environment air quality monitor user manualeng

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standards for AQMS

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  • Contents

    1 SUMMARY .......................................................................................................................................... 2

    2 TECHNOLOGY SPECIFICATIONS ................................................................................................ 2

    3 ATTENTIONS ...................................................................................................................................... 2

    4 INSTALLATION MANUAL ................................................................................................................ 3

    5 OPERATING DESCRIPTION ........................................................................................................... 6

    5.1 Keys and parts function ............................................................................................... 6

    5.2 System configuration ................................................................................................... 7

    5.3 Menu operation .............................................................................................................. 9

    5.4 LASER DUST operating ............................................................................................. 17

    6 REGULATIONS ON CONNECTING EXTERNAL GAS CIRCUIT ............................................ 20

    6.1 Environmental monitoring ........................................................................................ 20

    6.2 Range calibrating position ........................................................................................ 20

    6.3 Zero calibrating position ........................................................................................... 20

    7 INTRODUCTION TO WORKING PRINCIPLE OF MONITOR .................................................. 21

    7.1 Sampling ........................................................................................................................ 21

    7.2 Filter ................................................................................................................................ 21

    7.3 Sample gas density analysis .................................................................................... 21

    7.4 Data acquisition/digital filtering ............................................................................... 21

    7.5 Dynamic data graphic display .................................................................................. 21

    7.6 Data storage/inquiry/communication ..................................................................... 21

    8 OPERATING POINTS ..................................................................................................................... 22

    8.1 Sensor polarization ..................................................................................................... 22

    8.2 Charging built-in lithium battery.............................................................................. 22

    8.3 Calibrating and monitoring zero and range .......................................................... 22

    9 ATTENTION ...................................................................................................................................... 23

    10 GPRS IP MODE ............................................................................................................................. 23

    10.1 Brief introduction of product.................................................................................. 23

    10.2 Installation introduction .......................................................................................... 27

    10.3 Configuration .............................................................................................................. 29

    10.4 Data transfer test environment testing ................................................................ 45

    10.5 Appendix ...................................................................................................................... 46

    11 SYSTEM SOFTWARE ................................................................................................................... 48

    11.1 Introduction ................................................................................................................. 48

    11.2 Software Installation ................................................................................................. 49

    11.3 Software Operating Instructions ........................................................................... 57

    11.4 Frequently Asked Questions .................................................................................. 60

  • 1 Summary

    ZTD-AQA is one kind of new type air detecting apparatus produced by our company,

    is capable of continuously detecting density of SO2, NO2, PM10 with imported

    Ampere-type high-sensitivity electrochemical sensor and is characterized with wide

    measuring range, long service life, easy operation and portability etc. It can be applied

    to continuous monitoring on the ambient air quality of urban atmospheric environment,

    forest area, factory region, roads, tunnels, and airport etc.

    2 Technology specifications

    Monitored

    Parameter

    Sulfur Dioxide

    (SO2)

    Nitrogen Dioxide

    (NO2)

    Laser Dust

    (PM10)

    Measuring Range 0-200010-9 0200010-9 010.00mg/m3

    Resolution 110-9 110-9 0.001mg/m3

    Sensor lifetime: 2 years

    Sampling flow: 300ml/min (max)

    Power supply mode: built-in lithium battery (DC15V)

    External AC power supply (AC240V)

    Type: ZTD-AQA

    Error of indication: 5%

    Operating temperature: 045

    3 Attentions

    3.1 If the portable monitor would not work normally when it turned on, please aging

    the sensors at least 2 hours. Press TEST key, portable monitor enter into measure

    status. Check the time and monitoring parameters are whether normally, if not please

    restart the portable monitor again.

    3.2 In the main monitoring interface, press Enter key would turn off and turn on

    sample pump. The pump keeps 300ml/min during the monitoring.

    3.3 The portable should be always in power supplying state (lithium battery or external

    power supplying are both available). In full battery state, the portable monitor can

    stand by for a week, shall be charge the battery every week (charging in monitor turn

    on or turn off are both available, once plugging the external power then the portable

    monitor begins to charge automatically), otherwise the portable monitor will not work.

    2

  • If the lithium battery is consume all the power, need charge it at least 1 hour and then

    turn on the monitor.

    3.4 Away from fire and humidity.

    4 Installation manual

    The portable monitor takes one box package for used, frame easy to installed, and to

    save space.

    Packing listfigure 1

    4.1 Installation frame (figure 2)

    4.2 Monitor in box (figure 3)

    4.3 Attention: sample pipe shall turn to plug in and pull out, avoid damaging O-ring.

    Figure 1

    3

  • Figure 2

    4

  • Figure 3

    5

  • 5 Operating Description

    5.1 Keys and parts function

    1 4 5 2 6 7 3 8 9 10

    11 12 13 14 15 16

    20 19 18 17

    Figure 5.1

    Deeply color buttons are control laser dust, lightly color buttons are control gas

    1 Main monitor screen

    2 Laser dust monitor screen

    3 DTU switch

    4 Data

    5 Test

    6 Reset

    7 Amendment

    8 SELECT

    9 CANCEL

    10 ENTER

    11 Setup

    12 OK

    13 DOWN

    14 Delete/Clock

    15 UP

    16 Respectively

    17 Print

    18 Auto

    6

  • 19

    20

    A B C D

    Figure 5.2

    APower BMain engine switch

    CSD card Dflow meter

    5.2 System configuration

    5.2.1 Open the end cover, plug the SIM card in DTU, and disconnect the series

    interface and the series interface of motherboard, then connect DTU series interface

    with series interface of computer, turn on DTU switch, according to operation

    description to configure DTU, turn off DTU after correct configured, disconnect the

    series interface of computer, and connect DTU interface with motherboard, shown as

    figure:

    7

  • Figure 5.3

    Figure 5.4

    Figure 5.5

    2 Turn on DTU, turn on main engine power, 10 seconds later the system complete self-monitoring, enter into monitoring interface.

    Welcome interface:

    Welcome to use air quality monitoring!

    8

  • 1. Self-monitoring for 10 seconds enter into monitor main interface:

    NOKEY 2012.01.01 00:00:00

    2. Check the clock and parameters are whether work well, if abnormally, restart the

    main engine.

    3. If normally, press TEST to enter into laser dust work mode.

    4. According to installation and operation description of upper machine software to

    set software.

    5. Complete these operations, system enter into monitoring mode.

    5.3 Menu operation

    Press SELECT above 3 seconds enter into main menu:

    DOWN UP CANCEL ENTER

    SO2 0.000 mg/m3

    NO2 0.000 mg/m3

    PM10 0.000 mg/m3

    Zeroing

    Calibrate

    Display Curve

    Memory Data

    System Para

    9

  • Press the key of DOWN UP to move the cursor; press ENTER enter into the menu

    chosen by user. 1.0Zeroing

    As shown in figure 1.0

    DOWN UP CANCEL ENTER

    Figure 1.0

    Press DOWN UP to choose SO2, press ENTER key to enter interface of SO2 Zero

    Adjustment.

    1.1 SO2 Zero Adjustment

    As shown in figure (Figure 1.1)

    CANCEL ENTER

    Figure 1.1

    Attention: In figure 1.1 the data 1709 indicates SO2 acquisition signal.

    Adjust zero by connecting zero air or nitrogen. During process of gas connection, you

    can adjust SO2 zero by pressing ENTER key after stabilization of acquisition signal.

    Upon completion of zero adjustment, return to previous page by pressing CANCEL

    key.

    Select Zero-air Type

    1SO2

    2NO2

    Press OK for Start calibrate to Zero

    Sad 1709

    Nad 2034

    10

  • 1.2NO2 Zero Adjustment

    Press DOWN UP to choose NO2, press ENTER key to enter interface of NO2 Zero

    adjustment.

    Operating process as same as that of SO2, Perform NO2 zero adjustment by pressing

    ENTER key. Return by pressing CANCEL key after zero adjustment.

    2.0Calibrating

    As shown in figure (Figure 2.0)

    DOWN UP CANCEL ENTER

    Figure 2.0

    Press DOWN UP to choose SO2, press ENTER key to enter interface of SO2 Calibrate

    adjustment.

    2.1 Calibrating SO2

    Standard Gas Concentration:

    2000.00

    (Please put into Standard Gas,

    Then press OK)

    SELECT DOWN UP CANCEL ENTER

    Figure 2.1

    According to the calibrating gas density to set the parameter, pressing DOWN UP

    key to increase or decrease the volume.

    Select Std.-air Type

    1 SO2

    2 NO2

    11

  • CANCEL ENTER

    Figure 2.2

    Input calibration gas and waiting for the gas density is reach to 2013 (see Figure2.2),

    Press ENTER key to finish calibration. Repeat the same operation to calibrate again.

    At last press CANCEL key to return main menu.

    2.2Calibrating NO2

    The operation is the same to calibrate SO2.

    3.0Display monitoring curve

    As shown in figure (Figure 3.0)

    DOWN UP CANCEL ENTER

    Figure 3.0

    Press DOWN UP to select SO2, press ENTER to enter next screen.

    Display Curve

    SO2

    NO2

    PM10

    Can librate Span Now

    Sad 2013

    Nad 1456

    12

  • 3.1 Curve of SO2

    500PPB SO2

    t/s

    Figure 3.1

    As shown in figure, SO2 density measured every two seconds is within 90ppb

    indicated in curve, which also shows data oscillation and stabilization.

    NO2curve is display as the same way as SO2.

    3.2 Curve of PM10/PM2.5

    1mg/m3

    PM10

    t/s

    Figure 3.2

    After checking the data curve, return to main menu by pressing CANCEL key.

    4Memory Data

    13

  • NO.01

    DOWN UP CANCEL ENTER

    HISTORICAL Data Query Module

    Hours data report

    Day data report

    Figure 4.0

    Press DOWN UP to select ENTER to enter next screen.

    NO.01

    DOWN UP CANCEL ENTER

    05,12,17,01:20:00 CO 001.5;SO2 0.023;NO2 0.025;P 0.020;PPP 0.020;

    05,12,17,01:20:00 CO 001.5;SO2 0.023;NO2 0.025;P 0.020;PPP 0.020;

    05,12,17,01:20:00 CO 001.5;SO2 0.023;NO2 0.025;P 0.020;PPP 0.020;

    Figure 4.1

    5System management

    As shown in figure (Figure 5.0)

    DOWN UP CANCEL ENTER

    Figure 5.0

    Press DOWN UP to select ENTER to enter next screen.

    5.1 Parameter Setting

    As shown in figure (Figure 5.1)

    System Paramter

    SETUP Para

    VIEW Para

    14

  • DOWN UP CANCEL ENTER

    Figure 5.1

    Press DOWN UP to select ENTER to enter next screen.

    A Setting address

    As shown in figure (Figure 5.1.1) enter into setting address interface

    DOWN UP CANCEL ENTER

    Figure 5.1.1

    Press DOWN UP to set station; press ENTER to save setting and return to upper

    menu; press CANCEL to return to upper menu without save.

    B Data Saving

    As shown in figure (Figure 5.1.2) enter into data saving interface

    Setup Para

    Set Address

    Memory Date

    Set Time

    Toggle Units

    Internal para. Adjustment

    Set Address : 01

    15

  • DOWN UP CANCEL ENTER

    Figure 5.1.2

    Press DOWN UP to select ON/OFF, open or close memory data function; press

    ENTER to save setting and return upper menu, press CANCEL to return upper

    menu without save.

    C Setting Time and Date

    As shown in figure (Figure 5.1.3)

    SELECT DOWN UP CANCEL ENTER

    Figure 5.1.3

    Press the SELECT to move cursor. Press DOWN UP to modify the selected

    number. Press ENTER to save setting. Press CENCEL to enter to system

    parameter management main interface after setting success. (Figure 5.0)

    D Setting Unit

    As shown in figure (Figure 5.1.4)

    2012, 01, 22, Sunday 11:00:00

    2012, 01, 22, Sunday 11:00:00

    Memory Data ON/OFF

    16

  • NO.01

    DOWN UP CANCEL ENTER

    Select Units :mg/m3 /ppb/ppm

    Figure 5.1.4

    5.2 View Parameter

    As shown in figure (Figure 5.2)

    Figure 5.2

    Figure 5.2 is display Zeroing and calibration data. Press CANCEL to return back to

    Figure 5.0.

    5.4 LASER DUST operating

    (1) Start-up:

    Connect powerand turn on the instrument, and then the screen displays:

    Laser dust monitor

    Please wait

    The information above disappears about 2 seconds later and the screen displays the

    main interface: please operate. This represents that the instrument has started up

    successfully.

    If the time on screen is correct, users press the TEST button to approach monitoring

    status.

    If the monitor would work normally then do not do the operations as below.

    CO SO2 NO2

    Zero: 1003 1565 2989

    Span: 2215 3343 0560

    bq: 1510 2220 2220

    gas: 0038 0097 0076

    ad: 0042 1579 2920

    A 0.768 B 0.750 C 0.153 D 1.189

    CANCEL

    17

  • (2) Correct the clock

    Press clock key once and appears around the year. Press to revise the year.

    After year is corrected, press to move cursor to the month. Correct the date,

    hour and minute in the same way.

    Press Confirm to confirm this operation. The correct time is saved in the chip of

    micro-processor. It is necessary to modify the clock after many times of measuring.

    (3) Calibrate automatically

    This function is used for micro-processor to judge working status of internal circuit.

    Steps: when the screen displays: please operate, users press calibrate automatically

    key to start to calibrate.

    At that time, the screen displays: calibrating

    If calibration is done successfully, the screen will display calibration is over after one

    minute. Or the screen displays: Since the school wrong, check.

    If since the school fails, micro-processor cannot correct the measuring error of the

    instrument and the measuring accuracy cannot be ensured.

    Press reset key to return to the main interface of please operate.

    (4) Measure

    A Prepare:

    Choose test item

    a, Press Select and the screen displays Measurement period set XX, this value is

    the times of the sampling times in a periodpress to modify the value. For

    example, this value is 03, and then the instrument will display average value,

    environmental temperature, and environmental humidity after 3 sampling. The data is

    saved in memory.

    b, After sampling period is set, users press Confirm and the screen displays:

    Sampling time setting 01 minutes. This is the default sampling time. Users can press

    to alter the value.

    c, After sampling time is set, press Confirm, then the screen displays: metric/English

    size setting. The default is metric sizeEnglish size is used in measuring

    particulates quantity only.

    dPress Confirm and the screen display Print Settings. The default is Manual.

    ePress Confirm and the screen display Test mode. The default isPM10PM2.5.

    Press to select other options.

    fPress Confirm to return to the main interface.

    BStart to measure

    When there is no operation in a minute after start-up, the instrument enters measuring

    status automatically, and the screen displaysPM10 measurements which is the

    concentration of the PM10 at present. When sampling time is over, the instrument

    stops counting and resample after 10 seconds.

    If the preset sampling times is 3, the screen will display the average value,

    temperature, and humidity of the 3 sampling. Then the next sampling period begins.

    5 Data enquiry

    18

  • When the screen displays please operate,press reset key to return to the main

    interface, press data key, the screen displays the newest data:

    xx-xx store data

    PM10 test value 0.xxx mgM3

    PM2.5 test value 0.xxx mgM3

    Temperature XX

    Humidity XXBH

    ln xx Year xx month xx day xx : xx ..

    xx-xx is Area xx, Group xx. Press to search the groups in current Area.

    Press to search area. Press reset key to return to main interface.

    If the measuring item is particulate quantity, then the data displayed is:

    xx-xx store data

    xxxxxx tablets/liter

    ln xx Year xx month xx day xx : xx ..

    Particulate quantity is the measuring value of 0.5um of particles.

    (6) Delete

    When memory is full 800 groups data, the main interface displays memory is full

    and data cannot be saved. Then users must delete obsolete data to save memory

    space.

    Steps:

    When the screen is displays the saved data, press to select the data number.

    And then press delete, the screen displays:

    Press delete to delete the data

    Press confirm to cancel operation

    Press delete and the data numbers before the selected data number will be all

    deleted. The remaining data numbers will be arrayed from 1.

    Press confirm to cancel operation and return to the interface displaying data.

    For example: the instrument has saved 80 groups data (4 areas):00-01,03-20, the

    screen displays:

    0320 store data

    PM10 test value 0.xxx mgM3

    PM2.5 test value 0.xxx mgM3

    Temperature XX

    Humidity XXBH

    ln xx Year xx month xx day xx : xx ..

    If users want to delete the data in former 2 areas(40 groups data), you can press

    key to move the cursor to 0120, and then press delete key. The screen displays:

    Press delete to delete the data

    Press confirm to cancel operation

    Press the delete again, the screen displays:

    0120 store data

    PM10 test value 0.xxx mgM3

    PM2.5 test value 0.xxx mgM3

    Temperature XX

    19

  • Humidity XXBH

    ln xx Year xx month xx day xx : xx ..

    The information above means the former 2 areas have been deleted and 0320

    groups become 0120.

    (7) Reset

    Users can press reset key to return the main interface: please operate.

    (8) Communication link

    Connect the print output port in the back panel of the instrument and upper computer

    with 9 core cable, connect the print output of the back panel with upper computer

    input is work well .

    Then the instrument becomes a lower machine which can communicate with upper

    computer. During communication, measuring data is saved and transmitted to upper

    computer automatically.

    (9) Turn off

    When the batteries are full charged, it can supply electricity to the instrument for 5

    hours. When battery voltage is low, the low-voltage protection circuit will cut down the

    power automatically and users should charge the instrument in time.

    Charging method: insert the charger plug into charging place for 8 hours.

    When the instrument uses AC, the batteries are charged at the same time.

    6 Regulations on connecting external

    gas circuit

    6.1 Environmental monitoring

    The monitor collects sample air from CO\SO2\NO2 inlet for analysis.

    6.2 Range calibrating position

    When calibrating range of CO\SO2\NO2 sensor, standard range gas is required to

    be input from CO\SO2\NO2 inlet and is to be exhausted from CO\SO2\NO2 air

    outlet after being analyzed with apparatus.

    When calibrating the monitor range, it is required to introduce the gas exhausted

    from air outlet to safe place so to guarantee personnel security.

    6.3 Zero calibrating position

    When calibrating zero of CO\SO2\NO2 sensor, zero air is required to be input from

    CO\SO2\NO2 inlet and is to be exhausted from CO\SO2\NO2 air outlet after being

    analyzed with apparatus.

    20

  • 7 Introduction to working principle of

    monitor

    The monitor consists of parts involving sampling, filter, sample gas decrease

    humidity/constant temperature control, sample gas density analysis, data

    acquisition/digital filtering, dynamic data graphic display, data

    storage/inquiry/communication and automatic power supply mode selection etc.

    7.1 Sampling

    The sampling part consists of air line, filter, suction pump and flow regulator etc. In

    this part, the ambient air is introduced by suction pump through the filter and delivered

    to sensor air chamber before being exhausted via monitor discharge hole as per flow

    of 300mL/min separately.

    7.2 Filter

    Zero air filters: filter the sample gas when calibrating the zero.

    Dust removal filter: remove dust particles in sampling gas.

    7.3 Sample gas density analysis

    It is made up of such electrochemical sensors as SO2 sensor etc. These sensors

    detect the density of sample gas flowing through air chamber and output the current

    signal corresponding to density of measured gas.

    7.4 Data acquisition/digital filtering

    The CPU-controlled data acquisition circuit collects multiplexed signals output by the

    sensors instantly and processes the abnormal data with digital filtering so to ensure

    correct and reliable acquired data against eliminating influences of various

    interferences.

    7.5 Dynamic data graphic display

    The monitor applies 640480 dpi graphic LCD, which can visually display various

    monitoring data and figure as well as monitor working status and provide Chinese or

    English menu in man-machine dialogue with friendly interface.

    7.6 Data storage/inquiry/communication

    Adopt large-capacity data storage, capable of storing one months historical

    monitoring data. Provide easy data inquiry. Equipped with CPRS communication

    21

  • interface, through which you can achieve communication with computer, data

    collection and printing.

    8 Operating points

    If lower-position computer needed save data manually, make sure SD card is connect

    well before setting, turn off monitor first then take SD card in or out; SD card memory

    is 512M, if memory is not enough, please delete trashy data, avoid to error when save

    data.

    8.1 Sensor polarization

    To satisfy requirements for normal operation, the monitor shall always keep the

    sensor in polarized state. When the sensor has been replaced or the polarization

    process has been interrupted, you can calibrate or measure the monitor only after

    24-hours continuous sensor polarization.

    The monitor is equipped with built-in lithium battery (15V). When the external power

    supply fails to provide power for the monitor, it will automatically switch to battery to

    provide polarizing voltage for sensor. Under conditions of normal operation, the

    lithium battery shall be ensured with sufficient electricity so to keep the sensor always

    in polarized state.

    8.2 Charging built-in lithium battery

    The monitor is supplied with built-in lithium battery or external AC mains. When being

    connected to external mains, it will automatically shut off the built-in battery.

    When the lithium battery needs to be charged, it can be in charging state through

    inserting the power plug into the socket without opening the power supply switch.

    8.3 Calibrating and monitoring zero and range

    The monitor can only be calibrated and monitored after at least 24 hours continuous

    polarization.

    8.3.1 Calibrating zero

    The sample gas for calibrating zero can adopt zero calibrating standard gas or clean

    ambient air. Connect the monitor to the zero calibrating filters and perform calibration

    as per instructions displayed in screen. See attached Figure II.

    Fill the high-purity nitrogen into gas bag. Note that the gas bag shall not contain other

    residual gases otherwise it will influence the accuracy of calibration.

    8.3.2 Calibrating range

    22

  • When calibrating range, adjust the standard gas flow at 300ml/min and operate as per

    instructions displayed in screen.

    See attached Figure III.

    (1) First, fill high-purity nitrogen and standard gas into gas bag separately.

    (2) Prepare standard-proportion gas with high-accuracy gas mixer (See Operational

    Instructions for Gas Mixer).

    (3) Inlet the prepared standard-proportion gas into air-inlet opening and perform

    calibration.

    Attention: please dont calibration sensor if monitor is available, or inlet high density

    calibration gas due to sensor goes back normal monitoring status need long time.

    8.3.3 Environmental monitoring

    When perform environmental monitoring, locate the monitor in the monitored

    environment or connect the air-inlet opening to sampling pipe and operate as per

    instructions displayed in screen. Properly connect AC220V power supply.

    9 Attention

    1. The monitor shall be protected from rain or moisture.

    2. Never operate or calibrate the monitor at places close to EMI source.

    3. The sensor contains acid solution and do not damage it when replacing. In case of

    acid solution in the sensor leaking to your skin due to improper operation, you should

    flush your skin with running water for ten minutes promptly and then get for medical

    assistance in time.

    4. Never repair or disassemble the monitor without permission. If the monitor fails or

    the sensor expires, we will provide you with high-quality after-sales technical service.

    10 GPRS IP MODE

    10.1 Brief introduction of product

    10.1.1 General

    F2X03 series GPRS IP MODEM is a kind of cellular terminal device that provides data

    transfer function by public GPRS network.

    23

  • It adopts high-powered industrial 16/32 bits CPU and embedded real time operating

    system. It supports RS232 and RS485 (or RS422) port that can conveniently and

    transparently connect one device to a cellular network, allowing you to connect to

    your existing serial devices with only basic configuration.

    It has been widely used on M2M fields, such as intelligent transportation, smart grid,

    industrial automation, telemetry, finance, POS, water supply, environment protection,

    post, weather, and so on.

    10.1.2 Features and benefits

    Design for Industrial Application

    High-powered industrial cellular module

    High-powered industrial 16/32 bits CPU

    Support low-consumption mode, including sleep mode, scheduled online/offline

    mode, scheduled power-on/power-off mode (optional)

    Housing: iron, providing IP30 protection.

    Power range: DC 5~35V

    Stability and Reliability

    Support hardware and software WDT

    Support auto recovery mechanism, including online detect, auto redial when offline

    to make it always online

    RS232/RS485/RS422 port: 15KV ESD protection

    SIM/UIM port: 15KV ESD protection

    Power port: reverse-voltage and overvoltage protection

    Antenna port: lightning protection (optional)

    Standard and Convenience

    Support standard RS232 and RS485 (or RS422) port that can connect to serial

    devices directly

    Support intellectual mode, enter into communication state automatically when

    powered

    Provide management software for remote management

    24

  • Support several work modes

    Convenient configuration and maintenance interface

    High-performance

    Support TCP server and support multi TCP client connection (optional)

    Support double data centers, one main and another backup

    Support multi data centers and it can support 5 data centers at the same time

    Support multi online trigger ways, including SMS, ring and data. Support link

    disconnection when timeout

    Support dynamic domain name (DDNS) and IP access to data center

    Design with standard TCP/IP protocol stack

    Support APN/VPDN

    10.1.3 Working principle

    The principle chart of the IP MODEM is as following:

    10.1.4 Specifications

    F2x03 series wireless parameters

    Item Content

    Cellular

    Module

    Industrial cellular module

    Standard and

    Band

    EGSM900/GSM1800MHz,

    GSM850/900/1800/1900MHz(optional)

    Compliant to GSM phase 2/2+

    GPRS class 10, class 12(optional)

    Bandwidth 85.6Kbps

    TX power GSM850/900:

  • Hardware System

    Item Content

    CPU Industrial 16/32 bits CPU

    FLASH 1MB(Extendable)

    SRAM 512KB(Extendable)

    Interface Type

    Item Content

    Serial 1 RS232 port and 1 RS485(orRS422) port, 15KV ESD

    protection

    Data bits: 5, 6 ,7, 8

    Stop bits: 1, 1.5, 2

    Parity: none, even, odd, space, mark

    Baud rate: 110~230400 bps

    Indicator "Power", "ACT", "Online"

    Antenna Standard SMA female interface, 50 ohm, lighting

    protection(optional)

    SIM/UIM Standard 3V/1.8V user card interface, 15KV ESD

    protection

    Power Standard 3-PIN power jack, reverse-voltage and

    overvoltage protection

    Power Input

    Item Content

    Standard

    Power

    DC 12V/1.5A

    Power Range DC 5~35V

    Consumption

  • Weight 205g

    Environmental Limits

    Item Content

    Operating

    Temperature

    -25~+65C-13~+149

    Extended

    Operating

    Temperature

    -30~+75C-22~+167

    Storage

    Temperature

    -40~+85C-40~+185

    Operating

    Humidity

    95% ( Non-condensing)

    10.2 Installation introduction

    10.2.1 General

    The IP MODEM must be installed correctly to make it work properly.

    Warning: Forbid to install the IP MODEM when powered!

    10.2.2 Encasement list

    For safe transportation, IP MODEM usually is needed reasonable package, when you

    open the package please keep the package material, for reuse.

    Name Quant

    ity

    Remark

    IP MODEM host 1 Package depends on order

    Mobiles Vehicle Antenna

    SMA male

    1

    Power adapter 1

    RS232 data cable 1 optional

    Manual CD 1

    10.2.3 Installation and cable connection

    IP MODEM is encapsulated in metal box, would use indecently, two sides have fixed

    holes, easily to installed, detail dimension (unit: mm)

    27

  • Installation of antenna:

    Screw the SMA male pin of the antenna to the female SMA outlet of the IP MODEM

    tightly. Warning: The antenna must be screwed tightly, or the signal quality of antenna

    will be influenced!

    Installation of cable:

    Insert DB9F end of the RS232/RS485 data cable into the DB9M interface of IP

    MODEM, and connect the other end with users device.

    The signal connection of the RS232 data cable is as follows:

    IP MODEM

    DB9 famale

    User terminal

    (DB9 famale

    IP MODEM

    DB9 famale

    Interface:RS23

    2

    1

    RXD 2

    TXD 3

    4

    GND 5

    6

    7

    8

    9

    1

    2 RXD

    3 TXD

    4

    5GND

    6

    7

    8

    9

    ARed

    BBlack

    Interface:RS48

    5

    1

    2

    3

    4

    5

    A 6

    7

    8

    B 9

    User terminal

    28

  • 10.2.4 Power

    The power range of the IP MODEM is DC 5~35V

    Warning: When we use other power, we should make sure that the power can supply

    power above 4W.

    We recommend user to use the standard DC 12V/0.5A power adaptor.

    10.2.5 Indicator lights introduction

    The IP MODEM provides three indicator lights: Power, ACT, Online.

    Indicator Light State Introduction

    Power ON IP MODEM is powered on

    OFF IP MODEM is powered off

    ACT BLINK Data is communicating

    OFF No data

    Online ON IP MODEM has logged on network

    OFF IP MODEM hasnt logged on network

    10.3 Configuration

    10.3.1 Configuration connection

    Before configuration, its necessary to connect the IP MODEM with the configure PC

    by the shipped RS232 or RS232-485 conversion cable as following.

    10.3.2 Configuration introduction

    There are two ways to configure the IP MODEM:

    Configuration software tool: All the settings are configured through the shipped

    software tool. Its necessary to have one PC to run this tool.

    Extended AT command: All the settings are configured through AT command, so

    any device with serial port can configure it. Before configuration with extended AT

    command, you should make IP MODEM enter configure state.

    29

  • The steps how to make IP MODEM enters configure state, please refer to appendix.

    The following describes how to configure IP MODEM with the configure software tool.

    At the same time, it gives out the corresponding AT command of each configuration

    item.

    10.3.3 Run the configure tool: IP Modem Configure.exe

    The Serial Parameters column shows the current serial port settings. To configure IP

    MODEM, please choose the correct serial port which connects to IP MODEM, and the

    baud rate is 115200 with no parity, then open the serial port. If the button text is

    Close, it shows the serial port now has been opened. If the text is Open, you

    should open the port first. When the port opened, the Output Info column will display

    Port (COM1) Has OpenedPlease Re-Power the IP MODEM, Waiting IP MODEM

    Enter Configure State...

    10.3.4 Re-power IP MODEM

    30

  • After Re-power IP MODEM, The configure tool will make it enter configure state. At

    the same time, the software will load current settings from IP MODEM and displays on

    the right configure columns. Its now ready to configure.

    10.3.5 Configuration

    10.3.5.1 Data service center settings

    Settings on this page are the parameters related to Data Service Center (DSC).

    Data Center Number

    IP MODEM supports two Data Service Center methods to transmit data.

    Main and Backup: IP MODEM always tries to connect with the Main DSC. If fails to

    connect with Main DSC, it will connect with Backup DSC at once

    NoteIf no Backup DSC exists, please configure the Backup DSC same as Main

    DSC.

    Multi Data Service Center: IP MODEM can connect with at most five DSC at the same

    time. All the multi DSC can receive the same application data.

    If the Data Center Number is 1, IP MODEM work in Main and Backup DSC method.

    When Data Center Number is greater than 1, IP MODEM works in Multi Data

    Service Center method

    31

  • AT command:

    AT+SVRCNT=x

    x: Data Service Center number

    Note: every AT command is terminated with a enter character.

    Main Center Addr + Port:

    IP Address and Port of the Main DSC, Its better to set the port greater than 1024.

    AT command of the Main DSC IP address or domain name:

    AT+IPAD=xxx

    xxx: The IP address or domain name.

    AT command of the Main DSC port:

    AT+PORT=xxx

    xxx: The port value

    Backup Center Addr+Port:

    IP address and port of the Backup DSC

    AT command of the Backup DSC IP address or domain

    AT+IPSEC=xxx

    xxx: The IP address or domain name

    AT command of the Backup DSC port

    AT+PTSEC=xxx

    xxx: The port value

    Multi DSC Configuration

    32

  • When Data Center Number is greater than 1, this setting is valid. For example

    setting the Data Center Number as 3, Main Center, 2nd Center, 3rd Center work as

    these three DSC

    AT Command of the 2~5 DSC IP address or domain name

    AT+IPADn=xxx

    n is 1~4 correspond to center 2~5

    xxx: The IP address or domain name

    AT Command of the 2~5 DSC port

    AT+PORTn=xxx

    n is 1~4 correspond to port of center 2~5

    xxx: The port value

    Example:

    Set IP address of center 3 as 166.111.8.238, and port 5001, the AT command is as

    following:

    AT+IPAD2=166.111.8.238

    AT+PORT2=5001

    Main and Backup Center DNS Server

    When the DSC Internet access uses domain name, Its necessary to set DNS server

    resolving the DSC domain name. When the Data Center Number is 1, Main and

    Backup Center DNS Server is used to resolve the Main center and Backup center

    correspondingly.

    AT command of Main Center DNS server:

    AT+DNSSVR=aaa.bbb.ccc.ddd

    aaa.bbb.ccc.ddd: The DNS server IP address(must be IP address.

    AT command of Backup Center DNS server:

    33

  • AT+DNSSV2=aaa.bbb.ccc.ddd

    aaa.bbb.ccc.ddd: the DNS server IP address

    Center 2~5 DNS Server

    When the IP MODEM work in Multi Data Service Center method and the centers use

    domain name, 2~5 DNS server is used to resolve center 2~5 correspondingly.

    AT command of 2~5 DNS Server

    AT+DNSSVRn=aaa.bbb.ccc.ddd

    n is 1~4 correspond to center 2~5 DNS server.

    aaa.bbb.ccc.ddd is the DNS server IP address

    aaa.bbb.ccc.ddd is DNS service IP address (Must be IP address).

    10.3.5.2 IP MODEM Parameter setting

    IP MODEM Work Mode

    According to different application requirements, there are several protocol workmode

    to choose.

    PROTHeartbeat packet with TCP protocol, Data transmission with TCP protocol,

    heartbeat packet and application data transmission are in the same TCP connection.

    TRNSIP MODEM work as a common GPRS MODEM, It can be used in SMS, CSD,

    dial-up applications.

    TTRNHeartbeat packet with UDP protocol, Data transmission with TCP protocol

    TLNTIP MODEM work as a telnet client

    34

  • LONGHeartbeat packet with UDP protocol, Data transmission with TCP protocol, It

    can transmit at most 8192 bytes data one time through extra application protocol.

    LNGTHeartbeat with UDP protocol, Data transmission with TCP protocol, It can

    transmit at most 8192 bytes data one time through extra application protocol.

    TUDPHeartbeat with UDP protocol, Data transmission with UDP protocol, Heartbeat

    packet and application data are in the same UDP connection.

    TCSTUser can set custom register and heartbeat string, Data transmission with TCP

    protocol.

    AT command:

    AT+MODE=xxxx

    xxxx: one of the above workmode

    Trigger Type

    Normally, IP MODEM always keeps online and always be ready for data transmission.

    But in some circumstances, its important to reduce wireless data flow. To realize this

    function, the software can makes IP MODEM into sleep state in idle time. When there

    is application data to transmit, IP MODEM can be triggered online ready for data

    transmission. There are total five methods to make IP MODEM online:

    AUTO: IP MODEM always keeps online

    SMSD: send a special short message to make IP MODEM online

    CTRL: make IP MODEM online through a phone call to IP MODEM

    DATA: send special serial data to make IP MODEM online

    MIXD: the combination of SMSD, CTRL, DATA. IP MODEM will be online when meet

    one of these three trigger methods.

    AT Command:

    AT+ACTI=xxxx

    xxxx: one of the above trigger methods

    Debug Level

    35

  • Debug information is used to debug software when there is software problem.

    0 --- no debug information output

    1 --- simple prompt information output

    2 --- detail debug information output

    AT Command:

    AT+DEBUG=x

    x : the debug level value

    Note: Only there is some problem to the IP MODEM, Its necessary to set this value

    as 2, in normal applications, this value should set to 0 or 1, the default value is 1.

    Data bit, Parity, Stop bit

    8N1 --- 8 Databit, No parity, 1 Stopbit

    8E1 --- 8 Databit, Even parity, 1 Stopbit

    8O1 --- 8 Databit, Odd parity, 1 Stopbit

    AT Command:

    AT+SERMODE=xxx

    xxx: one of the above serial mode

    Communication Baud rate

    110 --- 110 bps

    300 --- 300 bps

    600 --- 600 bps

    1200 --- 1200 bps

    2400 --- 2400 bps

    4800 --- 4800 bps

    9600 --- 9600 bps

    36

  • 14400 --- 14400 bps

    19200 --- 19200 bps

    38400 --- 38400 bps

    56000 --- 56000 bps

    57600 --- 57600 bps

    115200 --- 115200 bps

    AT Command:

    AT+IPR=xxx

    xxx : one of the above baud rate

    Device ID

    The identity number of IP MODEM, the value should be 8 bytes hex-decimal

    characters.

    AT Command:

    AT+IDNT=aabbccdd

    aabbccdd: the identity number of IP MODEM

    SIM Card No

    The phone number of the SIM card .

    AT Command:

    AT+PHON=xxxxxxxxxx

    xxxxxxxxxxx: the SIM card phone number

    Bytes Interval

    37

  • The time interval used to determine whether the serial data frame transmission has

    completed, IP MODEM will send the serial data to the center when two bytes transmit

    time interval larger than this item value.

    AT Command:

    AT+BYTEINT=xxx

    xxx: bytes interval time valuemillisecond

    Custom Register String

    This item is only valid when the Work Mode is TCST. Its the self defined register

    string. It can be empty, the maximum length is 70 bytes.

    AT Command:

    AT+CONNRGST=xxx

    xxxself defined register string

    Custom Heartbeat String

    This item is only valid when the WorkMode is TCST. Its the self defined heartbeat

    string, It can be empty, the maximum length is 70 bytes.

    AT Command:

    AT+LINKRGST=xxx

    xxxself defined heartbeat string

    Connect Retry Times, Reconnect Time Interval

    38

  • In normal applications, IP MODEM will always try to connect with the center even if

    the center has problems or closed. To reduce these unnecessary wireless data flow,

    you can configure the Connect Retry Times and Reconnect Time Interval items.

    When IP MODEM fail to connect to the center with the configured Retry Time, It will

    sleep Reconnect Time Interval time, then start next retry.

    Connect Retry Times AT Command:

    AT+RETRY=xxx

    xxxtimes try to connect to the center

    Reconnect Time Interval AT Command:

    AT+RDLWT=xxx

    xxx: the sleep time until next retry.

    Transfer meaning

    0 --- Yes, enable transfer meaning

    1 --- No, disable transfer meaning

    This item is only valid when the Work Mode is PROT. If this item is set to 0, IP

    MODEM will transfer meaning to 0xfd and 0xfe. To know detail transfer meaning

    method, please refer . If this item is set to 1, all the transmission is transparent.

    AT Command:

    AT+STRAIGHT=x

    X: 0 or 1

    10.3.5.3 Other settings

    39

  • Network

    Attention:GPRS is wireless network : APN is (China mobile); cmnetChina Unicom

    uninetuser name and password is empty; dial center number: *99***1#

    CDMA is wireless network: APN is empty; user name and password both are

    card; dial center number: #777

    TD-SCDMA is wireless network: APN is cmnet ; user name and password is

    empty; dial center number: *99***1#

    WCDMA is wireless network: APN is 3gnet; user name and password is

    spaced; dial center number: *99#

    CDMA2000 1X EVDO is wireless network: APN is empty; user name and

    password is spaced; dial center number: card; dial center number: #777

    APN: access point name.

    Username: username to login the ISP network.

    Password: password to login the ISP network

    Call Center: the call center phone number

    AT Command of APN:

    AT+APN=xxxx

    xxxx: access point name

    AT Command of Username:

    AT+USERNAME=xxx

    xxx username

    AT Command of Password:

    AT+PASSWORD=xxx

    xxx password

    AT Command of Call Center:

    AT+CENT=xxx

    xxx: call center phone number of ISP

    SMS Center

    40

  • Your local SMS center number

    AT Command:

    AT+SMSC=xxx

    xxx: your local SMS center number

    Heartbeat Interval

    Time interval sent heartbeat packet. (unit is second)

    AT Command:

    AT+POLLTIME=xxx

    xxx: heartbeat packet time interval

    Call Trigger Phone No

    This item is only valid when the Trigger Type is CTRL or MIXD. In this trigger type,

    IP MODEM will keeps in idle state until it receives the trigger phone call, then it will

    connect to the center.

    AT Command:

    AT+CTRLNO=xxx

    xxx: trigger phone number

    Attention: trigger phone number is empty, triggered is success with any dial in. Device

    must with caller ID display service.

    SMS Trigger Password

    This item is valid only when the Trigger Type is SMSD or MIXD, IP MODEM will

    keeps in idle state until it receives the trigger short message, and then it will connect

    to the center.

    41

  • AT Command:

    AT+SMSDPSWD=xxx

    xxx : SMS content to trigger IP MODEM online

    Attention: with SMSD, password shall set 4 letters by user. Send message: dial +

    password; when password is empty, send message is dial.

    Data Trigger Password

    This item is valid only when the Trigger Type is DATA or MIXD, IP MODEM will

    keeps in idle state until it receives the trigger on data, then it will connect to the center,

    It will return to the idle state when receives trigger off data.

    AT Command of Data Trigger On Password:

    AT+DONPSWD=xxx

    xxx : data trigger on password

    AT Command of data trigger off password:

    AT+DOFFPSWD=xxx

    xxx :data trigger off password

    TCP MTU

    The maximum transmission unit of TCP packet

    AT Command:

    AT+TCPMTU=xxx

    xxx : the MTU value

    Multi Center Reconnect Interval

    42

  • This item is valid only when the Data Center Number is greater than 1.

    When one of the configured data center lost connection, IP MODEM will try to

    reconnect after the configured reconnect interval

    AT Command:

    AT+MCONTIME=xxx

    xxx: reconnect time interval (unit is second)

    10.3.6 Functions

    Clear Output

    Clear the output information

    Version Display

    Show the software and hardware version

    Signal Value

    Display current wireless signal value

    Factory setting

    Restore to factory settings

    Show Config

    Show current IP MODEM settings

    Show Baud rate

    Display the communication baud rate

    Auto Detect

    Simple way to determine whether IP MODEM work fine

    Save Output

    Save the output info to a file

    Save Config

    43

  • Save the current settings to a file, you can restore it from this file later

    Restore Config

    Restore settings from a previous saved configure file

    10.3.7 Work state switch

    This tool can work in two states, Config and Communication

    Config:

    This state is used to configure parameters of IP MODEM.

    Communication:

    This state is used as a common serial communication tool

    Reboot Device, Enter Communication State:

    This function button is used to reboot IP MODEM and make the software switch to

    Communication state.

    44

  • 10.4 Data transfer test environment testing

    10.4.1 Test environment net structure

    Server: simulate real data center, run Server Demo on the Server, suppose Servers

    IP address is 222.76.128.204, and DEMO monitor terminal 5001.

    PC: simulate serial port for collect data, run testing serial port tool.

    The PC send data to Server follow process as below:

    PC serial port data IP MODEM serial port IP MODEM TCP/IP protocol to

    encapsulation for TCP/IP send to wireless network wireless network send data

    to INTERNET INTERNET send data to Server.

    10.4.2 Testing step

    10.4.2.1 Run DEMO in the Server, select at the tools, the data service center is

    monitoring terminal 5001 (define other terminal as user needed)

    10.4.2.2 Configure IP MODEM parameter

    Data service center IP is 222.76.128.204port is 5001, configure as below:

    10.4.2.3 Close IP MODEM configure tool, run serial port testing program.

    10.4.2.4 Confirm SIM card is connected well, and restart IP MODEM.

    10.4.2.5 Serial port tool remind IP MODEM connect with data center well.

    10.4.2.6 Via serial port tool send data to Server, data center DEMO is display

    received data, it prove serial port tool send data to data center is correct.

    10.4.2.7 Data center send data to serial port tool.

    Above tests have shown that, data center DEMO and serial port tool have able to

    bidirectional data transmission.

    45

  • 10.5 Appendix

    The following steps describe how to make IP MODEM enter configure state with the

    Windows XP Hyper Terminal.

    1. Press Start Programs Accessories Communications Hyper

    Terminal

    2. Input connection name, choose OK

    3. Choose the correct COM port which connect to IP MODEM, choose OK

    4. Configure the serial port parameters as following, choose OK

    Bits per second: 115200

    Data bits: 8

    Parity: None

    Stop bits: 1

    Flow control: None

    46

  • 5. Complete Hyper Terminal operation, it runs as following

    6. Re-power IP MODEM, put mouse focus on the Hyper Terminal and press s key

    continuously until IP MODEM enter configure state as following

    47

  • 7. IP MODEM has entered configure state, you can configure the parameters through

    AT command.

    11 System software

    11.1 Introduction

    Automatic environmental air quality monitoring system is automatic

    measuring-control system centering on automatic monitoring instruments. The

    system is the latest technical products that bases on the technology of dry instruments,

    makes use of the principle of constant potential electrolytic sensor, and combines

    internationally mature electronic technology and network communication technology.

    The system conforms to state requirements for technical indexes of automatic urban

    environmental air monitoring system. It has high degree of domestic as well as strong

    practicality and ideal price-performance ratio, may substitute the same kind of

    imported products, and is the ideal apparatus for automatic monitoring of urban

    environmental air in cities. Automatic environmental air monitoring system consists of

    one central station and several substations (number of substations based on local

    circumstances). Substation system transmits data to central station system through

    INTERNET. Substation software is used for data acquisition and data storage. Central

    48

  • station software is designed to coordinate the operation of the whole monitoring

    system, complete monitoring instruments data collection, data processing, remote

    communication control, and air quality monitoring report.

    Characteristics

    1. Remote data communication via GPRS wireless

    2. Automatic data transmission

    3. Automatic generation of hour average data and daily average data

    4. The data can be easily queried and exported to EXCEL files and text files.

    11.2 Software Installation

    11.2.1 Installation of SQL Server 2005 Express

    49

  • Figure SQL2005 Installation program

    11.2.1.1 Put a check in the I accept the licensing terms and conditions, then click

    Next, start to install.

    Figure 8 SQL Server installation support program

    11.2.1.2 Click Install, start to install.

    50

  • Figure 9 SQL2005 Installation system check

    11.2.1.3 Click Install, start to install.

    11.2.1.4 Choose the configuration; click Next, start to install.

    Figure 10SQL Instance name choose

    51

  • 11.2.1.5 Select Default instance, click Next, start to SQL Server account choose.

    Figure 11 SQL2005 Service Account choose

    11.2.1.6 Select Use the built-in System account and choose Local system. Under Start services at the end of setup, ensure that the SQL Server check box is checked.

    Figure 12SQL 2005 Authentication Mode

    52

  • 11.2.1.7 Select Mixed Mode, and put password :sa, click Next, start to setting.

    Figure 13 SQL2005 Collection settings

    11.2.1.8 Select Default, click Next, start to error and usage report settings.

    Figure 14 SQL2005 Error and Usage Report Settings

    53

  • 11.2.1.9 Select Default, Click Next, start to install SQL Server.

    Figure 15SQL 2005 Ready to Install

    11.2.1.10 Click Install to start to setup.

    Figure 16 SQL2005 Setup Progress

    54

  • 11.2.1.11 Setup progress

    Figure 17 SQL2005 Setup finished

    11.2.1.12 SQL Server 2005 Setup finished, click Next button.

    Figure 18Setup finished

    55

  • 11.2.1.13 SQL Server 2005 Setup finishedClick Finish button.

    11.2.2 Monitoring Software Installation

    11.2.2.1 To begin the installation process, double-click setup.exe.

    Figure 19 Installation wizard

    11.2.2.2 Select the install path for installation. Usually use the default path.

    Figure 20 Installation Directory interface

    11.2.2.3 Finished the installation, click Close. Double-click the icon on desktop or

    click the icon from start menu to launch the software.

    56

  • Figure 21 Installation Finished

    11.3 Software Operating Instructions

    11.3.1 Software Setting

    Figure 22System Setting

    11.3.1.1 Select the data communication mode:

    1. Serial port

    2. DTU equipment (wireless communication module).

    This system mainly uses GPRS remote wireless communication.

    57

  • 11.3.1.2 Network port number: User can set the port number which must be

    consistent with the DTU port, in order to ensure the normal communication.

    11.3.1.3 Set the serial port to receive data (defaultCOM1).

    Figure 23 Software Main Interfaces

    11.3.2 Data Inquiry and Export

    Figure 24 Data Inquiry interface

    The interface above shows the Inquiry/Export interface. Select a date and click View

    to query data. The query result could be saved as an Excel file or text file. User can

    58

  • save query result into Excel file by clicking button Save As Excel. For further analysis,

    the query result can be saved as a text file by clicking button Save As Text.

    Figure 25Data Export interface

    11.3.3 Data Report Print

    Print the enquire result based on the enquire time.

    Figure 26Data Report Print interface

    59

  • 11.3.4 System Log

    The system log records software startup and some important software running

    information. When software problem occurs, system log could be used as reference

    information to solve software problems by user.

    Figure 27 Data Print Interface

    11.3.5 Data Inquiry and Export, save

    Software would open the data which export from device, and translate to usually data

    mode, at here be Excel mode.

    11.4 Frequently Asked Questions

    11.4.1 The software is installed correctly, System prompts following information

    60

  • The above prompt indicates the software authentication U disk is not inserted into the

    current computer.

    SolutionInsert the software authentication U disk

    11.4.2 The software is opened properlybut there is no substation connected to the

    software.

    SolutionCheck below settings:

    1 The network works properly.

    2 The network port is opened.

    3 The DTU settings are correct.

    4 The GSM card cost is enough.

    61