engineered chemical applications · 2017-11-13 · engineered chemical applications. full-service,...

ENGINEERED CHEMICAL APPLICATIONSFULL-SERVICE, TURN-KEY MATERIAL HANDLING SOLUTION PROVIDERSPECIALIZING IN PROCESS APPLICATION SYSTEMS, SURFACE APPLICATION PROGRAMS,

AND SPECIALTY CHEMICAL TREATMENTS QUALITY PRODUCTS ● CUSTOM EQUIPMENT ● ON-GOING SERVICE & MAINTENANCE

CAPABILITIES PRESENTATION

Solutions For The World Since 1947

• ANTI-OXIDANT, SPONTANEOUS COMBUSTION INHIBITION• ASH POND DUST CONTROL STABILIZATION & REVEGETATION• BELT DEICING• BUNKER ENCAPSULATION• COAL PILE STABILIZATION & SEALING• DUST-ENCAPSULATING, LOW-MOISTURE FOAM CLEANING

SERVICES• EQUIPMENT FABRICATION• EROSION CONTROL SERVICES• FIRE-FIGHTING & PREVENTION

• FREEZE CONDITIONING & SIDE RELEASE APPLICATIONS • IN-TRANSIT COAL DUST CONTROL (TOPICAL AND FULL-BODY)• METAL RECYCLING DUST CONTROL• PROCESS DUST CONTROL• ROAD STABILIZATION & DUST CONTROL• TUNNEL BORING DUST CONTROL• WET COAL FLOW ENHANCEMENT

Momar Corporate Summary• Privately owned, 3rd generation• Operations on six continents• 9 manufacturing facilities in the US• 185 customer-driven sales members across the US• 65+ years of consecutive growth• Nine full-time chemists, fully equipped lab in Atlanta, Georgia• MinTech EnviroPact products manufactured with bio-based, biodegradable chemistries


Manufacturing and Distribution on Six Continents

Headquartered in the USA with 14 Operations Worldwide andnew operations coming online soon in Canada, China, and Indonesia


Momar Capabilities• 2,000+ products, systems, and services• Over 100 million pounds per year blending capacity• Over 98% of orders ship within 48 hours• EPA-registered blending facility • FDA-authorized blending facility• USDA-registered, Kosher-certified product line• GSA federal contract holder• EPA Safer Choice Partner Formulator• Member of US Green Building Council• Champion of EPA’s Safer Detergent Stewardship Initiative

(SDSI)


Eight divisions to serve the chemical needs of our customers• Total Fluids Management supplier• Helping customers consolidate vendors, reduce costs, and ensure the highest quality

products and services

• Abrasives• Drill Bits Featuring

Cryogenic Drill Bits• One Step Drill and Taps• Specialty Hardware• Taps & Dies• Welding Supplies

• Anti-Oxidant, Spontaneous Combustion Inhibitors

• Deicers• Dust Control• Equipment Fabrication• Erosion Control• Freeze Conditioning• Wet Coal Flow Aids

• Salt-Based Chlorine Generation Equipment

• High Foaming Degreasers

• Food Grade Sanitizers• C.I.P Cleaners• Descalers• Drain Maintenance

• Conveyor Lubricants• Food Grade Oils &

Greases• Food Grade Penetrants• Food Grade Anti-Sieze• Industrial Oils & Greases• Industrial Penetrants• Fuel Additives• Release Agents

• Water Treatment for:• Process Cooling• Process Steam Boilers• HVAC Cooling• HVAC Boilers• Industrial Waste Water• Associated Equipment

• Auto Care• Disinfectants/Sanitizers• Drain Maintainers• Floor Care• General Cleaners• Herbicides• Insecticides• Odor Control• Personal Care

• Eye & Ear Protection• Fall & Head Protection• First Aid Supplies• Foot & Hand Protection• Instrumentation• Respiratory Protection• Sorbents and Spill

Control• Storage Cabinets

• Turn-Key Applications:• Road Stabilization• Road Dust

Suppression• Erosion Control• Soil Retention• Pile Sealing

• Drilling Mud Hauling• Water Hauling• Vacuum Truck Services


Industries Served:• Aggregate• Agriculture• Cement• Construction• Coal Transportation & Storage• Electric Power Generation• Fly Ash Management• Landfills• Metal Recycling• Mining • Quarries• Rail Services• Steel • Transloading Terminals• Fertilizer• Silica Mining

Customers:

Experience:• Best personnel in the industry --- over 276 years mineral handling experience

• OSHA/MSHA certified technical on-site field personnel• No lost time accidents in company history

• 15+ year track record for helping customers meet regulatory requirements• OSHA requirements of 1/32nd of an inch of coal dust accumulation• EPA Title V requirements of <2.0 mg/cu meter airborne dust within transfer stations• 10% opacity or less at utility stack outs

• Proven chemistries• No adverse fireside issues• No change to burn characteristics• No change to fly ash characteristics• No effect on conveyors or infrastructure• Non-corrosive to aluminum

• Unique technologies• Low-moisture foam dust control --- reduces Btu impact• Stack out dust control --- 20+ days residual control• SCI (spontaneous combustion inhibition) on PRB coal --- up to 60 days• Pile sealants protect against wind and rain erosion --- up to 18 months

All Three Elements Must be Present for Success:• Chemicals only perform as well as they are applied• Applications are only as reliable as the service and maintenance they receive

High Performance Equipment

Quality Products

Routine Service & Maintenance

Qua

lity

Prod

ucts • 24/7 Availability

• Consulting Engineering• Equipment Fabrication and

Installation• Mobile Trial Systems• Performance Monitoring• Scheduled, On-Site Visits• Turnkey Installations

Hig

h Pe

rform

ance

Equ

ipm

ent • Car Topper Application

Systems• Dust Suppression Systems• Foam Generation Systems• Freeze Conditioning Systems• Moisture Analyzers• Rail and Barge Unloader Spray

Systems• Retrofitting of Dry Fog

Systems• Side Release Systems for Rail

and Truck• Wash Down Systems• Water Cannons

Rou

tine

Serv

ice

& M

aint

enan

ce • 24/7 Availability• Consulting Engineering• Equipment Fabrication and

Installation• Mobile Trial Systems• Performance Monitoring• Routine Customized Service

and Maintenance (i.e. full-time, part-time, weekly, quarterly, monthly, etc.)

• Scheduled, On-Site Visits• Turnkey Installations

All Three Elements Must be Present for Success:

• Anti-Oxidant, Spontaneous Combustion Inhibition

• Ash Pond Dust Control Stabilization & Revegetation

• Belt Deicing• Bunker Encapsulation• Coal Pile Stabilization & Sealing• Dust-Encapsulating, Low-

Moisture Foam Cleaning Services• Equipment Fabrication• Erosion Control Services• Fire-Fighting & Prevention• Freeze Conditioning & Side

Release Applications • In-Transit Coal Dust Control

(Topical And Full-body)• Metal Recycling Dust Control• Process Dust Control• Road Stabilization & Dust Control• Tunnel Boring Dust Control• Wet Coal Flow Enhancement

BEFORE AFTERBEFORE AFTER

UNTREATED TREATED

No “One-Size-Fits-All” Approach• Primary Goals

• Increase safety and protect workers and equipment from exposure to harmful dusts • Reduce spontaneous combustion and explosions• Meet regulatory requirements• Reduce equipment maintenance and vehicle maintenance costs• Reduce impact of weather on coal handling and enhance product flow• Reduce wind and water-borne erosion from ponds, berms, piles, and slopes• Reduce corrosion to infrastructure while reducing maintenance/cleaning costs

• Points of Attack• Load out and In-transit (rail and barge)• Offloading (rail and barge)• Bunkers, chutes, and transfer points• Stackout and reclaim• Crushers and tripper floors

• Benefits• Healthier workers• Regulatory compliance• Cleaner facility and grounds

Full-Service Approach:100% in-house start to finish

• Engineering• Design• Procurement• Fabrication• Supervision• Start-up• Operations• Service, monitoring, and maintenance

Operate, maintain, and service systems on customized schedules to meet your needs

Full-Service Approach:

100% in-house service and maintenance •Do not subcontract oversight or standard service/maintenance work

•MSHA-certified on-site personnel on call 24/7 •Fully stocked service trucks

Personnel routinely maintain customized dust suppression systems of all sizes at numerous locations

•Standard dust suppression program model includes equipment service with chemical purchase

Engineering and design knowledge informs maintenance of systems

From Concept and Design . . .

. . . To Installation and Application . . .

. . . MinTech Does it All!!

Why Foam is Better for Coal Dust Control

Foam• Low moisture

• Reduces Btu loss

• High expansion ratio• Typical treatment rate: 0.5 gal

diluted solution per ton of coal (range 0.25-0.7)

• Typical dilution rate: 1:125• Neat product per ton: 15 mls (15 g)• Expansion rate: 1:30 – 1:100• Half gal of solution = 15-50 gals low

moisture foam (covers 100-300 sqft)

• Provides physical barrier• Hundreds upon thousands of layers

of dust-trapping film• 0.25-0.75 inches thick• Extremely coherent• Highly resistant to drying• Ionically charged to attract dust

• Traps fines and keeps them on coal stream

Dry Fog• Adds a lot of moisture

• Allows dust to become airborne before containing it

• Increases corrosion rates

• Uses 2X as much water per ton of coal processed

• No physical barrier• Mostly empty space when airborne• Extremely thin• Non-coherent film on substrate• Prone to rapid drying• Non-ionic or possesses extremely

weak charge, often repulsive of inherent charge of coal dust

• Does not keep fines on coal belt• Must be cleaned• Collects on and corrodes

infrastructure• May contribute to explosions

Spray• Adds moisture

• Good for unloading/stackout• Bad for Btu of coal heading to unit

• Uses 5-10X more water per ton of coal processed

• No physical barrier• Mostly empty space when airborne• Extremely thin• Non-coherent film on substrate• Prone to rapid drying• Non-ionic or possesses extremely

weak charge, often repulsive of inherent charge of coal dust

• Does not keep fines on coal belt• Must be cleaned• Collects on and corrodes

infrastructure• May contribute to explosions

What Differentiates MinTech?Knowledge of Systems: Best personnel in the industry with a combined total of over 276 years of mineral handling experience --- Coal dust suppression programs are our core business

Proven Track Record: 15+ year track record of no adverse fireside issues, no change to burn characteristics, no change to ash characteristics, and no effect on conveyors or infrastructure --- Quality through research

Unique Approach: Quality Products, High Performance Equipment, and Routine Service & Maintenance --- Three key elements to success

Program Goals: To safely improve material handling while meeting the customer’s requirements for performance, cost, safety, and reliability --- Not a “one-size-fits-all” approach

Superior Application Technology: Handles everything from concept and design, to installation and fabrication, to 24/7 service and maintenance --- No finger pointing

Team Work• Working together• With our customers• With our suppliers• And with our partners

For more information, please browse our virtual catalog on-line at www.momar.com

Julian Mohr, Jr., Owner & President --- 19 years [email protected] 678-414-1844

Harry Heydorn, General Manager --- 24 [email protected] 614-736-1918

West Gary, Chief Technical Officer --- 15 [email protected] 770-827-9684

Chris Raymond, Assistant Technical Director --- 3 [email protected] 678-350-8559

THANK YOU FOR YOUR TIME

mailto:[email protected]




APPENDIX

All IndustriesProblem: Combustible Dust and other Industrial firesSolution: Flame Freeze™

High-foaming, film-forming, fire-fighting concentrate.Encapsulates hydrocarbons on contact, extinguishing flames and preventing reignition. Allows water to covermore area, penetrate deeper, and knock down fires 20 times faster.

Removes heat instantly, allowing fire fighters safer access to burning areas. Reduces smoke production and opacity while simultaneously reducing fatal toxins.

Creates a low-density foam blanket, locking out oxygen and rendering flammable liquids and surfaces inert.

• Dilutes as much as 0.25% (1:400)

• Works on Class A, B, D, and K fires

• Unlimited shelf life when stored according to directions

• For application through all nozzle types, eductors, and proportioners

• Biodegradable, non-corrosive, non-toxic, and safe on all fire-fighting equipment

• Disperses flammable liquid spills such as gas, diesel, and oil to prevent ignition and to enhance biodegradation

Power GenerationProblem: Combustible coal dustSolution: CoalTrol™ F430

High-expansion, dust-encapsulating foam provides maximum coverage with minimal moisture addition, significantly reducing water consumption.

The low-moisture foam properties reduce the risk of shorting out electrical components during on-line facility cleaning applications.

Unique cationic surfactant chemistry attracts negatively charged dust particles, improving cleaning and dust reduction compared to conventional nonionic and anionic chemistries.

• Non-corrosive, neutral pH, and environmentally-friendly

• Dilutes up to 1:400 with hard and soft water and can be used in most air-driven foam machines

• Perfect for removing dusts from walls and equipment as well as from floors, ducts, pipes, hoods, ledges, beams, and other horizontal surfaces

• Anti-static properties dissipate electrostatic energy on treated surfaces, and anti-oxidant properties scavenge free radicals to help prevent the conditions that lead to explosions in coal dust areas

SteelProblem: Combustible pet coke dust,

Combustible metallic dustSolution: DustNot™ F40




• Excellent on sticky soils




• Anti-static properties dissipate electrostatic energy on treated surfaces, and anti-oxidant properties scavenge free radicals to help prevent the conditions that lead to explosions in combustible dust areas

Pulp and PaperSoils: Combustible cellulose dustsProduct: DustNot™F430

Super high-expansion, dust-encapsulating foam provides maximum coverage with minimal moisture addition, significantly reducing water consumption.



• Excellent on carbonaceous dusts





ChemicalSoils: Combustible chemical dusts (i.e. Adipic acid, Anthraquinone, Ascorbic acid, Calcium acetate, Calcium stearate, Carboxy-methylcellulose, Dextrin, Lactose, Lead stearate, Paraformaldehyde, Sodium ascorbate, Sodium stearate, and Sulfur)

Product: DustNot™F80




• Handles the largest variety of dust types





AgriculturalSoils: Sugar, whey, starch, flour, gluten, cocoa, and other agricultural dustsProduct: DustNot™A1High-expansion foam provides maximum coverage with minimal moisture addition, significantly reducing water consumption. Meets USDA A1 guidelines for use on all food contact surfaces within agricultural and food processing facilities. Requires a potable water rinse.

Produces a dust-encapsulating foam that is ideal for a variety of applications including foam cleaning, transfer houses, grinding and polishing operations, sifting, screening, and other areas where dusts are created. The low-moisture foam properties reduce the risk of shorting out electrical components during on-line facility cleaning applications.

Unique nonionic surfactant chemistry binds to dust particles, improving cleaning and dust reduction compared to water-only cleaning and dry cleaning methods.


• Super wetting chemistry binds dust fines together, reducing fugitive dust emissions



• For use on agricultural and food-related dusts such as sugar, whey, starch, flour, gluten, cocoa, cotton, malt, soybean, wheat, and other dusts

• Approved under FDA 21CFR176.170, 176.180, and under 40CFR180.920, and 180.940(c)

All IndustriesProblem: Fugitive dust from Fertilizer, Clay, Sand, Gravel, Limestone, Aggregates, Soils, other Friable compoundsSolution: DustNot™SCBA blend of bio-based oils developed for a variety of dust control applications. Contains only food grade components of the highest purity. Fortified with a natural oil-soluble antioxidant that stops the production of reactive oxygen species formed when hydrocarbons undergo oxidation. Because DustNot SCB is non-aqueous, it can be used in a variety of process dust control applications where water is prohibited. At application rates between 1/2 - 10 pounds per ton, DustNot SCB is a cost-effective dust control agent.

Exceeds U.S. FDA 21 CFR 172.878 requirements for use in or on food for human consumption, and 21 CFR 178.3620 (a) for use as a component of nonfood articles intended for use in contact with food for human consumption. Meets the current standards of the National Formulary (NF) or US Pharmacopeia (USP). Meets H1 guidelines for direct and incidental food contact. Can be used in food plants under the jurisdiction of the USDA.

• 100% biodegradable

• Only food grade components of the highest purity

• Non-emulsifiable with water

• Non-filming and non crusting

• Non-evaporative, non-leaching, and oil-sheen free

Coal Dust Control ProductsCoalTrol™ 60CoalTrol™ 65CoalTrol™ 35CoalTrol™ 430CoalTrol™ 230CoalTrol™ 40

Wall-wash and Spontaneous Combustion Inhibition ProductsFlame Freeze™

Flame Freeze™ 4XCleanTrol™F1CoalTrol™F65CoalTrol™F430DustNot™F430DustNot™F40DustNot™F80

Wet Coal Flow AidsFlowTrol™ 195FlowTrol™ 495

Process Dust Control ProductsMetal Recycling

Autotrol 40Autotrol 80Autotrol 230DustNot F40DustNot F80

Manufacturing (Fertilizer, Minerals, Aggregates, etc.)

Slack WaxDustNot PMODustNot SCBCementrol 55Cementrol 80DustNot 40DustNot 80

Surface Dust Control

Pennzsuppress DDustNot 33DustNot MCDustNot IGCSteadfastSteadfast Ultra

Erosion Control

MinCryl X50MinCryl WPEcoFlex HP

Winter Operations

FreezeNot 50FreezeNot 65FreezeNot IGCFreezeNot MCBeltrol 90CoalTrol 1190CoalTrol 1205

engineered chemical applications · 2017-11-13 · engineered chemical applications. full-service,...

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