environmental resistance and reliability · testing during development phase environmental tests...
TRANSCRIPT
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Environmental Resistance and Reliability
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Outline
� Introduction� Environment and reliability� Components
� Component radiation damage and reliability testing � lasers� fibres� connectors
� Conclusions
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Reliability
� Probability of components surviving for the required lifetime in the given operating environment
� For our ‘unusual’ environment separate reliability issues
� effects and tests specific to CMS Tracker environment� usual known degradation mechanisms and reliability tests
� but check for influence of irradiation
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Tracker environment
� 10 years minimum operational lifetime at� T ~ -10°C� B = 4T� exposed to high radiation field
� radiation damage the most important issue� can exclude magnetic components� -10°C within typical telecoms operating specs
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Charged hadron fluence (/cm2 over ~10yrs)
high collision ratehigh energylarge number of tracks
cause of radiation damage
Tracker radiation environment
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PLL Delay
MUX2:1
Timing
APVamplifierspipelines128:1 MUX
Detector Hybridprocessingbuffering
TTCRx
ADC
Rx HybridFED
DCU
96
Front-End Back-End
DAQ12
Tx Hybrid
124
Optical link parts under test for radiation
damage
CMS Tracker optical links
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Components under review
� Transmitter � edge-emitting 1310nm InGaAsP/InP MQW lasers
� most sensitive component...
� Fibres� SM standard telecom fibre� 1-way fibre pigtails, 12-way fibre ribbon cables, 8x12-way cables
� Connectors� 1-way (e.g. MU), multi-way (e.g. MT)
� All either COTS or based on COTS components
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Testing during development phase
� Environmental tests � Irradiation (all components)� B-field (lasers and connectors)� also Temperature (lasers)
� Reliability (irrad+un-irrad)� Thermally accelerated ageing (lasers)� Strength (fibres, cables)� Mating cycles (connectors)
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γγγγ irradiationp,π,π,π,π irradiation
annealing ageing
(in-system) lab tests
(in-system) lab tests
B-field
n irradiation
Sample test overview
� e.g. lasers
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Testing aims
� Validate candidate components � suitability for use in Tracker
� Detailed investigation of radiation effects� Measure effects for Tracker doses/fluences� Understand the damage mechanisms� Extrapolate to full experiment lifetime
� Feedback effects into definition of specs
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single fibreand 1.25mm connector
ferrule
1-way InGaAsP edge-emitting laserson Si-submount with ceramic lid
12-way optical ribbon and MT-connector
96-way cable
Examples of components
� tested for rad-hardness
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Laser testing
� Radiation damage� ionization� displacement� annealing
� Accelerated ageing� B-field
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� in-situ data better for extrapolation
MUX + DMM
I/O register
DAC
I generator
set V
Vout
Vin
photodetector
laserundertest
Mac + Labviewoptical fibre
current
Iout
signal
DataloggerUnit
Control roomIrradiationsource
Irradiation test system
� in-situ measurement setup (lasers)
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1999 Market Surveyunderwater source
Co-60 gammasdose rate 2kGy/hr
Gamma irradiation at SCK-CEN
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� No significant effects for ionization damage� Same conclusion for all laser diodes tested
1200
1000
800
600
400
200
0
pow
er, P
(µW
)
403530252015105current, I (mA)
type Xpre-irr
A B C
100kGy A B C
� Before/after 100kGy
Gamma irradiation
� Laser L-I characteristics
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deute
rons
neutrons
Recent validation tests of laser diodes
~20MeV neutronsflux ~ 5x1010n/cm2/s
fluence ~ 5x1014n/cm2
Samples stackedinside cold box (-10°C)
neutrons
Neutron irradiation at UCL
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� ~20MeV neutrons (UCL)
� Temp -10°C
2000
1600
1200
800
400
0
pow
er, P
(µW
)
403530252015105
current, I (mA)
Type Ypre-irr post-irr
LD1-4 LD5-8 LD9-12
� Laser threshold Ithr ↑ , efficiency E ↓� effects similar (to factor ≤2) in all devices
Neutron irradiation
� Laser L-I before/after 3x1014n/cm2
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� ~20MeV neutrons (UCL)� Temp 20°C
� Damage always ~linear with fluence� NIEL dependence..?
50
40
30
20
10
thre
shol
d cu
rrent
(mA
)
3.02.01.00.0
irradiation time (hrs)
4.03.02.01.00.0neutron fluence (1014n/cm2)
1.0
0.9
0.8
0.7
0.6
relative effiency, E/E(0)
Type Z Ithr LD1 EffLD1 Ithr LD2 EffLD2
Damage vs fluence
� Laser threshold Ithr and efficiency E
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� after 4.7x1014n/cm2
� ~20MeV neutrons (UCL)� Temp 20°C
� Beneficial annealing only� recovery of damage during/after irradiation
� Same basic mechanism for Ithr and E
1.0
0.9
0.8
0.7
0.6
0.5fract
ion
rem
ainin
g da
mag
e
0.1 1 10annealing time (hrs)
Type Z I
thr LD1
Ithr
LD2 eff LD1 eff LD2
Annealing
� Laser threshold Ithr and efficiency E
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� Type Z� 1015n/cm2 ~0.75MeV n� Annealed at 20,40,60,80°C
� Fit data with activation energy spectrum � uniform range 0.66<Ea<1.76 eV works well
0.8
0.7
0.6
0.5
0.4
0.3unan
neal
ed fr
actio
n of
def
ects
1 10 100annealing time (hrs)
A=1e-12, Ea = 0.66 to 1.76 eV
20°C 40°C 60°C 80°C fit
Annealing vs Temperature
� Measure at different T
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� non-radiative recombination � defects in and around active volume reduce carrier lifetime
� (ref: SPIE 2000)
� competes with radiative recombination
undoped InGaAsP MQW structure
τstτsp
τnrdefect levels
n-type InP
p-type InP
Ev
Ec
Damage model
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� Relative damage factors� 0.75MeV n (=1)� ~6MeV n (=3.1)� ~20MeV n (=4.9)� 200MeV π (=11.5)� 24GeV p (=9.4)� 1MeV γ (~0)
40
30
20
10
0thre
shol
d in
crea
se, ∆
I thr (
mA
)
543210fluence, Φ (a.u.)
Valduc (0.8MeV n) SARA (~6MeV n) PSI (200MeV π) PS (24GeV p) UCL (~20MeV n)
Type Z lasersDamage normalized for 96hr irradiation
� Coverage of CMS particle energy spectrum� Similar factors for different InGaAsP/InP lasers
Damage comparison
� Laser threshold Ithr with different sources
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80
60
40
20
0
dam
age
(% 1
0yrs
full
lum
inos
ity)
1086420
LHC operating time (years)
LHC luminosity profile:
year 1: 10%year 2, 33%year 3, 66%
years 4-10, 100%
total damage annual components � Important damage dominated
by pions
� Type Z lasers� ∆Ithr~14mA � first 10yrs at radius=22cm
ref: Proc. SPIE 2000
Damage prediction
� Knowing damage factors and Ea spectrum � Predict damage evolution in 10yr CMS lifetime
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γγγγ irradiation
n irradiation
ππππ irradiation
annealing ageing
(in-system) lab tests
(in-system) lab tests
B-field
Laser test procedures (revisited)
� Focus now on in-system lab tests
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� Static tests� measure threshold, gain, noise, linearity,
� Dynamic tests� rise-time (bandwidth)
AWGPulse GEN.Tracking GEN.
SCOPESpectrum ANAL.I2C ADC
COMPUTERGPIB
VME
GPIB
Lab testing pre/post irrad
� In-system test-bed
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Table 2: I2C pre-bias settings for laser A-E
LaserA B C D E
I2C-bias setting before irradiation 8 8 9 9 8I2C-bias setting after irradiation 14 15 1A 19 8 (not irrad)
−0.2 0 0.2 0.4 0.6 0.80
0.5
1
1.5
Input voltage (V)
Out
put v
olta
ge in
to 5
0 O
hms
(V)
A pre−irrad A post−irrad
−0.2 0 0.2 0.4 0.6 0.80
0.5
1
1.5
Input voltage (V)
Out
put v
olta
ge in
to 5
0 O
hms
(V)
B pre−irrad B post−irrad
−0.2 0 0.2 0.4 0.6 0.80
0.5
1
1.5
Input voltage (V)
Out
put v
olta
ge in
to 5
0 O
hms
(V)
C pre−irrad C post−irrad
−0.2 0 0.2 0.4 0.6 0.80
0.5
1
1.5
Input voltage (V)
Out
put v
olta
ge in
to 5
0 O
hms
(V)
D pre−irrad D post−irradE pre E post
Transfer characteristics
� Transfer characteristics before and after irradiation
� Need to increase in d.c. bias-point
� due to threshold increase
� gain decrease� due to efficiency loss
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−0.2 0 0.2 0.4 0.6 0.80
0.1
0.2
0.3
0.4
0.5
Input voltage (V)
Nor
mal
ised
RM
S−
nois
e (%
) A pre−irrad A post−irrad
−0.2 0 0.2 0.4 0.6 0.80
0.1
0.2
0.3
0.4
0.5
Input voltage (V)
Nor
mal
ised
RM
S−
nois
e (%
) B pre−irrad B post−irrad
−0.2 0 0.2 0.4 0.6 0.80
0.1
0.2
0.3
0.4
0.5
Input voltage (V)
Nor
mal
ised
RM
S−
nois
e (%
) C pre−irrad C post−irrad
−0.2 0 0.2 0.4 0.6 0.80
0.1
0.2
0.3
0.4
0.5
Input voltage (V)
Nor
mal
ised
RM
S−
nois
e (%
)
D pre−irrad D post−irradE pre E post
� Noise normalized to peak-signal before and after irradiation
� Decrease in signal/noise� gain loss� more noise at
higher currents� Laser driver
related
Noise
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−0.2 0 0.2 0.4 0.6 0.80
0.5
1
1.5
2
2.5
Input voltage (V)
Inte
gral
non
linea
rity
(%) A pre−irrad
A post−irrad
−0.2 0 0.2 0.4 0.6 0.80
0.5
1
1.5
2
2.5
Input voltage (V)
Inte
gral
non
linea
rity
(%) B pre−irrad
B post−irrad
−0.2 0 0.2 0.4 0.6 0.80
0.5
1
1.5
2
2.5
Input voltage (V)
Inte
gral
non
linea
rity
(%) C pre−irrad
C post−irrad
−0.2 0 0.2 0.4 0.6 0.80
0.5
1
1.5
2
2.5
Input voltage (V)
Inte
gral
non
linea
rity
(%) D pre−irrad
D post−irradE pre E post
Linearity
� Linearity before and after irradiation
� no significant change
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Other studies on lasers
� Accelerated ageing
� B-field
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� 40 devices (Type Z)� 30 devices irradiated to
>1014n/cm2
� 4000 hrs ageing
� No additional degradation in irradiated lasers
� acc. Factor ~400 relative to -10°C operation, for Ea=0.4eV
� lifetime >>10years
60
50
40
30
20
10lase
r th
resh
old
curr
ent,
I thr (
mA
)
40003000200010000time in oven - 1st batch (hrs)
40003000200010000
time in oven - 2nd batch (hrs)
unirrad (batch 1) (10LD) neutron irrad (batch 1) (10 LD) neutron irrad (batch 2) (20 LD)
ref: Proc. RADECS 1999
Laser reliability
� Ageing test at 80°C
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B-field: functionality
� Spectral and static characterization� in-system functionality test� up to 2.4T� various angles
� No effect on spectrum� No effect on L-I, noise, linearity
� ref: CMS Note 2000/40
� recent Vienna data (now up to ~10T)
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B-field: packaging
� Exclude magnetic materials in laser package
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Laser summary
� Radiation damage and annealing� threshold increase, efficiency decrease, beneficial annealing
� add compensation into laser driver specs
� Ageing� lifetime >>10yrs� no additional degradation in irradiated lasers
� B-field� no effect up to 10T� non-magnetic package
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Fibre radiation damage testing
� 1-way fibre� attenuation� strip force
� 12-way cable� insertion loss� bending loss
� 96-way cable� strength tests
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Co-60Gamma
Radiationzone
reference channel(patch cord loss)reference channel
(laser power)
sample spool
opticalsplitter
temperature-controlled
1310nm laserdiode
photodiodes
FC/PCpatch-panel
photodiode
Ref: Market Survey, 2000 (SCK-CEN Co-60 source)
Radiation test system - fibre att’n
� in-situ measurement of fibre attenuation
![Page 36: Environmental Resistance and Reliability · Testing during development phase Environmental tests Irradiation (all components) B-field (lasers and connectors) also Temperature (lasers)](https://reader034.vdocuments.us/reader034/viewer/2022051813/6034901f9aeb665eb563a88a/html5/thumbnails/36.jpg)
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courtesy A.Gusarov (SCK-CEN)
‘Colour centres’
� Attenuation in irradiated glass due to radiation induced “colour centres”
� e.g. lenses irradiated in collimated beam
� impurities affect degree of damage
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� COTS single-mode fibres� 1310nm
� for ~10m length inside CMS Tracker expect no more than ~0.6dB (not including annealing)
ref: Proc. SPIE 1998
Gamma damage
� Fibre attenuation up to 100kGy
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� Damage most likely due to γ background
Neutron damage
� ~6MeV neutrons to ~5x1014n/cm2
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� Significant annealing after irradiation
� Damage therefore dose-ratedependent
� expect more annealing over CMS Tracker lifetime
� i.e. less damage than measured here
Fibre annealing
� damage recovers after irradiation (e.g. γ data)
![Page 40: Environmental Resistance and Reliability · Testing during development phase Environmental tests Irradiation (all components) B-field (lasers and connectors) also Temperature (lasers)](https://reader034.vdocuments.us/reader034/viewer/2022051813/6034901f9aeb665eb563a88a/html5/thumbnails/40.jpg)
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� No significant degradation after irradiation� No bending loss seen down to 1.5cm bend-radius (spec=3cm)
Reference cable
Fan-IN
Cable UNDER TEST
FC-APC
IN
END
IL / RL Test SetCW/pulsed Large areaLaser Source Receiver
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1 2 3 4 5 6 7 8 9 10 11 12
Channel
IL [d
B]
ReferenceNON_IRRIRR
insertion loss
12-way ribbon cable test
� 12-way ribbon cable bef/after 100kGy
![Page 41: Environmental Resistance and Reliability · Testing during development phase Environmental tests Irradiation (all components) B-field (lasers and connectors) also Temperature (lasers)](https://reader034.vdocuments.us/reader034/viewer/2022051813/6034901f9aeb665eb563a88a/html5/thumbnails/41.jpg)
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Cable strength
� 4x10m 96-way cable samples � 1x 100kGy gamma� 1x 1014n/cm2 0.75MeV neutrons� 1x 100kGy gamma + 1014n/cm2 0.75MeV neutrons� 1x unirradiated
� Tested by Ericsson Cables� Impact� Repeated bending� Tensile load
� no significant degradation due to radiation damage
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Fibre summary
� Radiation damage (to attenuation)� losses <<1dB expected in Tracker
� cable insertion and bending losses� no difference before/after irradiation
� strength tests� no difference before/after irradiation
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Connector testing
� B-field� exclude magnetic components
� Radiation damage� irradiate non-magnetic components� insertion-loss and return-loss bef/after 100kGy
� single-way� multi-way
![Page 44: Environmental Resistance and Reliability · Testing during development phase Environmental tests Irradiation (all components) B-field (lasers and connectors) also Temperature (lasers)](https://reader034.vdocuments.us/reader034/viewer/2022051813/6034901f9aeb665eb563a88a/html5/thumbnails/44.jpg)
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B-field
� e.g. MU connector test
![Page 45: Environmental Resistance and Reliability · Testing during development phase Environmental tests Irradiation (all components) B-field (lasers and connectors) also Temperature (lasers)](https://reader034.vdocuments.us/reader034/viewer/2022051813/6034901f9aeb665eb563a88a/html5/thumbnails/45.jpg)
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Company
Amphenol oCompel XComputer Crafts 13 o XDiamond 4 6 oFITEL (Furukawa) o 2Fujikura X 24 X X XLEMO XNTT o oRadiall XInfineon (Siemens) oSumitomo o 43 2 11 11 o
SC-A
PC <
-> F
C-AP
C
LC <
-> F
C-AP
C
MU
<->
FC-A
PC
Regl
ette
<->
MPO
SC2
<->
FC-A
PC
sMU
<->
FC-A
PC
12M
FS A
/B <
-> M
PO
12M
PO <
-> M
PO
4MPO
<->
MPO
12M
PO <
-> F
C-AP
C
MD
<->
MD
4min
iMPO
<->
MPO
12SM
C <-
> M
PO
Rede
l-D <
-> F
C-AP
C
4MFS
A/B
<->
MPO
12FC
-APC
<->
FC-
APC
2MT-
RJ <
-> F
C-AP
C
12M
T <-
> M
PO
4MT
<->
MPO
= test passedn = # of connectors that failedX = B-field test failedo = B-field test passed (weak effect)
B-field + functionality summary
B-fie
ld c
onne
ctor
B-fie
ld a
dapt
or
Inse
rtio
n lo
ss
retu
rn lo
ss
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IL RL IL RL IL RLBefore irr: 0 45 0.15 49 0.58 53After irr: 0.02 43 0.23 47 0.4 52
TOT maxTOT min TOT avg
0
2
4
6
8
10
12
14
16
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
Insertion Loss [dB]
Coun
ts
0
2
4
6
8
10
12
40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70
Return Loss [dB]
Coun
ts
MU-connector irradiation
� After 100kGy� no damage effects
![Page 47: Environmental Resistance and Reliability · Testing during development phase Environmental tests Irradiation (all components) B-field (lasers and connectors) also Temperature (lasers)](https://reader034.vdocuments.us/reader034/viewer/2022051813/6034901f9aeb665eb563a88a/html5/thumbnails/47.jpg)
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0
2
4
6
8
10
12
14
16
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
Insertion Loss [dB]
Cou
nts
0
2
4
6
8
1 0
1 2
1 4
1 6
1 8
40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70
Return Loss [dB]
Cou
nts
MT-connector irradiation
� After 100kGy� no damage effects
![Page 48: Environmental Resistance and Reliability · Testing during development phase Environmental tests Irradiation (all components) B-field (lasers and connectors) also Temperature (lasers)](https://reader034.vdocuments.us/reader034/viewer/2022051813/6034901f9aeb665eb563a88a/html5/thumbnails/48.jpg)
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MT-connector reliability
� Repetitive connection cycles� 40 before irradiation� 100 after irradiation
� 200kGy and 1014n/cm2
� No radiation damage effects
� Ref: RADECS 1997 Data Workshop
![Page 49: Environmental Resistance and Reliability · Testing during development phase Environmental tests Irradiation (all components) B-field (lasers and connectors) also Temperature (lasers)](https://reader034.vdocuments.us/reader034/viewer/2022051813/6034901f9aeb665eb563a88a/html5/thumbnails/49.jpg)
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Connector summary
� magnetic components excluded
� insertion loss, return loss and reliability (repetitive cycles) unaffected by radiation damage
![Page 50: Environmental Resistance and Reliability · Testing during development phase Environmental tests Irradiation (all components) B-field (lasers and connectors) also Temperature (lasers)](https://reader034.vdocuments.us/reader034/viewer/2022051813/6034901f9aeb665eb563a88a/html5/thumbnails/50.jpg)
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Conclusions
� Extensive series of environmental and reliability tests� significant number of devices tested over 5 years
� Enabled selection of components suitable for use in CMS Tracker
� Feedback of test results into system spec’s� compensation of important radiation damage effects built in system� final failure rate unlikely to be dominated by radiation damage