate discharge by solenoid valve and an hours-runmeter. PTFE coated special aluminium pistons lead to the long service life and reliability ofthese compressor units.

Technical data

Type TA-080 HA-234

Free air delivery rate at 7 bar [l/min] 62 152

Supply [V] 230 230

Supply frequency [Hz] 50 / 60 50

Power consumption at 7 bar [W] 800 1900

Number of cylinders 1 3

Sound pressure level [dB(A)] 68 78

Air receiver capacity [l] 25 55

Weight [kg] 49 70

Suitable for OZVa Type 1 + 2 3 + 4

Order No. 1025398 1025399

Air filter kitOrder No.

for Dürr ABK compressors.1 filter kit is required per cylinder. 1025400

Compressors with refrigeration drying for operation in conditions of high humidity, and high-capacity screw compressors for connection to several ozone plants are available on request.


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2 .3 .5 Oxygen Genera to r For OZONFILT ® OZVa 5 -7

OXYMAT 020This compact oxygen generator works on the principle of pressure swing filtration of thesurrounding air via a molecular sieve. When supplied with suitably dried compressed air,oxygen is generated with a purity of up to 95 % and a dew point of –70 °C. The plant developsa pressure of 4 bar at the oxygen outlet and can be directly connected to the OZVa 5-7.A complete plant is made up of compressor, air drying, OXYMAT 020 and connecting parts.

Technical data(at 90 % oxygen yield):

Type Version 1 Version 2

Capacity [Nm3/h] 0.9 1.2

Air requirement (min. 6 bar) [Nm3/min] 0.17 0.24

Power consumptionincl. compressor [kW] 1.5 2.5

Specific energy requirement [kW/Nm3] 1.7 2.1

OXYMAT 020, 110-240 V / 50-60 Hz X X

Reciprocating compressor (oil-lubricated)Atlas Copco LE 2-10 E/100with 100 l air receiver, 400 V / 50 Hz X -

Refrigeration dryer FD 5, 230 V / 50 Hz X -

Atlas Copco Aircenter GX 2-10 FF/200 withscrew compressor (oil injection),integrated refrigeration drying and200 l air receiver, 400 V / 50 Hz - X

Filter set 006 for OXYMAT 020 X X

Hose set with quick-release couplingsfor connection of air treatmentLE 2-10 to OXYMAT 020 X -

Hose set with quick-release couplingsfor connection of air treatmentGX 2-10 FF with OXYMAT 020 - X

Connecting set with connections for6x4 mm PTFE hose betweenOXYMAT and OZVa X X


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Oxygen Genera to r For OZONFILT ® OZVa 5 -7


OXYMAT concent ra to rThe outstanding feature of this compact oxygen generator is its favourable price/performanceratio. This unit too works on the principle of pressure swing filtration of the surrounding air viaa molecular sieve. The compact plants are already fitted with an integrated air supply andgenerate oxygen with a purity of up to 95 % and a dew point of – 60 °C. A pressure of 0.5 baris developed at the oxygen outlet, so the connection to the OZVa 5-7 must take place via asuitable injection system.

Type 6 11

Capacity [Nm3/h] 0.34 0.65

Air requirement [Nm3/min] 0.17 0.24

Supply [V / Hz] 230 / 50 230 / 50

Power consumption [kW] 0.5 0.5

Specific energy requirement [kW/Nm3] 1.2 0.8

Dimensions HxWxD [mm] 432x432x407 555x432x254

Weight [kg] 21 27

Order No.

OXYMAT 020 1025383

Atlas Copco LE 2-10 E/100 reciprocating compressor 1025384

Refrigeration dryer FD 5 1025385

Atlas Copco Aircenter GX 2-10 FF/200 1025386

Filter set 006 for OXYMAT 020 1025387

Hose set with quick-release couplingsfor connection of air treatment LE 2-10 to OXYMAT 020 1025388

Hose set with quick-release couplingsfor connection of air treatment GX 2-10 FF to OXYMAT 020 1025389

OXYMAT Concentrator 6 1025393

OXYMAT Concentrator 11 1025394

Connecting set with connections for 6x4 mmPTFE hose between OXYMAT units andOZVa oxygen inlet 1025395

6x4 mm PTFE hose, permissible operating pressure 15 bar,sold by the metre 037426

Service kit for Atlas Copco LE 2-10(recommended after 8000 running hours) 1025390

Service kit for Atlas Copco GX 2-10 FF(recommended after 8000 running hours) 1025391

Service kit 006 for OXYMAT 020 1025392

Technical data(at 90 % oxygen yield):

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2 .3 .6 S ta t i c He l i ca l M ixe r Made F rom PVC OrSta in less S tee l

Designed for intensive mixing of gas with liquid flows. 4 helical blades ensure optimal mixingof the ozone with minimal pressure drop (0.1 bar per blade at maximum flow). For optimalmixing results, the specified flow range of the static helical mixer must be complied with.

Version with loose flanges to DIN 2501 and integrated injection point made from stainlesssteel with couplings for 12 mm diam. stainless steel tube, or 12/9 mm PTFE hose, usingstainless steel support inserts. In addition, the injection point is fitted with a non-return valveto protect the ozone plant from reverse flowing water. The mixers are manufactured as grease-free, so they are also suitable for Types OZVa 5-7. The stainless steel version has a G 1 /4 �pressure gauge tapping at the ozone mixing point.

Flow Material Overall Connectionlength size Order No.

5-10 m3/h PVC-U 718 mm DN 40 1024324

10-15 m3/h PVC-U 718 mm DN 50 1024325

15-25 m3/h PVC-U 718 mm DN 65 1024326

25-35 m3/h PVC-U 1100 mm DN 80 1024327

35-50 m3/h PVC-U 1100 mm DN 100 1024328

5-10 m3/h 1.4404 718 mm DN 40 1022503

10-15 m3/h 1.4404 718 mm DN 50 1022514

15-25 m3/h 1.4404 718 mm DN 65 1022515

25-35 m3/h 1.4404 1100 mm DN 80 1022516

35-50 m3/h 1.4404 1100 mm DN 100 1024154

Other sizes on request


pk_7_072

Connecting parts for the gas pipeline Order No.

Stainless steel pipe 12/10 mm, sold by the metre 015743

Stainless steel pipe 12/10 mm, grease-free, sold by the metre 1022463

PTFE hose 12/9 mm, grease-free, sold by the metre 037428

2 No. stainless steel support inserts for 12/9 mm PTFE hose, 1025397grease-free

Stainless steel coupling 12 mm - R 1/4, grease-free 1025755

Stainless steel 90° elbow D 12 - D 12, grease-free 1022462

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2 .3 .7 OZONFILT ® Compact OMVa

The OZONFILT® Compact OMVa is a complete, fully-assembled, ready for use ozone stagefor treatment of drinking water, service water or swimming pool water in the capacity rangefrom 5...40 g ozone/h, and consists of the following modules:

Ozone generation module (1), built in accordance with DIN 19627:

The ozone is produced with an OZONFILT® OZVa in a pressure-resistant ozone generatorusing an electronically produced and controlled medium-frequency voltage.

Ozone mixing module (2):

This module consists of an ozone dosing point and a downstream mixing section made fromstainless steel, with a series of static mixing elements for intensive mixing of the ozone/airmix with the water to be treated. The pipelines carrying the ozone, and the pipeline from theraw water connection to the entry to the reaction tank are fabricated totally in stainless steeland have been factory pressure tested.

With back pressures up to max. 2 bar, no injector is required to suck out the ozone, as theozone production takes place at positive pressure.

Reaction tank module (12):

The stainless steel reaction tank incorporates all necessary fitments for water distributionand an automatic vent valve (13) The ozone generation module (1), the residual ozone gasdestructor (14) and room air monitoring (16) are mounted on this tank (12).

Residual ozone gas destruction module (14):

The residual ozone gas destruction (14) incorporates an integrated water separator, (6) toremove traces of ozone gas in the exhaust air coming from the reaction tank (12). A connectionis also available for the exhaust air from any downstream filter plant (15) that may be fitted.

Room air monitoring module (16):

The room air is monitored for traces of ozone gas by a calibrated gas warning device with anelectrochemical sensor with good long-term stability.

If the alarm threshold is exceeded, ozone production is stopped and an alarm signalled.A buzzer is activated at the same time.pk_7_024

tofiltration

Rawwater

13

12

1

14

15

6

16

2


OZONFILT® Compact OMVa

Type OMVA 1 OMVA 2 OMVA 3

Ozone system type OZVa 1 OZVa 2 OZVa 3

Ozone capacity [g/h] 5 15 35

Reaction tank volume [L] 205 460 1080

Typical flow ratemin. ... max. [m3/h] 5 - 10 10 - 15 25 - 35

Operating pressure [bar] 0.6 - 1.8 0.6 - 1.8 0.6 - 1.8

Reaction tank connection size DN 40 DN 50 DN 80

Dimensions (WxHxD) [mm] 850x 2000x 760 850x 2200x 760 1100x 2600x 1160

Weight [kg] 200 250 350

Elec. connection [V / Hz / A] 230/50-60/2 230/50-60/3 230/50-60/6

All features of the three standard versions can be adapted to specific project-related customerrequirements.

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2 .3 .8 Du lcoc lean ® Compact Wate r P lan ts

Du lcoc lean ® f rom ProMinent –The wate r p lan t i n a compact fo rmatIn some parts of the world, the available water quality does not meet the requirements fordrinking water. Accordingly, a danger to health cannot be ruled out. The Dulcoclean® miniaturewater plant is the ideal solution in such cases. The plant combines several water treatmentprocesses and so is able to turn chemically and bacteriologically contaminated tap water andbrackish water into high-quality drinking water. In the process it removes microbiologicalcontaminants, heavy metals, pesticides, organic halogen compounds and insecticides.

The treatment stages in the Dulcoclean® take place in the following sequence:

1. Continuous ozone addition (disinfection and oxidation)

2. Sand filtration (removal of particles, iron and manganese)

3. Continuous ozone addition (disinfection)

4. Reaction tank (disinfection)

5. Activated carbon filtration (removal of organic contaminants)

6. Dosing of hardness stabiliser (prevention of scaling on subsequent membrane process)

7. Nanofiltration or reverse osmosis (partial desalination)

8. Continuous ozone addition (disinfection to protect the storage tank)

The key features of the Dulcoclean® miniature water plant are:

� Simple installation, ease of use

� No continuous monitoring required, reduced staff deployment

� Can be matched to existing water quality

� No chlorine additives, i.e. no unpleasant smell, no substances harmful to health, no un-necessary danger or harm to the environment

Techn ica l Da ta

Pure water Raw water- Connected Supply Dimensions approx.m3/h requirement m3/h load KW volts / Hz HxWxD / mm

1.0 1.35 - 1.5 1.5 400 / 50 1700x2000x 850

Other sizes on request

pk_7_026


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2 .4 Bono Zon ® Ozone P lan ts

BONa plants are manufactured as vacuum plants and so comply with the highest safetymeasures. A clear, easy to read display panel provides information on air flow, voltage, powerconsumption and the status of the air treatment.

The ozone capacity can be steplessly adjusted over the full capacity range. The entire processcontrol and monitoring of safety-related parameters takes place with the aid of the integratedPLC.

Minimal operating costs are achieved through a load-dependent regeneration of the airtreatment and a significant reduction in cooling water requirement.

Bono Zon® plants comply with the German standard for ozone production plants, DIN 19 627,and carry the TÜV GS approval mark (safety tested).

Bono Zon® plants are equipped with a reliable and economical adsorption drying system.The load-dependent control of the adsorption regeneration ends the heating phase when thebreakdown temperature is reached. The required dew point is ensured at all times and theoperating costs minimised at the same time. This ensures optimal operational safety of theozone plant.

The control for the booster pump and protection device are already integrated in the electricalcabinet of the BONa plant.

Features

� Choice of stainless steel or PVC ozone generation modules.

� Automatic electronic overload detection linked to safety disconnection, even on part load.

� PLC which controls all process sequences and outputs fault messages if anomalies occur.

� Clear, easy to understand display and operation panel: the sequence of the ozoneproduction is displayed on the flow schematic. LED displays inform the operator of thecurrent operating status, and the set values, e.g. volume flow (take-off gas), primary voltageand primary current are displayed.

� Ozone producers (ozone generators) that are optimised for low power consumption, powerrequirement 18.7 Wh/g.

� Stepless matching of the ozone production to the requirement using a regulatingtransformer, which can be fitted with an electric actuator if required.

� Our Dulcotest® ozone measuring probe can be directly connected.

� Control for booster pump and protection device are already integrated in the electricalcabinet

� Clear, easy to read display area with operation and fault lamps and digital instrumentsintegrated in a display panel

� Vacuum operation ensures highest possible protection against ozone escape

� Air treatment using cheap-to run adsorption drying plant. An optimal dew point is ensuredby means of thermostatically-controlled regeneration.

� BonoZon plants comply with the German standard for ozone production plants, DIN 19627,and carry the TÜV GS approval mark (safety tested)

Nominal ozone concentration

20 g/m3 (referenced to standard conditions p=1.013x105 Pa, T=273 °K), measured with acooling water temperature of 15 °C max., at an ambient air temperature of 20 °C max.

BONa Range : Capac i t y Range 40-720 g /h

BONa 2A, capacity 160 g/h

pk_7_002

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Des ign Cond i t ions In AccordanceWi th D IN 19627 :

Max. 30 °C; 60 % rel. humidity, dust-free installation, no aggressive gases, supply and extractair ventilation of the installation room.

An air conditioning system may be required with elevated ambient temperature and/or humidityat the installation position of the plant. Please specify separately at time of ordering! Suitablemeasures (e.g. air conditioning of the installation room) must be taken to prevent condensationforming, even when the plant is shut down.

Standard values for cooling water quality:

• Temperature < 25 °C • No tendency to form lime deposits• Replaceable substances < 0.1 ml/l • No corrosive components• Iron < 0.2 mg/l• Manganese < 0.05 mg/l• Chloride < 250 mg/l (BONa D and E)

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Rawwater

ozone-free exhaust air

ozonisedwater


D e s i g n

For optimal operation of a water treatment system using ozone, it is essential that allcomponents are carefully matched with each other:

� Ozone generation:Selection of a suitable ozone plant is not just determined by the required quantity of ozone/hour but also by other limiting conditions such as the nature and temperature of the coolingwater and the environmental conditions, etc.

� Mixing:First and foremost, the parameters of the water to be treated, such as flow rate, backpressure, etc. are required for the design the mixing system.

� Reaction tank:Whether a reaction tank is required, and if so, what size and equipment is required,depends primarily on the requirements of the particular application.

� Residual ozone destruction:Similarly, the choice of the suitable ozone destructor is determined by the ozonisationapplication. As an example, no catalytic residual ozone destructors can be used in theswimming pool, because of their sensitivity to chlorine.

The diagram below shows a typical arrangement of an ozone treatment system. For each ozoneproject, our project engineers combine all the right components to meet specific customerrequirements.

BONa ozone production plant with mixing device, reaction tank and residual ozone destruction

pk_7_003_1

1 Ozone plant Type BONa

2 Booster pump

3 Injector system

4 Water trap

5 Mixer

6 Reaction tank

7 Vent valve

8 Residual ozone destructor

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2.4 .1 Bono Zon ® Ozone P lan ts W i th Ozone Genera to rsMade F rom S ta in less S tee l

Depending on capacity, the ozone plants in this range are equipped with 1 – 9 ozone generatorsmade from stainless steel. Indirect cooling of the dielectrics eliminates the possibility of coolingwater ingress. Individual electrodes can be easily replaced without any need to empty theentire reactor. This ensures a high level of reliability and makes the plant very service-friendly.

The operating pressure of the ozone generator is –0.08 to 0 bar and must be produced withan injector system matched to the particular application.

Techn ica l Da ta

Bono Zon ® ozone p roduct ion p lan ts , BONa range – s ta in less s tee lList of types with performance data

Type BONa ... 1D 2E 2D 3D 4D 5D 6D 7D 8D 9D

Number of generator modules 1 2 2 3 4 5 6 7 8 9

Ozone capacity measured in accordancewith DIN, with air 20 °C,cooling water 15 °C g/h 80 120 160 240 320 400 480 560 640 720

Air flow for ozone production max. m3/h 4 6 8 12 16 20 24 28 32 36

Ozone production power consumption(without air treatment) kW 1.5 2.2 3.0 4.5 6.0 7.5 9.0 10.5 12.0 13.5

Ozone connection DN 15 20 20 32 32 32 40 40 40 50

Cooling water requirement

Cooling water temperature 15 °Cand air temperature < 25 °C m3/h 0.1 0.2 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

Cooling water temperature 25 °Cand air temperature < 30 °C m3/h 0.3 0.6 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7

Cooling water inlet pressure,before press. red. bar 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6

Cooling water inlet G..i 3/8� 1/2� 1/2� 1/2� 1/2� 1/2� 1/2� 1/2� 1/2� 1/2�

Cooling water outlet, open discharge DN 15 20 20 20 20 20 20 20 20 20


Mains supply,incl. booster pump kVA 5.5 7 10 14.5 20 22.5 27.5 34 36 38

Infeed 3x A 25 50 50 63 50 63 80 80 80 80

Protection class IP 23 23 23 23 23 23 23 23 23 23

Ozone conveying device interface

Connection for booster pump,integrated in control cabinet A 2.5 - 4 4 - 6.3 4 - 6.3 6 - 10 6 - 10 6 - 10 9 - 14 13 - 18 13 - 18 13 - 18

Motor circuit breaker (standard value) kW 1.1 2.2 2.2 3 4 4 5.5 7.5 7.5 7.5

Overall dimensions

Width mm 800 1600 1600 2000 2400 2400 2800 3200 3400 3400

Height mm 1950 1950 1950 1950 2200 2200 2200 2200 2200 2200

Depth mm 500 500 500 500 600 600 600 600 600 600

Weight kg 360 700 720 820 1200 1280 1360 1920 1980 2000

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2.4 .2 Bono Zon ® Ozone P lan ts W i th Ozone Genera to rsMade F rom PVC

Depending on capacity, the ozone plants in this range are equipped with 1 – 9 ozone generatorsmade from PVC. This means that brackish water or salt water can also be used for cooling.Direct cooling of the dielectrics enables the plant to operate with very little cooling water.Individual electrodes cannot be replaced on site, because of sealing considerations.

The operating pressure of the ozone generator is –0.08 to 0 bar and must be produced withan injector system matched to the particular application.

Techn ica l Da ta

Bono Zon ® ozone p roduct ion p lan ts , BONa range - PVC

List of types with performance data

Type BONa ... 1B 1A 2C 2A 3A 4A 5A 6A 7A 8A 9A

Number of generator modules 1 1 2 2 3 4 5 6 7 8 9

Ozone capacity measured in accordancewith DIN, with air 20 °C,cooling water 15 °C g/h 40 80 120 160 240 320 400 480 560 640 720

Air flow for ozone production max. m3/h 2 4 6 8 12 16 20 24 28 32 36

Ozone production power consumption(without air treatment) kW 0.7 1.5 2.2 3.0 4.5 6.0 7.5 9.0 10.5 12.0 13.5

Ozone connection DN 15 15 20 20 32 32 32 40 40 40 50

Cooling water

Cooling water requirement m3/h 0.06 0.08 0.12 0.16 0.24 0.32 0.4 0.48 0.56 0.64 0.72

Cooling water inlet pressure,before press. red. bar 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6 1.5 - 6

Cooling water inlet G..i 3/8� 3/8� 1/2� 1/2� 1/2� 1/2� 1/2� 1/2� 1/2� 1/2� 1/2�

Cooling water outlet, open discharge DN 15 15 20 20 20 20 20 20 20 20 20


Mains supply,incl. booster pump kVA 4 5.5 7 10 14.5 20 22.5 27.5 34 36 38

Infeed 3x A 16 25 50 50 63 50 63 80 80 80 80

Protection class IP 23 23 23 23 23 23 23 23 23 23 23

Ozone conveying device interface

Connection for booster pump,integrated in control cabinet A 1.6 - 2.5 2.5 - 4 4 - 6.3 4 - 6.3 6 - 10 6 - 10 6 - 10 9 - 14 13 - 18 13 - 18 13 - 18

Motor circuit breaker (standard value) kW 0.75 1.1 2.2 2.2 3 4 4 5.5 7.5 7.5 7.5

Overall dimensions

Width mm 800 800 1600 1600 2000 2400 2400 2800 3200 3400 3400

Height mm 1950 1950 1950 1950 1950 2200 2200 2200 2200 2200 2200

Depth mm 500 500 500 500 500 600 600 600 600 600 600

Weight (PVC ozone generator) kg 310 340 660 680 760 1110 1170 1240 1770 1820 1870

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Water t rap

2 . 4 Bono Zon ® Ozone P lan ts

2.4 .3 Accessor ies For Bono Zon ® Ozone P lan ts

Water trap as a vacuum breaker to prevent backflow of water into the ozone generator.Pre-assembled unit consisting of PVC loss vessel including overflow with DN 10 hose spigot,and a non-return valve with DN 20 PVC coupling.

Order No.

1008781

pk_7_071

Ozone mix ing

Vent va l ves

Static mixer pk_7_044

Static mixer designed for intensive mixing of gas with liquid flows. Made from PVC-U withtwo built-in helical mixers and a mixing section matched to the throughput.

The size depends only on the quantity of water to be ozonised.

Pressure rating: PN 4, other pressure ratings available on request.

Connection DN 65-200: loose flanges PN 10.

Throughput Flange Length Order No.[m3/h] connection [mm]

DN [mm]

15 - 25 65 350 1007841

25 - 35 80 450 1007842

35 - 50 100 550 1007843

50 - 90 125 650 1007864

90 - 160 150 800 1007865

160 - 250 200 1000 1007866

250 - 350 200 1000 1007867

Higher flows on request.

Stainless steel version: on request

Vent valves made from stainless steel 1.4571 in ozone-resistant version for mounting onreaction tanks.

Suitable for Connection Pressure Order No.BONa-Types range

1B R 3/4� internal x R 1/2� external 0.5 – 6 bar 302525

1A, 1D R 1� internal x R 1/2� external 0.5 – 6 bar 302526

to 3A, 3D R 1� internal x R 3/4� external 0.5 – 2 bar 303845

Ozone pumping dev ices

Complete ozone pumping devices consist of booster pump, injector and mixer and areassembled to suit specific project requirements. Design and technical details on request.

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Sta in less s tee l ve rs ion

PVC ve rs ion

2 . 5 Sa fe ty Accessor ies For Ozone P lan ts

2.5 .1 Res idua l Ozone Gas Des t ruc to r

Residual ozone gas destruction is used to remove traces of ozone gas from the exhaust aircoming from the reaction tank. Because the exhaust air from the reaction tank still containswater, the pipework should be suitably routed so as to ensure that the water is drained off atthe inlet side.

As the exhaust air after the residual ozone gas destructor is still up to 100 % saturated withwater vapour, and because small temperature fluctuations, even on the outlet side, can leadto flowback of condensate, a suitable drainage connection must be provided here too.

The exhaust air from any downstream filter plant that may be fitted can also be routed via thisozone gas destruction unit.

pk_7_073Fig. Residual ozone destructor

Residual ozone destructor based on a maintenance-free MnO catalytic converter withintegrated heating, 230 V, 50-60 Hz. Connections Rp 1/2� or flanges to DIN 2642, PN10. Types18 and 73 m3/h also fitted with Rp 1/2� ball valve as condensate drain.

Max. gas flow Heating Size (DxH) Connection Order No.power

1.5 m3/h 100 W 33.7x641 mm Rp 1/2� 1018440

8 m3/h 100 W 76.1x670 mm Rp 1/2� 1018406

18 m3/h 140 W 114x1154 mm DN 25 1019155

28 m3/h 140 W 139.7x1154 mm DN 25 1021037

73 m3/h 500 W 219.1x1153 mm DN 32 1019971

Note:The catalytic residual ozone destructor must only be used in chlorine-free gas flows. ThePVC version must therefore be used for swimming pool applications.

Residual ozone destructor based on activated carbon granules in a PVC housing.

Type Ozone quantity Order No.

Residual ozone destructor 3 L 10 10 g/h 879022




Note:The stated ozone quantities refer to the quantities added to the raw water. The residual ozonedestructor is designed for the normal residual ozone concentration found in swimming poolapplications.

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2 .5 .2 Room A i r Mon i to r ing

2 . 5 Sa fe ty Accessor ies For Ozone P lan ts

Gas war n ing dev ices GMA 36 - ozone and oxygen

pk_7_004_1

Calibratable gas warning devices with digital display of the detected gas concentration. 2 relayoutputs for issue of infringements of warning and alarm thresholds, to switch external alarmsounder and for interlocking with the ozone plant. The warning message relay is self resetting,the alarm relay is a latching type and must be acknowledged at the device. 1 self-resettingrelay for connection to an alarm horn is switched on fault conditions and when the alarm limitis exceeded.

The ozone sensor responds to all strongly oxidising gases, hence it responds to chlorine gasor chlorine dioxide too.

The GMA 36 oxygen warning device is intended for installations where an unacceptably highoxygen enrichment of the ambient air is possible.

Gas warning device Type GMA 36Ozone Oxygen

Order No. 1023155 1023971

Warning at approx. ppm/Vol. % 0.3 23

Alarm at approx. ppm/Vol. % 0.5 25

Temperature range °C -15/+45

Enclosure protection class IP 54

Size (without glands and sensor) WxHxD 135x247x95 mm

Supply V/Hz 85...264/50-60

Power consumption W < 5

Warm-up phase sec 150 < 20

Relay contact “Warning” V/A 230/1self-resetting

Relay contact “Alarm” V/A 230/1latching

Relay contact “Horn”latching, can be acknowledged V/A 230/1

Sensor measuring principle electrochemical

Sensor service life(depending on environmental cond.) Years 2-3

Replacement sensor Order No. 1023314(for chlorine, chlorine dioxide, ozone)

Replacement sensor (for oxygen) Order No. 1023851

Replacement sensor for gas warningdevices in the Life CGM range Order No. 1003009

Order No.

Mounting kit for direct mounting of the CGM 1060 and GMA 36ozone warning devices on the housing of the OZVa plants 1004248

Support bracket for mounting kit for all types of OZVa exceptOZVa 1/2 with transparent mixing system 1005854

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Warning label in accordance with the “Guidelines for the use of ozone for water treatment”ZH 1/474, issued by the central office of the industrial safety associations. Version suppliedas a combined adhesive label with markings as follows: warning sign, ozone plant roomindication and prohibited activity signs.

Order No.

740921

Gas mask

Ozone-resistant, full-face respiratory protective mask with panoramic window shield to EN 136Class 3. Medium size with EN 148-1 threaded pipe connection. Complete with combinationfilter NO-P3 and carrying case.

Order No.

1025574

War n ing l abe l

Emergency s top sw i tch

Room A i r Mon i to r ing

War n ing l i gh t and hor n

Combined horn and red warning lamp. IP 33 enclosure made from impact-resistant ABS.Dome made from clear polycarbonate. Connected load: 230 V AC, 50 mA. Supplied completewith B 15 d / 7 watt bulb.

Order No.

1010508

2 .5 Sa fe ty Accessor ies For Ozone P lan ts

2.5 .3 Persona l P ro tec t ion Needs

Gas t rac ing pump

Hand operated, non-continuously working test tube pump for fast and accurate measurementof ozone gas. Complete with 10 No. ozone gas test tubes 0.05-5 ppm in carrying case.

Order No.

1025533

Potass ium iod ide s ta rch paper

Roll with 4.8 m test strip for leak detection on pipelines carrying ozone gas.

Order No.

1025575

For installation near the door of the ozone plant room. IP 65 PVC enclosure.

Order No.

700560

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3Bello Zon® ChlordioxidanlagenBello Zon® Chlorine Dioxide PlantsGénérateurs de dioxyde de chlore Bello Zon®

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Conten t Page

3 Be l lo Zon ® Ch lo r ine D iox ide P lan ts

3.1 Chlorine Dioxide In Water Treatment 1

3.2 Bello Zon® Plant Technology 2

3.3 Bello Zon® Chlorine Dioxide Plants Type CDL And Legio Zon® 3

3.3.1 Accessories And Service Kits For CDL And Legio Zon® 4

3.4 Bello Zon® Chlorine Dioxide Plants Type CDV 5

3.4.1 Identcode Ordering System For CDVb Plants 6

3.4.2 Identcode Ordering System For CDVa Plants 7

3.4.3 Spare Parts Kits For Bello Zon® Chlorine Dioxide Plants Type CDV 8

3.5 Bello Zon® Chlorine Dioxide Plants Type CDK 9

3.5.1 Identcode Ordering System For CDKa Plants 11

3.5.2 Spare Parts Kits For Bello Zon® Chlorine Dioxide Plants Type CDK 12

3.6 Bypass Line Accessories 13

3.7 Chemicals Supply Accessories 15

3.8 Safety Accessories And Analysis 17

NEW

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Ch lo r ine D iox ide App l i ca t ions


Chlorine dioxide is an extremely reactive gas, which – because of its instability – cannot bestored, and must only be produced in the required quantities in special plants on the sitewhere it is to be used.

Chlorine dioxide offers a number of advantages for water disinfection compared with chlorine,the disinfectant mainly used. The disinfecting power of chlorine dioxide actually increasesslightly with increasing pH, whereas with chlorine the disinfecting power reduces. Chlorinedioxide remains stable in the pipeline system over a long period and ensures microbiologicalprotection of the water for many hours, or even several days. Ammonia and ammonium,which cause significant chlorine depletion, are not attacked by chlorine dioxide, so that thedosed chlorine dioxide is fully available for bactericidal action. Chlorophenols, compoundswith intense odours, which can be produced during water chlorination in some circumstances,are not formed when chlorine dioxide is used. Trihalomethanes (THMs), a group of substances,which, like their best known example, chloroform, are suspected of being carcinogenic, areproduced when chlorine reacts with natural water components (humic acids, fulvic acids,etc.). Measured THM concentrations, if present at all, are drastically reduced when chlorinedioxide is used as an alternative disinfectant.

Advantages of chlorine dioxide:

� Disinfection power is independent of pH.

� High residual effect thanks to long-term stability in the pipeline system.

� Reduction of the biofilm in pipelines and tanks, hence reliable protection of entire watersystems against legionella contamination.

� No reaction with ammonia or ammonium.

� No formation of chorophenols and other intense odour compounds which can be producedin water chlorination.

� No formation of THMs and other chlorinated hydrocarbons, no increase in the AOX value.

3 .1 Ch lo r ine D iox ide In Wate r Trea tment

For every new project, our engineers can draw on the experience that we have continuallyaccumulated since 1976, in the following applications:

Municipal drinking water and wastewater plants

� Disinfection of drinking water

� Disinfection of wastewater

Hotels, hospitals, retirement homes, sports facilities, etc.

� Combating legionella in cold and hot water systems

� Water disinfection in air conditioning system cooling towers

Food and beverage industry

� Disinfection of product and service water

� Bottle cleaning, rinser and pasteuriser

� Cold sterile bottling

� Disinfectant in CIP systems

� Condenser water treatment (condensate) in the milk industry

� Disinfection of wash water for fruit, vegetables, seafood, fish and poultry

Horticulture

� Disinfection of irrigation water used in plant growing

Industry

� Cooling water treatment

� Combating legionella in cooling circuits

� Disinfection of process water

� Removal of odorous substances in air scrubbers

� Combating slime in the paper industry

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Bello Zon® chlorine dioxide production and dosing plants operate on the chlorite/acid process.In these plants, a chlorine-free chlorine dioxide solution is produced by the reaction of sodiumchlorite solution with hydrochloric acid.

Decades of experience with Bello Zon® chlorine dioxide plants has shown that an outstandingyield of 90 – 95 % (referenced to the stoichiometric ratio) is achieved under the selectedprocess parameters.

In most cases, the dosing is proportional to flow, i.e. flow-dependent on the signal from aninductive or contact flowmeter, or in parallel with a booster pump.

In closed-loop systems, such as bottle washing machines, cooling circuits, etc., where onlythe chlorine dioxide losses have to be made up, the dosing can also be controlled on thebasis of the measured value obtained via a chlorine dioxide measuring system.

Features

� Precise and reproducible chlorine dioxide production thanks to calibratable dosing pumpsfor the initial chemicals.

� Ease of operation, thanks to microprocessor control and display of all relevant operatingparameters and fault messages in plain text.

� Display of the current production quantity and the flow rate of the connected flowmeterfor CDV and CDK.

� Highest level of safety provided as standard, thanks to construction and operation inaccordance with DVGW specifications W 224 and W 624 (DGVW = German TechnicalAssociation for Gas and Water).

� Compatibility with DULCOTEST® and DULCOMETER® measurement and control equip-ment.

Bello Zon® CDL

Ideal for small amounts of water and equally suitable for both continuous and intermittenttreatment. The plant is safe and easy to operate thanks to the user-friendly chlorine dioxideconcentration of 2 g/l in batch mode. The plant supplies up to 5 g/h of chlorine dioxide.

Bello Zon® Legio Zon®

The specialist in combating Legionella and other pathogens – supplies up to 5 g/h.The fully comprehensive system with integrated metering pump is simple and safe to usethanks to its chlorine dioxide concentration of 2 g/l. An easy to understand user interface withself-explanatory menu-guidance makes it simple to operate.

Bello Zon® CDV

The ideal system for treatment of medium and large water quantities – for the production ofbetween 15 and 2,000 g/h of chlorine dioxide. The continuous treatment is safe and simplethanks to the use of diluted chemicals.

Bello Zon® CDK

This plant produces chlorine dioxide for large water quantities of between 150 and10,000 g/h. It operates using concentrated chemicals, making the continuous water treatmentextremely cost-effective.

ProMinent® Dosiertechnik provides all advice and support services needed for safe useof a chlorine dioxide plant:

� Assessment of the situation on site by trained, competent field staff.

� All important water parameters required for an optimal plant design can be measured inour water laboratory.

� Planning of the plant.

� Commissioning and plant maintenance by our trained service technicians.

3 .2 Be l lo Zon ® P lan t Techno logy


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3 .3 Be l lo Z on ® Ch lo r ine D iox ide P lan ts Type CDLAnd Leg io Zon ®


The Bello Zon® plants CDL and Legio Zon® are fully pre-fitted and are supplied ready toinstall. A stylish cover protects against incorrect operation CDL is supplied ready for connectionof external dosing pumps, while Legio Zon® has an integrated metering pump whose capacityis matched to system requirements.

� 0-5 g/h chlorine dioxide in batch mode, equally suitable for both continuous and intermittentoperation

� Highest level of safety in accordance with DVGW specifications W 224 (DVGW = GermanTechnical Association for Gas and Water) and no hazardous operating conditions thanksto the optimum chlorine dioxide concentration (2 g/l)

� High stability of the generated chlorine dioxide solution lasting over several days

� High operational safety thanks to automatic restart following a mains failure, automaticmonitoring functions and maintenance messages

� Controller with menu-guided operation, rinse and service functions

The following are available as optional accessories:

� Corrosion-resistant dosing point with integrated mixing elements

� Bund for 1 No. 25 l and 1 No. 10 l chemical container

� Photometer for determination of chlorine dioxide and chlorite

� Ready-to-use chemicals in 25 l or 10 l drums

Order No.

Bello Zon® CDL 5 with cover on request

Bello Zon® Legio Zon® with cover 1026976

Techn ica l Da ta CDL And Leg io Zon ®

Inputs:

Water meter (contact or frequency)External digital input (can be configured for pause,shock dosage, high dosage or manual)External fault

Outputs:

Operating alarm relayWarning relayFault alarm relay

Type Dosing Max. Capacity Operating Dimensions Weight Powercapacity operating of dosing temp. (HxWxD) approx. consumption

pressure pump (max.)(g/h) (bar) CIO2 (ºC) (mm) (kg)

CDL 5 0-5 - - 10-40 650x550x310 22 0.2 A

Legio Zon® 0-5 10 3 l/h (10 bar) 10-40 650x550x310 24 0.7 A

3.4 l/h (5 bar)

Legio Zon®

(without cover)pk_7_075

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3.3 .1 Accessor ies And Serv ice K i t s For CDL AndLeg io Zon ®

Dos ing po in tCorrosion-resistant PVC-U dosing point with integrated mixing elements and maintenance-free PVDF dosing valve.

Insertion length 400 mm

Flange connection DN 65

Order No.

CDL DN 65 dosing point 1026490

Safe ty bund fo r chemica l con ta ine rs

Bund with two separate compartments for 1 No. 25 l Bello Zon® acid and 1 No. 10 l Bello Zon®

chlorite chemical container.

Dimensions (HxWxD): 290 x 700 x 350 mm

Order No.

Safety bund CDL 1026744

Serv ice k i t s fo r Leg io Zon ®

The kits contain all parts subject to wear and tear that need to be replaced at regular serviceintervals. The 1-year kit should be used every year and the 3-year kit every 3 years.

Order No.

1-year service kit for Legio Zon® 1027263

3-year service kit for Legio Zon® 1027417

pk_7_066

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3 .4 Be l lo Z on ® Ch lo r ine D iox ide P lan ts Type CDV

Capacity range

15 - 2000 g of chlorine dioxide per hour

Bello Zon® plants are fully pre-assembled and are very easy to operate.

� Display with indication of chlorine dioxide quantity produced and the water flow in themain water pipeline.

� Dosing pumps for conveying the chemicals and simultaneous dosing of the chlorine dioxide.

� Dosing can be automated very easily by connection of a contact flowmeter, analog signalor controller output , e.g. from a chlorine dioxide measuring system.

� Bypass line with pressurised dosing valve for pre-dilution of the concentrated chlorinedioxide solution produced in the plant.

� All necessary safety elements in accordance with German guidelines (DVGW specificationW 624) are integrated in the plant:

- monitoring of the chemical quantities

- monitoring of the bypass water

- exhausting of the reactor chamber

The suction lances required must be ordered for each plant as a necessary accessory.

Suction lances incorporate a level monitor with pre-warning.

The following optional accessories are available:

� Analog output for remote monitoring or computer display

� Safety bund (with leakage monitoring)


� Pre-diluted chemicals – Bello Zon® chlorite and acid in 25 l, 200 l and 500 l containers

Techn ica l Da ta O f The CDV P lan ts

CDV 220-600 with flow type flowmeters in bypasspk_7_005


Bello Zon® Chlorine dioxide dosing Max. Operating Max. Dims*** Wt. PowerCDVa capacity * operating temp. suction lift (HxWxD) *** consumption

pressure of dosing approx. (max.)pump**

Type max. / hour min. / hour min. / day [bar] [°C] [mWG] [mm] [kg] 230 V 115 V[g/h] [g/h] [g/d]

CDVb 15 15 0.8 2.4 8 10-40 1.81160 x

21 2.7 A 8.4 A

CDVb 35 46 2.3 15 8 10-40 2.0 900 x

21 2.7 A 8.4 A

CDVb 60 66 3.3 15 8 10-40 2.5 210

21 2.7 A 8.4 A

CDVb 120 130 6.5 15 8 10-40 3.0 22 4.2 A 13.4 A

CDVb 220 225 11 72 8 10-40 3.0 950 x 57 4.2 A 13.4 A

CDVa 400 400 20 72 10 10-40 1.9 1350 x 60 6.9 A 12.2 A

CDVa 600 600 30 72 8 15-40 7.0 380 62 1.9 A 3.6 A

CDVa 2000 2000 100 260 7 15-40 7.0 1850 x 135 3.6 A 7.0 A1300 x 430

* The dosing figures relate to 5 bar back pressure and an ambient temperature of 20 °C. The minimum capacity/hour is based on the factthat when the plant is operating at below 5 % of the nominal capacity, continuous dosing is no longer possible, due to the then lowpumping frequency of the dosing pumps. When plants are not operating continuously, the reactor contents must be changed at leasttwice a day. The plant should not, therefore, be operated below the stated minimum capacity/day.

** Suction lift at 100 % stroke length.*** without premixer on CDV 220-2000.

CDVb 15-120 with flow type flowmeters in bypasspk_7_006

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3 .4 .1 Iden tcode Order ing Sys tem For CDVb P lan ts


CDVb Ch lo r ine D iox ide P lan ts Type CDVbPlant type: ClO2 dosing capacity:

0 A CDVb 15; 15 g/h1 A CDVb 35; 46 g/h2 A CDVb 60; 66 g/h3 A CDVb 120; 130 g/h4 A CDVb 220; 225 g/h

Operating voltage:0 230 V, 50/60 Hz1 115 V, 50/60 Hz

Chemicals suction lances:0 none1 Suction lance for 30 l container2 Suction lance for 200 l container3 Suction lance for 500 l container5 Flexible suction assembly up to 5 m with 2-stage level switch (CDV 15-120)9 Suction lance for 30 l container with 2 No. 40 l bunds without leakage probe

Bypass version:0 Bypass without premixer and without bypass monitoring1 Bypass with premixer and without bypass monitoring2 Bypass without premixer and with bypass monitoring (float type flowmeter)3 Bypass with premixer and with bypass monitoring (float type flowmeter)4 PVC-C bypass without premixer and without bypass monitoring5 PVC-C bypass without premixer and with bypass monitoring9 Bypass with premixer and with bypass monitoring and with stainless steel bypass

pump

Controlling variables input:(for connection of a controller for measured value-dependent dosing)

0 none1 contact, pulse range 0-4Hz2 analog (0/4-20 mA) and contact, (selectable)

Flow input:(for connection of a water meter)

0 none1 contact, pulse range 0-4Hz2 frequency, max. 10 kHz and contact, (selectable)3 analog (0/4-20 mA) and contact, (selectable)

Preset language:D GermanE EnglishF FrenchI ItalianS Spanish

The following languages can also be set:Dutch, Polish, Portuguese, Czech, Hungarian, Rumanian

Analog output:0 none1 analog (0/4-20 mA) for computer or remote indication

Remote control input:0 none1 contact (pause function)2 analog (0/4-20 mA)3 contact and analog (0/4-20 mA)

Temperature monitoring: 0 with exhaust unit and without temperature monitoring

CDVb 0A 0 1 9 0 1 E 1 1 0

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3 .4 .2 Iden tcode Order ing Sys tem For CDVa P lan tsCDVa Ch lo r in e D iox ide P lan ts Type CDVa

Plant type; capacity:5 A CDVa 400; 400 g/h6 A CDVa 600; 600 g/h8 A CDVa 2000; 2000 g/h

Only bypass versions 0, 1, 2, and 3 are possible with plant type 8 A

Operating voltage:0 230 V, 50/60 Hz1 115 V, 50/60 Hz

Bypass version:0 without bypass without premixer1 without bypass with premixer2 with bypass with premixer3 with bypass without premixer4 with bypass with premixer, with stainless steel mixing pump5 with bypass without premixer, with stainless steel iron mixing pump6 with bypass with premixer, with cast iron mixing pump7 with bypass without premixer, with cast iron mixing pump

Only bypass monitoring option 0 is possible with 1.In this case the bypass monitoring must be provided by a third party.

Bypass monitoring:0 no monitoring2 float type flowmeter

Controlling variables input: controller0 none1 contact (max. 4 Hz)2 analog (0/4-20 mA) and contact, (selectable)

Flow input : water meter0 none1 contact (max. 4 Hz)2 frequency (max. 10 kHz)3 analog (0/4-20 mA) + contact, selectable


The following languages can also be set:Dutch, Polish, Portuguese, Czech

Analog outputs:0 none1 analog (0/4-20 mA) for computer or remote indication

Remote control input:0 none1 contact (pause function)2 analog (0/4-20 mA)3 contact and analog

CDVa 5A 0 2 2 0 1 E 1 1


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3 .4 .3 Spare Par ts K i t s For Be l lo Zon ®

Ch lo r ine D iox ide P lan ts Type CDV

The spare parts kits include all parts subject to wear, which are to be replaced in the courseof regular maintenance.

Spare par ts k i t s fo r CDVb p lan tsOrder No.

Spare parts kit compl. CDVb 15 1022252





Spare par ts k i t s fo r CDVa p lan tsOrder No.

Spare parts kit compl. 230 V CDVa 35 791842














Additional spare parts are listed in the operation instructions for the plants.


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3 .5 Be l lo Z on ® Ch lo r ine D iox ide P lan ts Type CDK

Bello Zon® plants are fully pre-assembled and are very easy to operate.

� Display with indication of chlorine dioxide quantity produced and the water flow in themain water pipeline.

� Dosing pumps for conveying the chemicals and simultaneous dosing of the chlorine dioxide.

� Particularly economical operation through the use of concentrated chemicals

� Dosing can be automated very easily by connection of a contact flowmeter, analog signalor controller output, e.g. from a chlorine dioxide measuring system.

� Bypass line with pressurised dosing valve for pre-dilution of the concentrated chlorinedioxide solution produced in the plant.

� All necessary safety elements in accordance with German directives (DVGW specificationW 624) are integrated in the plant:

- monitoring of the chemical quantities

- monitoring of the bypass water

- exhausting of the reactor chamber

The suction lances, premixer and bypass pumps required must be ordered for each plant asa necessary accessory.

Special gas-tight suction lances fitted with a ventilation connection have been developed forthe CDK plants. The hydrochloric acid ventilation is connected to the reactor housing, so thatthe corrosive vapours formed can be safely disposed off. The suction lances incorporatelevel monitoring with a pre-warning.

Two versions of CDK plant are available, with or without calibration vessels. The calibrationvessels perform several functions. They can be used to measure pump capacity in litres, or tocollect chemicals released during the ventilation process, without the vapours from theconcentrated hydrochloric acid escaping into the atmosphere. In addition, when the plant isrunning, the calibration vessels act as a collection tank for gas bubbles which can form in thesuction line. However, their main use is to ensure correct operation of the dosing pumps anddosing monitoring system when the plant is restarted after a shutdown period.

Chemicals used: hydrochloric acid, fluoride-free and technically pure in accordance withEN 939 concentration 30...33 % by wt. and sodium chlorite solution with a sodium chloritecontent of 300 g/l (= 24.5 %) in accordance with EN 938. When used for drinking watertreatment, these chemicals must not contain any contaminants in concentrations such thatthe drinking water can still be harmful to public health after the treatment is completed.

The following optional accessories are available:

� Analog output for remote monitoring or computer display

� Safety bund (with leakage monitoring)

� Day tank with automatic top-up control for connection to the main storage tank depot


CDKapk_7_008

Hydrochloricacid

30-33 %

Water Sodiumchlorite25 %

Type CDKawithcalibrationvessel

Vent

ilatio

n lin

e3 Be l lo Zon ® Ch lo r ine D iox ide P lan ts

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Techn ica l Da ta CDKa P lan ts


Bello Zon® Chlorine dioxide dosing Max. Operating Max. Dims*** Wt. PowerCDKa capacity * operating temp. suction lift HxWxD) *** consumption

pressure of dosing approx. (max.)pumps**

Type max. / hour min. / hour min. / day [bar] [°C] [mWG] [mm] [kg] 230 V 115 V[g/h] [g/h] [g/d]

CDKa 150 150 10 74 10 10-40 1.7 1350 x 60 5.2 A 9.5 A

1.3 950 x 380

CDKa 420 428 20 74 8 15-40 0.9 1350 x 62 2.7 A 5.1 A

7.0 950 x 380

CDKa 750 750 40 124 8 15-40 1.3 1610 x 82 7.7 A 13.8 A

7.0 1100 x 380

CDKa 1500 1500 75 280 7 15-40 1.9 1850 x 135 6.8 A 12.8 A

7.0 1300 x 430

CDKa 6000 5900 300 940 5 15-40 4.0 3060 x**** 420 3.5 A 6.7 A

5.0 1500 x 480

CDKa 10000 9800 500 1425 2 15-40 3.0 3060 x**** 450 3.5 A 6.7 A

5.0 1500 x 480

* The dosing figures relate to 5 bar back pressure and an ambient temperature of 20 °C. The minimum capacity/per hour is based on thefact that when the plant is operating at below 5 % of the nominal capacity, continuous dosing is no longer possible, due to the then lowpumping frequency of the dosing pumps. When plants are not operating continuously, the reactor contents must be changed at leasttwice a day. The plant should not, therefore, be operated below the stated minimum capacity/day.

** Suction lift at 100 % stroke length.

*** without premixer.

**** Dimensions of two-part version: 2x (2180 x 1100 x 488)

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3 .5 .1 Iden tcode Order ing Sys tem For CDKa P lan ts


CDKa Ch lo r ine D iox ide P lan ts Type CDKaPlant type: ClO2 dosing capacity:

1 CDKa 150 = 150 g/h3 CDKa 420 = 420 g/h4 CDKa 750 = 750 g/h5 CDKa 1500 = 1500 g/h7 CDKa 6000 = 6000 g/h8 CDKa 10000 = 10000 g/h

A with installed calibration vesselsB without installed calibration vesselsC with installed calibration vessels on two-part wall plate (CDKa 7 and 8 only)

Operating voltage:0 230 V, 50/60 Hz1 115 V, 50*/60 Hz

* CDKa 420-6000 only available with 115 V, 50 Hz

Chemicals suction lances:0 no suction lance1 variable suction lance for 60 l container (container height 500-700 mm)2 flexible suction assembly up to 5 m with 2-stage level switch3 intermediate container for acid and chlorite (CDKa 7 and 8 only)4 intermediate container for acid and chlorite with PLC-controlled top-up process

(CDKa 7 and 8 only)

Bypass version:0 without bypass monitoring2 with float type flowmeter

Controlling variables input:(for connection of a controller for measured variable-dependent dosing)

0 none1 contact, pulse range 0-4 Hz2 analog (0/4-20 mA) and contact

Flow input:(for connection of a water meter)

0 none1 contact, pulse range 0-4 Hz contact water meter2 frequency, max. 10 kHz3 analog flowmeter (0/4-20 mA) and contact (selectable)


The following languages can also be set:Dutch, Polish, Portuguese, Czech

Analog output:0 none (standard equipment)1 analog (0/4-20 mA) for computer or remote indication

Remote control input:0 none1 contact (pause function)2 analog (0/4-20 mA)3 contact and analog (0/4-20 mA)

CDKa 1 A 0 2 2 0 1 D 0 1

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3 .5 .2 Spare Par ts K i t s For Be l lo Zon ®

Ch lo r ine D iox ide P lan ts Type CDK

The spare parts kits include all parts subject to wear, which are to be replaced in the courseof regular maintenance.

Order No.

Spare parts kit compl. 230 V CDKa 150 740740











Additional spare parts are listed in the operation instructions for the plants.


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3 .6 Bypass L ine Accessor ies


Premixers made f rom PVCThe premixers of Types CDVb 15-120 are fully integrated in the plant, provided they wereordered by Identity Code. The premixer on the CDVb 220 can also be ordered by IdentityCode, but is supplied loose with the plant. On all other plants, the premixer can be orderedpartly by Identity Code or partly as a separate order. The standard delivery package of thepremixer includes all PVC couplings, screw hose clips and other fixing materials. On theCDVa 2000 and CDKa 1500–10000, the pre-mixer is in two parts.

Plant Order No. Volume Length Connection size

Type [litres] [mm] [DN]

CDVb 220, CDKa 150 740649 1.5 594 25

CDVa 400, CDKa 420 740650 4.5 756 25

CDVa 600, CDKa 750 740832 7.0 1306 32

CDVa 2000, CDKa 1500 1001000 13.4 2x1316 40

CDKa 6000/10000 1003121 13.4 2x1330 50

Bypass pump

Booster pumps made from cast iron (GG) or stainless steel (SS) for operation in the bypassline. Version for 220-230 V, 50 Hz supply with integrated overload protection.

The bypass flow required must be taken into account when selecting a suitable bypass pump.The following bypass data are recommended for the various plants:

Type Bypass line Diameter Flow (m3/h)

CDV 15 - CDV 600 DN 25 32 1 - 4

CDKa 150 - CDKa 420 DN 25 32 1.5 - 3

CDKa 750 DN 32 40 3 - 4

CDKa 1500, CDVa 2000 DN 40 50 6 - 10

CDKa 6000, CDKa 10000 DN 50 63 8 - 10

PVC pipe should be used as the material for the bypass. The wall thickness should complywith pressure range PN 10 as a minimum, or better still PN 16 (bar).

Technical data for bypass pumps:

Type Order No. Material Connection size Pump capacity Nominal Nominalsuction / at 2 bar rating currentdelivery side [m3/h] [W] [A][Rp internal thread]

CH 2-30 791389 GG 1� / 1� 2.5 330 2.6

CHI 2-30 791535 SS 1� / 1� 2.5 340 2.6

CH 4-30 740829 GG 11/4� / 1 � 4.0 490 3.6

CHI 4-30 740830 SS 11/4� / 11/4� 4.75 525 3.6

CH 8-30 1000842 GG 11/2� / 11/4� 9.0 755 5.1

CHI 8-20 1000843 SS 11/2� / 11/2� 9.0 955 6.2

Order No.

Bracket for bypass pump 791474

Angle-seat valve PVC DN 25 for throttling the bypass pump 1001877

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Bypass L ine Accessor ies

pk_2_031

F lush ing assemblyTo allow the reactor and premixer to be flushed clear for maintenance purposes or after along shutdown period, a flushing assembly must be installed downstream of the chlorinedioxide plant. The complete flushing assembly consists of a DN 25 PVC isolation valve and aDN 20 PVC flushing valve with hose spigot. It is already included in the delivery package of allCDVb plants as standard.

Order No.

Flushing assembly PVC-U, DN 25 1000525

Ba l l -check va l veOn installations with long bypass lines, especially if the pipe slopes downwards and thedosing point is below the Bello Zon® plant, as well as on installations with fluctuating backpressure, a back pressure resistant ball-check valve must be fitted.

Type Nominal bore Connection size Material Order No.

DHV-RM DN 25 G 11/2� PVC (PC 1) 1000050

DHV-RM DN 32 G 2" PVC (PC 1) 1000051

DHV-RM DN 40 G 21/4� PVC (PC 1) 1000052

DHV-RM DN 50 on request

Vent va l vePVC-U vent valve for bypass line as a vacuum breaker to prevent uncontrolled siphoning ofthe chemicals when the bypass line is under vacuum. Opening pressure approx. –0.5 bar.The valve is already included in the delivery package of all CDVb plants as standard.

Order No.

Vent valve B 895 d32 DN 25 1001260

PVC-U ch lo r ine d iox ide dos ing po in tFor uniform distribution of the chlorine-enriched bypass water in the main water pipeline, aninjection pipe must be used to optimise the mixing and distribution of the chlorine dioxide.The injection pipes must be shortened to the required length on site. The standard deliverypackage includes Tangit cleaner and adhesive for this, together with a DN 25 ball valve as anisolation valve. The injection pipe is fitted in a DN 50 DIN flange installed by a third party.

Order No.

Injection pipe for pipe diameters up to DN 80 1018754

Injection pipe for pipe diameters from DN 100 1018753

CIO 2 - i n i t i a l s to rage modu leIntermediate storage and distribution of CIO2 stock solutions to a number of dosing points,using only one Bello Zon® plant.

The initial storage module is equipped with automatic level control and an integrated PLCcontrol system, which continually holds a sufficient quantity of 1000 ppm CIO2 stock solutionavailable. Any number of take-off points can be supplied via a delivery line fed by an air-driven diaphragm pump or by individual dosing pumps.

Further technical details and customised versions on request.

Abb. pk_7_034

pk_7_013

pk_7_011

Flushing assembly

Injection pipefrom DN 100

pk_7_012 Injection pipeto DN 80


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3 .7 Chemica ls Supp ly Accessor ies

pk_7_010

Suct ion a i r accumu la to r fo r CDV p lan tsTo prevent gas bubbles forming in the chemicals suction line.

Order No.

Acid side: suction air accumulator with fixings 1001820

Chlorite side: suction air accumulator with fixings 1001821


Suct ion l ances and accessor iesSuitable suction lances and assemblies must be ordered by identity Code for CDVb andCDKa plants, or they can be individually planned, as with CDVa plants. Suction lances herehave a rigid construction that can be precisely matched to the chemicals container. Suctionassemblies consist of flexible suction pipes. All suction lances and assemblies are equippedwith foot valves to prevent the body contents draining out when the container is changed.

Order No.

PVC fixed-length suction lance for 25 and 30 l canister.With 2-stage level switch and 8/5 mm suction hosefor CDVa 400 791237

PVC fixed-length suction lance for 200 l canister.With 2-stage level switch and 8/5 mm suction hosefor CDVa 400 791567

Adjustable-length (660-1040 mm) PVC suctionlance for 500 l container. With 2-stage level switchand 8/5 mm suction hose for CDVa 400 791613

DN 10 PVC suction lance for installation invessels/containers up to 1000 l capacity.The suction lance is shortened to the correctlength on site (max. 1340 mm) and is intendedfor direct connection to the pump.Without level switch, suitable for CDVa 600 790387

2-stage level switch for DN 10 suction lance 790321

DN 15 PVC suction lance for installation invessels/containers up to 1000 l capacity.The suction lance is shortened to the correctlength on site (max. 1340 mm) and is intendedfor direct connection to the pump.Without level switch, suitable for CDVa 2000 790391

2-stage level switch for DN 15 suction lance 790318

PVC fixed-length suction lance for 60 l canister,gas-tight version. The gas exchange of thecanister takes place via a suspended gas pipe,which is connected to the reactor chamber of the CDKa.With 2-stage level switch and 6/4 mm suction hosefor CDKa 150-420 740049

Suction assembly with 2-stage level switch,foot valve and weight. Length 5 m, with 6/4 mmsuction hose for CDKa 150-420 740661

Suction assembly with 2-stage level switch,foot valve and weight. Length 5 m, with 8/5 mmsuction hose for CDKa 750-1500 740661

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Chemica ls Supp ly Accessor ies

Heat ing sys tem fo r chemica l l i nesto preheat the chemical suction lines at low temperature

Order No.

Diameter suction hose 6/4 mm 1001636




Safe ty bunds fo r chemica ls con ta ine rsVolume without leakage with leakage

monitoring* monitoring**Order No Order No

40 l 791726 791728

70 l 740309 740308

140 l 740723 1003190

Standard delivery package:

* one bund

** two bunds + level switch + electronics card for Bello Zon® control system

Be l lo Zon ® Ac idComponent 1 for Bello Zon® chlorine dioxide production plants.

Order No.

Bello Zon® Acid 25 l 1027594

200 l 950131

500 l* 950132

* loan container

Be l lo Zon ® Ch lo r i teComponent 2 for Bello Zon® chlorine dioxide production plants.

Order No.

Bello Zon® Chlorite 10 l 1026422

25 l 1027595

200 l 950136

500 l* 950137

* loan container


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3 .8 Sa fe ty Accessor ies And Ana lys i s

pk_7_004_1

Ac id fume separa to rAcid fume separator SDA-90 filled with 0.7 l of acid-absorbing granules for absorption ofhydrochloric acid fumes. Connection: DN 25 PP coupling with G 1/2� union nut.

Order No.

1009987

Replacement pack of absorbent material 0.7 l 1010500


Gas war n ing dev ice GMA 36 – ch lo r ine d iox ideThe gas warning device Type GMA 36 for chlorine dioxide is designed as a compactmeasurement and switching unit for monitoring the surrounding air for dangerousconcentrations of chlorine dioxide.

Order No.

Technical data: 1023156

Warning at approx. ppm 0.1

Alarm at approx. ppm 0.3


Enclosure protection class IP 54

Size (without glands and sensor) WxHxD 135x247x95 mm

Supply V/Hz 85...264/50-60


Warm-up phase sec sec 150

Relay contact "warning” self-resetting V/A 230/1

Relay contact "alarm” latching V/A 230/1

Relay contact "horn” latching,can be acknowledged V/A 230/1


Sensor service life(depending on environmental cond.) Years 2-3

Replacement sensor(for chlorine, chlorine dioxide, ozone) 1023314

Replacement sensor for gas warningdevices in the Life CGM range 1003009

Note: The sensor responds to all oxidising gases

Reactor chamber ven t va l veOrder No.

Vent valve for reactor space, adjustable,instead of vent line, which is led to open air(already included in standard delivery package on CDVb) 791801

Safety bunds for the chemicals containers, see Chap. 3.6

War n ing l abe l i n accordance w i th Sa fe ty Ru les fo rch lo r ine d iox ide

“Chlorination of water”, Appendix 3 Sheet 3, soft PVC film, yellow/black, 300 x 200 mm,self-adhesive.

Order No.

1 No. 607320

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Safe ty Accessor ies And Ana lys i s

Photometers DT1 , DT2 and DT4� portable, compact photometer

� simple operation with text support

� safe, simple measurement of chlorine, chlorine dioxide, fluoride, chlorite, H2O2, bromine,ozone, pH and cyanuric acid

� calibratable

Mode

Zero

Test

ONOFF

ppmpH

Cl2 ClO2O3

CyspH

DULCOTESTR

0.45

pk_5_021


Technical data

Ranges DT1: 0.05...6.0 mg/l free chlorine (DPD1) + total chlorine (DPD4)0.1...13.0 mg/l bromine (DPD1)0.05...11 mg/l chlorine dioxide (DPD1)0.03...4.0 mg/l ozone (DPD4)6.5...8.4 pH (phenol red)1...80 mg/l cyanuric acid

Ranges DT2B: 0.05...2.0 mg/l fluoride0.05...6.0 mg/l free chlorine and total chlorine0.05...11.0 mg/l chlorine dioxide

Ranges DT4: 0.03...2.5 mg/l chlorite, 0.05...11 mg/l chlorine dioxide,0.05...6 mg/l chlorine

Measurement tolerance: dependent on measured value and measuring method

Battery: 9 V block battery (PP3 type) -(approx. 600 x 4 minute measuring cycles)

Ambient temp.: 5...40 °C

Rel. humidity: 30...90 % (non-condensing)

Case material: ABS

Keypad: Polycarbonate membrane

Size: 190 x 110 x 55 mm (LxWxH)

Weight: aprox. 0.4 kg

Order No.

Type Photometer DT1, compl. with carrying case 1003473

Type Photometer DT2B, compl. with carrying case 1010394

Type Photometer DT4, compl. with carrying case 1022736

The standard delivery package for the photometers includes accessories, cuvettes andreagents.

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Safe ty Accessor ies And Ana lys i s


Consumab les fo r ana l ys i sOrder No.

DPD 1 buffer solution, 15 ml 1002857

DPD 1 reagent, 15 ml 1002858

DPD 3 solution, 15 ml 1002859

Phenol red tablets R 175 (100 No.) 305532

Cyanuric acid tablets R 263 (100 No.) 305531

SPADNS reagent, 250 ml for determination of fluoride 1010381

Fluoride calibration standard 1 mg/l to calibratethe photometer for determination of fluoride 1010382

3 No. replacement cuvettes; cylindrical cuvettes with lid,for DPD, phenol red, and cyanuric acid determination(DT1 and DT2B) 1007566

3 No. replacement cuvettes for determination of fluoride(DT2A and B) 1010396

DPD reagents set, each 15 ml: 3 x DPD 1 buffer solution,1 x DPD 1 reagent, 2 x DPD 3 solution 1007567

Chlorine dioxide tablets No. 1 R 127 501317

Chlorine dioxide tablets No. 2 R 128 501318

DPD reagents for measurement of excess chlorine, ozone or chlorine dioxide in the water, inconjunction with a Lovibond comparator.

Order No.

DPD tablets No. 1 100 No. 501319

No. 2 100 No. 501320

No. 3 100 No. 501321

No. 4 100 No. 501322

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4Dulco®Zon Chlorelektrolyse-AnlagenDulco®Zon Chlorine Electrolysis PlantsGénérateur de chlore par électrolyse du sel Dulco®Zon

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4.1 Membrane Electrolysis MCEa 1

4.2 Higher Capacity Chlorine Electrolysis Plants 3

4.3 Gas Warning Device For Monitoring For Chlorine Gas 3

Conten t Page

4 D u l c o ®Z o nCh lo r ine E lec t ro l ys i s P lan ts

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pk_7_048_1

MCEa

Kurzbetriebsanleitungxxxxxxxxxxxxxxxxxxx

4 .1 Membrane E lec t ro l ys i s MCEa

In Dulco®Zon Type MCEa electrolysis plants, the chlorine produced as an ultrapure gas isintroduced directly into the water to be treated - via an injector system - as hypochloricacid. The significant advantages are as follows:

� Disinfection using natural household salt

� Membrane electrolysis cells prevent salt carrying over into the water.

� Cost effective method: cheap raw materials and optimum exploitation of electricity.

� Data acquisition and control via DULCOTEST® CLE sensor and ProMinent controllers isrecommended.

� No need to transport sodium- or calcium-hypochlorite.

� No danger of confusion when working with other chemicals used in swimming pooltreatment.

� No disinfectant solution storage.

� Modern compact system design.

� Maximum operating reliability achieved through positive suction pressure system design.

The different performance levels are aimed primarily at private swimming pool applications.The systems comply with German DIN 19643 and can therefore be used for public hotelpools or whirlpools.

The system comprises:

- PE brine tank with inbuilt ProMinent® Beta® metering pump

- automatic water replenishment

- controller with electrolysis cell and softener on a PVC panel for wall mounting (with hoodfor MCEa 12 and 24

- PVC injector, d 20 with manometer -1/+1.5 bar

With digital display of capacity and monitoring of all important functions. The capacity changeis manually adjustable, 5-100 % of production and dosing capacity, or can be controlledrelative to performance via:

- zero volts in/output contact or

- 0…20 mA or

- max. 120 pulses/min pulse input

We recommend the use of a Speck booster pump, type M1 with 1200 l/h capacity at 1 bar(not included in delivery).

Du lco ®Zon Ch lo r ine E lec t ro l ys i s P lan ts

In chlorine electrolysis, chlorine, hydrogen and caustic soda are produced on site by passingan electric current through salt water.

In tubular cell electrolysis, the electrochemical reaction takes place in one chamber, so thatthe chlorine gas and caustic soda immediately convert to sodium hypochlorite. Either adefined brine or a salt content already present in the water (e.g. salt water in a swimmingpool) is used as the saline solution. The advantage of tubular cell electrolysis is the simpleconstruction of the apparatus. The disadvantage is the relatively poor efficiency, which leadsto high entrainment of chloride in the water to be treated, and relatively low chlorineconcentrations in the reaction mixture.

In diaphragm electrolysis, the electrochemical reaction takes place in two electrodechambers separated by a diaphragm, so that the formation of the chlorine and caustic sodais physically separated. With plants for production of hypochloric acid, the chlorine isconveyed directly into the water to be treated. Other plants bring the reaction mixtures ofthe two electrode chambers together again after the electrochemical reaction to produce astock solution of sodium hypochlorite, which can be stored temporarily and used for dosingas required. The advantage of diaphragm plants is their high efficiency and the possibility ofdosing chloride-free hypochloric acid. With plants for production of sodium hypochlorite,the high efficiency gives rise to solutions which have a significantly lower chloride contentand a higher chlorine content than with tubular cell electrolysis.

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Membrane E lec t ro l ys i s MCEa

A S tandard Swimming Poo lWate r Trea tment Ins ta l l a t ion

1 Flocculation2 Recirculating pump3 Filter4 Heat exchanger5 Injection unit (with booster pump)6 Dulco®Zon electrolysis device7 pH corrector8 Controller9 Sensors

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pk_7_049

Type Dulco®Zon Dulco®Zon Dulco®ZonMCEa 12 MCEa 24 MCEa 48

Order no. 1008913 1008914 1008915

Capacity [g Cl2/h] 12 24 48

Fresh waterconsumption [l/h] 0.5 1 2

Salt consumption at full capacityfor 24 h operation [kg/day] 1.5 3 6

Salt solution tank volume [l] 100 100 100

Electrolysis system size [WxHxD] 755 x 740 x 300 755 x 740 x 300 820 x 740 x 300

Version with hood with hood without hood

Connectors:

Fresh water inlet [DN] 10 10 10

Pipe connectorsElectrolysis system/salt solution tank [DN] 10/20 10/20 10/20

Hydrogen discharge outlet [DN] 10 10 10

Power supply [V/Hz] 230/50 230/50 230/50

Power consumption [W] 60 100 260

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4.3 Gas War n ing Dev ice For Mon i to r ing ForCh lo r ine Gas

pk_7_004_1

4 .2 H igher Capac i t y Ch lo r ine E lec t ro l ys i s P lan ts

Higher capacity plants with various technical designs are quoted for specific projects.

Accessor ies

Maintenance kitcomprising all regularly replaced consumables for electrolysis system and brine pump

Order No.

Annual maintenance MCEa 12/24/48 1006715

3-yearly maintenance MCEa 12/24 1020419

3-yearly maintenance MCEa 48 1020420

The Type GMA 36 chlorine gas warning device is a compact measurement and switchingunit designed for monitoring the surrounding air for dangerous concentrations of chlorinegas.

GMA 36 ch lo r ine gas de tec to rOrder No.

For chlorine monitoring 1023157

Warning given at approx. ppm 2.0

Alarm given at approx. ppm 4.0


Enclosure rating IP 54

Dimensions (without PG threadedconnector, without sensor) WxHxD 135 x 247 x 95 mm

Power supply V/Hz 85...264/50-60


Warm up phase sec 150

“Warning” relay contact, auto release V/A 230/1

“Alarm” relay contact, self-retaining V/A 230/1

“Siren” relay contact self-retaining,can be acknowledged V/A 230/1


Sensor operating life(depending on ambient conditions) years 2-3

Spare sensor(for chlorine, chlorine dioxide, ozone) 1023314

Spare sensor for Life CGMseries gas detectors 1003009

Note: The sensor reacts to all oxidising gases.

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5UmkehrosmoseReverse-osmosisOsmose Inverse

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5 Reverse Osmos is

Conten t Page

5.1 Performance Overview Of ProMinent® Reverse Osmosis Plants 1

5.2 Dulcosmose® Reverse Osmosis Plants, ecoPRO Range 3

5.2.1 Capacity 100-550 l/h 3

5.2.2 Capacity 600-2700 l/h 4

5.3 Dulcosmose® Reverse Osmosis Plants, TW Range 4

5.4 Dulcosmose® Reverse Osmosis Plants, BW Range 6

5.5 Dulcosmose® Reverse Osmosis Plants, SW Range 7

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5 Reverse Osmos is

5.1 Per fo rmance Overv iew Of P roMinent ®

Reverse Osmos is P lan ts

Reverse osmosis is a branch of membrane filtration, where it is the process with the highestseparation limit. It is the reverse of the natural process of osmosis and hence is used as amethod for desalination of aqueous solutions. Today, using suitable high-performancemembranes, over 99 % of all salts can be removed from an aqueous solution.

The process works like this. The raw water to be desalinated is introduced into a chamberwhich is sealed by a semi-permeable membrane. An artificial pressure is created in thechamber, opposing the osmotic pressure gradient. The membrane is only permeable to purewater, and not to the ions and other particles dissolved in it, so part of the raw water becomespure desalinated water (permeate) and part becomes even higher concentrated solution(concentrate). ProMinent® uses high-grade, low-pressure membranes for this process in itsDulcosmose® reverse osmosis plants.

Bas ica l l y, Du lcosmose ® reverse osmos is p lan tscons is t o f :- frame made from stainless steel or PP

- 5 µm prefilter

- inlet solenoid valve in high-grade material according to salinity of the raw water

- high-pressure pump in high-grade material according to salinity of the raw water

- low-pressure membranes manufactured as spiral-wound modules and fitted in a GRPpressure pipe

- variable area type flow meter and pressure gange

- stainless steel control and regulating valves for pressure and concentrate control

- ProMinent® proprietary conductivity probe and reverse osmosis control with diverseprogramming options for control of external components in the pretreatment and post-treatment too

- semi-automated system for chemical cleaning

Advantages o f Du lcosmose ® reverse osmos is p lan ts

� simple, safe operation using modern microprocessor control with integrated conductivitymeasurement and real text display of operating status

� efficient operation with pure water recovery of up to 80 % and rejection of over 99 % ofdissolved ions

� reduced energy consumption through use of “low-energy” reverse osmosis membranesand energy recovery from the concentrate stream (with sea water desalination)

� long service life of the membranes thanks to integrated cleaning concept and permeateand raw water flushing option

� well-planned, service-friendly layout of the plants on stainless steel or PP frames

� low investment and running costs as suitably optimised components are used for eachparticular case

� complete solutions are available on request, with precisely matched pretreatment andpost-treatment, such as ProMinent® dosing and measurement and control equipment,i.e. simple interlinking, fault-free operation and overall monitoring of the various systemcomponents

Osmosis

pk_7_069

Reverse osmosis

pk_7_068

pressure

d▼

▲

a) diluted solution (permeate)b) semi-permeable membranec) concentrated solution (concentrate)d) hydrostatic head corresponding to the osmotic

product

ab

c

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2 1.1.2006 / P. 2 Chap. 5

Basically, three types of raw water with different salt contents can be considered fordesalination:

A. drinking water (typically up to 1000 mg/l)

B. brackish water (typically up to 2000 - 8000 mg/l)

C. sea water (typically higher than 35000 mg/l)

Our engineers use their years of experience in treatment of this raw water to determine - onthe basis of the particular raw water analysis – the optimal variants for the suitable reverseosmosis plant for the customer. At the same time, the most suitable pretreatment and post-treatment stages are selected using other ProMinent® products. So a complete package isput together for the customer, from a single source. One of our specialities here is the supplyof complete plants installed in a standard transport container.

ProMinent also has extensive experience in building other special plants, e.g. two-pass plantswhere there are higher demands on the permeate quality. Please contact us – we’ll be happyto advise you.

App l i ca t ions o f Du lcosmose ® reverse osmos is p lan ts

Typical applications are desalination duties in municipal or private drinking water supply, inthe chemical and pharmaceuticals industries, food and beverages industry, metal processingindustry, electroplating, in boiler feed water treatment and in power stations, for example.

A typical general plant schematic is shown below:

5 Reverse Osmos is

Per fo rmance Overv iew Of P roMinent ®

Reverse Osmos is P lan ts

pk_7_067

Post-treatment

Raw water

Reverse osmosis

Filter Pump Module(s)

Pretreatment

Permeate

ConcentrateUser

Pump

Permeatetank

Per

mea

te c

apac

ity [m

3 /h]

Range ecoPRO TW BW SW

Salinity of < 1,000 mg/l < 1,000 mg/l < 5,000 mg/l < 40,000 mg/lfeed water

50

25

10

5

2.5

1

0.5

0.25

0.1

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5 .2 Du lcosmose ® Reverse Osmos is P lan ts ,ecoPRO Range

5 Reverse Osmos is

pk_7_062

356564.5

356564.5

356564.5

T

R

5 .2 .1 Du lcosmose ® Reverse Osmos is P lan ts ,ecoPRO Range On PP F rames

This range is the ProMinent® entry-level model for modern drinking water desalination. It isthe attractively-priced alternative to plants on stainless steel frames. Equipped with the latestgeneration of “ultra low-pressure” membranes, these plants achieve maximum permeatecapacity at low operating pressures, so ensuring reduced investment and running costs.Because of the low operating pressures, these plants are fully piped in PVC and fitted withpressure hoses, an extremely cost-effective solution.

The ecoPRO 100-550 range was designed for the following values in the feed water:

a. salt content max. 650 mg/l*

b. pH 3-10

c. silt density index < 3

d. free chlorine < 0.1 mg/l

e. total Fe, Mn < 0.2 mg/l

f. total hardness < 0.1 °dH

g. bacteria count < 100 CFU/ml

h. turbidity < 0.5 NTU

i. COD ≤ 5 mg/l as O2

*differing salinities affect the performance data accordingly

Plants with 2.5� and 4� membranes, salt rejection of the plants 90-95 %

Plant type Permeate capacity Number of Connected Dimensionsat 15 °C water 2.5� and 4� load approx.temperature membranes H x W x Dl/h No. kW mm

ecoPRO 100 100 1 0.37 1400x500x320

ecoPRO 200 200 2 0.55 1400x500x320

ecoPRO 300 300 1 1.1 1500x600x400

ecoPRO 550 550 2 1.1 1500x600x400

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5 Reverse Osmos is

pk_7_063

5 .2 .2 Du lcosmose ® Reverse Osmos is P lan ts ,ecoPRO Range On S ta in less S tee l F rames

This range represents the ProMinent® standard model for modern drinking water desalination.Equipped with the latest generation of “ultra low-pressure” membranes, these plants achievemaximum permeate capacity at low operating pressures, so ensuring reduced investmentand running costs. The low operating pressures allow the use of cost-effective PVC pipeworkon these systems. In addition these plants are available with integrated semi-automatedcleaning system and a permeate and raw water flushing option.

The ecoPRO 600-2700 range was designed for the following values in the feed water:


b. pH 3-10








* differing salinities affect the performance data accordingly

Plants with 4� membranes, salt rejection of the plants 90-95 %

Plant type Permeate capacity Number of 4� Connected Dimensionsat 15 °C water membranes load approx.temperature H x W x Dl/h No. kW mm

ecoPRO 600 600 2 1.5 1850x800x800

ecoPRO 900 900 3 1.5 1850x800x800

ecoPRO 1200 1200 4 1.5 1850x800x800

ecoPRO 1500 1500 5 2.2 1850x800x800

ecoPRO 1800 1800 6 2.2 1750x2500x750

ecoPRO 2400 2400 8 2.2 1750x2600x750

ecoPRO 2700 2700 9 2.2 1800x3500x750

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5 Reverse Osmos is

Dulcosmose ® Reverse Osmos is P lan ts ,TW Range

pk_7_064

This range represents the ProMinent® universal model for modern drinking water desalination.Equipped with the latest generation of “ultra low-pressure” membranes, these plants achievemaximum permeate capacity at low operating pressures, so ensuring reduced investmentand running costs. The low operating pressures allow the use of cost-effective PVC pipeworkon these systems. In addition these plants are available with integrated semi-automatedcleaning system and a permeate and raw water flushing option.

Special customised versions are possible with the TW range. Different pipework materialsand different membrane types can be implemented, for increased salt rejection, for example.Measurement and control equipment, e.g. conductivity, redox potential or pH measurement,and dosing equipment (in pretreatment and post-treatment) can easily be integrated in theseplants.

The TW range was designed for the following values in the feed water:


b. pH 3-10










Plant type Permeate capacity Number of 8� Connected Dimensionsat 15 °C water membranes load approx.temperature H x W x Dl/h No. kW mm

PRO 0300TW 3000 3 3 1800x3000x1000

PRO 0400TW 4000 4 3 1800x3000x1000

PRO 0500TW 5000 5 3 1800x4000x1000

PRO 0600TW 6000 6 4 1800x4000x1000

PRO 0700TW 7000 6 5.5 1800x4000x1000

PRO 0800TW 8000 7 5.5 1800x4000x1000

PRO 0900TW 9000 7 7.5 1800x4000x1000

PRO 1000TW 10000 8 7.5 1800x3000x1000

PRO 1100TW 11000 9 7.5 1800x4000x1000

PRO 1200TW 12000 10 7.5 1800x4000x1000

PRO 1300TW 13000 11 7.5 1800x4000x1000

PRO 1400TW 14000 12 11 1800x4000x1000

PRO 1500TW 15000 12 11 1800x4000x1000

PRO 2000TW 20000 18 11 1800x7000x1200

PRO 2500TW 25000 24 15 1800x7000x1200*

PRO 3000TW 30000 28 15 1800x7000x1200*

PRO 4000TW 40000 34 22 1800x7000x1200*

PRO 5000TW 50000 48 22 1800x7000x1200*

* separate cleaning tank

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5 Reverse Osmos is

5.4 Du lcosmose ® Reverse Osmos is P lan ts ,B W R a n g e

pk_7_065

356564.5

356564.5

356564.5

356563.7 356563.7

This range represents the ProMinent® standard model for modern brackish water desalination.Equipped with the latest generation of “high rejection low-pressure” membranes, these plantsachieve maximum permeate capacity at moderate operating pressures, so ensuring reducedinvestment and running costs. The ProMinent® BW range of reverse osmosis plants is pipedin PVC on the low-pressure side. The system pipework on the high-pressure side is fabricatedin high-grade stainless steel, type DIN 1.4571. ProMinent® stainless steel pipework systemsare welded under shielding gas and root gas atmospheres (TIG) and then passivated in ourown pickling bath.

In addition these plants are equipped with integrated semi-automated cleaning system andall permeate and raw water flushing options as standard.

The BW range was designed for the following values in the feed water:


b. pH 3-10




f. total hardness water must be chemically stabilised






Plant type Permeate capacity Number of Connected Dimensionsat 25 °C water 4� and 8� load approx.temperature membranes H x W x Dl/h No. kW mm

PRO 0200BW 2000 9 4 1800x3500x750

PRO 0300BW 3000 3 5.5 1800x3000x1000

PRO 0400BW 4000 4 7.5 1800x3000x1000

PRO 0500BW 5000 5 7.5 1800x4000x1000

PRO 0600BW 6000 6 7.5 1800x4000x1000

PRO 0700BW 7000 7 7.5 1800x4000x1000

PRO 0800BW 8000 8 7.5 1800x4000x1000

PRO 0900BW 9000 9 11 1800x4000x1000

PRO 1000BW 10000 10 15 1800x4000x1000

PRO 1100BW 11000 11 15 1800x4000x1000

PRO 1200BW 12000 12 15 1800x5000x1000

PRO 1300BW 13000 13 15 1800x6000x1000

PRO 1400BW 14000 14 15 1800x5000x1000

PRO 1500BW 15000 15 18.5 1800x5000x1000

PRO 2000BW 20000 21 18.5 1800x6000x1200

PRO 2500BW 25000 26 30 1800x6000x1200*

PRO 3000BW 30000 29 30 1800x6000x1200*

PRO 4000BW 40000 42 37 1800x7000x1200*

PRO 5000BW 50000 51 45 1800x7000x1200*

* separate cleaning tank

On request, these plants can also be supplied with different membrane types for other saltrejection, and with measurement and control equipment (conductivity, redox potential,pH measurement) and dosing equipment (in pretreatment and post-treatment).

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This range is the ProMinent® standard model for modern sea water desalination. Equippedwith the latest generation of “high rejection low-pressure” membranes, these plants achievemaximum permeate capacity at moderate operating pressures, so ensuring reduced investmentand running costs. The ProMinent® SW range of reverse osmosis plants is piped in PVC onthe low-pressure side. Because of the high NaCl content, the system pipework on the high-pressure side is fabricated from extra high-grade, corrosion resistant stainless steel, type DIN1.4539. ProMinent® stainless steel pipework systems are welded under shielding gas androot gas atmospheres (TIG) and then passivated in our own pickling bath.

In addition these plants are equipped with integrated semi-automated cleaning system andall permeate and raw water flushing options as standard. As an option, the plants can beequipped with a system for energy recovery from the concentrate stream, where the latestgeneration of pressure exchangers are used.

The SW range was designed for the following values in the feed water:


b. pH 3-10




f. total hardness water must be chemically stabilised





Plants with 4� and 8� membranes, salt rejection of the plants 99 %

Plant type Permeate Number of Connected Connected Dimensionscapacity 4� and 8� load without load with approx.at 25 °C mem- energy energy H x W x Dwater tem- branes recovery recoveryperaturel/h No. kW kW mm

PRO 0068SW 680 6 5.5 - 1800x3500x1000

PRO 0160SW 1600 3 11 - 1800x4000x1000

PRO 0230SW 2300 4 15 - 1800x4000x1000

PRO 0270SW 2700 5 15 6.6 1800x4000x1000

PRO 0330SW 3300 6 18.5 8.6 1800x4000x1000

PRO 0410SW 4100 8 22 13.2 1800x5000x1200

PRO 0550SW 5500 10 40.5 13.2 1800x5000x1200

PRO 0650SW 6500 12 44 17.2 1800x5000x1400

PRO 0850SW 8500 15 60 21.5 1800x6000x1500

PRO 0900SW 9000 16 60 25 1800x5000x1500

PRO 1150SW 11500 20 75 34 1800x6000x1500**

PRO 1350SW 13500 24 90 49.5 1800x7000x1500**

PRO 1700SW 17000 30 110 49.5 1800x7000x1500**

PRO 2000SW 20000 36 132 71 1800x7000x1500**

PRO 2350SW 23500 42 160 82.5 1800x7000x1200**

PRO 2700SW 27000 48 160 82.5 1800x7000x1200**

* energy recovery by pressure exchanger

** separate high-pressure pump and cleaning tank

On request, these plants can also be supplied with different membrane types for other saltrejection, and with measurement and control equipment (conductivity, redox potential,pH measurement) and dosing equipment (in pretreatment and post-treatment).

5 Reverse Osmos is

5.5 Du lcosmose ® Reverse Osmos is P lan ts ,S W R a n g e

pk_7_074

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6SchwerkraftfilterGravity FilterFiltres gravitaires

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Conten t Page


6 INTERFILT® SK 1

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pk_7_029

INTERF ILT ® S K

Filtration is one of the most important basic technical processes in water treatment. It is amechanical separation process in which suspended particles in water are retained in a filterlayer (e.g. a layer of sand) through which water is passed.

Raw water is generally filtered through filtration plant using sand as the filter layer.

During the filtration process the pores in the filter layer become blocked by the contaminantsremoved from the raw water passing through it. This leads to a gradually increasing drop inpressure.

The “back washing phase” begins once the minimum permitted pressure level is reached inthe “operating phase”. Here, the impurities are flushed out of the filter layer. During the operatingphase, water passes downwards through the filter, during the back-washing phase, it travelsback up through the filter layer.

The layer of sludge which has built up on the surface of the filter layer is broken up at the startof the back washing process, creating a fluidised bed.

The rotating motion of the grains of sand removes the dirt particles which have becomeattached to the surface of the granules and they are carried away from the filter with the risingflow of water.

ProMinent has built up particular expertise in the field of filtration plant.

Open sand filters with differential pressure controlled back washing and integratedback washing water storage tank, offer significant advantages:

� No control equipmentThe filter uses no valves, flow meters, controllers or display equipment for filtration andback washing, or final-rinse functions, in other words, no moving parts.

� No pumpThe volume of water required for back washing is held in the storage area inside the filter,which means there is no need for a back washing pump.

� No compressed air, pressurised water or electrical powerAll processes are controlled and driven by the filter itself.

� No parts to maintainNo moving parts means no wear.

� No operating personellThe filter works fully automatically and requires no external intervention.

Design

The filtration plant consists of the following key elements:

� Cylindrical tank

� Internal fittings

� Automatic back washing system with injector

� Raw water inlet and feed tank

� Filter nozzles

� Filter material

Material: polyethylene PE-HD

Filter material: filter sands EN 12904, other filter materials on request

Applications

The (SK) Gravity Filter is suitable for practically all filtration tasks and its uses include, forexample, partial flow cooling water filtration, river, industrial and potable water treatment, ironremoval from well water, waste water purification to reduce suspended solids, COD - BOD5

and phosphate content (4th purification stage) etc.

Optional additional equipment:

- Cover for the cylindrical tank

- Frost protection insulation with associated electric heating

- Combined air/water backwash

- Backwash water sump made from plastic PE-HD

- Other options on request

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Techn ica l Da ta

As system components are produced individually according to application, we will informyou of prices on enquiry.

We reserve the right to change components and their construction, as long as these do notaffect their performance or function.


INTERFILT ® S KType list and capacity data

Type Filter diameter Filter capacity Back wash Weight Weight[mm] [m3/h] Water [~ m3] empty in operation

[~ t] [~ t]

SK- 9 900 6.5 1.4 1.2 4.5

SK- 12 1200 11.5 2.5 1.5 7.1

SK- 15 1500 18 4.5 1.9 10.5

SK- 18 1800 26 5.5 2.3 15

SK- 21 2100 35 8.5 2.8 19.5

SK- 24 2400 46 10 3 25

SK- 28 2800 62 14 3.5 30

Techn ica l da taFlow rate: 3...10 m/h

Backwash intervals: approx. 8...36 h(depending on type and amount of pollutants)

Head loss: 120...150 mbar

Clean water solids figure: 0...3 mg/l(depending on raw water and filter material)

Backwash flow rate:

at the start 44 m/h

in the middle 37 m/h

at the end 30 m/h

Cylinder height: 4500 mm(same for all types)

Overall height: 6500 mm(depending on filter diameter)

Backwash and refilling time: 13...15 min.

Filter sand in accordance with EN 12904

- Height of bed 600 mm

- Grain size range 0.71-1.25 mm

Filter nozzles:

- Type Lamellar nozzle

- Material PPN

- Slot width 0.2 mm

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7ServiceServiceAssistance Technique

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Conten t Page

7 S e r v i c e

7 Service 1

7.1 Services 1

7.2 Service Contacts 2

7.3 Training 3

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7 S e r v i c e

Serv ice

We offer ProMinent® Service even before you become one of our customers. Our pre-salesservices ensure that you get the optimum solution for your individual needs:

� Advice in choosing the products

� Application and process optimisation

� Project planning

However, our commitment does not end with delivery. We offer you a comprehensive after-sales service, which lasts for the entire service life of your equipment.That maximises your productivity and minimises your operating costs:

� Assembly/installation

� Commissioning

� Maintenance

� Spare parts service

� Repair

� Troubleshooting

Thanks to our worldwide presence in over 100 countries, our service is available whereveryou need it.

7 .1 Serv ices

Mounting/installation

Quality starts with the correct installation of our systems. That’s why we offer you a professio-nal installation by trained service technicians.

We offer the following installation work:

� running pipelines in PE, PVC and PVDF materials

� carrying out electrical installation work

� linking the system to a PLC

If required, we also carry out conversions and plant extensions. Your advantage: plant andinstallation from a single source.

Commissioning: the right start for your ProMinent system

We offer you professional system commissioning by ProMinent service technicians. You benefitfrom correctly-adjusted processes and optimal equipment performance, right from the start.Once the system is successfully commissioned, the ProMinent service technician will informyou about the set system parameters, and train the operator of the plant.

Maintenance: an essential requirement for consistently high reliability

Regular preventive maintenance by ProMinent service technicians increases reliability, reducesrunning costs and extends the service life of your ProMinent system. We offer maintenancecontracts for this, individually tailored to your needs.

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7 S e r v i c e

Serv ices

Repairs: on our premises or yours

Whether it’s a works repair or an express job on site, you’re assured of a professional repairusing genuine ProMinent spare parts.

Troubleshooting: If really something shouldn’t work

Of course, queries on the operation of our products or systems do come up from time totime. Maybe the operation is not quite clear, or you’d like to the change the process, or makeother modifications, perhaps one of our products just isn’t working correctly, for whateverreason at all. No problem. Our technical advisers will be pleased to help you. In most cases,your query can be answered over the telephone.

If that’s not possible, our adviser will take the necessary steps to help you as quickly aspossible. This can be by sending in a service technician, despatch of spare or replacementparts, or other measures, depending on the situation.

7.2 Serv ice Contacts

For customers from Germany

Services Telephone Fax eMail+49 (6221) 842- +49 (6221) 842-

Mounting/installation -537 -441 [email protected]

Commissioning -537 -441 [email protected]

Maintenance -537 -441 [email protected]

Repairs

for postcode areas 0 ... 4 -328 -441 [email protected]

for postcode areas 5 ... 9 -308 -441 [email protected]

For customers from other countries:

Please contact your local ProMinent branch or agency.

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7 S e r v i c e

7.3 Tra in ing

The training programme of ProMinent Academy for Water Technology is mainly geared tocustomers from Germany.

Customers from other countries are kindly requested to contact the local ProMinent branchor agency. Their home pages are also available for information and contact options underthe heading “Company – Locations”.

The range of courses offered has been widened this year, and now provides an even moreeffective opportunity to widen your knowledge of ProMinent® instrumentation, get to knownew equipment, and swap experiences.

The courses are divided into free subject seminars and intensive courses for which a chargeis made. The subject seminars offer all those responsible for processes, planners, plantengineers and plant constructors, the possibility of getting to know the full ProMinentproduct programme covering all sectors. Specialised subject seminars on the fields ofdrinking water, swimming pools, food and beverage industry and legionella prevention areoffered in addition.

The intensive seminars are intended for all users from the operation, maintenance andservice field who want to gain more in-depth practical experience with individual items ofProMinent equipment. As well as dosing pump workshops, we also offer workshops onmeasurement and control equipment, Bello Zon® chlorine dioxide plants and Dulcodes UVsystems with DVGW certification (DVGW = German Gas and Water Association).

All training courses are held in our Seminar Centre in Heidelberg, which is equipped withthe very latest media equipment and two practical training rooms. So that we can deal withcustomer needs as individually and comprehensively as possible, we have limited thenumber of participants per course to 15.

Detailed information on the current training programme is available via our home page(www.prominent.com) under the heading “Service”, or direct from our training department.

Address: ProMinent Dosiertechnik GmbHProMinent Akademie für WassertechnologieF.A.O. Mrs. Elke HahnIm Schumachergewann 5-1169123 HeidelbergGermany

Administration: Mrs. Elke Hahn

Training manager: Dr. Klaus Fuchs

Telephone: + 49 6221/842-318 (Mrs. Elke Hahn)+ 49 6221/842-0 (switchboard)

Fax: + 49 6221/842-433 F.A.O. Mrs. Elke Hahn

E-mail: [email protected]

Tra in ing contacts

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8AnhangAppendixAnnexe

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11.1.2006 / P. 2 Chap. 8

Telephone: +49/6221/842-0Fax: +49/6221/842-433 Management

-617 Sales Chemical Fluid Handling-431 Sales Water Treatment Solutions-419 Exports-220 Purchasing-435 Research and Development-627 EDP/Technical/Legal-432 Advertising

ProMinent Dosiertechnik GmbHIm Schuhmachergewann 5-1169123 Heidelberg · [email protected]

Head Off ice

The ProMinent Group

Aff i l ia ted Companies In Europe

ProMinent Dosiertechnik Ges. mbHGewerbepark-Rosenau/Sonntagberg3332 Rosenau (Austria)Tel.: +43 7448 30400, Fax: [email protected]

ProMinent Belgium S.A., N.V.Parc Industriel de SaintesAvenue Landas 111480 Tubize (Belgium)Tel.: +32 2 3914280, Fax: [email protected]

ProMinent Fluid Controls BG8 Kr. Sarafov1164 Sofia (Bulgaria)Tel.: +359 2 9631921, Fax: [email protected]

ProMinent Dosiertechnik CS s.r.o.Sobieského 1, P.O. Box 5377010 Olomouc (Czech Republ.)Tel.: +420 585 757011, Fax: [email protected]

ProMinent Finland OYOrapihlajatie 3900320 Helsinki (Finland)Tel.: +35 89 4777890, Fax: [email protected]

ProMinent France S.A.8, rue des Frères LumièreB.P. 39, Eckbolsheim67038 Strasbourg Cedex 2 (France)Tel.: +33 3 88101510, Fax: [email protected]

ProMinent Fluid Controls (UK) Ltd.Resolution Road, Ashby de la ZouchLeicestershire LE65 1DW (Great Britain)Tel.: +44 1530 560555, Fax: [email protected]

ProMinent Hellas Ltd.24, Mitrodorou Str. + Athinon Ave.10441 Athens (Greece)Tel.: +30 210 5134621, Fax: [email protected]

ProMinent Magyarország Kft.Íves u. 29027 Győr (Hungary)Tel.: +36 96 511400, Fax: [email protected]

ProMinent Fluid Controls Ltd.Finisklin Industrial EstateSligo, Co. Sligo (Ireland)Tel.: +353 71 9151222, Fax: [email protected]

ProMinent Italiana S.R.L.Via Albrecht Dürer, 2939100 Bolzano (Italy)Tel.: +39 0471 920000, Fax: [email protected]

ProMinent Office Kazakhstanul. Timiryaseva 42, „Atakent“Building 15/1, Office 13480057 Almaty (Kazakhstan)Tel.: +7 3272 504130, Fax: [email protected]

ProMinent Office KaunasGedimino st. 473000 Kaunas (Lithuania)Tel.: +370 37 325115, Fax: [email protected]

ProMinent Fluid Controls Ltd.BT 7 - 12, Bulebel Industrial EstateBulebel (Malta)Tel.: +356 21693677, Fax: [email protected]

ProMinent Verder B.V.Utrechtseweg 4a3451 GG Vleuten (Netherlands)Tel.: +31 30 6779280, Fax: [email protected]

ProMinent Dozotechnika Sp. z o.o.Ul. Jagiellonska 2B55-095 Mirkow k/Wroclawia (Poland)Tel.: +48 71 3980600, Fax: [email protected]

ProMinent Portugal Controlo de Fluídos, Lda.Estrada de Barrosa, Elospark 16Algueirao2725-193 Mem Martins (Portugal)Tel.: +35 121 9267040, Fax: [email protected]

ProMinent Dositechnika OOOLyusinovskaya ul. 36, str. 1115093 Moskow (Russia)Tel.: +7 095 7874501, Fax: [email protected]

Proshield Ltd.Unit 2, 18 Albert StreetMotherwell ML1 1 PR (Scotland)Tel.: +44 1698 260260, Fax: [email protected]

ProMinent Slovensko s.r.o.Rol’nícka 2183107 Bratislava-Vajnory (Slovak. Republ.)Tel.: +421 2 48200111, Fax: [email protected]

ProMinent Gugal S.A.Polígono Industrial, s/n17853 Argelaguer/Girona (Spain)Tel.: +34 972 287011/12, Fax: [email protected]

ProMinent Doserteknik ABS.a. Hildedalsgatan 10, Box 893340273 Göteborg (Sweden)Tel.: +46 31 656600, Fax: [email protected]

ProMinent Dosiertechnik AGTrockenloostrasse 858105 Regensdorf (Switzerland)Tel.: +41 44 8706111, Fax: [email protected]

ProMinent Office Kievul. Schorsa 31, office 40301133 Kiev-133 (Ukraine)Tel.: +380 44 2696933, Fax: [email protected]

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Addresses of distributors are available fromProMinent Dosiertechnik GmbH · Im Schuhmachergewann 5-11 · 69123 Heidelberg · Germany

Dis t r ibutors Wor ldwide

Aff i l ia ted Companies Wor ldwide

The ProMinent Group

ProMinent Fluid Controls Pty. Ltd.Unit 4, Narabang WayBelrose, NSW 2085 (Australia)Tel.: +61 2 94500995, Fax: [email protected]

ProMinent Fluid Controls (Bangladesh) Ltd.House No. 9, Road No. 17Block D, Banani Model TownDhaka-1213 (Bangladesh)Tel.: +8802 8818713, Fax: [email protected]

ProMinent Brasil Ltda.Rua Alfredo Dumont Villares 11509672-070 Sao Bernardo do Campo-SP(Brazil)Tel.: +55 11 43610722, Fax: [email protected]

ProMinent Fluid Controls Ltd.490, Southgate DriveGuelph, Ontario N1G 4P5 (Canada)Tel.: +1 519 8365692, Fax: [email protected]

ProMinent Fluid Controls China Co. Ltd.No. 14, Road Liaohe XisanDalian Economic & Techn. Development Zone116600 Dalian (P.R. of China)Tel.: +86 411 87315738, Fax: [email protected]

Heidelberg ProMinent Fluid Controls IndiaPvt. Ltd.#2/2, MES Road, YeshwanthpurBangalore 560 022 (India)Tel.: +91 80 23578872, Fax: [email protected]

ProMinent Japan Ltd.Toyu Bldg., 528 Wasedatsurumaki-choShinjuku-KuTokyo 162-0041 (Japan)Tel.: +81 3 32073470, Fax: [email protected]

ProMinent Korea Co., Ltd.Sungnam P.O. Box 72Kyoungki-Do 461-600 (Republic of Korea)Tel.: +82 31 7018353, Fax: [email protected]

ProMinent Fluid Controls (M) Sdn. Bhd.92-1 Jalan Radin Anum SatuSeri Petaling57000 Kuala Lumpur (Malaysia)Tel: +60 3-905 77 224, Fax: 3-905 77 [email protected]

ProMinent Fluid Controls de Mexico S.A. de C.V.Centro Aleman, Av. Santa Fé No. 170Ofic. 0-4-12Col. Lornas de Santa FéC.P. 01210 Mexico D.F. (Mexico)Tel.: +52 55 917 29300-302, Fax: [email protected]

ProMinent Fluid Controls (Far East) Pte. Ltd.50 Kallang Pudding Road#08-01 Golden Wheel Industrial BuildingSingapore 349326 (Singapore)Tel.: +65 67474935, Fax: [email protected]

ProMinent Fluid Controls Pty. Ltd.Unit E7, Cnr. Jack + Refinery RoadsGermistonP.O. Box 15413Lambton ZA-1414 (South Africa)Tel.: +27 11 8254142, Fax: [email protected]

ProMinent Fluid Controls (Taiwan) Ltd.8 F 2, No. 288-9 Hsinya RoadKaohsiung (Taiwan)Tel.: +886 7 8135122, Fax: [email protected]

ProMinent Fluid Controls (Thailand) Co. Ltd.2991/7 Visuthanee Office ParkLadprao Road, Klongchan, BangkapiBangkok 10240 (Thailand)Tel.: +66 2 3760008, Fax: [email protected]

ProMinent Fluid Controls, Inc.R.I.D.C. Park West, 136 Industry DrivePittsburgh, PA, 15275 (USA)Tel.: +1 412 7872484, Fax: [email protected]

ArgentinaBahrainBoliviaBotswanaChileColumbiaCosta RicaCroatiaCubaCyprusDenmarkEgyptEl SalvadorGuatemalaHong KongIndonesiaIcelandIranIrelandIsraelJordan

KenyaKuwaitMacedoniaMaltaNamibiaNew ZealandNigeriaNorwayOmanPakistanPanamaParaguayPeruPhilippinesQatarRomaniaRussia-Ural RegionSaudi ArabiaSenegalSerbia/MontenegroSloveniaSudanSyria

TanzaniaTunisiaTurkeyTurkmenistanUgandaUruguayUnited Arab EmiratesVenezuelaVietnamWhite RussiaZimbabwe

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I . Scope of app l icat ion(1) The present terms and conditions of

delivery shall apply exclusively; deviatingconditions or conditions contrary of thecustomer shall only apply provided thesupplier approved of this in writing.

(2) The present General Terms andConditions of Delivery shall also apply tosubsequent orders and to replacementparts deliveries without necessitatingrepeated pointing out of this fact.

(3) Supplements and representations as wellas modifications or amendments to acontract concluded in writing or by telexmust be in writing.

I I . Offer and order conf i rmat ion(1) Offers shall only be binding provided a time-

limit for acceptance is stated in the offer. Tobe legally binding, offers shall require thewritten confirmation of the supplier.

(2) The supplier reserves any titles to andcopyrights in figures, drawings, calculations,and other offer documentation and similarinformation of physical and non-physicaltype - also in electronic form; these may onlybe disclosed to third parties on the supplier’swritten approval and shall be immediatelyreturned to the supplier on request if no orderis awarded to the supplier.

I I I . Scope of de l iver ies andserv ices

(1) The deliveries and services are determinedbased on the mutual written declarations. Ifno such declarations exist, the written orderconfirmation of the supplier shall be decisive.For mere sales contracts, the agreed upondelivery provisions shall be interpretedaccording to the INCOTERMS valid at theconclusion of the contract.

(2) Data in brochures, catalogues or generaltechnical documentation shall only bebinding if reference is made to them inwriting.

(3) The costs for an agreed mounting andassembly, including all and any requiredancillary costs such as travel expenses orcosts for the transport of tools or personalluggage shall be remunerated separately bythe customer, if not otherwise agreed upon.

(4) If software is part of the delivery scope, thecustomer shall be granted a non-exclusiveright of use in the software. The customermay copy or edit the software only in thelegally permissible scope.

(5) Partial deliveries shall be permissible,provided it is reasonable for the customer,considering the interests of both the supplierand the customer.

(6) In case of deliveries abroad, the supplier’sobligation shall be under the proviso that anynecessary export licences are granted.

IV. Pr ices and terms of payment(1) All prices shall be in EURO unless otherwise

stated. They shall apply to mere deliverytransactions “ex works” (EXW), exclusive ofpackaging.

(2) The prices do not include any turnover tax.This tax is itemised separately in the invoicein the statutory amount applicable at the dateof invoicing.

(3) The deduction of discounts shall require aspecial agreement in writing.

(4) If not otherwise shown in the orderconfirmation, the sales price shall be due for

Genera l Te rms AndCond i t ions O f De l i ve ryVal id 01/2005

payment 30 days from invoice date withoutany deduction.

(5) If the customer does not comply with thedate for payment, the customer shall paydefault interest in the amount of 8percentage points above the base interestrate pursuant to §247 German Civil Codefrom the due date. Payment of furtherdamages remains reserved.

(6) If not otherwise agreed upon, the delivery ofgoods for deliveries abroad shall be underthe proviso that an irrevocable commercialletter of credit is issued by the customer infavour of the supplier, and confirmed by aGerman banking institution.

(7) In case of delayed payment, the supplier maysuspend the performance of his ownobligations until total payment was received,giving written notice to the customer.

(8) The customer may only set off claims orassert a right of retention, provided these areundisputed or have become non-appealable.

V. T ime- l imi ts for de l iver ies orserv ices

(1) With regard to time-limits, the mutual writtendeclarations or, in the absence of suchdeclarations, the written order confirmationof the supplier shall be decisive. The time-limit shall be deemed observed, provided alland any documentation to be provided bythe customer are received in time, and all andany required permits, releases, in particularplans, are provided, and the agreed uponterms of payment and other obligations aremet by the customer. If these prerequisitesare not met in time, the time-limit shall beprolonged reasonably; this shall not apply ifthe supplier is responsible for the delay.

(2) If non-observance of the time-limits is theresult of force majeur, e.g. mobilization, war,riot or similar events, e.g. strike or lock-out,the agreed upon time-limits shall beprolonged reasonably.

(3) If mounting and assembly are not part of theagreed upon services, the time-limit shall bedeemed observed if the goods ready foroperation were shipped or collected withinthe time-limit. Should the delivery be delayedfor reasons for which the customer isresponsible, the time-limit shall be deemedobserved upon notification of readiness forshipment.

(4) If the supplier is responsible for the non-observance of the time-limit, the customer,provided the customer suffered an actualloss, may request compensation for delay foreach full week of delay of a maximum of0.5%, however, not exceeding 5% of theprice for the part of the delivery which couldnot be taken into relevant operation becauseof the delay. Claims for compensation of thecustomer exceeding the limits stipulated initem 5.4 shall be excluded in all cases ofdelayed delivery or service, also after expiryof any grace period set to the supplier. Thisshall not apply to the extent mandatoryliability exists in cases of intent, grossnegligence or personal injury; a shift of theburden of proof to the disadvantage of thecustomer is not given in this case.

(5) The customer’s right to withdraw afterineffectual expiry of a grace period for thesupplier shall remain unaffected. The graceperiod, however, must be reasonable andamount to at least four weeks.

(6) If shipment or delivery are delayed for morethan one month after notice of readiness forshipment on the customer’s request,warehouse charges in the amount of 0.5%

of the price of the delivery goods, however,not exceeding a total of 5%, may be chargedto the customer for each month started. Theparties to the contract shall remain free tofurnish proof of higher or lower warehousecharges.

VI . Passage of u t i l i ty and r isk ;insurance; packaging

(1) The risk of deliveries and services renderedby the supplier shall pass to the customer asfollows, even in case of deliveries freightpaid.

a) for deliveries without mounting orassembly, even in case of partialdeliveries, if these have been shipped orcollected. Shipments shall be insured bythe supplier against the usual transportrisks upon wish and at the expense of thecustomer. If such insurance exists, thesupplier shall be immediately notifiedabout any damages to goods in transit.

b) for deliveries with mounting or assemblyon the day of acceptance in the cus-tomer’s operations or, if agreed upon, afterperfect test operation.

(2) If the shipment, delivery, start, performanceof mounting or assembly, acceptance in thecustomer’s operations or test operation is/are delayed for reasons attributable to thecustomer or if the customer delaysacceptance for other reasons, the risk shallpass to the customer.

(3) The shipment is in principle made in standardpackagings of the supplier. The latter shallbe entitled to choose special types ofpackaging deemed necessary in thesupplier’s discretion. The costs of thesepackagings shall be borne by the customer.

VI I . Mount ing and assemblyThe mounting, assembly and installation ofthe equipment and devices of the suppliermay only be performed by specialists,observing the supplier’s guidelines and theapplicable technical standards.

If mounting and/or assembly are performedby the supplier, the following provisions shallapply, if not otherwise agreed upon in writing:

(1) The customer shall assume and provide intime at the customer’s expense:

a) all earthwork, construction work and otherdifferent ancillary work, including therequired specialists and auxiliary staff,materials and tools,

b) the commodities and materials such asscaffolds, cranes and elevators and otherdevices, fuels, lubricants, and chemicalsrequired for assembly and commis-sioning,

c) energy and water at the site of use,including connections, heating, andillumination,

d) sufficiently large, suitable, dry andlockable rooms at the assembly site forstoring machine parts, fixings, materials,and tools etc., and suitable working andrecreation rooms for the assembly staff,including appropriate sanitary installa-tions. For the protection of the supplier’sproperty and the assembly staff, thecustomer shall also take the measures henormally would take to protect his ownproperty.

e) protective clothing and protective deviceswhich are necessary because of specialcircumstances at the assembly site.

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(2) Prior to the start of the assembly work, thecustomer shall unsolicitedly provide therequired information about the position ofsubsurface energy, gas, water conduits orsimilar installations as well as the requireddata on statics.

(3) Prior to the start of mounting or assembly,the additions and objects required to startthe work must be at the mounting orassembly site and all preparations prior tostart of the installation must be advancedsuch that the mounting or assembly can bestarted as agreed upon and can beperformed without any interruptions. Accessroutes and the mounting or assembly sitemust be flattened and clear of any objects.

(4) Should mounting, assembly or commis-sioning be delayed for reasons beyond thecontrol of the supplier, the customer shallbear the costs for waiting time andadditionally required travels of the supplieror the assembly staff in an adequate amount.

(5) If a plant cannot be installed immediatelyafter delivery, the customer shall beresponsible for a proper storage accordingto the supplier’s guidelines.

(6) The customer shall provide the supplier withweekly information on the duration of theworking hours of the assembly staff and shallimmediately confirm the completion ofmounting, assembly or commissioning.

(7) The commission may only be performed bytechnicians acknowledged by the supplierand according to the supplier’s instructions.The technicians shall be entitled to refusecommissioning of the plant if the operatingconditions to be provided by the customerdo not guarantee a safe operation of theplant. The customer shall bear the costs ofany delay in commissioning incurred to thesupplier.

(8) Should the supplier request acceptance ofthe deliveries and services after completion,the customer shall be obliged to do so withintwo weeks. Otherwise, the acceptance shallbe deemed made. The acceptance shall bedeemed made, too, if the delivery goods andservices - also after completion of an agreedtest phase, if any - have been taken in use.

VI I I . Warranty(1) Should goods delivered or services rendered

by the supplier prove to be defectivebecause they do not possess the agreedquality or because they are not suitable forthe agreed or usual use, the supplier shall inits discretion either remedy the parts orservices concerned or deliver or render themagain at no cost within the limitation period,provided the cause of the defect alreadyexisted at the time of risk passing.

(2) Claims for material defects become statue-barred after 12 months, for ProMinent® pumpdrives and DULCOMETER® controllers theperiod is 24 months. The time-limit shall startwith passing of the risk (item 6). The aboveprovisions shall not apply to the extent thelaw mandatorily prescribes longer time-limitsaccording to §§438(1) no. 2 German CivilCode (goods for edifices), §479(1) GermanCivil Code (right of recourse), and §634aGerman Civil Code (structural defects). Thewarranty period may be prolonged up to 60months in suitable cases, provided thecustomer concludes a maintenance contractfor the corresponding period.

(3) The customer shall immediately give noticeof defects to the supplier.

(4) In the event of notices of defects, paymentsof the customer may be retained in thevolume which shows a reasonable ratio to

the material defects incurred. The customermay retain payments only if a notice of defectis given whose justification is beyond doubt.If the notice of defect is given wrongfully, thesupplier shall be entitled to request from thecustomer compensation for the expensesincurred to the supplier.

(5) At first, the supplier shall always be given theopportunity to post-perform within areasonable time-limit. The customer shallgrant the supplier the time and opportunityrequired to do so. Should the customerrefuse this, the supplier shall be exemptedfrom the liability for defects.

(6) If the post-performance fails, the customer -notwithstanding possible claims fordamages - may withdraw from the contractor reduce the compensation. The customermay not claim compensation for futileexpenses.

(7) Claims for defects do not exist in case ofminor deviations from the agreed orassumed quality, minor impairment ofusability, natural wear or damages incurredafter passing of the risk because of incorrector negligible handling, excessive use,unsuitable operating material, faultyconstruction work, unsuitable subsoil orbecause of special external influences whichare not established in the contract as well asin case of non-reproducible software errors.If the customer or third parties performimproper modifications or repair work, noclaims for defects will exist for these and theresulting consequences.

(8) The supplier shall not bear the additionalexpenditure, in particular transport,travelling, labour and material costs, whichresult from the fact that the subject matter ofthe delivery was later transported to a diffe-rent location than the customer’s branch orthe original place of destination, except thetransport corresponds to its proper use.

(9) In all cases, the customer shall be obliged totake any possible and reasonable steps tokeep the expense for the purpose of post-performance as small as possible. Thesupplier shall participate in the costs for arecall campaign only if this is necessarybased on the factual and legal situation. Thecustomer shall be obliged to either returndefective products or keep them ready forinspection and tests, in the supplier’sdiscretion.

(10)Claims for recourse of the customer againstthe supplier shall only exist to the extent thecustomer did not conclude any agreementswith the customers’ purchaser which exceedthe statutory claims for defects. In addition,item 8.8 shall apply correspondingly to thescope of the right for recourse of thecustomer against the supplier.

(11) Furthermore, item 11 (Other claims fordamages) also applies to claims fordamages. More extensive or other claimsthan stipulated in the present item 8 of thecustomer against the supplier and itspersons employed in performing theobligations because of a material defect shallbe excluded.

IX . Industr ia l proper ty r ightsand copyr ight ; defects o ft i t le

(1) If not otherwise agreed upon, the suppliershall be obliged to render the delivery free ofany industrial property rights and copyrightsof third parties (hereinafter called: propertyrights) solely in the country of the place ofdelivery. To the extent a third party makesjustified claims against the customer

because of infringement of property rights bydeliveries rendered by the supplier and usedaccording to contract, the supplier shall beliable to the customer within the time-limitstipulated in item 8.2 as follows:

a) The supplier shall at the supplier’sexpense and in the supplier’s discretioneither obtain a right of use for thedeliveries concerned, modify them suchthat the property right is not infringed orexchange them. Should the supplier notbe able to do so under reasonableconditions, the customer shall be entitledto statutory cancellation or reductionrights. The customer may not claimcompensation for futile expenses.

b) The supplier’s obligation to pay damagesshall be subject to item 11.

c) The above mentioned obligations of thesupplier shall only be given provided thecustomer immediately informs thesupplier in writing about claims assertedby third parties, refuses to acknowledgean infringement, and all and any measuresof protection and settlement proceedingsremain reserved to the supplier. Shouldthe customer discontinue the use of thedelivery goods for the purpose of reducingthe damage or for other reasons, thecustomer shall be obliged to inform thethird party about the fact that thediscontinuance of use does not representan acknowledgement of the propertyrights infringement.

(2) Claims of the customer shall be excluded tothe extent the customer is responsible for theproperty rights infringement.

(3) Claims of the customer shall furthermore beexcluded to the extent the property rightsinfringement was caused by specialstandards stipulated by the customer, by usenot foreseeable by the supplier or by the factthat the delivery goods were modified by thecustomer or used in conjunction withproducts not delivered by the supplier.

(4) In the event of property rights infringements,the claims of the customer stipulated in item9.1 a) shall apply, in addition the provisionsin item 8.4, item 8.5, and item 8.10 shallapply correspondingly. In case of otherdefects of title, the provisions of item 8 shallapply correspondingly.

(5) More extensive or other claims thanstipulated in the present item 9 of thecustomer against the supplier and itspersons employed in performing theobligations because of a defect of title shallbe excluded.

X. Imposs ib i l i ty ;adaptat ion of contract

(1) To the extent the delivery is not possible, thecustomer shall be entitled to claim damages,except the impossibility is attributable to thesupplier. The customer’s claims fordamages, however, shall be limited to 10%of the part of the delivery which cannot betaken into relevant operation because of theimpossibility. This limitation shall not applyto the extent mandatory liability exists incases of intent, gross negligence or personalinjury; a shift of the burden of proof to thedisadvantage of the customer is not given inthis case. The customer’s right to withdrawfrom the contract shall remain unaffected.

(2) In case of temporary impossibility, item 5(Time-limits) shall apply.

(3) Should unforeseeable events in the sense ofitem 5.2 significantly change the economicmeaning or the content of the delivery orhave a significant effect on the supplier’s

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operations, the contract shall be adapted ingood faith. To the extent this is noteconomically reasonable, the supplier shallbe entitled to withdraw from the contract. Ifthe supplier intends to assert this right towithdraw, the supplier, after having obtainedknowledge about the scope of the event,shall immediately inform the customer to thiseffect. This shall also apply if a prolongationof the delivery period was agreed upon withthe customer at first.

XI . Other c la ims for damages(1) Claims of the customer for damages and

indemnity of expenses because ofinfringement of main or ancillary obligationsfrom the contractual obligations, from tort orother legal grounds shall be excluded.

(2) This exclusion shall not apply to the extentmandatory liability exists, e.g. pursuant tothe German Product Liability Act, in cases ofintent, gross negligence, for personal injury,because of the assumption of a guaranty forthe presence of a property, or infringementof material contractual obligations. Thedamages for the infringement of materialcontractual obligations shall, however, belimited to the contract-typical, foreseeabledamage, provided no intent or grossnegligence exists or liability exists forpersonal injury or because of the assumptionof a guaranty for the presence of a property.A shift of the burden of proof to thedisadvantage of the customer is not relatedwith the above provisions.

(3) If mandatory law does not stipulate longerlimitation periods, all and any claims fordamages shall become statue-barred withinthe time-limits stated in item 8.2.

XI I . Warranty and productdescr ipt ion

(1) Warranties shall only be effective if made inwriting.

(2) Data described in catalogues, tenderdocumentation and other printed matter aswell as general advertising statements do notrepresent an offer for the conclusion of awarranty agreement.

XI I I . Reservat ion of t i t le(1) The supplier reserves the title in the delivery

goods (reserve goods) until the customer hasmade the complete payment due from thebusiness relationship. The reservation of titleshall also include the acknowledgedbalance, to the extent the supplier enters theclaims against the customer in currentaccount (current account reserve).

(2) If the supplier accepts return of the deliverygoods, this shall mean a withdrawal from thecontract. Upon return of the goodspurchased, the supplier shall be entitled torealise these goods; the realisation proceedsshall be credited to the customer’sobligations - minus reasonable realisationfees. In the event the delivery goods areattached, the supplier shall be entitled towithdraw from the contract without setting atime-limit. In case of attachment or otherinterventions by third parties, the customershall immediately inform the supplier inwriting for the supplier to be able to file actionpursuant to §771 German Code of CivilProcedure. To the extent third parties are notable to reimburse the judicial and extra-judicial expenses of an action pursuant to§771 German Code of Civil Procedure to thesupplier, the customer shall be liable for theloss incurred by the supplier.

(3) The customer shall be entitled to resell thedelivery goods in the proper course ofbusiness; however, the customer alreadynow assigns to the supplier all and anyclaims in the amount of the final invoiceamount, including value added tax, whichare due to him from the resale against hispurchaser or third parties, independent of thefact whether the delivery goods were resoldwithout or after processing. The customershall be entitled to collect this claim also afterits assignment. The supplier’s power tocollect the claim himself remains unaffected;the supplier, however, agrees not to collectthe claim as long as the customer meets hispayment obligations properly and is notdelinquent. In this case, the supplier mayrequest the customer to disclose theassigned claims and their debtors, to providethe information required for collection, toprovide the relevant documentation and toinform the debtor (third party) about theassignment.

(4) The processing and transformation of thedelivery goods by the customer shall alwaysbe performed for the supplier. If the deliverygoods are processed together with otherobjects not belonging to the supplier, thesupplier shall obtain co-ownership in the newobject in the proportion of the value of thedelivery goods to the other processedobjects at the time of processing. Otherwise,the same provisions as for reserve goodsshall apply to the matter created byprocessing. The customer shall also assignto the supplier the claims for securing thesupplier’s claims which are due to thecustomer against a third party by joining thedelivery goods with a real property.

(5) If the delivery goods are mixed inseparatelywith other objects not belonging to thesupplier, the supplier shall obtain co-ownership in the new object in the proportionof the value of the delivery goods to the othermixed objects at the time of mixing. If themixing is done such that the matter of thecustomer is to be deemed a maincomponent, the parties agree that thecustomer shall assign to the supplier propor-tional co-ownership. The customer shallkeep the sole property or co-property for thesupplier. The customer shall insure it in theusual scope against usual risks such as e.g.fire, theft, water, and similar. The customershall already now assign to the supplier thecustomer’s claims for compensation whichare due to him from damages of the abovementioned type against insurers or otherthird parties, in the amount of the invoicevalue of the goods.

(6) If the realisable value of the securities due tothe supplier exceed the supplier’s totalclaims by more than 10%, the supplier shallbe obliged to release in the supplier’sdiscretion securities on request of thecustomer or a third party affected by theexcessive security.

XIV. P lace of jur isd ict ion andappl icab le law

(1) The place of jurisdiction for all and anydisputes arising out of the present contractshall be the supplier’s headquarters,provided the customer is a merchant: Thesupplier, however, shall be entitled to fileaction at the customer’s headquarters.

(2) German law shall apply to the contractualrelationships. The UN Convention on the In-ternational Sale of Goods (CISG) shall beexcluded.

XV. Severab i l i tyShould any individual provisions of thepresent contract be legally ineffective, thevalidity of the remaining provisions shall inno way be affected. This shall not apply ifabiding by the contract would constitute anunreasonable hardship for the other party tothe contract.

ProMinent Dos ier technik GmbH

equipment catalogue part 2 - prominentprominent.us/webroot/promx/pdf/2006catalog_gb_ii.pdf · this...

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