eng welding system welding system
TRANSCRIPT
WELDING SYSTEM
�
Welding SystemCar-O-Liner is a world leading provider
of collision repair systems
EEng
WELDING SYSTEM
�
WELDING SYSTEM
�
ContentsResistance Spot Welder 4
Resistance Spot Welder CR500 DA 4
Resistance Spot Welder CR510 6
Resistance Spot Welder CR530c 8
Resistance Spot Welder CR530x 10
Aluminium Spotter CR55 12
Plasma Cutter PC30 13
Spotter CR35 14
A-tong 15
Air Tools 16
Air Grinder
Drill for Spot Welds
Airpuller AP95 Service Equipment 17
Weld Tester Kit Multifunction Tester Dent Puller Gloves
Inverter MIG/MAG Welder 18
CMI3000 18
MIG/MAG Welders 19
CM220 19
CM181, CM193, CM253, 19
Spare Parts and Accessories 22
Yoke and Electrode Applications 27
WELDING SYSTEM
�
CR500 DAResistance Spot Welder
Unmatched in power and intelligence!
T E C H N I C A L D A T A
DoubleActiontriggerfunction,movestheelectrodeautomaticallybackwards.
Enablesquickandeasymovementbetweentheweldingpositions.
Inputvoltage: �00V50-60Hz��A,�60V60Hz�phaseAC ��0V50-60Hz6�A(60AUS)�phaseACDegreeofprotection IP��Inverterfrequency: �000HzWeldingamperage: �0000A,currentcontrol-��000AMaxCablelengthtotheelectrodes: �.5mincl.tongElectrodePressure: At7.5bars(�09PSI)-�00daN(67�Lb)Coolingsystem: Air(�fans)(withoverheatwarning)Weldingcablecooling: Aircooling(withoverheatwarning)Extensionyokesystem: Upto��0mmreach(600mmoptional)Microprocessorprogram: No.ofoperatingmodes��,No.ofweldingprograms�0Consumablesupplies: Boxcontainingelectrodes,bolts,cliprivetsTotalweight(withoutaccessories): ��5kg
The CR500 DA Inverter Resistance Spot Welder with Double Action function on the C-tong. CR500 DA is designed for professionally-minded body shops to provide quality spot welds
with all new high-strength steels and welding processes.
• Double Action C-Tong • Versatile Multi-function gun• Two sided spot welding• Single sided welding• Spot hammer welding• Nut and bolt welding• Carbon shrinking• Contact shrinking• Moulding clip rivet welding• Stitch welding• Smart control panel• Personal profiles• Preprogrammed for best performance
WELDING SYSTEM
5
Resistance Spot WeldersObject Part No:
Basic kit*Accessories (optional)Toolpanelwithrubbermat ��90�0��0�Supportarm ��90��0�00600-yokekit ��9�0�5���Fenderedgekit ��9�0�5��0Electrodetipdresser,��00 ��9�00�0�0Electrodetipdresser,spherical ��9�00�0�0
Tool panel
CR500 DA 400V 50-60Hz 3-ph. 1390500320CR500 DA 230V 50-60Hz 3-ph. 1390500323CR500 DA 460V 50-60Hz 3-ph. 1390500326
Consisting of: Part No: QtyC-tongDAcomplete,��0mm� ��9�0�7�00 �C-tongDAholder ��9�0�7�0� �80yoke ��9�0�5�0� ���0yoke ��9�0�5�0� �Electrode,length�0mm��00 ��9�00��5� �Electrode,length80mm��00 ��9�00��5� �Multifunctiongun,�.5m��0mm�aircooled ��9�0�0��� �Multifunctionholder ��9060���� �Groundcable,�.0m��0mm�aircooled ��9�0�0��5 �Groundingdevice ��9�0�0��5 �Carbonrodholder ��9�00��50 �Electrodestitchweld ��9�00�00� �Dentpuller ��9�00��50 �Basic kit * 1390208300 1
Electrode tip dresser, spherical
Electrode tip dresser, 120°
330-yoke
Support arm
Fender edge kit
600-yoke-kit
80-yoke
WELDING SYSTEM
6
CR510Resistance Spot Welder
Unmatched in power and intelligence!
T E C H N I C A L D A T A
The CR510 W/HP Inverter Resistant Spot Welder with water cooledelectrodes using a high pressure C-tong.
• Water cooling on both electrodes • High Pressure C-Tong 7 bar-550 daN • Prepared for OEM parameters • Automatic adhesive detection and adjustment.• Versatile Multi-function gun• Two sided spot welding• Single sided welding• Spot hammer welding• Nut and bolt welding• Carbon shrinking• Contact shrinking• Moulding clip rivet welding• Stitch welding• Smart control panel• Personal profiles• Preprogrammed for best performance
Inputvoltage: �00V50-60Hz��A,�60V60Hz�phaseAC ��0V50-60Hz6�A(60AUS)�phaseACDegreeofprotection IP��Inverterfrequency: �000HzWeldingamperage: �0000A,currentcontrol-��000AMaxCablelengthtotheelectrodes: �.5mincl.tongElectrodePressure: At7bars-550daNwith80mmyokeCoolingsystem: Air(�fans)(withoverheatwarning)Electrodecooling: Waterforbothelectrodes(withoverheatwarning)Weldingcablecooling: Aircooling(withoverheatwarning)Extensionyokesystem: Upto��0mmreach(600mmoptional)Microprocessorprogram: No.ofoperatingmodes��,No.ofweldingprograms�0Consumablesupplies: Boxcontainingelectrodes,bolts,cliprivetsTotalweight(withoutaccessories): ��5kg
WatercoolingunitWatercooledelectrodeswithcaps,80-and��0yokewithquickrelease-and�60ºswivelingconnection.
WELDING SYSTEM
7
Resistance Spot WeldersItem Part No:
Basic kit*Accessories (optional)Toolpanelwithrubbermat ��90�0��0�Supportarm ��90��0�00600-yokekit ��9�0�5���Fenderedgekit ��9�0�5��0Caps�0pcs ��9�00���5
CR510 230V 50-60Hz 3-ph. 1390500333CR510 400V 50-60Hz 3-ph. 1390500330CR510 460V 50-60Hz 3-ph. 1390500336
Consisting of: Part No: QtyC-tongW/HPcompletecable,��0mm� ��9�0�6�00 �C-tongDAholder ��9�0�7�0� �80WHPyoke ��9�0�6�0� ���0WLPyoke ��9�0�6�0� �Cap ��9�00��69 6Capholder�0mm ��9�00���5 �Capholder80mm ��9�00���7 �MultiFunctiongun,�.5m��0mm�aircooled ��9�0�0��� �MultiFunctionholder ��9060���� �By-passconnection ��9�0�6�0� �Groundcable,�.0m��0mm�aircooled ��9�0�0��5 �Groundingdevice ��9�0�0��5 �Carbonrodholder ��9�00��50 �StitchWeldElectrode ��9�00�00� �Dentpuller ��9�00��50 �
Basic kit * 1390208300 1
330W LP yoke
Tool panel
Support arm
600-yoke-kit
Fender edge kit
Cap holder 80 mmCap holder 40 mm
Cap
80W HP yoke
WELDING SYSTEM
8
CR530c Resistance Spot Welder
T E C H N I C A L D A T A
WatercoolingunitWatercooledelectrodeswithcaps,80-and��0yokewithquickrelease-and�60ºswivelconnection.
13,000 Ampere Inverter Spot Welder! The CR530c has a water cooled high pressure C-tong. The Inverter
Resistance Spot Welder is designed for professionally-minded body shops to provide quality spot welds with all new
high-strength steels and welding processes.
• High Pressure C-Tong 7 bar-500 daN • Water cooling on both electrodes • Prepared for OEM parameters • Automatic adhesive detection and adjustment • Water cooled transformer • Two sided spot welding• Single sided welding• Spot hammer welding• Nut and bolt welding• Carbon shrinking• Contact shrinking• Moulding clip rivet welding• Stitch welding• Smart control panel• Personal profiles• Prepared for OEM
Inputvoltage: �00V50-60Hz��A,�phaseAC,�60V50-60Hz,�phaseDegreeofprotection IP��Inverterfrequency: �000HzWeldingamperage: ��000A,currentcontrolCablelengthtotheelectrodes: �.5mincl.tongElectrodePressure: At7bars-550daNwith80mmyokeCoolingsystem: Watercooledtransformer(withoverheatwarning)Electrodecooling: WaterWeldingcablecooling: Aircooling(withoverheatwarning)Extensionarm: From��0mmreachto(600mmoptional)Microprocessorprogram: No.ofoperatingmodes��,No.ofweldingprograms�0Consumablesupplies: Boxcontainingelectrodes,bolts,cliprivetsTotalweight(withoutaccessories): ��5kg
WELDING SYSTEM
9
Resistance Spot Welders
Basic kit*
Accessories (optional)Toolpanelwithrubbermat ��90�0��0�Supportarm ��90��0�00600-yokekit ��9�0�5���Fenderedgekit ��9�0�5��0Caps�0pcs ��9�00���5
Tool panel
CR530c W/HP 400V 50-60Hz 3-ph. 1390500340
CR530c W/HP 460V 50-60Hz 3-ph. 1390500346
Consisting of: Part No: QtyC-tongW/HPcompletecable,��0mm� ��9�0�6�00 �C-tongDAholder ��9�0�7�0� �80WHPyoke ��9�0�6�0� ���0WLPyoke ��9�0�6�0� �Cap ��9�00��69 6Capholder�0mm ��9�00���5 �Capholder80mm ��9�00���7 �MultiFunctiongun,�.5m��0mm�aircooled ��9�0�0��� �MultiFunctionholder ��9060���� �By-passconnection ��9�0�6�0� �Groundcable,�.0m��0mm�aircooled ��9�0�0��5 �Groundingdevice ��9�0�0��5 �Carbonrodholder ��9�00��50 �StitchWeldElectrode ��9�00�00� �Dentpuller ��9�00��50 �
Basic kit * 1390208300 1
Support arm
600-yoke-kit
330W LP -yoke
Ny vattenkyld c-tång
Cap holder 80 mmCap holder 40 mm
Cap
80W HP yoke
Fender edge kit
WELDING SYSTEM
�0
CR530x Resistance Spot Welder
T E C H N I C A L D A T A
Water cooling unit
13,000 Ampere Inverter Resistance Spot Welder! The CR530 has a water cooled high pressure X-tong. The Inverter Spot Welder is designed for professionally-minded body shops to rovide quality spot welds
with all new high-strength steels and welding processes.
• Hight Pressure water cooled X-Tong 7 bar-500 daN (��0mmarm)• Water cooled transformer • Water cooled electrodes • Two sided spot welding• Single sided welding• Spot hammer welding• Nut and bolt welding• Carbon shrinking• Contact shrinking• Moulding clip rivet welding• Stitch welding• Smart control panel• Personal profiles• Preprogrammed for best performance
Inputvoltage: �00V50-60Hz��A,�60V50-60Hz��A,�phaseACDegreeofprotection IP��Inverterfrequency: �000HzWeldingamperage: ��000A,currentcontrolCablelengthtotheelectrodes: �.5mincl.tongElectrodePressure: At7bars-500daNwith��0mmarmCoolingsystem: Watercooledtransformer(withoverheatwarning)Electrodecooling: WaterWeldingcablecooling: WatercoolingExtensionarm: From��0mmto�00mmreachMicroprocessorprogram: No.ofoperatingmodes��,No.ofweldingprograms�0Consumablesupplies: Boxcontainingelectrodes,bolts,cliprivetsTotalweight(withoutaccessories): ��5kg
High pressure water cooled X-tong
WELDING SYSTEM
��
Resistance Spot WeldersObject Part No:
Basic kit*
Accessories (optional)Toolpanelwithrubbermat ��90�0��0� �Cablesupportarm ��90��0�00 �X-arm�00mm,�5 ��9�0�9��� �X-arm�00mm,�5 ��9�0�9��� �X-arm�00mm,�5 ��9�0�9��� �SupportringforX-tong ��9�0�9�0� �
Tool panel
CR530x W/HP 400V 50-60Hz 3-ph. 1390500341
CR530x W/HP 460V 50-60Hz 3-ph. 1390500347
Consisting of: Part No: QtyX-tong ��9�0�6�00 �X-arm��0mm,�5 ��9�0�9��0 �Capsforx-arm ��9�0�9��0 �MultiFunctiongun,�.5m��0mm�aircooled ��9�0�0��� �MultiFunctionholder ��9060���� �Groundcable,�.0m��0mm�aircooled ��9�0�0��5 �Groundingdevice ��9�0�0��5 �Carbonrodholder ��9�00��50 �StitchWeldElectrode ��9�00�00� �Dentpuller ��9�00��50 �
Basic kit * 1390208300 1
Support arm
High pressure water cooled X-tong
WELDING SYSTEM
��
CR55 Aluminium Spotter
T E C H N I C A L D A T A
Thepowersourceissuppliedcompletewithgunand�-clampearthcable.Standard
suppliesalsoincludeasetofthreadedrivetsspecifically intended for Aluminium application
andthreadedwashers
Maxilift dent puller
The CR55 aluminium power source allows welding of stud bolts and miscellaneous
accessories on all types of sheet metal, including aluminium.
Item Part No: Qty
Aluminium Spotter CR55 115V/230V 50-60Hz 1-ph 1390310600
Consistingof:Powersourcewith�.5mpowercable(withoutplug),spotgunwith�mcable,�.5mdoubleearthcablewithclamps,bagof�00threadedrivetsM�x�5 �
Accessories for CR55:Maxiliftdentpullerwith�hooks ��90��0�60 �
Spare parts For CR55:ALUM�x�5threadedrivetsALSI��alloy ��90��06�0 �00
InputVoltage ��5V/��0V60Hz,�-phaseACMaxinstalledpower �.6KwFuserating(slowblow) �0A/�6AEnergyadjustmentrange 50÷�500JNumberofweldsperhour ��00/hProtectionclassIP ��CAuthorizedforuseinareasofincreasedhazardofelectricshock yesWeight �5Kg
Dimensions �76x�70x�0�
WELDING SYSTEM
��
PC30 Plasma Cutter
T E C H N I C A L D A T A
Item Part No: Qty
Plasma cutter PC30 230V 50-60Hz 1-ph 1390310300
Consistingof:Powersourcewith�.5mpowercableTorchEL-60complete�mandearthcable
Spare parts For PC30:ElectrodefortorchEL-60 ��90��0��0 5Coolingairdiffusor ��90��0��� �Cuttingairtip ��90��0��� 5Protectionnozzle ��90��0��� �
The PC30 is the necessary cutting tool for the new high strength steel qualities.
Excellent cutting performance on thin sheet metal.
InputVoltage ��0V��0V60Hz�-phaseDutycycle�0%
Dutycycle�00%
�5A
�0AFuserating(slowblow) �6ACurrent/Voltagerange 5A/8�VPerformancesteelandaluminium,cutting/separation �mm/5mmProtectionclassIP ��Airpressure �barWeight 9kg
InputVoltage ��5V/��0V60Hz,�-phaseACMaxinstalledpower �.6KwFuserating(slowblow) �0A/�6AEnergyadjustmentrange 50÷�500JNumberofweldsperhour ��00/hProtectionclassIP ��CAuthorizedforuseinareasofincreasedhazardofelectricshock yesWeight �5Kg
Dimensions �76x�70x�0�
WELDING SYSTEM
��
CR35 Spotter
T E C H N I C A L D A T A
Item Part No: Qty
CR35 Spotter 1390735300 230V 50-60Hz 1-ph
Consisting of:Powersourcewith�.5mpowercableMultifunctiontorch,earthcable,dentpullerandstartupkit.
The CR35 is a sophisticated micro process controlled spotter for welding and traction of all particular studs, nails, washers, rivets and bolts.
Start up kit
InputVoltage ��0V60Hz,�-phaseACRatedpowerat50%
Maxpower
�kVA
�6kVAFuserating(slowblow) �6ASecondaryno-loadvoltage 7VSecondaryshortcircuitcurrent �.8KADutycycle 5%DimensionWxLxH ��0X�00X�50mmWeight ��kg
WELDING SYSTEM
�5
A-tong Patented accessory for the C-tong on CR100, CR300 CR500,
CR500DA, CR510 and CR530 to increase accessibility.
Item Part No: Qty
T E C H N I C A L D A T A
Maxelectrodepressure �50daN(dependingonthelegthofarms)Opengap(tiptotip) �00mmWeight �.8kg
A-tong 1394028300 1
Consistingof:A-tongwith�00mm��°anglearmsandelectrodesAdaptersforCR�00,CR�00,CR500,CR500DACR5�0andCR5�0
Spare parts for A-tong:ElectrodeHolderArm ��9�0�8��� ��00mmElectrode,�0mm��0º ��9�00��5� �
WELDING SYSTEM
�6
DimensionLxHxW �90x�70x80mmWeight �,8kgOperatingpressure 6-8barAcceleration <�.5m/s�
Soundlevelpressure 66dBA
Airpuller AP95 1390310500 1PowerliftforAirpuller ��90��05�� �
Item Part No: Qty
T E C H N I C A L D A T A
Airpuller AP95
Powerlift
The professional panel dent removing tool
Angle Sander 2” 1390310200 1
Item Part No: Qty
Spot Drill Kit
Easy drilling with an automatic system
Item Part No: Qty
Spot drill kit 1390310100 1
Adapterkitspotdrill: ��90��0��� �>bushing ��90��0��0 �>drillsupport ��90��0��� �Drill�5x8mm ��90��0��0 5Drill�5x�0mm ��90��0��� �DrillbitsB.O.R�bits/package ��90��0��0 �DrillbitsHSS5bits/package ��90��0��� 5OilB.O.R ��90��0��� �
Air ToolsT E C H N I C A L D A T A
Speed �5000rpmWorkingpressure 6,0barMax.workingpressure 6,�barWeight 0,7kgDiscdiameter �”Soundlevel 8�dBASoundlevelpressureandpower 90.8dBAVibrationlevel �.�m/sec² (ISO866�-�)
Air Grinding25 000 rpm providing a very high cutting rate.
Perfect for final smoothing before welding and for grinding spot welds.
Thedepthcanbeeasilyregulatedbymeansoftheredpositioningringandcheckedbymovingthecounter-staybackwards. With the yoke fitted, the drill moves automatically towardsthespotweldswhenthetriggerisdepressedtohalf-wayposition.
T E C H N I C A L D A T A
Speed �800rpmDrilldiameter 8mmAirintake �/�”Workingpressure 6,�barVibrationlevel 0.�7m/sec� (ISO886�-�)Airconsumption ��0litres/minWeight �.�kg
Drill bits HSSDrill bits B.O.R Oil B.O.R
WELDING SYSTEM
�7
Service Equipment
Measure your main supply system. Verify the safety of your electrical installation.
Item Part No: Qty
Fluke 1390320200 1
Multifunction Installation Tester
Multi-function measurement instrument for resistance welders
Item Part No: Qty
Weld tester kit 1390320100 1
Weld Tester Kit
Voltagemeasurement,ContinuitytestingResistanceandImpedancemeasurment
Currentmeasures ACandDCupto�00kATippressure upto��00daN
AccessoriesDent Puller
Hand-operated Dent puller kit
Dent puller 1390310400 1
Item Part No: Qty
Item Part No:
Mechanic glove M 60��0Mechanic glove L 60���Mechanic glove XL 60���
Mechanic GloveThe glove is made of a soft, lithe and durable
material. Washable in (40°C). Extra reinforced at thumb for longer life time
T E C H N I C A L D A T A
T E C H N I C A L D A T A
WELDING SYSTEM
�8
CMI3000MIG/MAG Welder
T E C H N I C A L D A T A
Item Part No:
CMI3000 3 x 400V 1390300515GMandPSAsoftware.Feedrolls0.8mmsteelwire.TorchPL�50F,�mCMI3000 2wf 3 x 400V 1390300516 GMandPSAsoftware.TwowirefeedersFeedrolls�.0mmALUWire.TorchPL�50F�mFeedrolls0.8mmSteelWire.TorchPL�50F�mCMI3000 3 x 230V 1390300517 GMandPSAsoftware.CMI3000U 2wf 3 x 230V 1390300518GMandPSAsoftware.Twowirefeeders
Accessories Part No:Aluminium wireAlMg5�.0mm�kg ��90�0�0�5AlMg5�.0mm6kg ��90�0�0�6Galvanized wire SG�0.8mm5kg ��90�0�05�SG�0.8mm�5kg ��90�0�05�Mig brazing wire PSACuAl8�.0mm5kg ��90�0�0�9Mig brazing wire GMCuSi��.0mm5kg ��90�0�0�8Gasregulator�5l ��90�0�070Gasregulator�0lforArgon. ��90�0�07�Distanceringfor5kg ��90�0�05�
Powersource CMI�000InputVoltage �00V+/-�5%Fuse �6ACurrentrangeDC �5-�00ADutycycle60%at�0 �00AOpencircuitconsumption �0WattMainsvoltagemax �5.5AEfficiency 0.85Powerfactor 0.90Opencircuitvoltage �5-68VDimensionsLxWxH 69x�7x6�cmWeight(incl.supplycable) ��kgWirefeedrate 0.5-��m/min
The CMI3000 is a versatile future upgradable MIG/MAG welding machine using flash-card and Inverter technology. CMI3000 has been developed for use in light industrial applications
and for modern car body work. Heavy demands are placed on the shop to continually adjust their process to ensure high quality welding operation..
WELDING SYSTEM
�9
MIG-WeldersCM220 Automotive
Car-O-Liner´s CM220 Automotive MIG Welder has been specially developed for repair and construction of galvanized and
primed high tensile steels in the automotive industry. In addition, it permits MIG welding of aluminium and high tensile steels.
T E C H N I C A L D A T A
Item Part No:
CM220 Automotive 13903004353x400V
Feedrolls�.0mmALUWire.TorchPL�50F�mCM220 Automotive Twin 13903004392 Wire Feeders 3x400VFeedrolls�.0mmALUWire.TorchPL�50F�mFeedrolls0.8mmSteelWire.TorchPL�50F�m
Accessories Part No:Aluminium wire AlMg5�.0mm�kg ��90�0�0�5AlMg5�.0mm6kg ��90�0�0�6Galvanized wire SG�0.8mm5kg ��90�0�05�SG�0.8mm�5kg ��90�0�05�Mig brazing wire PSA CuAl8�.0mm5kg ��90�0�0�9MigbrazingwireGMCuSi��.0mm5kg ��90�0�0�8Gasregulator�5l ��90�0�070
Currentrange �0-�00AVoltagesteps �0Dutycycle�5% �50AOpencircuitvoltage ��-�0VInputVoltage �x�00VFuse �0AWiredimension 0.6-�.0mmWirereel 5-�5kgWirefeedspeed �-�5m/min
WELDING SYSTEM
�0
WELDING SYSTEM
T E C H N I C A L D A T A
MIG-WeldersQuality welders for the Automotive Industry
CM181, CM193, CM253
InputVoltage ��0V50-60Hz�ph �00V50-60Hz�ph �00V50-60Hz�ph
��0V/�00V50-60Hz�ph ��0V/�00V50-60Hz�ph
Fuse �0A �0A �0A
Currentrange �0-�60A �0-�80A �0-�50A
Opencircuitvoltage �9-��V ��-�0V �5-��V
Dutycycle
60% 50A 85A �65A
�5% 60A ��0A �00A
Voltagesteps � 7 �0
Wiredimensions 0.6-0.8mm 0.6-0.8mm 0.8-�.�mm
�.0mmALU
Wirereeldimension 5-�5kg 5-�5kg 5-�5kg
Wirefeedspeed �-��m/min �-��m/min �-�5m/min
DimensionsLxWxH 7�x�8x70cm 7�x�8x70cm 7�x�8x70cm
Weight 5�kg 57kg 70kg
Torchwithremote PL�50F�m,0.8mm PL�50F�m,0.8mm PL�50F�m,0.8mm
MPSSystem:
Spottime 0.�5-�.5sec 0.�5-�.5sec 0.�5-�.5sec
Stitchtime 0.�5-�.5sec 0.�5-�.5sec 0.�5-�.5sec
Burnback 0.05-0.5sec 0.05-0.5sec 0.05-0.5sec
Features
MPS(spot/stitch) X X X
Tooltrayw.rubbermat X X X
Remoteonthetorch X X X
Torchholder X X X
CM181 CM193 CM253
WELDING SYSTEM
��
MIG/MAG Welders
Object Part No:
Remote on torch
Rubber mat for tools
MPS automatic spot and stitch
Torch holder
CM 181 230V 1-ph 160 Amp 1390300401
CM 193 400V 3-ph 180 Amp 1390300411CM 193 230V/400V 3-ph 180 Amp 1390300413CM 253 400V 3-ph 250 Amp 1390300416CM 253 230V/400V 3-ph 250 Amp 1390300430
Consisting of: QtyPowerSourceCM�8�,�9�or�5�onwheels 1MPSautomaticspot&stitchwelding. Feedrolls0.8-�.0mmsteelwireTorchholder �Toolrubbermatontopofthemachine �CM 181 and 193 TorchwithremotecontrolPL�50F �CM 253TorchwithremotecontrolPL�50F �
Accessories Part No:
ALU kit for CM 1390301416Consisting of: QtyFeedrollsALU�.0mm �Carbonliner�.0mm �Contacttip�.0mm �Inletnozzle � For CM 181-253: Part No: QtyTorchPL�50Fremote�m0.8mm ��90�0��5� �TorchPL�50Fremote�m0.8mm ��90�0��5� �TorchPL�50Fremote�m�.0mmALU ��90�0��5� �Gasregulator�5l ��90�0�070Gasregulator�0lforArgongas ��90�0�07�Aluminium wire AlMg5�.0mm�kg ��90�0�0�5AlMg5�.0mm6kg ��90�0�0�6Galvanized wire SG�0.8mm5kg ��90�0�05�SG�0.8mm�5kg ��90�0�05�Adapterfor5kgreel ��90�0�05� �Feedrolls0.6-0.8mmsteelwire ��90�0�0�7Torch WireguidelinerSteelfor0.8-�.�mmwire ��90�0�008 �Wire guide liner Teflon for 1.0 -1.6 mm ALU wire 1390301011 1ConeshapedweldinggasnosslePL�50 ��90�0�007 �ConeshapedweldinggasnosslePL�50 ��90�0�0�0 �Lockingspringforgasnossle ��90�0�0�5 �ContacttipØ�.�X�8mmM6ECU ��90�0�0�� �ContacttipØ�.0X�8mmM6ECU ��90�0�0�� �ContacttipØ0.8X�8mmM6ECU ��90�0�009 �ContacttipØ0.6X�8mmM6ECU ��90�0�0�� �
WELDING SYSTEM
��
Accessories for: Part No: QtyCR300,CR500, CR500 DA, CR510, CR530Cablesupportcomplete ��90��0�00 �>cableholder ��90��0005 �>band ��90��0006 �>plasticroller ��90��0�05 �Toolpanelwithrubbermat ��90�0��0� �CR300Maincableholder ��90��0��0 �CR100Cablesupportcomplete ��90��0��0 �
CR100, CR300, CR500, CR500 DA, CR510, CR530 600-yokekit ��9�0�5��� �>yoke600 ��9�0�5�05 �>electrode50domed ��9�00���6 �>electrode�70domed ��9�00���7 �CR100, CR300, CR500, CR500 DA80-yoke ��9�0�5�0� ���0-yoke ��9�0�5�0� �CR510, CR530c80WHP-yoke ��9�0�6�0� ���0WLP-yoke ��9�0�6�0� �
C tong parts for: CR100, CR300, CR500, C-tongholder ��90�0���5 �Yokelockinghandle ��9�0�59�� �CR500 DA, CR510, CR530C-tongholderDA+HP/W ��9�0�7�0� �CR100C-tongincl.cables�85mm� ��9�0�5��0 �C-tongcable�85mm� ��9�0�0��� �CR300, CR500 C-tongincl.cables��0mm� ��9�0�5��0 �C-tongcable��0mm� ��9�0�0��0 �C-tongwithoutcable ��9�0�5��5 �CR500 DAC--tongDAincl.cables��0mm� ��9�0�7�00 �C-tongDAcable��0mm� ��9�0�0��9 �C-tongDAwithoutcables ��9�0�7��0 �CR510, CR530c C-tongHP/Wincl.cables��0mm� ��9�0�6�00 �C-tongHP/Wcable��0mm� ��9�0�0��8 �C-tongHP/Wwithoutcables ��9�0�6��0 �By-passconnection ��9�0�6�0� �CR530xX-tongcomplete ��9�0�9�00 �
Spare Parts and Accessories
WELDING SYSTEM
80-yoke 330-yoke
Spot WeldersObject
600-yoke
C-tong holder CR500 DA + HP/W
By-pass connection
330W LP-yoke
80W HP-yoke
X-tong complete
Support arm
Tool panel
WELDING SYSTEM
��
Spot WeldersObject Part No: Qty
Airpuller connection kit CR�00connectionkitforairpuller ��90��0508 �ForCR�00connectionkitforairpuller ��90��0509 �ForPR-8connectionkitforairpuller ��90��0506 �ForPR-�connectionkitforairpuller ��90��0507 �
Spare parts C-tong, C-tong DAElectrode parts for: CR100, CR 300Electrodelength�0mmspherical ��9�00��0� �Electrodelength60mmspherical ��9�00��0� �Electrodelength80mmspherical ��9�00��0� �Electrodelength�00mmspherical ��9�00���8 �Electrodelength��0mmspherical ��9�00���9 �Electrodelength��0mmspherical ��9�00���0 �Electrodekit�0°(insideandoutside) ��9�00��0� �>Electrodeinside�0° ��9�00���8 �>Electrodeoutside�0° ��9�00���9 �
CR300, CR500, CR500 DA Electrodelength�0mm��0° ��9�00��5� �Electrodelength60mm��0° ��9�00��5� �Electrodelength80mm��0° ��9�00��5� �Electrodelength�00mm��0° ��9�00��5� �Electrodelength��0mm��0° ��9�00��55 �Electrodelength��0mm��0° ��9�00��56 �Electrodeisolationnozzle ��9�00��58 �
Airpuller connection kit
Electrode length40 60 80 100 120 140
Electrode length 120°140 120 100 80 60 40
Fender Edge kit 1394025310CR100,CR300,CR500, CR500DA, CR510, CR530c Consisting of: Part no Qty�.Fenderedgeyoke ��9�0�5�0� ��.Electrodeholderlength80mm/�5° ��9�00���7 ��.Electrodeholderlength80mm ��9�00���6 ��.Electrodelength80mm/�5° ��9�00���� �5.Electrodelength�0mm ��9�00���� �6.Electrode,length80mmØ�� ��9�00���� �7.Electrode,length80mmØ��/�5° ��9�00���� �8.Electrodewasher ��9�00���5 �9.ElectrodeS ��9�00��0� �
Tip Dresser CR100,CR300,CR500, CR500DA Electrodetipdresser(manual) ��9�00�0�0 �Electrodetipdressersphericalfordrilltools ��9�00�0�0 �BladeSphericalfordrilltools ��9�00�0�� �Electrodetipdressercpl.��0°fordrilltools ��9�00�0�0 �Blade��0°fordrilltools ��9�00�0�� �
Fender Edge kit
Electrode inside 30°
Electrode outside 30°
Electrode tip dresser
(manual)
Electrode tip dresser Spherical and 120°
WELDING SYSTEM
��
Electrode partsCR510, CR530c Capholder�0mm ��9�00��80 �Capholder�0mm ��9�00���5 �Capholder60mm ��9�00���6 �Capholder80mm ��9�00���7 �Capholder�00mm ��9�00���8 �Capholder��0mm ��9�00���9 �Caps�0pcs ��9�00���5 �0CR530x Arm��0mm ��9�0�9��0 �Arm�00mm ��9�0�9��� �Arm�00mm ��9�0�9��� �Arm�00mm ��9�0�9���Cap ��9�0�9��0 �
A-tong Electrodeholder��0mm ��9�0�8��� �ElectrodeL-�0mm��0° ��9�00��5� �Socket ��9�0�8�07 �InsulationcapCR500DA ��9�0�8�08 �InsulationcapCR�00,CR�00,CR500 ��9�0�8�06 �Currentcablekit ��9�0�890� �Bearingkit ��9�0�890� �
CR35 Start up kit ��90�08�0� � Electrodeholder ��9�00���0 �Carbonroddiam.�0mm ��9�00�0�0 �Studholderdiameter5and6mm ��9�00�00� �Rivetholder�and5mm ��9�00�00� �Stud,M6x�0(earth) ��9�00��0� 50Stud,M5x�8,coarsethread ��9�00��0� �00Cliprivets�x�.5mm ��9�00��05 �00Cliprivets�x�.�mm ��9�00��0� �00Crimpedwire ������00�8 50Contacttip ��907�5�0� �Plasticbox ��90�0800� �Wrench ��907�5��0 �Wireelectrode ��907�5�0� �
Cap holder 40 mm
Cap holder 80 mm
Cap holder 120 mm
Cap holder 100 mm
Cap holder 60 mm
Electrode
SocketElectrode holder
Cap
A-tong
Wire electrode
Crimped wire
Wrench
Contact tip
Spot WeldersObject Part No: Qty
WELDING SYSTEM
�5
Spot WeldersObject Part No: Qty
Spare parts Multi Function gunCR100, CR300, CR500, CR500 DAMultifunctiongun�.5m��0mm� ��9�0�0��8 �Groundcable�.0m��0mm� ��9�0�0��9 �CR510, CR530Multifunctiongun�.5m��0mm�Air ��9�0�0��� �Groundcable�.0m��0mm�Air ��9�0�0��5 �All:Multifunctiongunholder ��9060���� �Grounddevice ��9�0�0��5 �Groundknob ��9�00�0�� �Electrodeholder ��9�00���0 �Studholderdiameter5-6mm ��9�00�00� �Rivetholderdiameter�-5mm ��9�00�00� �Carbonrodholder ��9�00��50 �Carbonroddiameter�0mm ��9�00�0�0 �Contacttipfordentpuller ��9�00�005 �Stampelectrode ��9�00�00� �Cliprivets�x�.�mm ��9�00��0� �00Cliprivets�x�.5mm ��9�00��05 �00StudM5x�8,coarsethread ��9�00��0� �00StudM6x�0(earth) ��9�00��0� 50Weldonnut6mm ��9�00��09 �0StitchWeldElectrode ��9�00�00� �
Dent puller Hand-operateddentpullerKit ��90��0�00 �Dentpuller(COL) ��9�00��50 �Pullerheadforwasher(Hook) ��9�00���� �Pullerheadfornails ��9�00���� �Studholderfornails ��9�00�007 �Studholderforwasher ��9�00�006 �Nail�mm ��9�00���0 �00Washerdentpuller8x�6 ��9�00��08 �00Pullerheadforwasher(old,Italy) ��9�00���� �Washer(old,Italy) ��9�00��0� �0Washer(old,France) ��9�00��07 50Slidehammer ������00�6 �Pulling handle finger 1311130045 1Crimpedwire ������00�8 50
Ground cable 2.0
Stamp electrode
Rivet holder
Dent puller
Crimped wire
Stitch Weld Electrode
Multi function gun
Ground device
Ground knob
Stud holder diameter 5-6 mm
Contact tip for dent puller
Carbon rod holder
Stud, M5x18Stud, M6x20
Rivets 3.2
Rivets 4.2
Electrode holder
WELDING SYSTEM
�6
Spot WeldersObject Part No: Qty
Basic kit* 1390208300 Electrodeholder ��9�00���0 �Electrode,length�0mm ��9�00��0� �Electrode,length80mm ��9�00��0� �Contacttipforpuller ��9�00�005 �Carbonroddiam.�0mm ��9�00�0�0 �Studholderdiameter5and6mm ��9�00�00� �Rivetholder�and5mm ��9�00�00� �Stampelectrode ��9�00�00� �Electrodelength50mmdomed ��9�00���6 �Stud,M6x�0(earth) ��9�00��0� 50Stud,M5x�8,coarsethread ��9�00��0� �00Cliprivets�x�.5mm ��9�00��05 �00Cliprivets�x�.�mm ��9�00��0� �00Groundknob ��9�00�0�� �AllenkeyTHandlemm ��9�0��00� �Plasticbox ��90�0800� �
Basic kit*
Allen key
Rivets 3.2 4.2
Electrode holder
Ground knob
Stud holder
Rivet holder
Stamp electrode
Electrodelength50 domed
Stud, M5x18 Stud, M6x20
Contact tip for dent puller
40 80
Electrode length
Carbon rod diam. 10 mm
WELDING SYSTEM
�7
330 yoke Fender edge80 yoke600 yoke
Yoke and Electrode Applications
��9�00������9�00����
��9�00����
��9�00����
��9�00����
��9�00��0�
��9�00����
��9�00���6
��9�00��0�
��9�00���6��9�00��0���9�00��0�
��9�00����
��9�00���7
��9�00����
��9�00��0���9�00���5
��9�00����
��9�00���5��9�00��0�
Fender edge configurations
��90
�500
�0A
rkpr
esse
n��
-�00
7
Car-O-Liner is a Leading Global Provider of Assured and Profitable Alignment Processes to the Automotive Industry, including Technical Development, Training and Service. Over 40 000 Car-O-Liner Collision Repair Systems are in use worldwide. Car-O-Liner runs operations of its own in Scandinavia, USA, UK, France, Germany, Thailand and China and sells through local distributors in more than 70 countries.
Car-O-Liner products are well known for their high quality, advanced technology and ergonomic design. Car-O-Liner and Josam are both part of the Alignment Systems Group. Car-O-Liner is focused on servicing the car and light truck industry while Josam is focused on heavy duty vehicles.
Box7•SE-7�6��Kungsör•Sweden.Telephone+�6��7���00•Telefax+�6��7��900www.car-o-liner.com•[email protected]