engineers- designers and innovators.ppt

Upload: vijit-misra

Post on 07-Aug-2018

219 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    1/66

    04.07.2011 AICTE-INAE lecture

    Engineers

    Designers and Innovators.

    Captain N S Mohan Ram, VSM, FNAE

    Advisor, TVS Motor Company Limited.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    2/66

    04.07.2011 AICTE-INAE lecture

    Five Conepts.

    ! Creativity, Innovation, Disovery, Design andInvention" interhangea#$y and $oose$y %sed.

    ! Conepts interre$ated #%t Distintive$y di&&erent

    ! Engineers more $i'e$y to #e onerned (ithinnovation and design. A &e( may invent somethingne(. Fe(er $i'e$y to disover ne( $a(s o& nat%re.

    ! In day to day $i&e, ho(ever, one %ses reative

    &a%$ties to varying degrees.! )se&%$ to have a $ear %nderstanding (hat the terms

    mean.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    3/66

    04.07.2011 AICTE-INAE lecture

    De&initions*! Create+ riginate or #ring to e-istene, invent and imagine

    ! Disover+ A%ire insight or 'no($edge #y hane ordesign

    ! Design+ /rod%e a genera$ arrangement or $ayo%t o&something to #e made, o&ten a man%&at%red prod%t and

    deve$op detai$ed prod%tion instr%tions.! Invent+ Create #y tho%ght or design something (hih did

    not e-ist #e&ore.

    ! Innovate+ 0ring in ne( methods, ideas or ma'ing hanges.

    1*So%re+ adapted &rom -&ord Re&erene Ditionary2

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    4/66

    04.07.2011 AICTE-INAE lecture

    Di&&erenes

      Creation and invention #ring into e-istene a

    ne( idea or o#3et, (hih did not e-ist #e&ore.

    Disovery onerned (ith a phenomenon orre$ationship (hih (as not 'no(n #e&ore.

    Design may or may not reate something ne(.

    Innovation o&ten a ne( arrangement orom#ination o& 'no(n things, %s%a$$y &or a

    ommeria$ p%rpose.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    5/66

    04.07.2011 AICTE-INAE lecture

    Fo%r great reative peop$e

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    6/66

    04.07.2011 AICTE-INAE lecture

    Creativity

    ! Creativity spans (ider anvas than 3%st Engineering. Art,M%si, Literat%re, Engineering, /hi$osophy, Even po$itis.

    ! /aintings o& Da Vini or /iasso, ompositions o& Mo4art orThyagara3a, p$ays o& Sha'espeare or 5a$idasa, (or's o&

    To$stoy, Va$$%var, Si$appadi'aram, poems o& 0haratiyar arereativity at (or'.

    ! 6andhi7s Sa$t marh.

    ! 8Aya Ram 6aya Ram9+ &$oor rossing in vidhan sa#ha #y0ha3an La$$

    ! Something ne( sho%$d ome into #eing, s%rprise, e-ite anda$so #e e&&etive. Creativity prod%es Effective Surprise.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    7/6604.07.2011 AICTE-INAE lecture

    /iasso S%$pt%re

    M%se%m o& Modern Art, Ne( :or'   ;hat is it< Anything %n%s%a$<

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    8/6604.07.2011 AICTE-INAE lecture

    /iasso7s geni%s

    ! The &ae is made %p o& t(o toy ars (e$ded together= n$y/iasso o%$d see a mon'ey7s &ae in a toy ar. n$y a mysti

     poet 0harati o%$d see Lord 5rishna7s dar' o$or in the (ings

    o& a ro(= This is reativity.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    9/6604.07.2011 AICTE-INAE lecture

    Fo%r Disoveries

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    10/6604.07.2011 AICTE-INAE lecture

    Disoveries+ E-amp$es

    ! Arhimedes /rinip$e!  Ne(ton7s La(s o& 6ravity! 0erno%$$i7s e%ation in &$%id mehanis.

    ! /ythagoras theorem! Faradays $a(s! /enii$$in! Do%#$e he$i- str%t%re o& DNA and RNA! Theory o& Re$ativity! Radi%m! >+ Ray! Raman E&&et

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    11/6604.07.2011 AICTE-INAE lecture

    Fo%r inventions.

    !

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    12/6604.07.2011 AICTE-INAE lecture

    Inventions impat every day $i&e

    ! Sa&ety Math+ 6%stav Eri' /ash o& S(eden! Sa&ety /in+ ;a$ter ?%nt! ;ire$ess Comm%niation+ Maroni! Assem#$y Line+ ?enry Ford

    ! Interna$ Com#%stion Engine+ tto! Inandesent Lamp+ Thomas A$va Edison! @ip Fastener+ 6ideon S%nd#$a' ! 0arode+ ;ood$and and Si$ver 1;rig$eys2

    ! Intermoda$ Container+ Ma$o$m Ma$ain! Te$evision+ 0aird! Internet+ La(rene Ro#erts+ Arpanet

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    13/6604.07.2011 AICTE-INAE lecture

    Fo%r Innovations

    !

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    14/6604.07.2011 AICTE-INAE lecture

    Innovation E-amp$es

    ! /ost it! ;a$'man! Shampoo sahet

    ! SMED! Tata Nano! Toyota /rod%tion System! Miro(ave oven

      Com#ination o& e-isting ideas or prod%ts, in a ne( (ay to ma'e amar'eta#$e prod%t or proess.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    15/6604.07.2011 AICTE-INAE lecture

    Engineering Design

    /rinip$es

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    16/6604.07.2011 AICTE-INAE lecture

    Form and F%ntion! Form follows function + prinip$e states that shape o& a

     #%i$ding or o#3et sho%$d #e primari$y #ased %pon its intended

    &%ntion or p%rpose.

    ! 8Ta$$#oy9 ars" S%4%'i ;agon+R and ?y%ndai Santro. Sports

    ars stream$ined to minimi4e air resistane+ City r%na#o%ts

    shaped &or ma-im%m passenger room and easy par'ing.

    Room &or aesthetis (ithin the onepts

    ! Sooterettes &or gir$s radia$$y di&&erent &rom per&ormane

     #i'es &or maho men.

    ! Indian and apanese design %s%a$$y &o$$o( this prinip$e.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    17/6604.07.2011 AICTE-INAE lecture

    0oth are ars=

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    18/6604.07.2011 AICTE-INAE lecture

    Men are &rom Mars, ;omen &rom Ven%s

    photostream.htm

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    19/6604.07.2011 AICTE-INAE lecture

    Chi$dren7s Tooth #r%sh! Videos o& hi$dren #r%shing teeth

    sho(ed that they &o%nd it a('(ard

    to hand$e s%are shaped sharp

    ornered miniat%re versions o&

    ad%$t tooth #r%shes. %st ma'ing

     #r%shes sma$$er (as not attrating'ids to #r%sh their teeth.

    ! Raised so&t s%ishy ridges in the

    hi$dren7s so&t hands (hih (i$$

    not rotate.

    ! Sed%tive o$ors and si4e re+ proportioned &or hi$dren7s so&t

    and p%dgy pa$ms (on IDE orp.

    )S nationa$ a(ard &or prod%t

    design.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    20/6604.07.2011 AICTE-INAE lecture

    am7s Ra4or 

    The $a( o& parsimony in Design

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    21/6604.07.2011 AICTE-INAE lecture

    am7s Ra4or+ Le- /arsimonie

    ! Design+ Simp$iity pre&era#$e to omp$e-ity

    ! Entities sho%$d not #e m%$tip$ied (itho%t neessity+ ;i$$iam o& 'ham

    !  Nat%re operates is shortest (ay possi#$e+ Aristot$e

    ! Everything sho%$d made as simp$e as possi#$e #%t not simp$er+ Einstein

    ! )nneessary e$ements derease design e&&iieny. )nneessary (eight physia$, vis%a$ or ognitive degrade per&ormane

    ! This prinip$e an #e %sed to eva$%ate ompeting &%ntiona$$y e%iva$ent

    designs. Remove as many e$ements as possi#$e (itho%t ompromising

    &%ntion. E.g. omp%ter disp$ay (ith &e(est e$ements

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    22/66

    04.07.2011 AICTE-INAE lecture

    T(o e$egant simp$e designs.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    23/66

    04.07.2011 AICTE-INAE lecture

    )$timate de&inition o& simp$iity=

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    24/66

    04.07.2011 AICTE-INAE lecture

    Form $i#erated &rom &%ntion=

    ! E$etronis &rees &orm &rom &%ntion.! E-amp$e + App$e I+/od+ shape or si4e does not

    evo'e p$aying m%si= 0ea%ti&%$ #y itse$&=

    ! App$e Corporation $eader in ne( paradigm in prod%tdesign+ aestheti prod%ts (ith s%per# &%ntiona$ity%sing #ri$$iant tehno$ogy.

    ! More s%ited to ons%mer E$etronis and persona$ %segoods $i'e per&%mes, soaps et

    ! More and more &ree &orms (i$$ enter ons%merd%ra#$es engineering designs a$so, as tehno$ogydeve$ops.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    25/66

    04.07.2011 AICTE-INAE lecture

    Fo%r Ioni /rod%ts

    Divoring &orm &rom &%ntion=

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    26/66

    04.07.2011 AICTE-INAE lecture

    Imitating Nat%re+ 0iomimiry! 0iomimiry is a too$ &or s%staina#$e

    design #y imitating nat%re . ;e an %se Nat%re7s (isdom &or physia$ design,man%&at%ring proess and $ogistis.The design spira$ sho(n opposites%mmari4es the methodo$ogy.

    ! The design #rie& is 8#io$ogised9 to

    %nderstand ho( nat%re dea$s (ithsimi$ar &%ntions. Find o%t ho(organisms hand$e simi$ar iss%es.

    ! 6e'os $im# vertia$ and overhangings%r&aes. Ro#otis tries to mimi these$i4ards %se &or ma'ing ro#ots moveover s%h s%r&aes=

    !  Nat%re (or's (ith onstant &eed#a',$earning and adaptive $oops. Nat%ra$systems operate at m%h highere&&iienies than mehania$ systems.There is a $ot to $earn &rom nat%re .

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    27/66

    04.07.2011 AICTE-INAE lecture

    Imitating Nat%re+ 0iomimiry! Termite mo%nds are a#$e to maintain sta#$e temperat%res inside their

    mo%nds at am#ient ranging &rom +B to degree C. Adapting a simi$ar

    approah, green #%i$dings have #een deve$oped, %sing m%h $ess energy

    &or air onditioning.

    ! St%dy o& eho$oation #y #ats in dar'ness res%$ted in deve$opment o& a

    speia$ ane &or the vis%a$$y impaired.

    ! The ama4ing hearing apa#i$ity o& Do$phins and (ha$es is #eing st%died

    &or deve$opment o& sonar7s &or anti s%#marine (ar&are.

    ! 0iomimiry an provide tehni%es &or optimi4ing engineering systems

    and str%t%res. M%rray7s $a(s %sed &or determining optim%m diameter &or #$ood vesse$s has #een no( re&ramed a&ter st%dying #io$ogia$ ana$ogies

    &or determining pipe or t%#e diameters &or minimi4ing mass engineering

    system.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    28/66

    04.07.2011 AICTE-INAE lecture

    0iomimiry in Design

    ! The spider7s (e# and #eehive

    honeyom# inspired the geni%s

    0%'minster F%$$er to deve$op

    the 6eodesi Dome, (hih is a

    spheria$ or partia$+spheria$

    she$$ str%t%re or $attie she$$ 

     #ased on a net(or' o& great

    ir$es 1geodesis2 on the

    s%r&ae o& a sphere.! This is ommon$y %sed in

    /$anetari%m and $arge domed

    str%t%res.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    29/66

    04.07.2011 AICTE-INAE lecture

    Design in Rea$ Li&e

    ! In shoo$ one is ta%ght ana$ysis e.g. To a$%$atede&$etion or sta#i$ity o& a str%t%re (ith 'no(n endonditions %nder spei&ied $oads. In rea$ $i&e $oads orend &i-ity are not 'no(n. The str%t%re does not even

    e-ist.! Design a grad%a$ progression &rom the a#strat to the

    onrete in a spira$ iterative proess. Deisions ta'enat every stage #eome onstraints $ater= Important to

    onsider m%$tip$e options at the ear$y stages and notto 4ero in on so$%tions too %i'$y.! The %i'est or o#vio%s ans(er may not #e the #est=

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    30/66

    04.07.2011 AICTE-INAE lecture

    ptions red%e as Design progresses

    ?o( does one ross a river<

    ! 0ridge<

    ! T%nne$

    ! Ferry<

    ! Levitation<

    ! 6o ro%nd the so%re<

    ! ?e$iopter<

    ne deision ta'en, &reedom diminishes=

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    31/66

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    32/66

    04.07.2011 AICTE-INAE lecture

    Conept Eva$%ation+ Ta$$#oy ars

    ! Idea ame &rom metaphor+ 8A%tomo#i$e Evo$%tion9.

    ! Imagine ity is a 3%ng$e+ ars are $iving #eings

     3ost$ing &or spae. ?o( (i$$ the speies evo$ve in

    Dar(inian evo$%tionary terms<! 8Stop go9 tra&&i, $imited par'ing spae, s$o( speeds

    and danger o& #eing dented #y other %sers.

    ! I& ars (ere $iving #eings, the short, s$o( andmane%vera#$e m%tants (i$$ s%rvive. Long, s$ee' and

    &ast ones (i$$ disappear=

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    33/66

    04.07.2011 AICTE-INAE lecture

    Ta$$#oy Evo$%tion

    !  Ne( metaphor 8man ma-im%m, mahine minim%m9=

    ! %tome+ $o( po(ered ar (ith good $o( end tor%e,

    short and easy to mane%ver and par', $i#era$

     passenger and &$e-i#$e $%ggage spae, a%tomati gearshi&t and $ess spae &or engines.

    ! Res%$ts+ 0o-y design S%4%'i ;agon+R, ?y%ndai

    Santro. Lo( po(er engine (ith good $o( end tor%e

    &or ta'ing o&& at tra&&i $ights.

    ! Imagine a Ferrari in ;est Ve$i or ppana'ara streets<

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    34/66

    04.07.2011 AICTE-INAE lecture

    TATA Nano

    ! Sma$$ %r#an GNo &ri$$s7 ar &or a &ami$y o& &o%r positioned #et(een a Mar%ti H and motor y$e+ prie target R%pees B<

    ! Dra&t Conept+ Minim%m materia$, /o(er &or 5mtop speed, room &or &ami$y o& &o%r, modern sty$ing.De$%-e version (ith AJC, enter $o'ing and po(er(indo(s. No $%ggage spae=

    ! /rod%t Conept+ 3e$$y #ean, rear mo%nted KH CCengine transverse mo%nted, spae on$y &or #rie&ase,%se o& adhesives, $ess (e$ding, Stee$ #ody, entra$onso$e and st%nning sty$ing.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    35/66

    04.07.2011 AICTE-INAE lecture

    Lo( Cost Desert Coo$er &or

    S%#+Saharan A&ria

    Innovation #ased on evaporative oo$ing

    in a m%d pot (ith moist%re inside.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    36/66

    04.07.2011 AICTE-INAE lecture

    /ot in /ot

    Desert Coo$er+ @eer  ! 8@eer9 idea Deve$oped in Nigeria+

    Mat'a+S%rahi evaporative oo$ing.+! Lo( ost oo$er+ osting on$y B. =

    Se$$ing %nits per year.! Inreases storage $i&e o& &ood in S%#

    Saharan A&ria+ Tomatoes &rom to

    days and Meat &rom B to B days=! 5eeps &ood &resh $onger and red%es

    &ood re$ated diseases.! Longer storage $i&e $eads to higher

     pro&its, #etter opport%nities &or(omen to se$$ &ood, greater r%ra$emp$oyment and (ider diet variety.

    ! A simp$e tehno$ogy (hih enrihesdai$y $i&e in an A&rian desert.

    ! ;on Ro$e- and She$$ a(ards &orinnovator Mohammed 0ah A##ah

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    37/66

    04.07.2011 AICTE-INAE lecture

    ! In the s$%ms o& Mani$a, an innovative pro3etis shedding $ight on the ityOs dim and dreary

    shanties. /$asti #ott$es 3%t &rom the roo&s, #ringing $ight to the dar' d(e$$ings #e$o(.Eah #ott$e ontains (ater and #$eah. ;hen p$aed sn%g$y into a p%rpose+#%i$t ho$e inthe roo&, the home+made #%$# re&rats andspreads s%n$ight, i$$%minating the room #eneath.

    !S%n $ight goes thro%gh the #ott$e, (or'ing asa (indo( on the roo&, and then goes insidethe (ater. )n$i'e a ho$e, thro%gh (hih $ight(i$$ trave$ in a straight $ine, the (aterre&rats it to go vertia$, hori4onta$ and Kdegrees. It provides PP to K (atts o& $ear$ight, a$most ten months o& the year. QA $itero& $ightQ, #rings s%staina#$e energy pratiesto poor omm%nities, &rom an idea origina$$y

    deve$oped #y st%dents at Massah%settsInstit%te o& Tehno$ogy.

    A Litre o& Light

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    38/66

    04.07.2011 AICTE-INAE lecture

    Design ase st%dyDesign o& gang(ay

     Nava$ Do'yard M%m#ai

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    39/66

    04.07.2011 AICTE-INAE lecture

    Roya$ o%p$e<

    ! 6%ess (hoare they<

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    40/66

    04.07.2011 AICTE-INAE lecture

    /ontoon+ Arti%$ated 6ang(ay

    ! In BK, Shah o& Iran and %een Soraiya, visitedINS Vi'rant, moored in open sea. They (ent &romdo'side in the morning, d%ring high tide. ;hen the$adder to the pontoon had a gent$e s$ope. ;hen

    they ret%rned the tide had &a$$en, (ith the $addera$most vertia$. The %een, dressed in e$egantgo(n and high hee$s, a$most &e$$ in to the sea.

    ! It #eame a ma3or dip$omati em#arrassment.

    ! I (as as'ed to design a gang(ay onvenient &orVI/ %se at a$$ times.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    41/66

    04.07.2011 AICTE-INAE lecture

    0oot /oo$ /ontoon

    6ang(ay s$ope hanges (ith tides

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    42/66

    04.07.2011 AICTE-INAE lecture

    0oat /oo$ /ontoon 6ang(ay+

    ! /ontoons heave, pith, s(ay, ya(, ro$$ and s%rge random$yin an open #asin. The &i-ed $adder r%#s at the top anddrags at the #ottom (hen a pontoon moves.

    ! Ladder s$opes steep$y at $o( tide. Steps ang$e inonvenient

    ! I made the $ength o& the gang(ay so that it had to$era#$es$ope at a$$ tides. Designed do%#$e hinged 1gim#a$ type2s%pports at top and #ottom. ?inges (ere onea$ed.0ottom hinge $oated on an e$egant p$at&orm on (hee$s,(hih ro$$ed on rai$s (e$ded on pontoon. System ens%red

    that $adder and p$at&orm (ere sta#$e at a$$ (eathers.! Designed hinged steps to s%it a$$ s$opes o& the $adder .

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    43/66

    04.07.2011 AICTE-INAE lecture

    0oat /oo$ /ontoon

    Arti%$ated 6ang(ay

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    44/66

    04.07.2011 AICTE-INAE lecture

    0oat /oo$ /ontoon 6ang(ay+

    Arti%$ated Design 1ontin%ed2! This $adder is %sed every day #y tho%sands,

    %na(are o& the engineering innovation inside.

    ! I e-tended this do%#$e hinge prinip$e to thehe$iopter hand$ing systems in a n%m#er o&(arships, in$%ding the 6odavari $ass &rigates.

    ! The same onept is emp$oyed e-tensive$y #y the

    i$ Ind%stry in gang(ays to #oard &&shoreS%pp$y vesse$s &rom &i-ed p$at&orms .

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    45/66

    04.07.2011 AICTE-INAE lecture

    A Design Innovation St%dy

    /rop%$sion System Innovation

    In a (arship.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    46/66

    04.07.2011 AICTE-INAE lecture

    INS 6odavari+ /o(ering

    ! Fo$$o(ing the Ni$giri C$ass 1#%i$t to a 0ritish design2 Indian Navy (anted a #igger ship (ith s%r&ae and anti airra&tmissi$e systems. They a$so spei&ied minim%m one 'nothigher speed than Leanders, 'nots.

    ! Layo%t st%dies sho(ed that the h%$$ (o%$d #e t(e$ve meters$onger, (ith an inrease o& over t(enty perent indisp$aement 1(eight2.

    ! As a #igger and &aster ship (o%$d need more po(er thanavai$a#$e in the S?/ steam t%r#ines o& Ni$giri, a

    hange in prop%$sion p$ant appeared inevita#$e. ;e arriedo%t st%dies o& gas t%r#ine systems (ith higher po(er o%tp%t.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    47/66

    04.07.2011 AICTE-INAE lecture

    INS Ni$giri and proposed $arger &rigate

    ! Length BH meters

    ! Disp$aement P Tons

    ! Speed + H 5nots

    ! /o(er > BP, ?/ SteamT%r#ines

    ! Length B meters

    ! Disp$aement K Tons

    ! Speed red.+ 'nots

    ! /o(er Re%ired+ &or #iggership to go &aster<

    INS 6odavari /o(ering

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    48/66

    04.07.2011 AICTE-INAE lecture

    INS 6odavari /o(ering

    ! I dood$ed at home on a (et Sat%rday a&ternoonestimating the drop in speed, i& &itted (ith the samesteam t%r#ine p$ant as in the Ni$giri $ass, in a $argerh%$$. ;o%$d the Navy top #rass aept the drop inspeed, i& margina$<

    ! In a ro%gh #a' o& the enve$op a$%$ation to mys%rprise, the ship seemed to ahieve a 'not e-tra speed(ith the same po(er p$ant= Most s%rprising=

    !  I %sed di&&erent methods to he' the &indings over the

    (ee'end. The res%$t (as same. I o%$d not #e$ieve it.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    49/66

    04.07.2011 AICTE-INAE lecture

    INS 6odavari /o(ering

    ! The &o$$o(ing Monday I anno%ned my innovation to my #oss, Mr.. /aramandhan, Diretor 6enera$ o& Nava$Design. ?e (as s%rprised and as'ed my o$$eag%e CaptainS%##iah to he' and on&irm res%$ts. ?e on%rred (ithmy &indings.

    ! Detai$ed ana$ysis revea$ed that a &avora#$e #o( and stern(ave intersetion red%ed (ave resistane #et(een and 'nots, o&&setting higher &rition. At $o(er speeds, (here&ritiona$ drag dominated, more &%e$ (as needed &or sameend%rane.

    ! This phenomenon is seen in s%pertan'ers, (ith midsetionsadded to inrease apaity 13%m#oi4ing2. &ten theyahieve higher speeds (ith same engines=

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    50/66

    04.07.2011 AICTE-INAE lecture

    INS 6odavari /o(ering

    ! The Nava$ sta&& aepted my &indings tho%gh many engineersvie(ed them (ith s'eptiism. Mode$ tests at N/L )5on&irmed the res%$ts. ;e saved osts #y %sing steamt%r#ines a$ready deve$oped in India. I re$oated the entire

    engine #$o' a&t, &rom D6 sets to prope$$er and (as a#$e to%se the same engine, gear #o-, /$%mmer #o-es, tai$ sha&t and prope$$er. This saved %s enormo%s design e&&ort,onstr%tion time and ost.

    ! D%ring sea tria$s on the &irst day, at every revo$%tion %p to BH

    'nots, 6odavari (as s$o(er than Ni$giri= n the seond day,at &%$$ revo$%tions she ahieved .P 'nots, a &%$$ B.P 'nots

    &aster =

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    51/66

    04.07.2011 AICTE-INAE lecture

    INS 6odavari /o(ering

    ! Si- ships o& the $ass have #een #%i$t andde$ivered to the Indian Navy. Tho%sands o&rores o& r%pees have #een saved #y %sing thesame steam t%r#ines and a%-i$iariesdeve$oped &or the 6iri $ass. The ships haverendered great servie to the nation.

    ! The innovation o& %sing same po(er p$ant ina #igger ship to ahieve higher speed, (aso%nter int%itive. 

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    52/66

    04.07.2011 AICTE-INAE lecture

    6odavari+ A #igger heavier ship (ent

    one 'not &aster(ith the same - BP ?/ Steam t%r#ines

    Speed ahieved .P 'nots=

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    53/66

    04.07.2011 AICTE-INAE lecture

    Case St%dy+

    /roess Innovation in a stee$ p$ant

    Inreasing thro%ghp%t

    M%'and 5a$(e Stee$ /$ant

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    54/66

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    55/66

    04.07.2011 AICTE-INAE lecture

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    56/66

    04.07.2011 AICTE-INAE lecture

    M%'and Stee$ /$ant Layo%t! ?eat si4es (ere $imited to tons &or a$$oy stee$s and

    P tons &or stain$ess stee$ heats.! The )$tra ?igh /o(er F%rnae (as apa#$e o& $arger

    heats. The overhead rane apaity and si4e o& $ad$es

    $imited heat si4es.! To a%gment thro%ghp%t, M%'and tried to inrease the

    n%m#er o& heats #y se%ene asting and (or'ing&aster #y red%ing time &or harging, &ett$ing, po%ring

    and other non me$ting ativities.! This &re%ent$y res%$ted in &ai$ed heats and meta$$osses d%e to &ored pae o& (or'ing.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    57/66

    04.07.2011 AICTE-INAE lecture

    M%'and Stee$ /$ant Layo%t! I (as not a meta$$%rgist, not even a mehania$ engineer.

    Stee$ tehno$ogy (as tota$$y ne( to me tho%gh I (as

    heading a team o& e-periened stee$ma'ers.

    ! I inherent$y %nderstood that &%rnaes (ere 3%st me$ting

    devies. Non me$ting ativities $i'e harging, &ett$ing et.(ere not va$%e adding. The )$tra ?igh /o(er F%rnae

    o%$d hand$e $arger heats %p to PP tons.

    ! I (ondered (hy (e did not try inreasing heat si4es

    instead o& inreasing the n%m#er o& heats<

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    58/66

    04.07.2011 AICTE-INAE lecture

    M%'and Stee$ /$ant Layo%t

    ! My idea (as pooh+poohed= The Shed roo& tr%ssesand rane (ere designed &or P tons $oad. The$ad$es (ere not apa#$e o& $arger heats. Stopping

     prod%tion to redesign the roo& and rep$aement o&

    the $ad$es, LF and VD (as %na&&orda#$e.! I o%$d not aept the onstraint as god given. I

    (ondered (hy the str%t%re &or strengthening theroo& o%$d not #e &a#riated o&& $ine and (e$ded on

    the roo& on S%ndays= I a$so &o%nd that the e-isting$ad$es (ere $ong and had $o(er diameter thanoptim%m and poor in heat trans&er.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    59/66

    04.07.2011 AICTE-INAE lecture

    M%'and Stee$ /$ant Layo%t! I ontated MN Dast%r Stee$ ons%$tants to (or' o%t

    the design and p$an &or &a#riating the sti&&ening

    str%t%res o& the roo& and SMS ranes o&& $ine. I a$so

     p$anned and osted provision o& ne( $ad$es andmodi&iation o& Lad$e F%rnae and the VADJVD

    &%rnae and Conast Mahine.

    ! I estimated that (e needed a three (ee' sh%tdo(n o&

    the shop and tota$ ost o& Rs. .P rores. /ay#a' o&investment (as 3%st &o%r months d%e to additiona$

    thro%ghp%t.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    60/66

    04.07.2011 AICTE-INAE lecture

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    61/66

    04.07.2011 AICTE-INAE lecture

    M%'and Stee$ /$ant Layo%t

    ! I presented my idea to CE Mr. Ra3esh Shah and my

    o$$eag%es in the stee$ p$ant. A$ the e-perts in$%ding

    meta$$%rgists (ith years o& stee$ ma'ing e-periene

    opposed the idea. The CE, a Cam#ridge Math /6and 0er'$ey M0A, overr%$ed them and gave the go

    ahead=

    ! The sh%tdo(n too' &ive (ee's and ost (ent %p to

    Rs. .P Crores. The e-tra investment (as paid #a'in P months.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    62/66

    04.07.2011 AICTE-INAE lecture

    M%'and Stee$ /$ant Layo%t

    ! The p$ant thro%ghp%t (ent %p #y . E$etriity

    and re&ratory ons%mption (ent do(n d%e to $arger

    heats. Lad$e re&ratory (ent %p #y t(o heats. There

    (ere m%$tip$e savings.

    ! The e-erise (as a reso%nding s%ess. It happened

     #ea%se I re&%sed to aept man made rane apaity

    as a onstraint. May #e my $a' o& e-pertise instee$ma'ing (as an asset=

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    63/66

    04.07.2011 AICTE-INAE lecture

    Fai$itating

    Innovation in design

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    64/66

    04.07.2011 AICTE-INAE lecture

    The o#vio%s not a$(ays right or the

     #est ans(er   Cha$$enge stat%s %o.! Thin' o%t o& the #o-.! Constraints not 6od given.

    ! 0$o's o&ten on$y in o%r minds.! Loo' &or para$$e$s &rom other &ie$ds. &ten simi$ar

     pro#$ems so$ved in other ind%stries.! Read (ide$y" Not 3%st Engineering #oo's + The

    Eonomist, /op%$ar Mehanis and Sienti&iAmerian, #oo's on reativity e.g. Latera$thin'ing.

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    65/66

    04.07.2011 AICTE-INAE lecture

    Innovation hints

    ! Respet e-perts #%t their advie not gospe$. Che'yo%rse$&, as they an a$so go (rong. .

    !  Never dismiss ideas &rom non e-perts. 1An arhitet, onhoneymoon in Crete, ra'ed the Minoan sript, (hih hadde&ied $ing%ists2

    ! Do not #$ind$y re$y on %stom omp%ter programs. Che'order o& res%$ts #y o(n a$%$ations.

    ! Do%ment (or' and share ideas (ith others.

    !  No greater satis&ation than reating something ne(, (hih

    (or's.! Innovation in engineering is &%n=

  • 8/20/2019 Engineers- Designers and Innovators.ppt

    66/66

    Than' :o%.