eqpt check list-pre inspection.xlsx
TRANSCRIPT
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Plant No.
Equipment No.
Service
External Appearance of Vessel:
a) Clean fins (no significant dust accumulation)
b) Cleanliness of fins found acceptable as it is
c) Cleanliness of fins found acceptable after
washing with detergent and water
d) Properly screwed plugs
e) Top of fin tube bundle clean
f) Fan blades in good condition
g) Fan box/plenum (if any) in good condition
h) Equipment identification and number available
i) Name plate available and readable
j) Nozzles in good condition
k) Coating in good condition, (if no, check below)
(i) Isolated coating failure
(ii) Widespread coating failure(iii) General Corrosion
(iv) Isolated pitting
(v) Widespread pitting
Supports:
a) Bolts properly installed and in good condition
b) Support structures in good condition
c) Welds on structural support(s) in good condition
d) Non-restrained end is free to move
Nozzles/Flanges:
a) Nozzle and flanges in good condition (no leak)
b) Bolts and nuts in good condition
c) Flanges in good alignment
Drain/Vent/Blinds/Lifting Lugs:
a) Drain/vent plug(s) installed
b) Nipples/root valve(s) seal welded
c) Drain valve blinded at end
d) Spectacle blind installed for positive isolation
NAPHTA PRODUCT COOLER EXTERNAL INSPE
INSPECTION UNIT DE
Insp
Las
NO. DESCRIPTION Yes
3
4
1
2
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f) Lifting lugs in good condition
Miscellaneous Items:
a) Instrumentation:
(i) Pressure gage(s) in good condition
(ii) Temperature gage(s) in good condition
(i) Tags for gages installed
(ii) Thermowells thread properly engage
a) Relief Valves:
(i) Acceptable per SAEP 319 checklist
b) Connected Piping:
(ii) Piping flow direction arrow stenciled
(iii) Piping identification stenciled
(iv) Adequate supports (no vibration)
(v) Smooth fluid flow (no vibration)Access Ladder/Platforms/Walkways:
b) Gratings in good condition
c) Bolts/clips on grating
d) Safety drop-bar(s) in good condition
e) Stairway tread(s) in good condition -
g) Stairway access color-coded
h) Ladder rung(s) in good condition
i) Cage(s) in good condition
j) Platform(s) clean (no debris accumulation)
INSPECTED BY NAME
PIRECO-EPC CONTRACTOR
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
6
5
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CTION CHECKLIST
CRIPTION CHECKLIST
Naphtha Cooler-E772A/B/C
REMARKS
ection Date
InspectionDate
No N/A
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SIGNATUREDATE
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Plant No.
Equipment No.
Service
External Appearance of Vessel:
a) Mechanically sound (no damages such as
scratches, grooves, dents)
b) Equipment identification and number available
c) Name plate available and readable
d) Tight Nozzles (no leaks)
e) Good welds (no cracks)
f) Good coating appearance (no discoloration due
to overheating)
g) Good alignment
h) Good surface appearance (no signs of blisters or
bulges)
i) Good coating (no failure; if no , check below :)
(i) Isolated coating failure
(i) Widespread coating failure(ii) General corrosion
(iii) Isolated pitting
(iv) Widespread pitting
Vessel Skirts/Supports:
a) Skirt mechanically sound
b) Skirt coating good
c) Skirt clean inside
d) Support sliding pad good condition
e) Saddle shoe aligned with the supports
f) Support guides available and mechanically sound
g) Welds on structure support(s)
h) Pipe support base /I beam in good condition ( no
gap)
i) Structure component(s) in good condition
j) Space between the saddle base and support beam
clean (no rust scales)
k) Dummy leg support in good condition
l) Base plate(s) in good condition
REBOILER EXTERNAL INSPECTION C
INSPECTION UNIT DE
Insp
Las
NO. DESCRIPTION Yes
1
2
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m) Non-restrained end is free to move
Nozzles /Flanges:
a) Nozzle and flanges in good condition (no leak)
b) No corrosion between flanges
c) Flanges no signs of mechanical damage
d) Uneven or loose stud bolts
e) Stud bolts of proper length
f) Bolts and nuts in good conditiong) Weep holes of reinforcing pad properly greased
Drain/Vent/Lifting Lugs:
a) Drain/vent plug available
b) Nipples/root valve properly seal welded
c) Weep holes of reinforcing pads in good condition (no
signs of leak)
d) Welds on reinforcing pads in good condition
e) Drain valve blinded at end
f) Spectacle blind installed for positive isolation
g) Drain/vent nipple or other fittings in good condition
h) Davits/lifting lugs fully operationalIsolation Valves:
a) Proper rating installed
b) Gland in good condition
c) Gland stud/eye bolt in good condition
d) Hand wheel in good condition
e) Valve body in good condition
f) Horizontal Valve position indicator with safety caution
Hot/Cold Insulation:
a) Metal jackets and insulation (hot) in good condition
b) Aluminum cladding, vapor barrier and insulation
(cold) in good condition
c) Correct insulation material/sufficient thickness
d) Insulation straps properly installed
e) Insulation at OSI points covered
Miscellaneous Items:
a) Instrumentation:
(i) Pressure gage(s) in good condition
(ii) Temperature gage(s) in good condition
(iii) Tags for gages installed properly
(iv) Thermowells thread properly engage
(v) Thermal relief valve(s) in good condition
b) Relief Valves:
(i) Acceptable per SAEP 319 checklist
c) Connected Piping:
(i) Drain/vent /welding boss/RV piping in
good condition
(ii) Piping flow direction arrow stenciled
(iii) Piping identification stenciled
(iv) Adequate supports (no vibration)
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3
4
5
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(v) Smooth fluid flow ( no vibration)
Access Ladder/Platforms/Walkways:
b) Gratings in good condition
c) Bolts/clips on grating installed properly
d) Safety drop-bar(s) in good condition
e) Stairway tread(s) in good condition
-g) Stairway access color-coded
h) Ladder rung(s) in good condition
i) Cage(s) in good condition
j) Platform(s) clean (no debris accumulation)
INSPECTED BY NAME
PIRECO-EPC CONTRACTOR
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
8
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ECKLIST
CRIPTION CHECKLIST
Reboilerr-E770
N/A REMARKS
ection Date
InspectionDate
No
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SIGNATUREDATE
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Plant No.
Equipment No.
Service
External Appearance of Vessel:
a) Clean fins (no significant dust accumulation)
b) Cleanliness of fins found acceptable as it is
c) Cleanliness of fins found acceptable after
washing with detergent and water
d) Properly screwed plugs
e) Top of fin tube bundle clean
f) Fan blades in good condition
g) Fan box/plenum (if any) in good condition
h) Equipment identification and number available
i) Name plate available and readable
j) Nozzles in good condition
k) Coating in good condition, (if no, check below)
(i) Isolated coating failure
(ii) Widespread coating failure(iii) General Corrosion
(iv) Isolated pitting
(v) Widespread pitting
Supports:
a) Bolts properly installed and in good condition
b) Support structures in good condition
c) Welds on structural support(s) in good condition
d) Non-restrained end is free to move
Nozzles/Flanges:
a) Nozzle and flanges in good condition (no leak)
b) Bolts and nuts in good condition
c) Flanges in good alignment
Drain/Vent/Blinds/Lifting Lugs:
a) Drain/vent plug(s) installed
b) Nipples/root valve(s) seal welded
c) Drain valve blinded at end
d) Spectacle blind installed for positive isolation
STEAM CONDENSATE COOLER EXTERNAL INSP
INSPECTION UNIT DE
Insp
Las
NO. DESCRIPTION Yes
1
2
3
4
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f) Lifting lugs in good condition
Miscellaneous Items:
a) Instrumentation:
(i) Pressure gage(s) in good condition
(ii) Temperature gage(s) in good condition
(i) Tags for gages installed
(ii) Thermowells thread properly engage
a) Relief Valves:
(i) Acceptable per SAEP 319 checklist
b) Connected Piping:
(ii) Piping flow direction arrow stenciled
(iii) Piping identification stenciled
(iv) Adequate supports (no vibration)
(v) Smooth fluid flow (no vibration)Access Ladder/Platforms/Walkways:
b) Gratings in good condition
c) Bolts/clips on grating
d) Safety drop-bar(s) in good condition
e) Stairway tread(s) in good condition -
g) Stairway access color-coded
h) Ladder rung(s) in good condition
i) Cage(s) in good condition
j) Platform(s) clean (no debris accumulation)
INSPECTED BY NAME
PIRECO-EPC CONTRACTOR
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
5
6
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ECTION CHECKLIST
CRIPTION CHECKLIST
Steam Condensing Cooler-E774
REMARKS
ection Date
InspectionDate
No N/A
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SIGNATUREDATE
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Plant No.
Equipment No.
Service
External Appearance of Vessel:
a) Clean fins (no significant dust accumulation)
b) Cleanliness of fins found acceptable as it is
c) Cleanliness of fins found acceptable after
washing with detergent and water
d) Properly screwed plugs
e) Top of fin tube bundle clean
f) Fan blades in good condition
g) Fan box/plenum (if any) in good condition
h) Equipment identification and number available
i) Name plate available and readable
j) Nozzles in good condition
k) Coating in good condition, (if no, check below)
(i) Isolated coating failure
(ii) Widespread coating failure(iii) General Corrosion
(iv) Isolated pitting
(v) Widespread pitting
Supports:
a) Bolts properly installed and in good condition
b) Support structures in good condition
c) Welds on structural support(s) in good condition
d) Non-restrained end is free to move
Nozzles/Flanges:
a) Nozzle and flanges in good condition (no leak)
b) Bolts and nuts in good condition
c) Flanges in good alignment
Drain/Vent/Blinds/Lifting Lugs:
a) Drain/vent plug(s) installed
b) Nipples/root valve(s) seal welded
c) Drain valve blinded at end
d) Spectacle blind installed for positive isolation
COMPRESSOR AFTER COOLER EXTERNAL INSP
INSPECTION UNIT DE
Insp
Las
NO. DESCRIPTION Yes
1
2
3
4
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f) Lifting lugs in good condition
Miscellaneous Items:
a) Instrumentation:
(i) Pressure gage(s) in good condition
(ii) Temperature gage(s) in good condition
(i) Tags for gages installed
(ii) Thermowells thread properly engage
a) Relief Valves:
(i) Acceptable per SAEP 319 checklist
b) Connected Piping:
(ii) Piping flow direction arrow stenciled
(iii) Piping identification stenciled
(iv) Adequate supports (no vibration)
(v) Smooth fluid flow (no vibration)Access Ladder/Platforms/Walkways:
b) Gratings in good condition
c) Bolts/clips on grating
d) Safety drop-bar(s) in good condition
e) Stairway tread(s) in good condition -
g) Stairway access color-coded
h) Ladder rung(s) in good condition
i) Cage(s) in good condition
j) Platform(s) clean (no debris accumulation)
INSPECTED BY NAME
PIRECO-EPC CONTRACTOR
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
5
6
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ECTION CHECKLIST
CRIPTION CHECKLIST
Compressor After Cooler-E773
REMARKS
ection Date
InspectionDate
No N/A
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SIGNATUREDATE
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Plant No.
Equipment No.
Service
External Appearance of Vessel:
a) Mechanically sound (no damages such as
scratches, grooves, dents)
b) Equipment identification and number available
c) Name plate available and readable
d) Tight Nozzles (no leaks)
e) Good welds (no cracks)
f) Good coating appearance (no discoloration due
to overheating)
g) Good alignment
h) Good surface appearance (no signs of blisters or
bulges)
i) Good coating (no failure; if no , check below :)
(i) Isolated coating failure
(i) Widespread coating failure(ii) General corrosion
(iii) Isolated pitting
(iv) Widespread pitting
Vessel Skirts/Supports:
a) Skirt mechanically sound
b) Skirt coating good
c) Skirt clean inside
d) Support sliding pad good condition
e) Saddle shoe aligned with the supports
f) Support guides available and mechanically sound
g) Welds on structure support(s)
h) Pipe support base /I beam in good condition ( no
gap)
i) Structure component(s) in good condition
j) Space between the saddle base and support beam
clean (no rust scales)
k) Dummy leg support in good condition
l) Base plate(s) in good condition
HEAT EXCHANGER EXTERNAL INSPECTI
INSPECTION UNIT DE
DESCRIPTION
Insp
Las
NO. Yes
1
2
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m) Non-restrained end is free to move
Nozzles /Flanges:
a) Nozzle and flanges in good condition (no leak)
b) No corrosion between flanges
c) Flanges no signs of mechanical damage
d) Uneven or loose stud bolts
e) Stud bolts of proper length
f) Bolts and nuts in good conditiong) Weep holes of reinforcing pad properly greased
Drain/Vent/Lifting Lugs:
a) Drain/vent plug available
b) Nipples/root valve properly seal welded
c) Weep holes of reinforcing pads in good condition (no
signs of leak)
d) Welds on reinforcing pads in good condition
e) Drain valve blinded at end
f) Spectacle blind installed for positive isolation
g) Drain/vent nipple or other fittings in good condition
h) Davits/lifting lugs fully operationalIsolation Valves:
a) Proper rating installed
b) Gland in good condition
c) Gland stud/eye bolt in good condition
d) Hand wheel in good condition
e) Valve body in good condition
f) Horizontal Valve position indicator with safety caution
Hot/Cold Insulation:
a) Metal jackets and insulation (hot) in good condition
b) Aluminum cladding, vapor barrier and insulation
(cold) in good condition
c) Correct insulation material/sufficient thickness
d) Insulation straps properly installed
e) Insulation at OSI points covered
Miscellaneous Items:
a) Instrumentation:
(i) Pressure gage(s) in good condition
(ii) Temperature gage(s) in good condition
(iii) Tags for gages installed properly
(iv) Thermowells thread properly engage
(v) Thermal relief valve(s) in good condition
b) Relief Valves:
(i) Acceptable per SAEP 319 checklist
c) Connected Piping:
(i) Drain/vent /welding boss/RV piping in
good condition
(ii) Piping flow direction arrow stenciled
(iii) Piping identification stenciled
(iv) Adequate supports (no vibration)
7
3
4
6
5
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(v) Smooth fluid flow ( no vibration)
Access Ladder/Platforms/Walkways:
b) Gratings in good condition
c) Bolts/clips on grating installed properly
d) Safety drop-bar(s) in good condition
e) Stairway tread(s) in good condition
-g) Stairway access color-coded
h) Ladder rung(s) in good condition
i) Cage(s) in good condition
j) Platform(s) clean (no debris accumulation)
INSPECTED BY NAME
PIRECO-EPC CONTRACTOR
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
8
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N CHECKLIST
CRIPTION CHECKLIST
Heat Exchanger-E771 A/B
REMARKS
ection Date
InspectionDate
No N/A
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23/51
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SIGNATUREDATE
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Plant No.
Equipment No.
Service
External Appearance of Vessel:
a) Mechanically sound (no damages such as
scratches, grooves, dents)
b) Equipment identification and number available
c) Name plate available and readable
d) Tight nozzles (no Leaks)
e) Good welds ( no Cracks)
f) Good coating appearance ( no discoloration due to
overheating)
g) Good alignment
h) Good surface appearance ( no signs of blisters,
bulges)
i) Good coating (no failure; if no , check below:)
(i) Isolated coating failure
(ii) Widespread coating failure
(iii) General Corrosion(iv) Isolated pitting
Vessel Skirts/Supports:
a) Skirt mechanically sound
b) Skirt coating good
c) Skirt clean inside
d) Fireproofing in good condition
e) Skirt drain is clean (no debris)
f) Support sliding pad good condition
g) Saddle shoe aligned with the supports
h) Support guides available and mechanically sound
i) Welds on structural support(s) in good condition
j) Pipe support base /I beam in good condition (no
gap)
k) Structural component(s) in good condition
l) Space between the saddle base and the support
beam clean ( no rust scales)
m) Dummy leg supports in good condition
NO. DESCRIPTION Yes
1
2
Insp
Las
COMPRESSOR DISCHARGE DRUM EXTERNAL INS
INSPECTION UNIT DE
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n) Base plate(s) in good condition
Nozzles/Manways/Flanges:
a) Nozzle and flanges in good condition (no leak)
b) Special leak protection cover (caustic/chemical) in
good condition
c) Flange coating in good condition (no corrosion)
d) Flanges no signs of mechanical damage
e) Stud bolts tight
f) Stud bolts of proper length
g) Jack screws available and serviceable
h) Bolts and nuts in good condition
i) Weep holes of reinforcing pad properly greased
Drain/Vent/Blinds/Lifting Lugs:
a) Drain/vent plug available
b) Nipples/root valve properly seal welded
c) Reinforcing pads in good condition (no signs of
leaks on weep holes)d) Welds on reinforcing pads in good condition
e) Drain valve blinded at end
f) Spectacle blind installed for positive isolation
g) Drain/vent nipple or other fittings in good
condition
h) Davits/ lifting lugs fully operational
i) Dead legs not present or removed
5 Isolation Valves:
a) Proper rating
b) Gland in good condition
c) Gland stud/eye bolt in good condition
d) Hand wheel available and mechanically sound
e) Valve body in good condition
f) Horizontal valve position indicator with safety
caution
Hot/Cold Insulation:
a) Metal jackets and insulation (hot) good condition
b) Aluminum cladding, vapor barrier and insulation
(cold) in good condition
c) Correct insulation material/sufficient thickness
d) All insulation straps available and fully tight
e) Insulation at OSI points coveredMiscellaneous Items:
a) Instrumentation:
(i) Pressure gage(s) in good condition
(ii) Temperature gage(s) in good condition
(iii) Tags for gages available
(iv) Thermowells thread properly engage
(v) Thermal relief valve(s) in good condition
3
4
6
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(vi) Level sight glasses in good condition
b) Relief valves: (Use SAEP-319 Checklist)
(i) Acceptable per SAEP 319 checklist
c) Connected piping:
(i) Drain/vent /welding boss/RV piping in
good condition
(ii) Piping flow direction arrow stenciled
(iii) Piping identification stenciled
(iv) Utility piping (steam etc.) has working
check valve
(v) Corrosion monitoring Cosasco fitting
location marked
(vi) Piping adequately supported
(vii) Fluid flow smooth (no vibration)
Underground to Aboveground Transition Sections of
Vessel:
a) Coating of above ground section in good condition
b) Coating on the transition section in good condition
c) Coating properly applied on buried or transition
section
d) Warning signs to indicate underground vessel
available
INSPECTED BY NAME
PIRECO-EPC CONTRACTOR
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
8
7
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No N/A REMARKS
ection Date
InspectionDate
PECTION CHECKLIST
CRIPTION CHECKLIST
Discharge Drum-D 772
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SIGNATUREDATE
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Plant No.
Equipment No.
Service
External Appearance of Vessel:
a) Mechanically sound (no damages such as
scratches, grooves, dents)
b) Equipment identification and number available
c) Name plate available and readable
d) Tight nozzles (no Leaks)
e) Good welds ( no Cracks)
f) Good coating appearance ( no discoloration due to
overheating)
g) Good alignment
h) Good surface appearance ( no signs of blisters,
bulges)
i) Good coating (no failure; if no , check below:)
(i) Isolated coating failure
(ii) Widespread coating failure
(iii) General Corrosion(iv) Isolated pitting
Vessel Skirts/Supports:
a) Skirt mechanically sound
b) Skirt coating good
c) Skirt clean inside
d) Fireproofing in good condition
e) Skirt drain is clean (no debris)
f) Support sliding pad good condition
g) Saddle shoe aligned with the supports
h) Support guides available and mechanically sound
i) Welds on structural support(s) in good condition
j) Pipe support base /I beam in good condition (no
gap)
k) Structural component(s) in good condition
l) Space between the saddle base and the support
beam clean ( no rust scales)
m) Dummy leg supports in good condition
NO. DESCRIPTION Yes
1
2
Insp
Las
COMPRESSOR SUCTION DRUM EXTERNAL INSP
INSPECTION UNIT DE
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n) Base plate(s) in good condition
Nozzles/Manways/Flanges:
a) Nozzle and flanges in good condition (no leak)
b) Special leak protection cover (caustic/chemical) in
good condition
c) Flange coating in good condition (no corrosion)
d) Flanges no signs of mechanical damage
e) Stud bolts tight
f) Stud bolts of proper length
g) Jack screws available and serviceable
h) Bolts and nuts in good condition
i) Weep holes of reinforcing pad properly greased
Drain/Vent/Blinds/Lifting Lugs:
a) Drain/vent plug available
b) Nipples/root valve properly seal welded
c) Reinforcing pads in good condition (no signs of
leaks on weep holes)d) Welds on reinforcing pads in good condition
e) Drain valve blinded at end
f) Spectacle blind installed for positive isolation
g) Drain/vent nipple or other fittings in good
condition
h) Davits/ lifting lugs fully operational
i) Dead legs not present or removed
5 Isolation Valves:
a) Proper rating
b) Gland in good condition
c) Gland stud/eye bolt in good condition
d) Hand wheel available and mechanically sound
e) Valve body in good condition
f) Horizontal valve position indicator with safety
caution
Hot/Cold Insulation:
a) Metal jackets and insulation (hot) good condition
b) Aluminum cladding, vapor barrier and insulation
(cold) in good condition
c) Correct insulation material/sufficient thickness
d) All insulation straps available and fully tight
e) Insulation at OSI points coveredMiscellaneous Items:
a) Instrumentation:
(i) Pressure gage(s) in good condition
(ii) Temperature gage(s) in good condition
(iii) Tags for gages available
(iv) Thermowells thread properly engage
(v) Thermal relief valve(s) in good condition
3
4
6
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(vi) Level sight glasses in good condition
b) Relief valves: (Use SAEP-319 Checklist)
(i) Acceptable per SAEP 319 checklist
c) Connected piping:
(i) Drain/vent /welding boss/RV piping in
good condition
(ii) Piping flow direction arrow stenciled
(iii) Piping identification stenciled
(iv) Utility piping (steam etc.) has working
check valve
(v) Corrosion monitoring Cosasco fitting
location marked
(vi) Piping adequately supported
(vii) Fluid flow smooth (no vibration)
Underground to Aboveground Transition Sections of
Vessel:
a) Coating of above ground section in good condition
b) Coating on the transition section in good condition
c) Coating properly applied on buried or transition
section
d) Warning signs to indicate underground vessel
available
INSPECTED BY NAME
PIRECO-EPC CONTRACTOR
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
8
7
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No N/A REMARKS
ection Date
InspectionDate
CTION CHECKLIST
CRIPTION CHECKLIST
Suction Drum-D 771
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SIGNATUREDATE
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Plant No.
Equipment No.
Service
External Appearance of Vessel:
a) Mechanically sound (no damages such as
scratches, grooves, dents)
b) Equipment identification and number available
c) Name plate available and readable
d) Tight nozzles (no Leaks)
e) Good welds ( no Cracks)
f) Good coating appearance ( no discoloration due to
overheating)
g) Good alignment
h) Good surface appearance ( no signs of blisters,
bulges)
i) Good coating (no failure; if no , check below:)
(i) Isolated coating failure
(ii) Widespread coating failure
(iii) General Corrosion(iv) Isolated pitting
Vessel Skirts/Supports:
a) Skirt mechanically sound
b) Skirt coating good
c) Skirt clean inside
d) Fireproofing in good condition
e) Skirt drain is clean (no debris)
f) Support sliding pad good condition
g) Saddle shoe aligned with the supports
h) Support guides available and mechanically sound
i) Welds on structural support(s) in good condition
j) Pipe support base /I beam in good condition (no
gap)
k) Structural component(s) in good condition
l) Space between the saddle base and the support
beam clean ( no rust scales)
m) Dummy leg supports in good condition
1
2
Insp
Las
NO. DESCRIPTION Yes
STEAM DISENGAGING DRUM EXTERNAL INSP
INSPECTION UNIT DE
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n) Base plate(s) in good condition
Nozzles/Manways/Flanges:
a) Nozzle and flanges in good condition (no leak)
b) Special leak protection cover (caustic/chemical) in
good condition
c) Flange coating in good condition (no corrosion)
d) Flanges no signs of mechanical damage
e) Stud bolts tight
f) Stud bolts of proper length
g) Jack screws available and serviceable
h) Bolts and nuts in good condition
i) Weep holes of reinforcing pad properly greased
Drain/Vent/Blinds/Lifting Lugs:
a) Drain/vent plug available
b) Nipples/root valve properly seal welded
c) Reinforcing pads in good condition (no signs of
leaks on weep holes)d) Welds on reinforcing pads in good condition
e) Drain valve blinded at end
f) Spectacle blind installed for positive isolation
g) Drain/vent nipple or other fittings in good
condition
h) Davits/ lifting lugs fully operational
i) Dead legs not present or removed
5 Isolation Valves:
a) Proper rating
b) Gland in good condition
c) Gland stud/eye bolt in good condition
d) Hand wheel available and mechanically sound
e) Valve body in good condition
f) Horizontal valve position indicator with safety
caution
Hot/Cold Insulation:
a) Metal jackets and insulation (hot) good condition
b) Aluminum cladding, vapor barrier and insulation
(cold) in good condition
c) Correct insulation material/sufficient thickness
d) All insulation straps available and fully tight
e) Insulation at OSI points coveredMiscellaneous Items:
a) Instrumentation:
(i) Pressure gage(s) in good condition
(ii) Temperature gage(s) in good condition
(iii) Tags for gages available
(iv) Thermowells thread properly engage
(v) Thermal relief valve(s) in good condition
4
6
3
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(vi) Level sight glasses in good condition
b) Relief valves: (Use SAEP-319 Checklist)
(i) Acceptable per SAEP 319 checklist
c) Connected piping:
(i) Drain/vent /welding boss/RV piping in
good condition
(ii) Piping flow direction arrow stenciled
(iii) Piping identification stenciled
(iv) Utility piping (steam etc.) has working
check valve
(v) Corrosion monitoring Cosasco fitting
location marked
(vi) Piping adequately supported
(vii) Fluid flow smooth (no vibration)
Underground to Aboveground Transition Sections of
Vessel:
a) Coating of above ground section in good condition
b) Coating on the transition section in good condition
c) Coating properly applied on buried or transition
section
d) Warning signs to indicate underground vessel
available
INSPECTED BY NAME
PIRECO-EPC CONTRACTOR
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
7
8
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REMARKS
ection Date
InspectionDate
No N/A
CTION CHECKLIST
CRIPTION CHECKLIST
Steam Disengaging Drum-D 770
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SIGNATUREDATE
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Plant No.
Equipment No.
Service
External Appearance of Columns:
a) Mechanically sound (no damages such as
scratches, grooves, dents)
b) Equipment identification and number available
c) Name plate available and readable
d) Tight nozzles (no leaks)
e) Good welds (no cracks)
f) Good coating appearance (no discoloration due to
overheating)
g) Good alignment
h) Good surface appearance (no signs of blisters,
bulges)
i) Good coating (no failure; if no , check below:)
(i) Isolated coating failure
(ii) Widespread coating failure
(iii) General corrosion(iv) Isolated pitting
(v) Widespread pitting
Vessel Skirts/Supports:
a) Skirt mechanically sound
b) Skirt coating good
c) Skirt clean inside
d) Fireproofing in good condition
e) Skirt drain is clean (no debris)
f) Support sliding pad good condition
g) Saddle shoe aligned with the supports
h) Support guides available and mechanically sound
i) Welds on structural support(s) in good condition
j) Pipe support base /I beam in good condition (no
gap)
k) Structural component(s) in good condition
l) Space between the saddle base and the support
beam clean ( no rust scales)
DESCRIPTION
Insp
Las
1
2
STABILIZER TOWER EXTERNAL INSPECTI
INSPECTION UNIT DE
NO. Yes
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m) Dummy leg supports in good condition
n) Base plate(s) in good condition
o) Fireproofing in good condition
Nozzles/Manways/Flanges:
a) Nozzle and flanges in good condition
b) Special leak protection cover (caustic/chemical) in
good condition
c) Flange coating in good condition (no corrosion)
d) Flanges mechanically sound (no signs damage)
e) Stud bolts tight
f) Stud bolts of proper length
g) Jack screws available and serviceable
h) Bolts and nuts in good condition
i) Weep holes of reinforcing pad properly greased
Drain/Vent/Blinds/Lifting Lugs:
a) Drain/vent plug availableb) Nipples/root valve properly seal welded
c) Reinforcing pads in good condition (no signs of
leaks on weep holes)
d) Welds on reinforcing pads in good condition
e) Drain valve blinded at end
f) Spectacle blind installed for positive isolation
h) Davits/lifting lugs fully operational
i) Dead legs not present or removed
Isolation Valves:
a) Proper rating
b) Gland in good condition
c) Gland stud/eye bolt in good condition
d) Hand wheel available and mechanically sound
e) Valve body in good condition
f) Horizontal valve position indicator with safety
caution
Hot/Cold Insulation:
a) Metal jackets and insulation good condition
b) Aluminum cladding, vapor barrier, sealant and
insulation in good condition
c) Correct insulation material/sufficient thicknessd) All insulation straps available and fully tight
e) Insulation at OSI points covered
Miscellaneous Items:
a) Instrumentation:
(i) Pressure gage(s) in good condition
(ii) Temperature gage(s) in good condition
(iii) Tags for gages available
(iv) Thermowells thread properly engaged
3
4
5
6
g) Drain/vent nipple or other fittings in good
condition
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(v) Thermal relief valve(s) in good condition
(vi) Level sight glasses in good condition
b) Relief valves: (Use SAEP-319 Checklist)
(i) Acceptable per SAEP 319 checklist
c) Connected piping:
(i) Drain/vent /welding boss/RV piping in
good condition
(ii) Piping flow direction arrow stenciled
(iii) Piping identification stenciled
(iv) Utility piping (steam etc.) has working
check valve
(v) Corrosion monitoring Cosasco fitting
location marked
(vi) Piping adequately supported
(vii) Fluid flow smooth (no vibration)
INSPECTED BY NAME
PIRECO-EPC CONTRACTOR
VENDOR-(NAME)
SOC-PROJECTSOC-PR0CESS
SOC -OPERAION
7
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NOT YET DONE
ection Date
InspectionDate
N CHECKLIST
Tower-T 770
CRIPTION CHECKLIST
REMARKSNo N/A
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NOT YET DONE
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SIGNATUREDATE
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Department Name: Plant No.: Plant/Unit No
RV No. Old RV RV Test Due
(from SAP) No. Location CDTP Date Date
PZV tag
No.
1
2
3
4
5
6
7
8
9
10
11
12
Block valve legend
O = Open, C = Close, A = Atmosphere
Checked By (Area Inspector): _______________________________ Inspection Field Supervisor:_
Verified by (RV Coordinator): _______________________________ Corrective Action made by: __
Painted Green
RV Checklist
(EquipmentNo.)
Set Pres.Bello
Ty
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.: ______________
Safe Position Car Stem Painted Position Car Stem Painted
Vent O/C Sealed Position Orange O/C/A Sealed Position Orange
Stem Position Legend
V = Vertical, H = Horizontal, SA = Sloping Away from valve
(Vertical stem is not to be allowed per SAES-J-600)
________________________________
____________________Date: _____________
Block Valve
or External Inspection
Downstream
Block Valve
RV
pe
Upstream
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Remarks