en_pos150_180_ro.pdf
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POS 150/180
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ORIGINAL OPERATING INSTRUCTIONS
POS 150/180 total station
It is essential that the operating instructions
are read before the tool is operated for thefirst time.
Always keep these operating instructions to-
gether with the tool.
Ensure that the operating instructions are
with the tool when it is given to other persons.
1 These numbers refer to the corresponding illustra-
tions. The illustrations can be found on the fold-out coverpages. Keep these pages open while studying the oper-
ating instructions.
In these operating instructions, the designation the tool
always refers to the POS 150 or POS 180.
Total station front1
@ Carrying handle; Focusing knob= Vertical drive%Horizontal drive
&Tribrach lock( Sight
) Telescope with laser distancer+Objective lensGuide light/Operator keyboard: Display
Total station rear side2
Radio antenna$Battery compartment lockBattery compartment|Circular bubble level
EyepieceQTribrach screwWLaser plummet
Controller3
@ Display; Control panel= Charging socket%USB socket (master)&USB socket (slave)
Contents
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.1 Safety notices and their meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Explanation of the pictograms and other information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.1 Use of the product as directed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Description of the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Items supplied as standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175.1 Basic information concerning safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.3 Proper organization of the work area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.4 Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.4.1 Laser classification for tools of the Class 3R / Class IIIa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.5 General safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.5.1 Careful use of battery-powered tools or appliances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185.6 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
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6 Description of the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196.1 General terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1.1 Coordinates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1.2 Control lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1.3 Technical terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1.4 Terms and their description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1.5 Abbreviations and their meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216.2 Angle measurement system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2.1 General points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2.2 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2.3 Dual-axis compensator5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.3 Distance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.3.1 Distance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.3.2 Targets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.3.3 Reflector rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.4 Height measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.4.1 Height measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.5 Guide light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246.5.1 Guide light4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.6 Laser pointer6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.7 Data points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.7.1 Selecting points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7 First steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267.1 Displays and controls on the controller touch screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.2 Charging the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.2.1 Charging the battery of the controller when it is still in the appliance . . . . . . . . . . . . . . . . . . . . . . . . 26
7.2.2 Charging the battery of the total station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.3 Removing and changing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277.3.1 Changing the battery on the controller7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.3.2 Changing the battery on the total station8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.4 Setting up a radio connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.5 Checking functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.6 Controls and display screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.6.1 Control panel on the total station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.6.2 Control panel on the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.6.3 Status displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.7 Switching controller on / off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.7.1 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.7.2 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.8 Setting up the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.8.1 Setting up over a mark on the floor or ground using the laser plummet . . . . . . . . . . . . . . . . . . . . . . 30
7.8.2 Setting up the tool9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.8.3 Setting up over a pipe using the laser plummet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8 System settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.3 Calibrating the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.4 Time and date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.5 In-the-field calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.6 Hilti Calibration Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.7 Setting the prisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.8 Search parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
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8.9 Setting the EDM and standard target . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.10 System information (I) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.11 Function allocation - buttons F1 and F2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9 Function menu (FNC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349.1 Guide light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.2 Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.3 Laser pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.4 Correction of atmospheric influences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.5 EDM settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.6 Display illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.7 Bubble level (compensator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.8 Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10 Functions required for various applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3710.1 Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10.1.1 Showing the active project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10.1.2 Selecting a project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10.1.3 Creating a new project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10.1.4 Project information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10.2 Setting a station and orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10.2.2 Setting the station over a point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10.2.3 Setting a station anywhere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.2.4 Station with building control line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10.2.5 Set station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
10.3 Setting up the tool with height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
11 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4811.1 Horizontal layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11.1.1 Principle of the layout procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11.1.2 Setting out (layout) with prism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11.1.3 Layout with visible laser (laser pointer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
11.2 As-built . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
11.2.1 The principle of As-built . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
11.2.2 As-built with prism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
11.3 Measure and record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
11.3.1 The principle of Measure and record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
11.3.2 Procedure for application Measure and record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
11.4 Area measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11.4.1 The principle of area measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5911.4.2 Procedure for area measurement application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11.4.3 Saving data for area measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
11.5 Missing line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
11.5.1 The principle of Missing line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
11.5.2 Procedure for missing line application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
11.6 Reference line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
11.6.1 Principle of the reference line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
11.6.2 Reference line with prism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.6.3 Reference line with visible laser (laser pointer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11.6.4 Saving layout data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11.7 CoGo (Coordinate Geometry) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.7.2 Inverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.7.3 Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
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11.7.4 Intersection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11.7.5 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
11.7.6 Calculate area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
12 Data and data handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7612.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12.2 Point data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12.2.1 Points in the form of measured points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12.2.2 Points in the form of coordinate points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12.2.3 Points with graphical elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12.3 Generation of point data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12.3.1 With the total station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12.3.2 With Hilti PROFIS Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12.3.3 With Hilti Point Creator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12.4 Data memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12.4.1 Total station internal memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12.4.2 USB memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
13 Total station data manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7813.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
13.2 Procedure for Data manager application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
13.2.1 Import / export manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
13.2.2 Project manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
13.2.3 Point manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
13.2.4 Graphic manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
14 Data exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8214.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
14.2 HILTI PROFIS Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
14.2.1 Data types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
14.2.2 Hilti PROFIS Layout data output (export) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
14.2.3 Hilti PROFIS Layout data input (import) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
14.3 Hilti Point Creator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
14.3.1 Review of Hilti Point Creator functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
15 RS 232 interface for data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
16 Calibration and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8616.1 Calibration review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
16.2 Procedure for the calibration application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
16.2.1 Calibrating the tilt sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
16.2.2 Calibrating the target axis error and VA collimation error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
16.2.3 Calibrating the prism tracker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
16.3 Hilti Calibration Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
17 Care and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8917.1 Cleaning and drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
17.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
17.3 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
18 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
19 Manufacturers warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
20 FCC statement (applicable in US) / IC statement (applicable in
Canada) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9121 EC declaration of conformity (original) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
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SER R DI TION
V OIl DIRE T EYE EXPOSURE
CL SS R L SER PRODUCT
Wavelength: 630 680 nm
Maximum output power: 5 mW
This product complies with
l 6 825 1:2 7 and
CFR
t040.10 and 1040.11
Except for deviations pursuant
to Laser Notice no 50
dated ..June 24 2007.
>1/4s
3R
1 General information
1.1 Safety notices and their meaning
DANGER
Draws attention to imminent danger that will lead to
serious bodily injury or fatality.
WARNING
Draws attention to a potentially dangerous situation that
could lead to serious personal injury or fatality.
CAUTION
Draws attention to a potentially dangerous situation that
could lead to slight personal injury or damage to the
equipment or other property.
NOTE
Draws attention to an instruction or other useful informa-
tion.
1.2 Explanation of the pictograms and otherinformation
Symbols
Read the
operatinginstructions
before use.
Read the
operatinginstructions
before use.
General
warning
Return waste
material forrecycling.
Do not look
into the
beam.
Laser
radiation
Avoid
exposing the
eyes to
direct
radiation.
Laser Class
3Raccording to
EN 608251:2007.
On the tool
Symbol for Laser Class III / Class 3
On the tool
Notice about the laser exit aperture on the tool.
Location of identification data on the tool
The type designation and serial number can be found on
the type identification plate on the tool. Make a note of
this data in your operating instructions and always refer
to it when making an enquiry to your Hilti representative
or service department.
Type:
Generation: 01
Serial no.:
2 Description
2.1 Use of the product as directed
The tool is designed for measuring distances and direc-
tions, calculating target positions in 3 dimensions and
the values derived from these positions and for laying
out points using given coordinates or values relative to a
control line.To avoid the risk of injury, use only genuine Hilti ac-
cessories and insert tools.
Observe the information printed in the operating instruc-
tions concerning operation, care and maintenance.
Take the influences of the surrounding area into account.
Do not use the appliance where there is a risk of fire orexplosion.
Modification of the tool is not permissible.
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2.2 Description of the tool
The POS 150/180 total station can be used to define ob-
jects as dynamic positions within a given space or area.
The tool is equipped with horizontal and vertical circles
with digital graduation, two electronic levels (compensat-
ors), a coaxial electronic distance meter (EDM) incorpor-
ated in the telescope and an electronic processor system
for calculating and saving data.
The built-in target acquisition system allows prisms to be
targeted automatically and their positions tracked even
when they move. The prisms position is determined con-
tinuously and processed in the application on an ongoing
basis. The total station is operated using controller POC
100.
Hilti PROFIS Layout, a PC application provided by Hilti,
can be used to transfer data in both directions between
the total station and a PC, for data processing and
for exporting data to other systems. Data can also be
transferred directly from the controller to a USB data
storage device.
2.3 Items supplied as standard
1 Total station POS 150 or POS 180
1 Hilti POS 150 or POS 180 total station toolbox
2 Strap for total station toolbox POA 65
1 Manufacturer's certificate for POS 150/180
1 Battery POA 84 for POS 150/180
1 Mains adapter POA 85 for POS 150/180
1 POA 86 battery charger for POS 150/180
1 POW 10 adjusting key1 POC 100 controller
1 Manufacturer's certificate for POC 100
1 Application software for controller
1 POA 80 battery for POC 100
1 POA 81 AC adapter for POC 100
2 POAW 73 laser warning plates
1 Operating instructions
1 Quick-start instructions
1 POAW 82 testing plate
1 POAW 81 rain cover
1 Hilti POA 100 accessories case
1 360 prism POA 20
1 Stylus POW 91
1 Frame clamp POA 76
1 Reflector rod POA 52
1 Soft pouch POA 62
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3 Accessories
Illustration Designation Description
POA 20 prism 360 prism, particularly suitable fortracking when laying out (prism con-
stant = +2)
POA 21 prism, small Small 360 prism, particularly suitable
for tracking, also ideal for laying out at
short distances (prism constant = +2)
POA 22 prism, small Ideal for surveying reference points,
but also for laying out and other sim-ilar tasks (prism constant: -30 mm)
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Illustration Designation Description
POA 23 prism, small For mounting at a fixed position on
walls or columns as a reference point
(prism constant = -25 mm)
POA 60 soft pouch Soft pouch for the POC 100 controller
POA 61 soft pouch Soft pouch suitable for various prisms
POA 62 soft pouch Soft pouch for the POA 52 reflector
rod
POA 63 soft pouch Soft pouch for the bipod
POA 64 soft pouch Soft pouch for the easily dismantled
POA 53 reflector rod
POA 74 wall mount For mounting the total station on acolumn
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Illustration Designation Description
POAW 54 wall mount strap For attaching the POA 74 wall mount
to a column
POA 76 clamp Clamp for attaching the controller tothe telescopic reflector rod
POA 78 clamp Clamp for mounting the controller
on the easily dismantled POA 53 re-
flector rod
POA 81 AC adapter For the controller
POA 84 battery For the total station
POA 85 AC adapter For the POA 86 charger for the totalstation
POA 86 charger For charging the POA 84 battery
POA 88 battery cord Cord for connecting the total stationto a 12 V battery with a rating of at
least 10 Ah
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35
30
25
20
15
10
65
60
55
50
45
40
95
90
85
80
75
70
125
120
115
110
105
100
Illustration Designation Description
POA 52 reflector rod Telescopic reflector rod for mounting
various prisms
POA 53 reflector rod Easily dismantled reflector rod with
a small 360 prism (prism constant =
+2 mm)
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Illustration Designation Description
POA 77 bipod Height-adjustable bipod, for holding a
reflector rod
PUA 36 tripod Height-adjustable tripod for setting upthe total station steadily and securely
PUA 37 range pole tripod For mounting a reflector rod or pole
POAW 71 tribrach Mount between the tripod and thetotal station
POAW 40 reflector rod adapter Adapter for /" thread to /" thread
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Illustration Designation Description
POAW 41 reflector rod adapter Adapter for /" thread to /" thread
POAW 42 reflector rod adapter Adapter for /" thread to /" thread
POAW 43 reflector rod tip Interchangeable tip on the short re-
flector rod
POAW 45 reflector rod tip Interchangeable tip on the telescopic
reflector rod
POAW 46 center punch For marking points on a hard surface,
e.g. metal
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Illustration Designation Description
POAW 48 reflector rod, short Short reflector rod for mounting vari-
ous prisms
POAW 80 battery compartment
cover
For the POC 100 controller
POAW 81 rain hood For covering the total station
POAW 82 checking plate For checking the cross hairs with the
laser pointer
POAW 83 cap Prevents the suns rays entering
through the lens
POW 91 stylus
4 Technical data
Right of technical changes reserved.
NOTE
The only difference between the POS 150 and POS 180 is the angle measurement accuracy.
Telescope (POS 150/180)Telescope magnification 31
Shortest target distance 1.5 m (4.9 ft)
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Telescope angle of view 1 30'
Lens aperture 50 mm (2")
Minimum focusing distance 1.5 m (5 ft)
Compensator (POS 150/180)
Type Dual-axis, liquid
Range, fine 5.5'Range, coarse 3
Accuracy 0.5"
Sensitivity of circular bubble level in tribrach 8' / 2 mm
Angle measurement
POS 150 accuracy (DIN 18723) 5"
POS 180 accuracy (DIN 18723) 3"
Laser distance measurement / laser pointer (POS 150/180)
Wavelength 660 nm
Laser class 3R
Beam divergence 0.27 mrad
Maximum output power < 5 mW
Measurement mode (prism; POS 150/180)
Laser class 1
Range (single prism) 1,000 m (3000 ft)
Accuracy (standard) 2 mm + 2 ppm (0.01 ft + 2 ppm)
Accuracy (tracking) 5 mm + 2 ppm (0.02 ft + 2 ppm)Measuring time (standard) 2.5 s
Measuring time (tracking) 0.5 s
Measurement mode (reflectorless; POS 150/180)
Laser class 3R
Range KGC 90%: 600 m (1970 ft)
Range with reflective foil 800 m (2600 ft)
Accuracy (standard) 3 mm + 2 ppm (0,1" + 2 ppm)
Accuracy (tracking) 10 mm + 2 ppm (0.4" + 2 ppm)
Measuring time (standard) 310 s
Measuring time (tracking) 0.7 s
Laser target tracking (POS 150/180)
Laser class 1
Maximum range 300 m (1000 ft)
Pointing precision < 2"
Search times (typical) 210 s
Beam divergence (Hz V) 40 30 mrad
Pulse duration 144 s
Maximum pulse frequency 109 Hz
Maximum peak power output 2.22 mW
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Maxim average power output 0.035 mW
Wavelength 850 nm
Motorization (POS 150/180)
Rotation speed max. 90/s
Telescope repositioning 4 s
Rotation 180 (typical) 3.5 s
Wireless communication (between POS 150/180 and POC 100)
Frequency range 2.4 GHz
Range 300800 m (1000...2500 ft)
Interfaces (POC 100)
USB External data terminal
Guide light (POS 150/180)
Aperture angle 8Light source Red/green
Typical range 70 m (230 ft)
Beam divergence 70 mrad
Maximum output power (red) 0.4 mW
Maximum output power (green) 0.2 mW
Wavelength (red) 645 nm
Wavelength (green) 520 nm
Laser plummet (POS 150/180)
Accuracy 1.5 mm at 1.5 m (1/16 in at 3 ft)
Maximum output power < 5 mW
Wavelength 635 nm
Laser class 3R
Intensity levels 04
Beam divergence 0,6 mrad
Drives (POS 150/180)
Type (horizontal/vertical) Servo-driven / continuous
Focusing Servo-driven
IP protection class
Tool (POS 150/180) IP 55
Controller (POC 100) IP 67
Tripod thread
Tribrach thread 5/8''
Temperature (POS 150/180, POC 100)
Operating temperature range -20+50C (-4F...+122F)
Storage temperature range -30+70C (-22F...+158F)
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Dimensions and weights POS 150/180 POC 100
Dimensions (L x W x H) 165 mm 190 mm 320 mm
(6.5" 7.5" 12.6")
105 mm 210 mm 70 mm (4.1"
8.3" 2.8")
Weight 5 kg (11 lbs) 1.2 kg (2.6 lbs)
Display POS 150/180 POC 100
Display Monochrome, 96 49 pixels TFT color touch screen, VGA 640 480 pixels
Illumination Backlit 5 levels
Contrast Day / night mode selectable
Dimensions 35 24 mm 75 55 mm
Control panel 3 buttons + on/off button 6 buttons + on/off button
Power supply for POS 150/180 for POC 100
AC adapter POA 85 POA 81
Battery POA 84 POA 80
External POA 88 to 12V
AC adapter for POA 86 (POS 150/180) for POC 100
Type POA 85 POA 81 (US: TR30RAM0) for bat-
tery POA 80
Voltage supply (AC) 100240 V 100240 V
Mains frequency 5060 Hz 4763 Hz
Current input 0.80.4 A
Power input 100 VA
Current output 3 A 4 A Output voltage (DC) 19 V 5 V
Weight 0.32 kg (0.7 lbs) 0.25 kg (0.6 lbs)
Operating temperature range -20+40C (-68F...+104F) -20+40C (-68F...+104F)
Storage temperature range -30+70C (-22F...+158F) -30+70C (-22F...+158F)
Charger for POS 150/180 for POC 100
Type POA 86 for battery POA 84; operate
POA 86 with mains adapter POA 85
Voltage supply (DC) 19 V
Current output 3 A
Output voltage (DC) 1021 V
Weight 0.18 kg (0.4 lbs)
Operating temperature range -20+40C (-68F...+104F)
Storage temperature range -30+70C (-22F...+158F)
Battery for POS 150/180 for POC 100
Type POA 84, Li-ion; charge with battery
charger POA 86
POA 80 (US: 890-0084-XXQ), Li-
ion; Charge: directly in POC 100
Rated voltage 11.1 V 3.8 V
Battery capacity 5,000 mAh 5,200 mAh
Battery life at +25C: 6 h at +25C: 10 h
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Battery for POS 150/180 for POC 100
Charging time < 4h < 3h
Operating temperature range -20+45C (-68F...+113F) -20+50C (-68F...+122F)
Storage temperature range -30+70C (-22F...+158F) -30+70C (-22F...+158F)
5 Safety instructions
5.1 Basic information concerning safety
In addition to the information relevant to safety given
in each of the sections of these operating instructions,
the following points must be strictly observed at all
times.
5.2 Misuse
The tool and its ancillary equipment may present hazards
when used incorrectly by untrained personnel or when
used not as directed.
a) Never use the tool without having received the ap-
propriate instruction on its use or without having
read these operating instructions.
b) Do not render safety devices ineffective and donot remove information and warning notices.
c) Have the tool repaired only at a Hilti Service Center.Failure to follow the correct procedures when
opening the tool may cause emission of laser
radiation in excess of class 3R.
d) Modification of the power tool or tampering with its
parts is not permissible.
e) To avoid the risk of injury, use only genuine Hilti
accessories and additional equipment.
f) Never point the tool or its accessories toward
yourself or other persons.
g) Use only clean, soft cloths for cleaning. If necessary,
they may be moistened with a little alcohol.
h) Keep laser tools out of reach of children.
i) Measurements to plastic foam surfaces, e.g. poly-
styrene foam, to snow or to highly reflective surfaces,
may result in incorrect readings.
j) Measurements taken to surfaces with low reflectivity
in highly reflective surroundings may be inaccurate.
k) Measurements taken through panes of glass or otherobjects may be inaccurate.
l) Rapid changes in the conditions under which themeasurement is taken, e.g. persons walking through
the laser beam, may lead to inaccurate results.
m) Do not point the tool or accessories toward the sun
or other powerful light sources.
n) Do not use the tool as a level.
o) Check the tool before taking important measure-
ments or after it has been dropped or subjected tomechanical effects such as impact or vibration.
p) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
q) Check the condition of the extension cord and
replace it if damage is found. Do not touch the AC
adapter if the extension cord or AC adapter are
damaged while working. Disconnect the supply
cord plug from the power outlet. Damaged supply
cords or extension cords present a risk of electric
shock.
r) When switching distance measurement from prism
measurement to reflectorless measurement, make
sure that you do not look at the objective lens of the
tool.
5.3 Proper organization of the work area
a) Secure the site in which you are taking measure-
ments and take care to avoid directing the beam
towards other persons or towards yourself when
setting up the appliance. Always wear laser safety
glasses.
b) Use the tool only within the defined application limits,
i.e. do not take readings from mirrors, stainless steel
or polished stone, etc.
c) Observe the accident prevention regulations applic-
able in your country.
5.4 Electromagnetic compatibility
Although the tool complies with the strict requirements
of the applicable directives, Hilti cannot entirely rule out
the possibility of the tool
- causing interference to other devices (e.g. aircraft nav-igation equipment) or being subject to
- interference caused by powerful electromagnetic radi-
ation, leading to incorrect operation.
Check the accuracy of the tool by taking measurementsby other means when working under such conditions or
if you are unsure.
5.4.1 Laser classification for tools of the Class 3R /
Class IIIa
The tool conforms to laser class 3R based on theIEC60825-1 / EN60825-1:2007 standard and complies
with CFR 21 1040 (Laser Notice 50). This tool maybe used without need for further protective measures.
Do not stare into the beam and do not direct the beamtoward other persons.
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a) Tools of the laser class 3R and class IIIa should beoperated by trained personnel only.
b) The area in which the tool is in use must be marked
with laser warning signs.c) Laser beams should be projected well above or well
below eye height. Always wear laser safety glasses.
d) Precautions must be taken to ensure that the laser
beam does not unintentionally strike highly reflective
surfaces.
e) Precautions must be taken to ensure that persons do
not stare directly into the beam.
f) Laser beams must be restricted to the area under
observation.
g) When not in use, laser tools should be stored in an
area to which unauthorized persons have no access.
h) Switch the laser tool off when it is not in use.
5.5 General safety rules
a) Before taking measurements, the user must makesure that the instruments and equipment used
meet the requirements of the task.
b) Do not operate the tool in explosive atmospheres,
such as in the presence of flammable liquids,gases or dust. Tools and appliances create sparks
which may ignite the dust or fumes.
c) Check the tool for damage before use.If the toolis found to be damaged, have it repaired at a Hilti
service center.
d) Stay alert, watch what you are doing and use com-
mon sense when operating the machine. Dont
use the machine when you are tired or under the
influence of drugs, alcohol or medication. A mo-
ment of inattention while operating machines may
result in serious personal injury.
e) Operating and storage temperatures must be ob-
served.
f) When the tool is brought into a warm environment
from very cold conditions, or vice-versa, allow it
to become acclimatized before use.
g) Check the accuracy of the tool after it has
been dropped or subjected to other mechanical
stresses.
h) When a tripod or wall mount is used, check that
the tool is correctly and permanently mounted
and that the tripod is standing securely on solid
ground.
i) Keep the laser exit aperture clean to avoid meas-
urement errors.j) Maintain the machine carefully. Check for mis-
alignment or binding of moving parts, breakage
of parts and any other condition that may affect
the machines operation. If damaged, have the
machine repaired before use. Poor maintenance is
the cause of many accidents.
k) Although the tool is designed for the tough condi-
tions of jobsite use, as with other optical and elec-
tronic instruments (e.g. binoculars, spectacles,
cameras) it should be treated with care.
l) Although the tool is protected to prevent entry
of dampness, it should be wiped dry each timebefore being put away in its transport container.
m) As a precaution, check the previous settings or
any adjustments you may have made.
n) View the tool at an angle when setting it up with
the aid of the circular bubble level.
o) Secure the battery compartment cover carefully
in order to ensure that the battery cannot fall
out and that no contact can occur which would
result in the tool being switched off inadvertently
possibly resulting in loss of data.
5.5.1 Careful use of battery-powered tools orappliances
a) Do not expose batteries to high temperatures or
fire.This presents a risk of explosion.
b) Do not disassemble, squash or incinerate batter-
ies and do not subject them to temperatures over
70C.A risk of fire, explosion or injury through con-
tact with caustic substances may otherwise result.c) Prevent the ingress of moisture into the battery.
Moisture may cause a short circuit resulting in a risk
of burning injury or fire.
d) Under abusive conditions, liquid may leak from the
battery. Avoid contact. If contact accidentally oc-
curs, flush with water. In the event of the liquid
coming into contact with the eyes, rinse the eyes
with plenty of water and consult a doctor. Liquid
ejected from the battery may cause irritation or burns.
e) Do not use batteries other than those approved
for use with the applicable tool or appliance.Use
of other batteries or use of the battery for purposes
for which it is not intended presents a risk of fire andexplosion.
f) Observe the special instructions applicable to the
transport, storage and use of Li-ion batteries.
g) Store the battery in a cool, dry place. Never store
the battery where it is exposed to direct sunlight orsources of heat, e.g. on heaters / radiators or behind
a motor vehicle windscreen.
h) When not in use, keep the battery and the charger
away from paper clips, coins, keys, nails, screws
or other small metal objects that could cause a
short circuit at the battery terminals or the char-
ging contacts.A short circuit at the battery terminalsor charging contacts could result in personal injury
(burns) or fire.
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~
i) Do not charge or continue to use damaged bat-
teries (e.g. batteries with cracks, broken parts,
bent or pushed-in and/or pulled-out contacts).
j) Use only the battery chargers recommended by
the manufacturer to charge the batteries.Use of a
charger with batteries other than the specific type(s)
for which it is designed presents a risk of fire.
5.6 Transport
Observe the special guidelines applicable to the trans-
port, storage and use of Li-ion batteries.
The batteries must be insulated or removed from the
tool before the tool is shipped or sent by mail. Leaking
batteries may damage the tool.
To avoid pollution of the environment, the tool and the
batteries must be disposed of in accordance with the
currently applicable national regulations.
Consult the manufacturer if you are unsure of how to
proceed.
6 Description of the system
6.1 General terms
6.1.1 Coordinates
On some construction sites, instead of or in combination with control lines, additional points are marked out and their
positions described by coordinates.
The coordinates used are generally based on the national coordinate system which is also usually taken as a basis formaps of the country.
6.1.2 Control lines
Height marks and control lines are generally marked out on and around the building plot by a surveyor before
construction begins.
Two ends are marked on the ground for each control line.
These marks are used to position the individual components of the building or structure. Large buildings require a
number of control lines.
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6.1.3 Technical terms
Tool axes
a Sighting axis
b Vertical axis
c Trunnion (tilt axis)
6.1.4 Terms and their description
Target axis The line through the cross hairs and center of the objective lens (tele-
scope axis).
Trunnion The telescope pivot (tilt) axis.
Vertical axis The pivot axis of the entire tool.
Zenith The zenith is the point that lies in the direction of gravity, but in the op-posite, upward direction.
Horizon The horizon is the direction perpendicular to the direction of gravity generally known as horizontal.
Nadir Nadir is the name given to the downward direction in which gravity acts.
Vertical circle The vertical circle is the circle of angles described by the telescope when
it is tilted upwards or downwards.
Vertical direction A reading taken from the vertical circle is known as the vertical direction.
Vertical angle A vertical angle is a reading from the vertical circle.
The vertical circle is usually aligned with the direction of gravity with theaid of the compensator, with the zero point at the zenith.
Elevation angle An elevation angle of zero refers to the horizon (horizontal plane). Positiveangles are above horizontal (upwards) and negative angles are below
horizontal (downwards).
Horizontal circle The horizontal circle is the complete circle of angles described by the
tool when it is rotated.
Horizontal direction A reading taken from the horizontal circle is known as the horizontal dir-
ection.
Horizontal angle A horizontal angle is the difference between two readings from the ho-
rizontal circle. However, a reading from one of the circles is also often
described as an angle.
Slope distance (SD) Distance from the center of the telescope to the point at which the laser
beam strikes the target surface
Horizontal distance (HD) The horizontal distance derived from the measured slope distance.Alidade The rotatable center part of the total station is known as the alidade.
This part usually carries the control panel, bubble levels for leveling and,
inside, the horizontal circle.
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Tribrach The tool stands on the tribrach which, for example, can be mounted on atripod.
The tribrach has three points of contact which can be adjusted verticallyby adjusting screws.
Tool standpoint This is the point at which the tool is set up - usually over a point marked
on the ground.
Station height (Stat H) The height of the point on the ground at the tool station (above a refer-
ence height).
Instrument height (HI) The height from the point on the ground or floor to the center of the tele-
scope.
Reflector height (HR) The distance from the center of the reflector to the tip of the reflector
rod.
Orientation (backsight) point The target point used in conjunction with the tool station to determine
the horizontal reference direction for the horizontal angle measurement.
Coordinate easting (Y) or ordinate In a typical surveying coordinate system this value refers to the east-
west direction.
The coordinate northing (X) In a typical surveying coordinate system this value refers to the north-
south direction.
Line (L) This is the term used to describe a longitudinal measurement along a
building control line or other reference line.Offset (O) This is the term used for a distance at right angles to a control line or
other reference line.
Height (H) Many values are referred to as heights.
A height is a vertical distance from a reference point or reference surface.
6.1.5 Abbreviations and their meaning
EDM Electronic Distance Measurer (laser distancer / range meter).
HA Horizontal angle
VA Vertical angle
dHA Delta horizontal angle
dVA Delta vertical angle
SD Slope distance
HD Horizontal distance
dHD Delta horizontal distance
HI Instrument height
HR Reflector height
BM height Benchmark height
Stat H Station height
h HeightE East
N North
Offset Offset
l Line value
dH Delta height
dE Delta east
dN Delta north
dOffs Delta offset horz
dL Delta line
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6.2 Angle measurement system
6.2.1 General points
The vertical and horizontal circle readings are taken using diametrical absolute measuring taps. As a rule, horizontal
circle readings resulting from instrumental errors such as tipping axis errors, target axis errors and standing axis tilt
and vertical circle readings resulting from VA collimation errors and standing axis tilt are corrected.
6.2.2 Measuring principle
The tool calculates the angle in each case from two circle readings.For the purpose of distance measurement, pulses transmitted along a visible laser beam at a certain wavelength are
reflected from the object to which the measurement is being taken.
Distances can be determined from the values obtained from these pulses.
Tool inclination is determined with the aid of electronic levels (compensators), circle readings are corrected accordingly
and the height difference is also calculated from the measured slope distance and horizontal distance.
The built-in microprocessor system allows conversion of all distance units between the metric and imperial systems
(feet, yards, inches, etc.) and digital circle graduation allows various angle units to be shown, e.g. 360 sexagesimal
graduation ( ") or gon (g) in which the full circle consists of 400g graduations.
6.2.3 Dual-axis compensator 5
A compensator is, in principle, an electronic leveling system that determines exactly the remaining inclination (off
level) of the axes of the total station after it has been set up.
If the corresponding axes of the total station are not vertical or horizontal, more or less serious errors will be caused
in the angle measurements, depending on the tool tilt.
The dual-axis compensator determines this remaining inclination of the tool with great accuracy in the line and offsetaxes.
All calculations are then corrected automatically to ensure that this remaining inclination has no influence on angle
measurements.
6.3 Distance measurement
6.3.1 Distance measurement
Distance is measured using a laser beam from the center of the objective lens (coaxial laser emission).
Distance measurement targets can include prisms, positioning plates, reflective film as well as normal surfaces, e.g.
concrete walls.
To ensure correct distance measurement, the corresponding measuring targets must be chosen correctly.
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6.3.2 Targets
For distance measurement, there must be a direct line of sight between the objective and the tool.
Prism objectives
Prisms can be used for both distance measurements and target tracking.
Target tracking works efficiently with 360 prisms as alignment of the prism is not required and the operator can
therefore concentrate much more on the measurement task at hand.
NOTE
Prisms always have a prism constant in relation to the inner optical path. To measure reliable distances and/or target
point positions, care must be taken to ensure that the correct prism with the correct prism constant is selected and
used.
Reflector plates and reflective film
Using the tool, safe distance measurements of up to approx. 300 m can be made to a reflector plate covered with
reflective film or to bonded reflective films, provided that the laser beam hits the reflective film normally, that is at
a vertical angle.
Normal surfaces
The laser beam takes measurements to normal surfaces, e.g. concrete walls, without the need for a special reflector.
Normal surfaces are considered to be those that are not highly reflective. These surfaces may have a rough texture.
Range depends on the reflectivity of the target surface, i.e. only slightly reflective surfaces such as those with a blue,
red or green color may reduce the effective range.
The laser beam is capable of measuring to any stationary target. While a distance is being measured, care must be
taken to ensure that no other object is located in the laser beam.
6.3.3 Reflector rod
Reflector rods are used to measure to points on the ground.
The reflector rods are equipped either with a reflector+reflective film or with a prism and often have a scale for the
reflector height.
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6.4 Height measurement
6.4.1 Height measurement
The tool can be used to measure heights or differences in height.
Height measurements are made using the trigonometrical height measurement principle and are calculated accordingly.
The height measurements take the vertical angleand theslope distance in conjunction with the instrument height
and thereflector heightinto account.
dH = COS(VA)*SD+HIHR+(corr)
In order to calculate the absolute height of the target point (point on the ground), the station height (Stat H) is added
to the delta height.
H = Stat H + dH
6.5 Guide light
6.5.1 Guide light4
The guide light comprises an exit aperture on the telescope, half of which emits green and half red light. There are
four setting options.
Setting options for the guide light
OFF
Flashing frequency slow
Flashing frequency fast
Flashing frequency auto
With this setting, the light flashes only if there is a loss of connection to the prism - otherwise it is off.
In the activated state, a person can see either the green or the red light, depending on which side of the sighting linethe person is located.
A person is in the sighting line if both colors can be seen at the same time.
6.6 Laser pointer 6
The laser beam projected by the tool can also be switched on permanently.
When switched on permanently, the laser beam is often referred to as a laser pointer.
When working indoors, the laser pointer can also be used as an aiming device or, respectively, to indicate the directionin which measurements are being made.
Outdoors, however, the beam is visible only under certain conditions so its use for this purpose is not really feasible.
6.7 Data points
The data from measurements taken with the Hilti total stations is used to generate measured points.Similarly, these measured points and their position descriptions are used in applications such as Layout or to define
station locations.
Hilti total stations incorporate various features that facilitate and speed up the process of selecting points.
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p
I~~~~
Data
t
I~~~~
Oata
E H
500 0 200 0
M
~
~
~
6.7.1 Selecting points
Point selection forms an important integral part of a total station system as points are generally measured and used
repeatedly for laying out, for stations, as orientation aids and for comparative measurements.
Options for point selection
From a plan
From a list
By manual entry
Select points from a plan
Control points (fixed points) are available for selection in graphical form.
Points can be selected on the display by touching them with a finger or the point of a stylus.
Show all points in the display
area.
Zoom in.
Zoom out.
Drag to define zoom window.
@ Return to point entry
; Select the point from a plan
= Select the point from a list
% Enter point manually& Confirm point selection
( Title bar
NOTE
Point data assigned to a graphical element cannot be edited or deleted on the total station. This can only be done
using Hilti PROFIS Layout.
Selecting points from a list
@ Return to point entry
; Select the point from a plan
= Select the point from a list
% Enter point manually
& Confirm point selection
( Title bar
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~~~;;~
Data
OK
12:18
~~~;;~
Data
Entering points manually
@ Return to point entry
; Select the point from a plan
= Select the point from a list
% Enter point manually
& Confirm point selection
( Title bar
7 First steps
7.1 Displays and controls on the controller touch screen
@ Information bar
; Battery, status of radio connection and meas-urement target; date/time
= Activated menu
% Function buttons
7.2 Charging the battery
7.2.1 Charging the battery of the controller when it is still in the appliance
1. Insert the battery in the controller.2. Connect the mains adapter to the controller.
The charging control lamp on the controller lights green when the charging operation is complete.
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7.2.2 Charging the battery of the total station
1. Connect the mains adapter to the battery charger.
2. Place the battery in the battery charger.
The green LED flashes on the battery charger when the battery is being charged.
When the battery is charged, the green LED on the battery charger lights up permanently.
7.3 Removing and changing the battery
7.3.1 Changing the battery on the controller 7
1. Undo the screws on the battery compartment.
2. Remove the battery cover.
3. Remove the battery.
4. Place the battery into the battery compartment with the contacts at the bottom.
5. Fit the battery cover.
6. Replace and tighten the screws.
7.3.2 Changing the battery on the total station 8NOTE
To ensure that the settings on the total station are not lost, the battery must be replaced within 90 seconds.
1. Open the battery cover with the pushbutton.
2. Push the battery with the pushbutton pointing upwards into the battery holder on the inside of the battery
compartment cover so that the contacts are facing the appliance and the check button on the battery is pointingupwards.
7.4 Setting up a radio connection
The total station is operated exclusively using the controller. It is therefore essential that a radio connection be
established between the controller and the total station.
1. Switch on the total station and controller.
2. Start the Hilti application via Start/ Programs on the controller.
3. Level the total station by hand on a stable surface or tripod using the displayed electronic bubble level.
4. In the menu, select the option Radio Channel, then use the arrow button to select the required channel.
5. On the controller, press the button Radio in the first dialog to make the necessary connection settings.
6. Select the same radio channel on the controller as on the total station.
A connection should be established in no more than 2 minutes.
The controller indicates that a connection has been established by displaying two batteries and the total station
by the status message Connected.
7. Make sure that the radio signal is activated on the controller and that the same radio channel is selected for both
devices.
8. If a radio connection cannot be established after several attempts, switch both devices off and start again.
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7.5 Checking functions
NOTE
Please note that this tool makes use of friction clutches for pivoting about the alidade and thus does not have to be
locked at the horizontal drives.
The horizontal, vertical and focus drives function as motorized endless drives.
7.6 Controls and display screens7.6.1 Control panel on the total station
The control panel comprises a 5-line display and 4 buttons. This control unit is used to make basic settings on the
total station.
Function buttons
Switch the tool on or off.
Laser plummet on / off
Shift focus downwards, rolling.
Confirm the selected display.
7.6.2 Control panel on the controller
The control panel on the controller consists of a total of 7 buttons with symbols plus a touch screen for interactive
operation.
Function buttons on the controller
The function buttons are used for general operation of the tool
Switch the tool on or off.
Switch the display backlight on
or off.
Select the FNC menu for addi-
tional settings.
Cancel or end all active
functions and return to the start
menu.
User-configured function button
User-configured function button
Control and prism search func-
tion button
7.6.3 Status displays
Important tool status information is displayed in the top right-hand corner of the screen.
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~~~;;~
Compensator on / off.
EDM active target type setting including status laser pointer and laser
plummet.
Battery status 0% - 100%; Laser pointer OFF.
7.7 Switching controller on / off
7.7.1 Switching on
To switch on, press the on / off button briefly.
NOTE
If the tool is starting from a fully switched-off state, the complete start-up procedure takes approx. 20 30 seconds,
during which two different screens are displayed consecutively.
The end of the start-up process is reached when the tool has to be leveled.
To switch off, press and hold the on / off button for approx. 2 seconds (2 beeps) - then release the button.
7.7.2 Switching off
@ Cancel and return to previous screen.; The controller is switched off completely.
= The controller is restarted. Any data not alreadysaved will be lost.
% End the Hilti application. The controller will re-main switched on.
Press the on / off button.
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NOTE
Please note that when switching off or restarting, the user is asked to confirm this action, just to be sure.
7.8 Setting up the tool
7.8.1 Setting up over a mark on the floor or ground using the laser plummet
The tool should always be set up over a point marked on the floor or ground so that in case of measurement deviations
it is possible to fall back on the data for the station or orientation point.
The tool features a laser plummet that is switched on automatically together with the tool.
7.8.2 Setting up the tool 9
1. Set up the tripod with the center of the tripod head approximately over the point marked on the ground.
2. Mount the tool on the tripod by tightening the tripod screw, switch the tool on and switch the laser plummet on.
3. Move two of the tripod legs with your hands until the laser beam strikes the mark on the ground.
NOTETake care to ensure that the tripod head remains approximately horizontal.
4. Then press the points of the tripod legs into the ground by applying pressure with your foot.
5. Adjust the footscrews to eliminate any deviation of the laser point from the mark on the ground. The laser point
must then be exactly in the center of the mark on the ground.
6. The circular bubble level can be centered by adjusting the tripod legs.
NOTE This is done by extending or retracting the leg at the opposite side of the tripod, depending on the direction
in which the bubble is to be moved. This process may have to be repeated several times until the desired resultis achieved.
7. Once the circular bubble level has been centered, align the laser plummet exactly with the mark on the groundby shifting the position of the tool laterally on the tripod plate.
8. Before the tool can be started, the electronic circular bubble level must be centered by turning the footscrews
so that the tool is reasonably level.
NOTE The arrows show in which direction the tribrach footscrews require to be turned in order to center the
bubbles.
The tool can be started once this has been achieved.
9. Once the electronic circular bubble level has been centered, check that the laser plummet is aligned exactly
with the mark on the ground and shift the position of the tool laterally on the tripod plate if necessary.
10. Start the tool.
NOTE The OK button becomes active when the level bubbles for line (L) and offset (O) are within a total inclinationof 50".
7.8.3 Setting up over a pipe using the laser plummet
Pipes are often used to mark points on the ground.
In this case, the laser beam is projected into the pipe and the point cannot be seen.
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Lay a piece of paper, plastic foil or other semi-translucent material on the pipe in order to make the laser point visible.
8 System settings
8.1 Configuration
In the main menu, there is a configuration button in the bottom line Config which can be used to make basic systemsettings.
Menu buttons are located in the following configuration menu.
8.2 Settings
Possible settings
Coordinate display with settings ENH, NEH, XYH, YXH, XYZ, YXZ
Decimal format Dot (1000.0)
Comma (1000,0)
Angle units Degrees-minutes-seconds
GonAngle resolution in display in accordance with angle
unit selection
1", 5", 10"
5cc, 10cc, 20cc
Distance units Meters
US feet, Int. feet, Ft/in 1/8, Ft/in 1/16
Zero setting for vertical circle Zenith
Horizon
Automatic power-off ON
OFF
Beep ONOFF
Language Language selection for the displays
8.3 Calibrating the display
This is a Windows function which can be used to redefine the display dimensions from time to time.
Follow the Windows instructions.
8.4 Time and date
The date, time, time format and date format can be set here.
8.5 In-the-field calibration
The total station calibrating function (in-the-field calibration) enables the operator to check the tool and to adjust
electronically the tool parameters.
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The tool is correctly adjusted when supplied.
The values to which the tool is set may change over time or due to temperature fluctuations, transport or aging.
The tool therefore incorporates a feature that allows the settings to be checked and, if necessary, corrected by carrying
out in-the-field re-calibration.
This is done by setting up the tool securely on a tripod of good quality and targeting an easily visible, clearly discernible
object within 3 degrees of horizontal at a distance of approx. 70 120 m.
NOTE
After this, follow the instructions on the display.
Interactive instructions for this procedure are shown in the display, so it is simply a matter of following the instructions.
This application calibrates and adjusts the following axes of the tool:
Target axis
VA collimation
Dual-axis compensator (both axes)
Automatic prism target axis
NOTE
The in-the-field calibration procedure requires great care and each step must be carried out very exactly. Imprecise
sighting or vibration of the tool can result in incorrect calibration values, leading to subsequent measurement errors.
NOTE
In the event of uncertainty the tool should be returned to Hilti Service for checking.
8.6 Hilti Calibration Service
We recommend that the tool is checked by the Hilti Calibration Service at regular intervals in order to verify its reliability
in accordance with standards and legal requirements.
Use can be made of the Hilti Calibration Service at any time, but checking at least once a year is recommended.
The Calibration Service provides confirmation that the tool is in conformance, on the day it is tested, with the
specifications given in the operating instructions.
The tool will be readjusted if deviations from the manufacturers specification are found.
After checking and adjustment, a calibration sticker applied to the tool and a calibration certificate provide writtenverification that the tool operates in accordance with the manufacturers specification.
Calibration certificates are always required by companies certified according to ISO 900x. Your local Hilti Center or
representative will be pleased to provide further information.
8.7 Setting the prisms
NOTE
The prism settings are necessary as different prisms require different corrections for calculating distances. These
corrections are mainly the prism constants that can be entered manually for the operator's prism.
8.8 Search parameter settings
One of the most important functions of the motorized total station is prism tracking and prism search. To optimize theprism search, various parameters can be adjusted.
Search parameters Setting options
Prism contact loss Extrapolate, Stop
Extrapolation time 1, 2, 3, 5 seconds
Search sector (horizontal) 190 in 1 increments
1100 gon in 1 gon increments
Search sector (vertical) 190 in 1 increments
1100 gon in 1 gon increments
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8.9 Setting the EDM and standard target
This setting specifies which distance measurement procedure and which target should be used as standard. Although
the system always recognizes the last settings, there are some system states which require the tool to revert to the
standard settings.
Search parameters Setting options
Standard EDM Automatic target, manual, reflectorless (RL)
Standard target POA 20 standard 360 prismPOA 21 mini 360 prism
POA 22 layout prism
POA 23 wall prism
Reflector foil
POA 53 360 sliding prism
User-defined prism
8.10 System information (I)
Display of system information
Controller type
Controller serial number
Application software version
Operating system version
The POS setting displays the following total station information:
Total station information
Total station type
Total station serial number
Total station firmware version
8.11 Function allocation - buttons F1 and F2
In this setting, the function buttons F1 and F2 can be assigned to corresponding functions from a list.The function button can be called up at any time and makes available the assigned function.
Function allocation for buttons F1 and F2
Function list Description
Selection of target type The target type can be selected here at any time, e.g.
from the 360 prism to the reflective film, etc.
Switch between prism and RL+ laser pointer Change EDM type between prism and reflectorlessmeasurement with laser pointer - activated by press-
ing button.
Check reference point Quick check of a reference point during an applica-
tion. Automatically targets a selected reference pointand shows the coordinate differences. Returns to the
starting application when confirmed.
Guide light Changes the settings at the touch of a button from
guide light to the sequences:
- Off
- Normal
- Fast
- Auto = switches to normal setting if the prism targetis lost in the prism tracking mode.
Measurement (Meas) Measurement of distance and angle at the touch of abutton
Separate distance measurement and angle measure-ment (Dist & Rec)
Starts the functions distance measurement and anglemeasurement separately (Dist & Rec)
Delete last saved measuring point Deletes the last measuring point from the datamemory
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I~~~~
OK
OK
NOTE
It is not possible to call up a function within a function. In some cases, it may be that this function makes no sense at
a certain time or for a certain state within an application. In this case, a corresponding warning message is given.
9 Function menu (FNC)
@ Guide light: Normal, fast, automatic, switch off; Set standard measuring target
= Laser pointer on / off
% Adjust backlight
& Brief description of all functions (Help)
( Wireless on / off, select wireless channel
) Compensator on / off
+ PPM: Settings for atmospheric corrections
Level (bubble level): Bring up the electroniclevel and laser plummet
NOTE
You can press the FNC button at any time in order to set parameters, without having to cancel the application.
9.1 Guide light
The guide light comprises an exit aperture on the telescope, half of which emits green and half red light.
Four different settings are possible:
OFF
Flashing frequency slow
Flashing frequency fast
Flashing frequency auto
With this setting the light flashes only if there is a loss of connection to the prism - otherwise it is off. In the activated
state, a person can see either the green or the red light, depending on which side of the sighting line the person is
located. A person is in the sighting line if both colors can be seen at the same time.
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Settings Setting options
Changed setting after each button touch. OFF
Normal = standard flashing frequency
Fast = fast flashing frequency
Auto = standard flashing frequency ON when targettracking has lost the prism. Prism sighted = light OFF
9.2 Compensator
The tool is equipped with a dual-axis, electronic bubble level = compensator.
This compensator measures the slope of the tool. Following leveling of the tool, precise remaining inclinations
are measured which are then used to ca