engineering 4 · immersive engineering immersive construction planning dr.-ing. manfred dangelmaier...
TRANSCRIPT
Page 1© Fraunhofer IAO, IAT Universität Stuttgart
Engineering 4.0Digital Product CreationImmersive EngineeringImmersive Construction Planning
Dr.-Ing. Manfred Dangelmaier
50th IMIA Conference Munich, September 6th 2017
Page 2© Fraunhofer IAO, IAT Universität Stuttgart
1Digitization andEngineering 4.0
2Digital ProductCreation
3ImmersiveEngineering
Overview
4ImmersiveConstruction
Page 3© Fraunhofer IAO, IAT Universität Stuttgart
1Digitization andEngineering 4.0
2Digital ProductCreation
3ImmersiveEngineering
Overview
4ImmersiveConstruction
Page 4© Fraunhofer IAO, IAT Universität Stuttgart
Megatrends as Drivers of ChangeMore dynamic with high pace of change
Challenges: Diversity Individualization Work-Life Integration Healthy Life Skills Shortages
DemographicChange
Challenges: Internationalization Change of Sales Markets Distributed Value Creation Competing Interests Migration Flows
Globalization/Glocalization
Challenges: Hyper Connectivity IT Security and Standards Digital Competence New Job Profiles HMI/HRC, VR/AR Systems
DigitalTransformation
Swept clean: 647.000 vacancies
in Germany
Wissensansturm:31 Million highly qualified
migrants in OECD countries (2001-2011)
Every 5th company intends tointroduce 3D Printing, every 9th
Virtual Reality
Source: Handelsblatt, Februar 2017; Bitkom, August 2016; OECD, Dezember 2016
Page 5© Fraunhofer IAO, IAT Universität Stuttgart
Digital Transformation New technologies in all domains and sectors
Additive Manufacturing3D PrintingNew business models, Lot size 1
Industrie 4.0Internet of Everything, CPSHighly connected digital world
Alternative EnergiesSmart Grids, E-Mobility,Sustainability
Smart MobilityAutonomous driving, DronesOptimization of traffic / logistics
VirtualizationAugmented/Virtual RealityCombining physical and virtual worlds
Digital TwinsMotion CapturingRealtime Data, Ergonomics
Artificial IntelligenceCognitive Systems, Innovation in HMI, HRC
Big Data AnalyticsIntelligent algorithms, Bots, Smart Data
BlockchainBitcoins, Transformation of transactions
Neuro TechnologyBrain-computer interfaces,User centered system design
Page 6© Fraunhofer IAO, IAT Universität Stuttgart
Hightech-Topics 2017 from ICT PerspectiveAI gains – Digital Platforms ranked 6 as newcomer
67%IT Security
Cloud Computing
Internet of Things
Industrie 4.0
Big Data
Digital Platforms
Mobile Computing
Enterprise Content Mgt.
Artificial Intelligence
Digital Health
60%
55%
50%
41%
32%
31%
28%
21%
21%Quelle: Bitkom-Branchenbarometer, 2/2017
2017: new
2016: rank 23
1
2
3
4
5
6
7
8
9
10
Page 7© Fraunhofer IAO, IAT Universität Stuttgart
2000 Jahr2005 2010 20152002
IntroductionUMTS
Introduction UMTS Broadband
2013
40% of Germans age > 14 own a smartphone
2020……
50 Bio.* internet-
connecteddevices
*Quelle: Estimate by Ericsson
P h a s e 3
• Electronic Deveices and Machines become connected• Broadband, New Internet Protocol IPv6
Ubiquitous Connectiv ity
P h a s e 2
• From 2007: Dissemination of Smartphones (and Tablets)• Mobile Use of Web for the Mass Market• High Potentials for Mobile Web
Mobile Web Access
Internet Access forWorkstations & Laptops
P h a s e 1
Digitization as an (R)evolutionConnectivity comes in phases
Page 8© Fraunhofer IAO, IAT Universität Stuttgart
The 4. Industrial RevolutionEven the 3rd was part of the digital transformation
First mechanicalweaving loom 1784
1. Industrial Revolution - Mechanizationthrough mechanical manufacturing facilities driven by hydro and steam power
2. Industrial Revolution – Mass productionthrough implementation of mass production based on divided labourutilizing electricity
Production lineFord, 1914
FirstProgrammableController
(SPS) »Modicon 084« 1969
3. Industrial Revolution - Automationthrough the use of electronics and IT for further automation of manufacturing
4. Industrial Revolutionbased on Cyber-physicalsystems
End of 18. C Beginning 20. C Beginning 1970s Today
De
gre
eo
f co
mp
lex
ity
Source: DFKI
»Smart Factory«
Page 9© Fraunhofer IAO, IAT Universität Stuttgart
Engineering 4.0Transformation from sequential to closed-loop PLM
Business model integration
Lifecycle thinking
Bridging the gaps
Big data and digital persistence
Closed loops
Product
Design
Product
Development
Manufacturing
Conceptualization
Production
PlanningProduction
Useful
Life
Page 10© Fraunhofer IAO, IAT Universität Stuttgart
1Digitization andEngineering 4.0
2Digital ProductCreation
3ImmersiveEngineering
Overview
4ImmersiveConstruction
Page 11© Fraunhofer IAO, IAT Universität Stuttgart
Trends in Digital Product DevelopmentEverything related to digitization
DeveloperProduct
CommunityProduct
PhysicalProduct
• Public Participation
• Participatory Design
• Open Innovation
Diverse and Distributed Interaction
Desktop asAccess to ICT
CyberphysicalServices
• Mobile Devices
• AR
• Multi-Display Environments
• X-as-a-service
• Embedded Systems
• Mobility as a service
SegmentedICT
AsymptoticConvergence
• Individualization / Customization
• Industrie 4.0
• Immersive Environments
• Interdisciplinary Product Creation
• Rapid Manufacturing
• Big Data
• Lean vs. Customized PLM
• Semantic Data / Ontologies
• Visual Analytics / Data Mining
Page 12© Fraunhofer IAO, IAT Universität Stuttgart
MechanicalPhysical, mechanisized
MechatronicalMechanics & Electronics
CyberphysicalMechanics & Elektronics & Software & Connected & Existence in the Internet
X as a serviceProduct becomes a Service
Change of Product ConceptThe nature of the product changes from physical to service
Physicality
Complexity
Multi-disciplinarity
r
r
Embedded Mechanics & Electronics & Software
Sources: Kaiser, MEV Verlag, Miele, Ikea
Page 13© Fraunhofer IAO, IAT Universität Stuttgart
The „Internet of Things“Products go online
Who communicates?
Technological Prerequis ites
RFID Tags= Smart
Localization Technology
Sensors & Actuators
IPv6Large address space
for smart objects
Data Analytics
All objects internet-enabled ICT: Common standards & interfaces
Cloud Technology
Why? Best possible networking of physical and digital world Added values: s implification, rationalization and enhancement of human
private and working life by embedded systems
Machine2Machine (M2M) Person2Machine (P2M) Thing2Machine (T2M)
Page 14© Fraunhofer IAO, IAT Universität Stuttgart
Digital PlatformsProduct and manufacturing data plus collaboration via internet and cloud
Kompetenz-Zentrum für Digitalisierung
PorscheDigitalGmbH
Innovation HubFuture
TransportationSystems
Page 15© Fraunhofer IAO, IAT Universität Stuttgart
APPsist
Change of interaction with products and within Work 4.0
ERP
MES
Field
APPsist - CloudDATA
AI
KNOWLEDGE
INFORMATION
eLearning eSupport
MACHINE DATAOPERATION DATAUSER DATAOPERATING DATA
HCI
USE CASES
HMI
USE CASES
Page 16© Fraunhofer IAO, IAT Universität Stuttgart
KapaflexCyFlexibility in manufacturing through Social Media approach
Order: 50 drives until Monday
I can take a shifton Saturday.
Saturdaynot feasible for me.
Additional shift on Saturday
Assignment Request
on Smartphone
»Master Cockpit«for Assignment Requests
Page 17© Fraunhofer IAO, IAT Universität Stuttgart
Open Innovation and Crowd EngineeringOpening product creation processes for external actors
RoboPORT-PlattformManufacturing
Customers FreelancersDevelopment
Service Providers
Suppliers ManufacturingService
Provider
FabLabs & Makerspaces
Product Creation Process
RoboPORT Platform
Design & Manufacturing Ideas | Innovations | Services | Knowledge | Capacities | Experience
ProductIdea
Page 18© Fraunhofer IAO, IAT Universität Stuttgart
Individualized Products through Mass PersonalizationCombining automatic and experience-based product configuration
Generic User Model
Generic Product Model
Instantiated User Model
PersonalizedProduct Model
User BehaviorUser Decisions
Model-supported Automatic Product Configuration
Experience-supportedProduct Configuration by User/Customer
User Data
FinalProduct
AutomaticConfiguration
Configuration in V/AR
Scalable Inclusion of User/Customer
Tools/Functions
Data/Models
Page 19© Fraunhofer IAO, IAT Universität Stuttgart
Automating Knowledge Work: amePLMAdvanced Platform for Manufacturing Engineering and Product Lifecycle Management
Starting point: information ecology as allegoryto address the levels
Humans (employees)
Process
Information Technology
Essential elements of the solution
Open engineering platform
Access to distributed information
Continuous processes and workflows
Specific support tools for the engineeringof products and production systems
Ontology as
Interoperable data model
Common project glossary
Page 20© Fraunhofer IAO, IAT Universität Stuttgart
Manyfold Barriers to DigitizationIn the medium term, the human is not replaceable
Page 21© Fraunhofer IAO, IAT Universität Stuttgart
1Digitization andEngineering 4.0
2Digital ProductCreation
3ImmersiveEngineering
Overview
4ImmersiveConstruction
Page 22© Fraunhofer IAO, IAT Universität Stuttgart
Future WorkspacesWorking in ubiquitous Mixed Realities
Page 23© Fraunhofer IAO, IAT Universität Stuttgart
Facebook is out – Virtual Reality is in
Technology Review 2/2015, p. 97 29.01.2015 (translated from German)
Trends 2015 In: Virtual Reality , smart environments, home cinema smartphonesOut: Facebook, driving yourself, pressingbuttons, Windows PC
Page 24© Fraunhofer IAO, IAT Universität Stuttgart
Virtual Reality - Not Really an InnovationThere is already a history (example IAO)
Lightning 2
1991 1993 1995 1997 1999 2001 2003
CAVEEEHMD andData Glove
HyPI-6Personal Immersion
Lightning 1
Lightning L3
2005
PIcasso
Virtual Drive (Driving Simulator)
2007 2009 2011
VRfxVirtuelle Bemusterung
ZVE
Page 25© Fraunhofer IAO, IAT Universität Stuttgart
Immersive Engineering
Car clinic
Virtual Testing
Training and Assistance Dismantling
MarketingPresentation Configuration
Maintenance
Design CAS
DesignCAD, CAE
ErgonomicsDimensional concept
Design, CAD
Simulation CAE, FEM, CFD
Validation ofcomponents
Testing and Trials
Manufacturability
Production andAssembly Planning
Re
qu
ire
me
nts
an
d K
ey
Fea
ture
s
Conceptualization Manufacturing Use
Decision Preliminary Development
DecisionSerial Development
Ramp-up
Ideation
Sales Launch Disposal / Recycling
Development End of LifeSales
VR
VR
VR
VR
VR
VR
AR
VR
VRAR
VR
AR
VR
VR
Page 26© Fraunhofer IAO, IAT Universität Stuttgart
Virtual Engineering in the Product LifecycleV/AR are interface technologies for Digital Engineering
Virtual
Business
Engineering
Digitization3D Models
Frontloading Virtual Reality Simulation
Immersion
ProductHardware, Software, Services
Virtual
Technology
Management
Virtual
Product
Engineering
Virtual
Service
Engineering
Digital
Production
Immersive
Marketing
Immersive
Training
PLC
© Fraunhofer
IELab Immersive Engineering LabWe need to go beyond HMDs
Virtual Engineering
Simulation
Digital Human Factors
Digital Building
Digital City - CityScapes
© Fraunhofer
Working Effectively in Virtual Reality
© Fraunhofer
Efficient Team Communication and Decisions in Mixed Realities
© Fraunhofer
Bringing People and Knowledge Together
Page 31© Fraunhofer IAO, IAT Universität Stuttgart
IELab Features und TechnologyDedicated VR and multimedia work and meeting zone
Daylightcompatibleprojection
11 HD Projectors
25 Mio Pixel1,6 mm
3,4 m Height ofProjection Walls
MultimediaWall
Meeting Infrastructure
Combining Distributed 2D-and 3D- Data Sources
4-Wall-CAVE
Powerwall
11 Workstations with22 Graphics Boards
High Contrast
Active 3D-Shutter-Glasses
User Tracking with12 Cameras
Page 32© Fraunhofer IAO, IAT Universität Stuttgart
Interactive Surfaces and Spaces (ProTable)Putting Mixed Reality on the table
© Foto Uwe Voelkner / Fotoagentur FOX
Page 33© Fraunhofer IAO, IAT Universität Stuttgart
1Digitization andEngineering 4.0
2Digital ProductCreation
3ImmersiveEngineering
Overview
4ImmersiveConstruction
Page 34© Fraunhofer IAO, IAT Universität Stuttgart
Quality Gate
Quality Gate
BIMPLM
CAAD/CAD
VR
VR
EDM
EDM
VR
VR
PlanningProject Development
RealizationOperation
Evaluation
Public and users
Feasibility
City- and traffic planners Architects,
Investors
Authorities Investors
VR
EDM
Ideal Process of Regional/ City / Construction Development
Region
City
User-centered planning cycles
Communication in 3D
(Virtual techn.)
Requirements and demands
Data development and maintanance
EDM
Page 35© Fraunhofer IAO, IAT Universität Stuttgart
PLANNING – REALIZATION – USAGE
Communication Requirements during the Construction Process
Building life cycle
inte
rnal
exte
rnal
External project communication
Public participation
Investors / buyers
Owner-participation
Page 36© Fraunhofer IAO, IAT Universität Stuttgart
Building Permit Process
Head office of the Swiss Würth group in Rorschach
Principal: Adolf Würth GmbH & Co. KG
Content: 3D-Data model (architects) + labelling options
Target group: City council Rorschach
Presentation system: mobile rear projection system
Usage: City council session, trained presentation staff
CompanyPlanningProject development Realization
Page 37© Fraunhofer IAO, IAT Universität Stuttgart
Real Estate Marketing
Cloud No7, Stuttgart
Principal: Schwäbische Wohnungs AG / Ellwanger & Geiger and Collier
Content: joint master-3D-data (visualization agency) for print, web, film and virt. techn.
Target group: Potential customers
Presentation system: Immersive Engineering Lab / 3D-Display in meeting room of the marketer
Usage: Customer dialogue
OperationPlanningProject development Realization
Page 38© Fraunhofer IAO, IAT Universität Stuttgart
Public Participation / Staff Participation
BMBF Neubau, Berlin Spreebogen
Principal: BMBF (owner)
Content: 3D-Data model (architects)
Target group: Publicity, employees (Change Management)
Presentation system: mobile Powerwall / 3D-TV (3D-InfoPoint) – without tracking
Usage: 2-week presentation at Kronprinzenpalais Berlin, biennially usage at the sites of Berlin and Bonn
3 weeks citizen information at Kronprinzenpalais Berlin
2 years Staff information in Berlin and Bonn
OperationPlanningProject development Realization
Page 39© Fraunhofer IAO, IAT Universität Stuttgart
Integrated Construction Prototype
Center for Virtual Engineering
Principal: Fraunhofer IAO as owner
Content: Architects (various formats), specialist planners, GIS, simulation, material samples
Target group: Planning team, owners, funding body, Unibauamt
Presentation system: 6-sided-CAVE, Powerwall, 3D-TV, Mono-Display
Usage: Jour fixe, project presentations, site trailer, FhG-InfoTruck
Signage Building technology Office concept Lighting City context Facade Therm. simulation
OperationPlanningProject development Realization
Page 40© Fraunhofer IAO, IAT Universität Stuttgart
Owner ParticipationBauherrenkino
Principal: Bauunion 1905 (Solid home developers)
Content: bidirectional interface to planning software (VI-Plan, Fa. SWP), material digitalization
Target group: owners (ca. 2 persons)
Presentation system: rear projection system in comfortable encironment
Usage: Daily usage through support staff
OperationPlanningProject development Realization
Page 41© Fraunhofer IAO, IAT Universität Stuttgart
Comparison Plan / Implementation
Center for Virtual Engineering
Principal: Fraunhofer IAO as owner
Content: Integrated construction prototype + Laser scanned point cloud (120 scans in the shell)
Target group: Planning team
Presentation system: 6-sided-CAVE, Powerwall (with tracking)
Usage: Jour-Fixe
OperationPlanningProject development Realization
Page 42© Fraunhofer IAO, IAT Universität Stuttgart
Dr.-Ing. Manfred Dangelmaier
Director Engineering SystemsFraunhofer-Institut für Arbeitswirtschaftund Organisation IAO
Fraunhofer IAONobelstraße 1270569 Stuttgart
Contact