engineering utc gantry - rj - etouches utc gantry - rj ... significant equipment demand mapping: ......

Engineering UTC Gantry - RJ

Overview of the Engineering UTC Gantry - RJ (08/31/12).

Overview of the UTC's Gantry, which are being built FPSOs P-58's modules (Parque das Baleias) and P-62 (Snifter Module 4), which HULLS were converted into Singapore

Modules of P-62: (1) and (2) M05 and M07 - Oil processing (CL: 76%); (3) M01 - Gas drying (CL: 75%); (4) M03 - Removal of CO2(CL: 75%), (5) M-10 - Water Injection (SC: 75%),

(6) M10A - Sulfate removal (CL: 75%); Modules of P-58: (7) M10 - Water Injection (SC: 75%); (8) M05 - Processing oil (CL: 76%).

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Agenda

PROMINP: O&G Brazilian Industry Mobilization Program

PETROBRAS' Local Content Policy

Offshore and Maritime Equipment Demand

Brazilian Main Shipyards

(1) The future situation of 2020 does not reflect the sum of the current situation with future

demand, as there are vessels whose contracts expire by 2020. This demand may be revised

as necessary.

(2) Future Demand includes hired demand, demands in hiring phase and yet to be hired

demand.

Petrobras VesselsCurrent and projected fleet

Critical ResourcesMarch/13

Situation

Future Situation

Accumulated Values(1)

By 2017 By 2020

Tanker Vessels (DWT x 1000t) 16,000 19,000 24,500

Large Supply Boats* 216 313 358

Production Units (SS and FPSO) 50 72 84

Drilling Rigs (SWD > 2.000 m) 41 44 54

Source: Transpetro; PNG 2013-17; Petrobras (E&P-SERV/US-CONT and AB-LO/TM)

+ 198 Large Supply

Boats

+ 198 Large Supply

Boats

2020 Strategic Planning

Significant equipment demand mapping:

�Historically imported equipment with potential to attract foreign suppliers

�Equipment produced nationally but with potential bottlenecks in production capacity

+ 36 Production

Units

+ 36 Production

Units

+ 28 Drilling Rigs+ 28 Drilling Rigs

* AHTS, ORSV, PSV

+ 88 Tanker Vessels+ 88 Tanker Vessels

Future Demand (2013-2020)

Example of equipment with potential for national development

PROMEF I and IIPROMEF I and II EBN I and IIEBN I and II

49 Vessels by 2020 39 Vessels by 2017

4 delivered Vessels and 21 Vessels in advanced stage of

construction

24 Vessels in hiring phase or initial

construction phase


construction phase

12 Products

8 LPG

3 Bunkers

14 Suezmax

8 Aframax

4 Panamax

26 Products

6 Bunker

7 LPG

2 Vessels in advanced stage of construction


construction phase


construction phase

Equipment demand not yet addressed for 61 Vessels (by 2020)

Petrobras Fleet Growth Program with

Brazilian Vessels

Tanker VesselsFleet increase by 2020

Source: Transpetro; Petrobras (AB-LO/TM)

� 61 Vacuum Sewage Systems

� 53 Inert Gas Generation Unit

� 72 Life Boats + Davit

� 1.830 Accomodation Cabines

Demand for the 61 Vessels to be delivered between 2013 and 2020

Equipment Demand

MAIN ENGINE (UN) 61

AUXILIARY ENGINE (UN) 177

PROPELLERS (FPP & VPP) (UN) 61

AZIMUTAL & TUNNEL THRUSTERS (UN) 12

AUXILIARY BOILERS(UP TO 35 TONS PER HOUR)

(UN)66

EXHAUSTED GAS ECONOMIZER/COMPOSED

BOILER (UN)51

THERMAL OIL HEATER (UN) 12

START AIR COMPRESSORS (30 BAR) (UN) 111

AIR COMPRESSOR (UN) 170

PLATE HEAT EXCHANGER (UN) 333

FRESH WATER GENERATOR (UN) 55

VALVES (UN) 75,270

ELETRIC(MAIN/AUX) SWITCHBOARDS (UN) 120

WINDLASS / WINCH (UN) 346

CHAINS (KM) 39

CRANES (3 TO 20 TONS) (UN) 214

ANCHORS (UN) 144

Equipment Demand

LIFEBOAT (UN) 72

INFLATABLE BOATS (UN) 355

TOILET UNITS (UN) 1,849

PURIFIERS (UN) 293

INTEGRATED BRIDGE (UN) 61

CARGO PUMPS(FUEL OIL,DIESEL OIL, LUB. OIL)

(UN)67

CARGO PUMP (DEEP WELL) (UN) 384

MOORING LINES (UN X 200 METRES) 840

CHOCK, BOLLARD (UN) 7,271

ACCESS HATCH (UN) 1,220

VACUUM SEWAGE SYSTEMS (UN) 61

INERT GAS GENERATION UNIT (UN) 53

LIFE BOATS + DAVIT (UN) 72

ARCHITECTURE MATERIALS

(ACCOMODATION PACKAGE) 61

MANUAL OPERATED VALVES (TON) 58,500

PIPES (TON) 9,800

FITTINGS (TON) 7,900

Tanker VesselsMain demands for equipment

Source: Transpetro; Petrobras (AB-LO/TM)

Example of equipment with potential for national

development

+ 198 Large Supply Vessels

by 2020

(almost the same quantity as the current

fleet – 216)

Source: E&P-SERV/US-CONT

OSRVOil Recovery

OSRVOil Recovery

PSVGeneral Cargo + Oil + Bulk + Cement

PSVGeneral Cargo + Oil + Bulk + Cement

TSTugs + Oil Recovery

TSTugs + Oil Recovery

LHSOS Standby + Handling Spy (messenger)

LHSOS Standby + Handling Spy (messenger)

SVSOS Standby

SVSOS Standby

AHTSMaintenence TO´s + DMA´s + New Production Units

Instalation + FPSO`s and NT´s Operation

AHTSMaintenence TO´s + DMA´s + New Production Units

Instalation + FPSO`s and NT´s Operation

UT / PEmergency Cargo / Passenger

UT / PEmergency Cargo / Passenger

55

36

125

21

30

4

38

Current Petrobras Fleet Quantity Future Demand

� 198 Offshore and Provision Cranes

� 198 Vacuum Sewage Systems

� 396 Rescue Boats

� 55,700 Manual Operated Valves

� 44,550 ton of Piping

� 4,800 ton of Fitting

Large Supply VesselsFleet increase by 2020

Demand for 198 vessels to be delivered by 2020

Equipment Demand

Classified profiles (ton) 59.400

Chock fast (UN 300L) 1,584

Directional propulsion system (UN) 396

Transverse thrusters (UN) 396

Generator set (UN) 792

Emergency generator - port (UN) 198

Compressors (UN) 594

Oil Purifier (UN) 396

Oil water separator (UN) 198

Heat exchanger (UN) 792

Fans and blowers (UN) 7,326

Vacuum sewage system (system) 198

Air-conditioning system (system) 198

Fresh water heater (UN) 198

Provision Room (system) 198

Laundry equipment (set) 396

Trailer/mooring winch (UN) 396

Equipment Demand

Provisions crane (UN) 198

Compressors for bulk (UN) 198

Cargo pump (UN) 1,188

Control systems and supervising machines

(system)198

Metal pipes (meters) 1,584,000

Valves (estimated) (pieces) 297,000

Manual Operated Valves (estimated) (pieces) 222,750

Fittings (estimated) (ton) 4,800

Cable Seals (UN) 19,800

Main switchboard (set) 198

Distribution Panels (UN) 3,960

Starters (UN) 1,980

Spotlights and reflectors (UN) 3.960

Navigation lights (set) 198

Aldis lamp (UN) 198

Battery charger (UN) 198

Static Inverter/Frequency Converter (UN) 792

Window Wiper (UN) 4,950


Large Supply VesselsMain demands for equipment (1/2)

Equipment Demand

Sound-Powered Telephone (UN) 792

Public Address System (system) 198

Transformers and Rectifiers (UN) 396

Radar (UN) 396

Navigation, communication and signaling

equipments (set)198

Ecosounder (UN) 198

VHF Radio (UN) 792

SSB Radio (UN) 396

Speed log (UN) 198

Automatic Pilot (UN) 198

Satellite navigator+ Ploter (UN) 396

Automation System/Micro Full (system) 198

Dynamic Positioning System(system) (system) 198

Steel doors (UN) 5,940

Ducts of natural and forced ventilation (UN) 594

Windows (UN) 7,524

Guards and wide eyes (UN) 5,940

Equipment Demand

Fixed firefighting system (system) 198

Smoke and heat detectors (set) 198

General alarm (system) 198

Whistle (UN) 198

Magnetic Compass (UN) 198

General bulkheads (m 2) 396,000

Ceiling and bulkhead liners (m 2) 396,000

Flooring (m2) 178,200

Doors class B (UN) 9,900

Anchors (UN) 396

Mooring lines (UN) 396

Mooring cables and trailer (UN) 1,782

Rubber Fenders (UN) 3,960

Motorized service boats (UN) 198

Liferafts (UN) 1,188

Lifebuoys and life jackets (UN) 1,584

Boats transceivers (UN) 1,188

Demand for 198 vessels to be delivered by 2020

Large Supply VesselsMain demands for equipment (2/2)


Example of potential equipment

for national development

Source: PNG 2013-17; Sinaval

� 84 Chemical Injection Units

� 84 Offshore Cranes

� 28 Vacuum Sewage System

� 84 Offloading System

� 112 Life Boats + Davit

� 196,000 Manual Operated

Valves

� 56,000 ton of Piping

� 44,800 ton of Fittings

Equipment demand not

yet addressed for 28

Production Units to be

delivery by 2020

Production UnitsFleet increase by 2020

ND: Not defined CO: Cessão Onerosa * Charted Production Unit ** Integrated in Brazil with imported Hull or Modules

Production Units considered for the equipment demand analysis

Operation Startup Timeline for Petrobras Production Units

Abroad/Brazil **

Brazil

To be defined

Abroad

Construction Site

Package/SkidDemand

(units)

ELETRO CHLORINATION UNIT 32

VAPOR RECOVERY UNIT 56

GAS DEHYDRATION UNIT 28

VACUUM DEAERATOR UNIT 28

CHEMICAL INJECTION UNIT 84

H2S REMOVAL UNIT 28

NITROGEN GENERATOR UNIT 28

SULPHATE REMOVAL UNIT 28

ELECTROSTATIC TREATERS PACKAGE 28

PRODUCED WATER TREATMENT 28

FLARE GAS RECOVERY COMPRESSION UNIT 28

FLARE 28

FRESH WATER MAKER 28

SHELL&TUBES HEAT EXCHANGE PACKAGE 28

PLATE HEAT EXCHANGERS PACKAGE 28

PRESSURE VESSELS / SEPARATORS PACKAGES 28

CENTRIFUGAL PUMPS PACKAGE 28

SEA WATER LIFT PUMPS PACKAGE 28

Package/SkidDemand

(units)

WATER INJECTION PUMPS PACKAGE 28

WELL SERVICE PUMP PACKAGE 28

RECIPROCATING PUMPS PACKAGE 28

POSITIVE DISPLACEMENT PUMPS PACKAGE 28

FILTERS PACKAGE 28

PIG LAUNCHERS & RECEIVERS PACKAGE 28

MECHANICAL HANDLING EQUIPMENT PACKAGE 28

ICSS – INTEGRATED CONTROL & SAFETY SYSTEM 28

HYDRAULIC POWER UNIT - HPU 28

FISCAL METERING SKID 28

ELECTRICAL AND AUTOMATION MODULE 28

HVAC SYSTEM 28

EXPORTATION GAS COMPRESSION UNIT 28

CO2 COMPRESSION UNIT 28

MAIN GAS COMPRESSOR 28

INJECTION GAS COMPRESSION UNIT 28

MAIN TURBOGENERATOR UNIT 28

Demand for the 28 Production Units to be delivered between 2015 and 2020

Production UnitsMain demands for equipment – Topside


Equipment Demand

COMPRESSOR 588

PRESSURE VESSEL (Scrubber/Separator/K.O.Drum) 1.736

TANK 756

CONTROL PANEL (Distribution panel) 2.324

PUMPS 2.912

HYDROCYCLONES / GAS FLOTATION 196

FILTER 616

SHELL&TUBES HEAT EXCHANGER 1.316

PLATE HEAT EXCHANGER 504

MECHANICAL HANDLING EQUIPMENT 2.968

OIL DEHYDRATOR / PRE-OIL DEHYDRATOR 56

OIL DEHYDRATOR DEGASSER / PRE-OIL DEHYDRATOR DEGASSER 56

PIG LAUNCHERS & RECEIVERS 672

CONTROL, SHUTDOWN, CHOKE, PRESSURE SAFETY, DELUGE VALVES 22.400

MANUAL VALVES (un) 196.000

PIPING (ton) 56.000

FITTING (ton) 44.800

CABLE (Electrical/Instrumentation/Telecom) (km) 14.000

INSTRUMENTATION (Transmitter/Gauge/Indicator) (un) 56.000

Production UnitsMain demands for equipment – Loose Equipment



EquipmentDemand

(units)

OFFSHORE CRANE API-2C (50T) 84

ALUMINIUM HELIDECK 28

LIFEBOAT & DAVIT 112

RESCUE BOAT & DAVIT 112

FOAM FIREFIGHTING SYSTEM 28

CO2 FIREFIGHTING SYSTEM 28

OFFLOADING SYSTEM 56

INERT GAS SYSTEM 28

SEWAGE TREATMENT & VACUUM UNIT 28

AUXILIARY & EMERGENCY DIESEL GENERATOR 56

DIESEL FIRE WATER PUMP 56

BALLAST PUMPS 112

COOLING WATER PUMPS 56

FRESH WATER GENERATOR 56

PORTABLE WATER GENERATOR 56

EquipmentDemand

(units)

FIRE DETECTION SYSTEM 28

ENVIRONMENTAL & POSITIONING SYSTEM 28

NAVIGATION AID SYSTEM 28

OFFLOADING SYSTEM 28

MOORING SYSTEM 112

PULL-IN / PULL-OUT SYSTEM 28

SUBMERGED CARGO PUMPS 392

SUBMERGED DEBALLAST PUMPS 168

CONTROL VALVES SYSTEM (un) 5.600

HELICOPTER REFUELING SYSTEM 28

DIESEL PURIFIER 28

VAC SYSTEM 28

ACCOMODATION PACKAGE 28

AUTOMATION & ELECTRIC PACKAGE 28

Production UnitsMain equipment demand – Hull



Example of equipment with

potential for national development

� 28 Derrick Structure

� 28 Traveling equipment

� 28 Choke and Kill Manifold

� 28 sets of Risers

� 28 BOP (parcial)

� 28 sets Eletrical System

� 168 Main Diesel Generators (parcial)

� 28 Emergency generators

� 84 Deck Cranes

� 168 Azimut Thrusters

� 2,716 Pumps

� 840 HVAC System

� 28 Accomodation

+7

+14

+1

Drilling RigsFleet increase by 2020

Equipment demand not

yet addressed for the 28

drilling rigs to be delivery

by 2020

Source: Petrobras; Sinaval

Drilling rigs considered for the

equipment demand analysis

Petrobras Drilling Rigs Startup Timeline

BrazilAbroad

Construction Site

+7 +7

+1

+6

Drilling RigsMain demands for equipment – Drilling Package

Demand for the 28 Drilling Rigs to be delivered between 2016 and 2020


Equipment Demand

ELECTRICAL & INSTRUMENTS AUTOMATION SYSTEM (ESD,fire/gas detection, Ship Sever ,electrical power (transfomers/swith

borders) (System,UPS system)28

HEAVE COMPENSATION SET 28

TOPDRIVES & ASSOCIATED EQUIPMENT(907 mtx 2x857 KW) 28

VERTICAL PIPEHANDLING – STANBUILDING 28

TRAVELING EQUIPMENT – GENERAL 28

DRAWWORKS AND MACHINERY(8508 KN /10056 KN) 28

ROTARY TABLE & ASSOCIATED EQUIPMENT(47,5 KN, 40 rpm) 28

HYDRAULIC ROUGHNECKS FOR WELL CENTRE & STADBUILDING 28

RISER & PIPE RACK HANDLING SYSTEM 28

HYDRAULIC POWER UNIT(4x 150 KW + 1x 9 KW) 140

MUD SYSTEM (Pums, accessories, mixer)7500 psi x 4 un. 28

CHOKE & KILL MANIFOLD 28

DRILLERS CONTROL CABIN & CONTROL SYSTEM 28

BOP / XMAS TREE TRANSPORTATIO / HANDLING SYSTEM 28

RISER TENSIONING SYSTEM 28

BULK MUD & CEMENT SYSTEM 28

SUBSEA PACKAGE 28

Drilling RigsMain demands for equipment – Ship Package


Demand for the 28 Drilling Rigs to be delivered between 2016 and 2020

Equipment Demand

ELECTRICAL & INSTRUMENTS AUTOMATION SYSTEM (ESD,fire/gas detection, Ship Sever ,electrical power (transfomers/swith

borders) (System,UPS system)28

MAIN DIESEL GENERATORS SETS(7680 KW X720 RPMX11000v) 168

EMERGENCY GENERATOR SET (1180 KW x1800 rpmx600V) 28

DECK CRANE-Lattice boom 25tx42m 84

DECK CRANES-KNUCKLE BOOM -25TX45M + 1X85T X19M 56

AZIMUTH THRUSTERS(4500 kwX4,50M Dia) 168

ANCHORING & MORING EQUIPMENTS(electrichal hyd. Driven) 28

PUMPS( centrifugal,Pneumatics,Positive displac.) 2,716

HVAC SYSTEM (Main machines) (un) 84

HVAC SYSTEM (Self-container) (un) 840

ACCOMODATION MODULE (Persons) 28

PIPING ( ton) 16,970

FITTINGS (ton) 11,030

CABLE (Electrical / Instrumentation / Telecom) (km) 22,400

VALVES (ton) 21,000

Source: COPPE/UFRJ

Technological Development Index of the Shipbuilding Industry(International Benchmarking)

Knowledge Areas

Construction and Assembly

Edification and Outfiting

Product and Process

Engineering

Management and Organization

Development Level High (5)Low (0)

Main International

Shipyards

Develop adequate resources for the

transition between the current concepts

and future demands

Implement new technologies in Brazilian

shipyards in order to improve product

quality and reduce construction time

Challenges

Sustainability in the Local Content increaseBrazilian Shipbuilding Industry Competitiveness

Sustainability in the Local Content increasePROMINP 2013 - Technological Excelence Center for Shipbuilding and Industrial Assembly

Technological Excelence

Center for Shipbuilding and

Industrial Assembly

aware of the

problems and

possible solutions

solutions

incorporation by companies

What exists?

Industry Challenges

Implementation

Instrument of

mapped solutions in

companies

What we

need?

Technological Center Objectives

1. Prospect, generate and provide

technological solutions in the state

of the art

2. Provide technological services to

companies in the implementation of

solutions available

3. Be the repository of knowledge

and experience accumulated

4. Qualificate professionals

specialized in technological

solutions available

� PROMINP and Petrobras’ Business Plans have fostered the Oil and Gas

Industry in Brazil;

� Local Content Policy is a requirement from the Government and is a

consolidated practice for projects in Exploration and Production;

� The challenges to put the Pre Salt fields into operation are known but the

Maritime Industry plays a key role considering the demands;

� The average Local Content today for E&P Projects range between 55% and

65%. There are plenty of opportunities for foreign companies wishing to

establish in Brazil;

� The association between brazilian and foreign manufacturers is the best

approach as to provide the solutions for technology bottlenecks.

Conclusions

engineering utc gantry - rj - etouches utc gantry - rj ... significant equipment demand mapping: ......

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