engineering & design tools - spi ltufspi-ltuf.org/gtuf16/1-engineering-design tools.pdf ·...
TRANSCRIPT
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Engineering & Design Tools Frank Joop, Executive Director Business Development Sunday June 12, 2016
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The Business
Logical Design
Physical Design Validation/ Information
Access The Partners
Why? SmartPlant Engineering &
Design Tools
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The Business
Logical Design
Physical Design Validation The Partners
Why? SmartPlant Engineering &
Design Tools
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Opportunity
Not knowing when the dawn will come I open every door.” Emily Dickinson
PPM Partner in Opportunities 5
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Value Add
Making the right decisions early in the 13% to impact/lower the 87% Focus on Productivity Making the right Decision Early Implementing and verifying Best Practices
6% 7%
50%
37%
EPC $ split
Engineering Design Materials Construction
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Bigger Picture
20% savings on 13% = 2.6 5% savings on 87% = 4.35
One day earlier production >Millions Less re-work > Thousands
Smart Engineering to save @ the 13% and impact the 87%
7
6% 7%
50%
37%
EPC $ split
Engineering Design Materials Construction
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Leading, End-to-End Solution for Enterprise Project Controls
EcoSys EPC delivers the complete spectrum of project controls functionality in a single unified platform
o Seamlessly integrates with:
• ERP systems
• General Ledger systems
• Document Management systems
• Scheduling systems
• Timesheet systems
• Human Resources systems
• Microsoft Excel
Combines full-lifecycle, comprehensive functionality with a powerful built-in reporting and analytics engine and Excel-like ease-of-use
Leading Project Controls and Planning Solution Comprehensive
Integration Technology
Unique Reporting and Analytics Functionality
o Enterprise Project Controls
• Budgeting and Forecasting
• Change Management
• Contract Management
• Progress Measurement
• Performance and Earned Value Management (EVM)
o Capital Planning
o Project Portfolio Management
o Workforce Planning
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Equipment 36%
Process 22%
People 42%
Plant Shutdown Factors
Root Cause
Source ARC
Need to empower people to make the right decisions early on
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Support & Optimization 24x7x365 Monitoring
Redundancy and backup
Support with the service, app software and the infrastructure
Hypercare
Kick it off on the right foot
Be more efficient - focus on the task - EPCM/O
Collaboration
Right data, right time, right team
Full transparency and visibility across projects
Data Ownership
Data stays with the owner
Control of who can see, change, use data
Agility & Flexibility
Grow or compress based on the project requirements Jump on jump off the service Global access-offices, JV, hotels
Security
A constant worry
Consistent security policies applied to all projects and participants
Cost Reduction
Not business as usual
Tight market conditions demand adjustments
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The Business
Logical Design
Reference Data Management
Validation The Partners
Why? SmartPlant Engineering &
Design Tools
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Managing Reference Data @ SmartPlant Enterprise
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Material Data Flow in SmartPlant Enterprise
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The Business
Logical Design
Physical Design Validation The Partners
Why? SmartPlant Engineering &
Design Tools
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Innovative Indispensable Inspirational
SmartPlant Engineering & Schematics
Intergraph SmartPlant Engineering & Schematics
Instrumentation Electrical
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E&S Strategy
Quality – Lower/prioritize TR’s with
SR’s (Release criteria) Market Focus
– Look at market trends, Brownfield (leverage in OPEX tasks, safety, inspection)
Expand – Products like SPPE – New key capabilities driven
by market
User Experience – Task based user
experiences Access
– Upgrade to new viewing solution (Portal)
Harmonize – Same task same user
experience
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Conc
ept
ual
Desig
n Conceptual Design with SPPE
Process Simulation
Detailed Design
SPPE
Case Management
Assorted Equipment &
Stream Sizing
Applications
Equipment Datasheets
PFD Creation
Cost Estimating
Equipment & Stream
Lists
Other SP Detail design applications
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Interfacing with Multiple Simulation Tools + Rules-Based Mapping
SPPE
Simulation Case
Management PFD Creation
Equipment & Stream
Lists Translation & Validation
Mapping Rules
SPPE
20
17
Sub
sequ
ent S
PP
E R
elea
ses
SP
PE
-Rea
dine
ss
Util
ity
Reusability Accuracy
Consistency Data Security
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High Level Primary workflow
Generate Simulation PFD
Import Simulation cases
Import Sizing Data Export Data to
External Design Tools
Determine Design Cases
Generate Drawing deliverables
Transfer Data to PID
Generate Reports and Datasheets
Compare Case Data
Modify PFD and Update Data
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Case Management
Simple Case Management
hierarchy (Plant /
Technology / Topology /
Case
Simulation data (unit operations
and streams) is translated to Equipment and Pipelines
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Compare Equipment and Pipelines across cases
Compare items across cases
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Comparison Assistant to filter and highlight cases
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‘Add In Mechanism’ to enable link to Complementary Tools
Add complementary solutions into
the task
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P&ID
Multiple parties developing
accessing and sharing the P&ID
P&ID can start to vary from as-built
plant
P&ID SMARTPLANT
P&ID
Overview
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MTR employing Integration 2.0 principals
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Simple
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Enable Faster Right Decisions by Engineers
Simple
Pipe Run 01-CHW-6-11-ASD
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Easy access to project information
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SP P&ID 2017
We are extending the product capability to support production of PFDs which will bring some long asked for features such as automated labelling improvements
We are investing heavily in the future by upgrading from VB6 to .NET. As
a tangible part of this, the new EDE will be introduced in the next release. As part of long term strategy to support Cloud applications, the SPPID API
is being extended to provide support for integration between Cloud and desktop based applications (Web Services)
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Commitment to Quality
We are moving focus from continually adding features to software quality, with new policy on handling customer TRs
Focus is on significantly reducing TR especially associated with SR’s
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Experience the Difference
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New EDE 2017
Asking Filters
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Commissioning with SP P&ID START-UP Workflow
Identify Create
Check Print
IDENTIFY: Start-up Codes CREATE: Symbology Filters Display Sets
PRINT: Issued Print Master Start-up Set Individual Start-up Prints
CHECK: Display Sets Start-up Code assignments
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START-UP Workflow Printing Using the display sets for printing Start-up Packages
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Leak Detection And Repair (LDAR)
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SmartPlant P&ID to manage LDAR Inspection Points
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Single source of instrumentation information
Overview
Instrumentation
Consistency across different tasks and deliverables
!
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Enhanced To-Do List Design – P&ID Navigation
P&IDs
Access to Related Documents (P&ID) Color Coding of Tasks Using the same EDE interface users experience
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Query Builder
Engineering Data Access for Engineers/Designers Configure EDE for your Task Reporting on Data
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Engineering Data Editor
Configured for your Task Easy data adding/modifying/deleting/sorting Report Creation Compare Data
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Project Management
Graphical Scope View Color Coded tasks Easier to manage the Shared Data
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Customers Speaking About SPI 2016
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Fluor Improved work practices with the new EDE
Nexen The new Owner Operator capabilities will enable better and informed decisions
Technip The new Query Builder and the EDE are the most exciting new capabilities that will help us improve the work process
Mangan The Query Builder and EDE will offer us flexibility. We will use this version in production as soon as it will be available.
Shell The version will have a big impact on the way we work at the plants using the new EDE, Query builder and the as-built.
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SPI v2016, Overhaul of SPI – Fisher CV interface
Based on new Spec form Revised links (for import module) Includes DDP data
Flexibility More DDP symbols Increase productivity and Design Quality Add Vendors Domain Expertise
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Top Reasons to move to SP Instrumentation 2016 Manage in the Data in SPI 2016
– New user Experience – Task Based Work Bench for Productivity
Setting up the Work Environment – Custom work environment for design quality and productivity
Connecting the Instruments – Bi-directional interface to S3D for automatic cable routing and management
Managing the Projects – Support of sub-contractor workflow
Integration/Data Sharing Streamlined – Managing shared data with document access and task color coding
Make the Supplier part of the Design Process – Bi-Directional interface to vendors for productivity and leverage of domain expertise
Getting to The Ease of Smart Instrumentation Design – Upgrade utilities and upgrade of existing browsers
Keeping the Operation Systems Current – Support Windows 10, Oracle 12
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Plant start-up
Load identification
Business
success
! RISK
FAST TRACK
Electrical
Task-specific
Rule-driven
Data-centric
Overview
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SPEL 2015R1 enhancements
Automating Graphical design work & User experience Composite drawing Automating & validating compound symbols Enhancing the UI of the association assistant Multiple placement of labels
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SPEL 2015 R1
Calculations – Calculating and reporting on Load summaries based on Largest intermittent load
Naming Convention – Naming conventions of single core cable assemblies – Ability to remove parallel cables suffix from naming conventions – Ability to define cable routing path separator – Enabling editing of string type UDF in rename dialog
Integration: – ICC2 (Intercompany Collaboration 2); integration at project level
Reference Data/Content: – Ability to import reference cables from SPRD – Supply a richer set of SLD symbols out of the box
Cables and wiring – Ability to disconnect wiring in batch – Defining separately the Neutral and Grounding conductor for cables that have more than 3
conductors Ability to open and View last saved document from DB; without regenerating it.
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SPEL One Line Diagram
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The Business
Logical Design
Physical Design Validation The Partners
Why? SmartPlant Engineering &
Design Tools
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SP Engineering Integrity
Adding Understanding to the P&ID
Uses a knowledge to apply real world view on the P&ID Translates the P&ID from distinct mechanical items to process system Reads a P&ID like a human – Understands the context.
+ SPI & SPEL!
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Added more Complex Rules (CTCI Taiwan)
D Drain
Bypass
Block Block Reducer Reducer Actuator & Fail action
PG D
UC Reducer
PG
Check
Tangent nozzle
Internal nozzle
Strainer
Reducer UC
Isolation
Isolation
Drain
CWS
CWR
TW
D
V
TRV
LO
Block
Block Drain
TRV
Vent TW
LO
CWS
CWR
V
PSV
ILO
ILOReducer
Reducer
Vent ILO
ILO
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Lessons Learned – P&ID Work flow Auxiliary tool for QA/QC before formally issue P&IDs
– Hours of checker decreased
– Recycle works reduced
Design Draft Review To Checker
To AE
Issue P&IDs
SPPID EI
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Engineering Integrity Project Dashboard
One Fast Project Status Overview
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Engineering Integrity for SPI
52
Index Validation of tag naming convention Check instrument types Check tags and CS Tags Specs Specs have forms Check on UOM’s Check on all required fields Wiring Check spare terminals in cabinets Check wiring types Check manufacturer and models Check min fields required Drawing have correct info All signals have a complete connected loop
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Engineering Integrity for SPEL
53
Validation of tag naming convention Drawing attribute Cable validations Equipment type and markings Equipment codes Check all instrument electrical tags Check to see tags exist in both SPEL
and SPI Check data sheet min data fields Check wiring types Check the title block information Check min fields required Drawing have correct info
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What SmartPlant P&ID Design Validation does
Replaces a manually intensive paper based work process
With an automated work process
= =
3D model (Pipes = IDF/PCF)
PID vs. lsometrics (IDF/PCF) SmartPlant P&lD
= =
Yellow-lined paper isometric Paper P&ID 3D model (Pipes = Paper isometrics)
Assuring Piping Design Quality & Consistency 54
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Business Value / Benefit: • Assures design content consistency • Construct correct plant configuration
Consistent
Inconsistent
Not found
Design content: Reducer type (0053)
Assuring Piping Design Quality & Consistency 55
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The Business
Logical Design
Physical Design Information Access
The Partners
Why? SmartPlant Engineering &
Design Tools
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APIs for Enterprise Integration & Custom Apps
Mobile Apps • HTML5, iOS,
Windows
Proj
ect
1
Proj
ect
2
P&ID API ( OData service)
P&ID
Proj
ect
1
Proj
ect 2
SPF Integration (OData Service)
SPF
Proj
ect
1
Proj
ect
2
S3D API (OData service)
S3D
Transformation Engine
Integration Client +UI
Integration 2.0 (OData Service)
Integration Client +UI
Proj
ect
1
Proj
ect
2
SPI API (OData service)
SPI Integration Client +UI
Use cases • Enterprise Integration
Tool Data ( Tool Schema ) Common Data ( EF Schema)
• Tag/Data Comparison • Reports • Data Consolidation
Working Data
Approved/Consolidated Data
Internal Automation & Integration
Integration 2.0
(OData Service)
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SmartPlant Explorer
A Smart View on your Engineering data
Explorer Upgrade
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Intergraph SmartPlant Portal
single or multiple data sources Browser Agnostic
Accessible from multiple devices
Browser Agnostic
Accessible from multiple devices
Single or multiple data sources
minimum configuration
thin client architecture
scalable, responsive, cloud
deployable
Intergraph Smart Portal is a web based information search engine that supports the plant lifecycle process – engineering, procurement, construction, and operations.
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Data Source Agnostic
60
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Search Result from Grid
61
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Opening a P&ID Drawing from Info Map
62
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Viewing Intergraph 3D Drawing in SmartPlant Portal
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Focus on Cost reduction for the industry Diversify in other segments Add strategic applications/tasks – process engineering, project/cost
control (Ecosys) Quality over new features Open the solution up with Web Services Moving to Integration 2.0 Leverage the solutions into operational tasks like inspection,
training Unification of information access - Portal
Summary
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