environmental product declaration - the future build · this declaration is an environmental...

Environmental Product DeclarationAccording to EN ISO 14025 and FprEN 15804

Declaration Holder:

Program Holder:

Declaration number:

Date of Issue:

Validity Date:

Zumtobel Lighting GmbH

Environmental Construction Products Organisation (ECO)

ECO-ZGR-42179999-Office-EU

2011-11-29

2014-11-28

42179999 L-FIELDS E 44W LED830 M600Q LDE DO KA


Declaration Holder:

Program Holder:

Declaration number:

Date of Issue:

Validity Date:

Zumtobel Lighting GmbH

Environmental Construction Products Organisation (ECO)


2011-11-29

2014-11-28

Lighting and Sustainability

Zumtobel is the internationally leading supplier of integral lighting solutions for a wide variety of applications. We want to use light to create worlds of experience, make work easier and improve communications and safety while remaining fully aware of our responsibility for the environment. Based on careful analysis and advanced product development we are improving the environmental performance of our products. The following information details environmental aspects throughout the life cycle of the product.

This declaration is an Environmental Product Declaration (EPD) according to EN ISO 14025 and describes the specific environmental impacts of the mentioned product. The declaration is based on the document Product Category Rules (PCR) for 'Luminaires, lamps and components for luminaires: 05/2011' and takes into account the development of FprEN 15804. The Life-Cycle-Assessment (LCA) was performed according to EN ISO 14040. The described product serves as declared unit. The declaration includes a product description, information on material composition, manufacturing, transport, use-stage, disposal and recycling, as well as results of the life cycle assessment. It is independently verified according to FprEN 15804. EPDs of construction products are only comparable if figures are calculated according to the same PCR. This EPD refers to the ECO master EPD for the Zumtobel Group at http://bau-umwelt.de/hp4234/Luminaires-lamps.htm.


Assessment parameter UnitProduct Stage

A1-A3

Construction Process

Stage

A4, A5

Use-stage

B4, B6

End-of-Life Stage

C2-C4

Benefits and loads beyond

the system boundary

D

Acidification Potential (AP) kg SO2 eq 3,06E-01 6,53E-03 6,08E+00 1,46E-02 -9,14E-02

Eutrophication Potential (EP) kg PO43-

eq 2,34E-02 1,13E-03 2,02E-01 1,15E-03 -4,59E-03

Global Warming Potential (GWP100) kg CO2 eq 5,97E+01 1,27E+00 7,93E+02 1,07E+01 -1,91E+01

Primary energy, renewable MJ 8,93E+01 4,35E-01 1,18E+03 2,57E+00 -3,11E+01

Primary energy, non renewable MJ 8,99E+02 1,95E+01 1,52E+04 4,10E+01 -2,71E+02

For a comprehensive description of the results please refer to chapter 3 Life Cycle Assessment Results.



Declaration number:

Date of Issue:


2011-11-29

1 Product

Ceiling-recessed luminaire 44W LED; Total luminous flux of luminaires: 3330 lm; Luminaire efficacy: 76 lm/W; colour temperature 3000K; colour rendering Ra 80, LED service life 50,000h at 70% luminous flux; slave luminaire for DALI control using digitally dimmable electronic LED converter; light guided via backlit multi-layer MPO+ micropyramidal optic with seamless look and defined light emission for glare-free light distribution with UGR < 19 and L65 < 1500 cd/m² to EN 12464-1:2011; reduced luminance at steep angles specifically designed to cut glare on tilted displays and allow maximum flexibility in positioning of luminaires; evenly spaced LED light points; diffuser made of high grade PMMA for an exceptional look of quality; low dirt accumulation and very easy to clean; sealed optical system connected to luminaire housing without tools; LED unit and converter can be replaced separately; low-profile luminaire housing made of painted sheet steel; high-quality optic surround made of aluminium in silver-look finish; internal 5-pole plug-in terminal block (can be connected from outside); can be installed as a single luminaire or in a cluster; designed to fit in ceiling apertures cut with a saw and in modular ceilings with concealed joist system; please order fixing kit separately; Luminaire wired with halogen-free leads; Module Modul: 600; glow-wire test: 650°C; Dimensions: 598 x 598 x 86 mm, weight: 8.3 kg

Additional information is available at http://www.zumtobel.com/42179999.

Material Composition

Materials Materialsweight [kg] weight [kg]weight [%] weight [%]

Brass 1,00E-03 0,01 PE 3,88E-02 0,45

Steel 4,43E+00 50,96 PET 7,21E-02 0,83

Epoxy resin 8,07E-02 0,93 PMMA 2,37E+00 27,34

Silicon dioxide (SiO2) 7,32E-02 0,84 Plastics unspecified 1,00E-03 0,01

Silicon 2,02E-06 0,00 Copper 1,99E-01 2,29

Tin 1,71E-01 1,97 Ferrites 4,38E-02 0,50

Aluminum and alloys 7,90E-01 9,09 PBT 1,37E-03 0,02

Aluminum Oxide (Al2O3) 1,21E-03 0,01 PA6 4,97E-02 0,57

Copper alloys 1,77E-04 0,00 Silicone 1,20E-02 0,14

Glass fibers 8,42E-03 0,10 Colophony 3,02E-05 0,00

Tetrabromobisphenol A (TBBA) 3,21E-03 0,04 Lacquers 4,71E-02 0,54

Tin in alloy 3,82E-04 0,00 Polyester resin 6,91E-02 0,80

Antimony oxide (Sb2O3) 3,24E-04 0,00 TPE 7,08E-03 0,08

Silver 2,02E-07 0,00 Not Considered 0,00E+00 0,00



Declaration number:

Date of Issue:


2011-11-29

Materials Materialsweight [kg] weight [kg]weight [%] weight [%]

Nickel 3,55E-05 0,00 Total Weight 8,69E+00 100,00

PC 2,15E-01 2,47

Manufacturing

The product is made in Austria. The originating plant is certified according to ISO 9001 and ISO 14001.

Manufacturing includes the extraction of raw materials, extraction of energy carriers, generation of thermal and electrical energy, production of ancillary materials or pre-products, manufacturing processes of the products and all components.

Delivery

Products are mostly delivered in Europe. Delivery is described as a standard model, where the distance from plant to customer is assumed to be 1500 km. The mode of delivery is by truck.

Packaging weight [kg] weight [%]

Paper 1,47E+00 100,00

Not Considered 0,00E+00 0,00

Total Weight 1,47E+00 100,00

Use-stage

During the use-stage, consumption of electricity and potential replacement of components is taken into account. The calculations are based on the PCR document „Luminaires, lamps and components for luminaires: 05/2011“.

Use-stage model

Scenario Office

Reference Service Lifetime [years] 15

Total active time [hours] 37 500

Total passive time [hours] 93 900

Total charging time [hours] 0

Correction factors FC/FD/FO for dimming/presence

detection0,9/0,9/1

Energy Mix EU

The Constant Illuminance Factor FC, the Daylight Dependency Factor FD and the

Occupancy Dependency Factor FO are considered according to EN 15193.



Declaration number:

Date of Issue:


2011-11-29

Energy consumption in the use-stage according to the use-stage model

Nominal Power [W] 44,0

Standby Power [W] 1,0

Charging Power [W] 0,0

Dimmable True

Presence Detector False

Total Energy Consumption [kWh] 1 445,3

Primary energy demand due to Total Energy Consumption [MJ]

16 381,9

Some functionality may require further controls not considered in this context.

Precise power consumption data for specific lighting solutions or applications need to be calcuclated separately.

Potential replacement of parts is considered in the LCA calculations. The respective lifetimes are estimated.

Singular Effects

The thermal load of the product is approximately 72,9 MJ. The calculation is based on the material composition and the gross calorific values of plastics.

End of life

The product is obliged to be professionally recycled in accordance with the EU Directive 2002/96/EC on waste of electric and electronic equipment (WEEE).

The End of Life scenario is based on a material split and respective recycling rates. In the applied scenario, all metals are assumed to be recycled, plastics are incinerated. The remaining parts are landfilled. The energy required for treatment of materials (e.g. shredding processes) is included.

Materials which are to be recycled and prepared for use in the next system sum up to 5,6 kg. This equals 55,17 % of the mass of the product.



Declaration number:

Date of Issue:


2011-11-29

2 Life Cycle Assessment Framework

Life Cycle Assessment has been conducted according to the requirements of EN ISO 14040/44 and FprEN 15804. The declared unit is the product described in chapter 1.

System boundaries

For the life cycle assessment, the following stages have been considered:

Building assessment information (x = included in LCA)

Building life cycle information

Product Stage

Ra

w m

ate

ria

l su

pp

ly

A1

X

Tra

nsp

ort

A2

Ma

nu

fact

uri

ng

A3

Construction Process Stage

Tra

nsp

ort

A4

X

Co

nst

ruct

ion

in

sta

llatio

n p

roce

ss

A5

X

Use-stage

Use

B1

Ma

inte

na

nce

B2

Re

pa

ir

B3

Re

pla

cem

en

t

B4

X

Re

furb

ish

me

nt

B5

Op

era

tion

al e

ne

rgy

use

B6

X

Op

era

tion

al w

ate

r u

se

B7

End-of-Life Stage

De

con

stru

ctio

n /

d

em

olit

ion

C1T

ran

spo

rt

C2

XW

ast

e p

roce

ssin

g

C3

X

Dis

po

sal

C4

X

Supplementary information

beyond the building life

cycle

Benefits and loads beyond

the system boundary

Re

use

, re

cove

ry o

r re

cycl

ing

po

ten

tial

D

X

• A1 extraction of raw materials and energy carriers, generation of thermal and electrical energy, production of ancillary materials and pre-products

• A2 transport processes are cut-off, due to negligible influence

• A3 manufacturing of the product and all single components, including manufacturing of packaging materials

• A4 delivery of products from plant to customer as a standard scenario, where the distance of the transport to the customer is set to an average value of 1500 km, the mode of delivery is a 20 t truck with an average payload of 11,4 t, EURO 3

• A5: effort (energy and material) and emissions of packaging incineration / landfilling

• B4 replacement of components

• B6 operational energy use (electricity consumption)

• C2 transport scenario for End-of-Life

• C3 waste processing

• C4 disposal

• D recovery and recycling potential



Declaration number:

Date of Issue:


2011-11-29

Cut-off criteria

In the assessment, all available data from production have been considered, i.e. all raw materials used as per formulation, utilised thermal energy, and electric power consumption. Thus material and energy flows contributing less than 1 % of mass or energy have been considered. It can be assumed that the total sum of neglected processes does not exceed 5 % of energy usage and mass per module A, B, C or D. Machines and facilities required during production are neglected. The production of etiquettes, tape and glue was also neglected.

Data quality

The data for the production of the materials under consideration (raw materials, auxiliaries, operating supply items) are average values, due to the analysis of the factory for 12 months. The used data are not older than 5 years. The basic data used in the calculation are consistent, reproducible, comparable and up to date. Necessary background data result from the GaBi 4 database. The geographical representativeness of generic or average data reflects the region where the production is located.

Description of data

The energy demand of manufacturing processes is modelled with specific data, if available. For energy consumption during manufacturing, country specific electricity mixes are taken into account. The energy mix considered for the electricity consumption during the use-stage is described in the Use-stage section.In case specific data on manufacturing processes is not available, generic data from the GaBi 4 database is used instead. Generic data is used for the upstream processes beyond manufacturer’s influence. Information on secondary material for upstream processes is available and considered for: steel, stainless steel.

Allocation

Recycling of metals is considered and resulting credits are shown in separate columns of the result tables.



Declaration number:

Date of Issue:


2011-11-29

3 Life Cycle Assessment Results

The evaluation is conducted according to characterization factors of CML 2009 (Center voor Milieukunde at Leiden).

Table 1: LCA results: input of resources


Ra

w m

ate

ria

l su

pp

ly a

nd

m

an

ufa

ctu

rin

A1-A3


Tra

nsp

ort

to

b

uild

ing

site

A4

Co

nst

ruct

ion

in

sta

llatio

n

pro

cess

A5

Use-stage

Re

pla

cem

en

t o

f co

mp

on

en

ts

B4

Op

era

tion

al

en

erg

y u

se

B6

End-of-Life Stage

Tra

nsp

ort

C2

Wa

ste

p

roce

ssin

g

C3

Dis

po

sal

C4

Benefits and loads

beyond the system

boundary

Re

use

, re

cove

ry o

r re

cycl

ing

p

ote

ntia

l

D

Use of renewable primary energy excluding renewable primary energy resources used as raw materials

MJ 8,93E+01 1,88E-02 4,16E-01 0,00E+00 1,18E+03 1,25E-03 2,57E+00 1,34E-03 -3,11E+01

Use of renewable primary energy resources used as raw materials

MJ 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Total use of renewable primary energy resources (primary energy and primary energy resources used as raw materials)

MJ 8,93E+01 1,88E-02 4,16E-01 0,00E+00 1,18E+03 1,25E-03 2,57E+00 1,34E-03 -3,11E+01

Use of non renewable primary energy excluding non renewable primary energy resources used as raw materials

MJ 8,26E+02 1,41E+01 5,39E+00 0,00E+00 1,52E+04 9,37E-01 4,01E+01 2,83E-02 -2,71E+02

Use of non renewable primary energy resources used as raw materials

MJ 7,29E+01 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Total use of non renewable primary energy resources (primary energy and primary energy resources used as raw materials)

MJ 8,99E+02 1,41E+01 5,39E+00 0,00E+00 1,52E+04 9,37E-01 4,01E+01 2,83E-02 -2,71E+02

Use of secondary material kg 6,43E-01 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Use of renewable secondary fuels

kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Use of non renewable secondary fuels

kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Use of net fresh water kg 6,88E+02 1,04E-01 2,54E+00 0,00E+00 2,11E+03 6,92E-03 2,83E+01 3,08E-02 -4,72E+01



Declaration number:

Date of Issue:


2011-11-29

Table 2: LCA results: environmental impacts


Ra

w m

ate

ria

l su

pp

ly a

nd

m

an

ufa

ctu

rin

A1-A3


Tra

nsp

ort

to

b

uild

ing

site

A4

Co

nst

ruct

ion

in

sta

llatio

n

pro

cess

A5

Use-stage

Re

pla

cem

en

t o

f co

mp

on

en

ts

B4

Op

era

tion

al

en

erg

y u

se

B6

End-of-Life Stage

Tra

nsp

ort

C2

Wa

ste

p

roce

ssin

g

C3

Dis

po

sal

C4

Benefits and loads

beyond the system

boundary

Re

use

, re

cove

ry o

r re

cycl

ing

p

ote

ntia

l

D

Abiotic Depletion Po- tential (ADP elements)

kg Sb eq 3,10E-03 2,13E-08 1,91E-08 0,00E+00 5,46E-05 1,42E-09 1,62E-06 5,18E-11 -1,36E-03

Abiotic Depletion Po- tential (ADP fossil fuels)

MJ 7,80E+02 1,40E+01 2,90E+00 0,00E+00 8,25E+03 9,33E-01 2,44E+01 2,59E-02 -2,38E+02

Acidification Potential (AP)

kg SO2 eq 3,06E-01 4,64E-03 1,89E-03 0,00E+00 6,08E+00 3,09E-04 1,43E-02 1,47E-05 -9,14E-02

Eutrophication Potential (EP)

kg PO43-

eq 2,34E-02 1,06E-03 6,89E-05 0,00E+00 2,02E-01 7,07E-05 1,01E-03 6,89E-05 -4,59E-03

Global Warming Potential (GWP100)

kg CO2 eq 5,97E+01 9,96E-01 2,78E-01 0,00E+00 7,93E+02 6,64E-02 1,06E+01 3,96E-02 -1,91E+01

Ozone Layer Depletion Potential (ODP)

kg R11 eq 2,68E-06 2,02E-09 7,05E-08 0,00E+00 1,97E-04 1,34E-10 4,41E-07 6,75E-11 -8,99E-07

Photochem. Ozone Creation Potential (POCP)

kg C2H4 eq 2,69E-02 4,98E-04 9,74E-05 0,00E+00 3,04E-01 3,32E-05 8,34E-04 9,30E-06 -8,63E-03

Table 3: LCA results: Waste categories

A1-A3 A4 A5 B4 B6 C2 C3 C4 D

Hazardous waste kg 1,53E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 8,96E-01 0,00E+00 -1,07E+00

Non hazardous waste kg 1,97E+02 3,54E-02 9,87E-01 0,00E+00 3,00E+03 2,36E-03 7,17E+00 2,53E-03 -8,40E+01

Radioactive waste kg 3,25E-02 2,52E-05 8,85E-04 0,00E+00 2,47E+00 1,68E-06 5,51E-03 0,00E+00 -1,10E-02

Table 4: Other environmental information describing output flows

Unit

Components for re-use kg 0,00

Materials for recycling kg 5,60

Materials for energy recovery kg 0,00

Exported energy (electrical energy) MJ 0,03

Exported energy (thermal energy) MJ 61,61



Declaration number:

Date of Issue:


2011-11-29

Interpretation

The primary energy demand and environmental impact of the considered product is basically determined by the expenditure in the use-stage. This is due to the provision of light based on electricity consumption and the related upstream processes for electricity generation.

The production stage has a minor contribution on the environmental impact regarding the overall life cycle. The considered transport processes are not significant.

The heating value, resulting from the content of plastic determines the energy gain during the end-of-life scenario. Recycled material can be used in next systems. A credit for primary energy, water and to the respective impact categories is accounted for in module D.

The analysis of the waste generation is done separately for the three fractions, hazardous waste, non-hazardous waste and radioactive waste. The major part of the non-hazardous waste is stockpile material from the upstream chain of the raw materials extraction and of the supply of primary energy carriers for the generation of electrical energy. Radioactive waste is exclusively traced to power generation in nuclear power plants.

4 Verification

The Environmental Product Declaration is based on the PCR 'Luminaires, lamps and components for luminaires: 05/2011' and meets the requirements of FprEN 15804. The generation process for this EPD has been verified by an independent third party.

Product Category Rules ‘Luminaires, lamps and components for luminaires’ serves as guidelines in accordance with FprEN 15804

Third party independent verification of the declaration, according to ISO 14025

internal external X

Third party verifier:

Dr. Eva Schmincke, appointed by the Advisory Board of the Institute Construction and Environment e.V



Declaration number:

Date of Issue:


2011-11-29

References

CML 2009 Center voor Milieukunde at Leiden (Center for environmental science at Leiden, Netherlands), characterization factors, published 2009

EN15193 EN ISO 15193:2008-3 Energy performance of buildings. Energy requirements for lighting

EuP 2005 Directive for energy using products 2005/32/EC of the European Parliament and of the Council, 2005

GaBi 2009 GaBi 4: LCA Software and database. LBP, University Stuttgart and PE INTERNATIONAL GmbH, Leinfelden-Echterdingen, 2009.

IBU 2009 Institute Construction and Environment e.V.(IBU): Leitfaden für die Formulierung der Anforderungen an die Produktkategorien der Umweltdeklarationen (Typ III) für Bauprodukte, www.bau-umwelt.com

ISO 14020 DIN EN ISO 14020:2002-02 Environmental labels and declarations – General principles

ISO 14025 DIN EN ISO 14025: 2009-11 Environmental labels and declarations — Type III environmental declarations — Principles and procedures

ISO 14040 DIN EN ISO 14040:2009-11 Environmental management – Life cycle assessment – Principles and framework

ISO 14044 EN ISO 14044: 2006-10 Environmental management – Life cycle assessment – Requirements and guidelines

PCR 2011 PCR „Luminaires, lamps and components for luminaires: 05/2011"

FprEN 15804 FprEN 15804:2009 Sustainability of construction works – Environmental product declarations – core rules for the product category of construction products

RoHS 2003 Directive 2002/95/EC on the restriction of the use of certain hazardous substances in electrical and electronic equipment

WEEE 2003 Directive 2002/96/EC of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE)

LCA Practitioner

Leinfelden-Echterdingen

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