enerpac bolting tools - trutmann hydraulik · 176 258 enerpac bolting tools enerpac's bolting...
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Enerpac Bolting Tools
Enerpac'sBoltingSolutionscatertothecompletebolting work-flow, ensuring joint integrity in a varietyofapplicationsthroughouttheindustry:
Joint AssemblyFrom simple pipe alignment to complex joint positioning of large structural assemblies, our comprehensive line of joint assembly products range from hydraulic and mechanical alignment tools to PLC-controlled multi-point positioning systems.
Controlled TighteningEnerpac offers a variety of controlled tightening options to best meet the requirements of your application. From mechanical torque multipliers to hydraulically driven square drive wrenches and from low profile torque wrenches to inter-connectable bolt tensioning tools; we offer the products you need for accurate and simultaneous tightening of multiple bolts.
Joint SeparationEnerpac also provides hydraulic nut splitters and a variety of mechanical and hydraulic spreading tools for joint separation during inspection, maintenance and decommissioning operations.
High quality bolting solutions from the brand you can trust. See how Enerpac can make your bolting work-flow more accurate, safer and efficient.
Torque Tightening
See our ‘Yellow Pages’ for information on torque tightening.
Page:
Bolting Integrity Software
Visit www.enerpac.com to access our free on-line bolting software
application and obtain information on tool selection, bolt load calculations and tool pressure settings. A combined application data sheet and joint completion report is also available.
177www.enerpac.com
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200
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210
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216
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218
219220222
223
224
226
E
S
BSH
W
WCR
PMEPMUTQ
ZU4T
ZE4TZE5TPTA
ZA4T
HPT
ATP
ZUTP
NCNSFS
FSHFSMATM
FF
BoltingTools&PumpsSectionOverview
1015 - 10.845 Nm750 - 8000 Ft.lbs
1952 - 34.099 Nm1440 - 25.150 Ft.lbs
19 - 155 mm¾ - 6⅛ inch
2766 - 47.454 Nm2040 - 35.000 Ft.lbs
5762 Nm4250 Ft.lbs
Flow: 0,34 l/minPower: 0,37 kW
Flow: 0,50 l/minPower: 0,75 kW
Flow: 0,90 l/minPower: 1,25 kW
Flow: 0,82-1,64 l/minPower: 1,1 - 2,2 kW
Flow: 0,33 l/minAir: 1130 l/min
Flow: 0,90 l/minAir: 2840 l/min
Flow: 0,61 cm3/stroke
Flow: 0,07 l/minAir: 590 l/min
Flow: 0,13 l/minPower: 1,25 kW
10 - 75 mm hexagon70 - 130 mm hexagon
5 - 10 ton(45 - 101 kN)
8 - 14 ton(72 - 125 kN)
1 - 9 ton(10 - 90 kN)
ø 1 - 12 inch flanges
Manual Torque Multipliers
Square Drive Hydraulic Torque WrenchesRigid steel design & maximum versatility
Heavy-Duty Impact SocketsSquare drive
Hexagon Hydraulic Torque WrenchesRigid steel design & low profile
Roller Cassette Torque WrenchVersatile high performance limited access tools
Selection MatrixTorque Wrenches - Pumps - Hoses
Portable Electric Torque Wrench PumpsCompact Economy
Electric Torque Wrench PumpsLightweight
Portable Electric Torque Wrench PumpsZ-Class innovation
Electric Torque Wrench PumpsZ-Class innovation
Air Driven Torque Wrench PumpsPortable and Compact
Air Driven Torque Wrench PumpsZ-Class innovation
Ultra-High Pressure Hand Pump & AccessoriesTensioning pump upto 1500 bar
Ultra-High Pressure Air PumpUpto 1500 bar
Electric Tensioning PumpsZ-Class Tensioning pumps upto 1500 bar
Hydraulic Nut Cutters
Pin-type Hydraulic Flange Spreaders
Step-type Industrial SpreadersMechanical and Hydraulic
Flange Alignment ToolsMechanical and Hydraulic
QuickFace – Mechanical Pipe Flange Face ToolRefacing of flat pipe flange surfaces
Capacity Tool type and functions Series Page
Join
t A
ssem
bly
and
Join
t S
epar
atio
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ontr
olle
d T
ighte
nin
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nd L
oose
nin
g
Appli-cations
178
▼
E290PLUSE291E391E392E393E492E493E494E495
10151355162529804340298043406780
10845
75010001200220032002200320050008000
• High-efficiencyplanetarygearsetsachievehighoutputtorque from low input torque
• Operatorprotectedbyanti-backlashdevice
• Torquemultiplieraccuracy±5%
• Reversible,tightenorloosenbolts
• Reactionbarorreactionplatestyle
• Angle-of-turnprotractorstandardonE300-Seriesmodels
• Reactionplatemodelsofferincreasedversatilitywithreaction point locations
• E300andE400-Serieshavereplaceablesheardrives,providing overload protection of internal power train
• Onereplacementsheardriveisincludedwitheach E300 and E400-Series models.
Accurate, Efficient Torque MultiplicationWhen accurate make-up or break-out of stubborn fasteners requires high torque
E-Series, Manual Torque MultipliersShown from left to right: E291, E393, E494
Typical Torque Multiplier Applications
• Locomotives• Powerplants• Pulpandpapermills• Refineries• Chemicalplants• Miningandconstruction• Off-roadequipment• Shipyards• Cranes.
ModelNumber
Torque Multiplier
Type
Reaction Bar
Multiplier
Output Torque Capacity
(Nm) (Ft .lbs)
Reaction Plate
Multiplier
▼ SELECTIONCHART
179www.enerpac.com
338451271219234219234256208
250333200162173162173189154
3,3 : 13,3 : 16 : 1
13,6 : 118,5 : 113,6 : 118,5 : 126,5 : 152 : 1
½
½
½
½
½
½
½
½
½
¾
¾
¾
1
1
1
1
1½
1½
L1 L2 R
7171
100103103124124143148
8484
102146165140163222273
218442498498498356356378386
–––––
140140178178
–––––
1241248989
–––––
32324248
1,82,56,36,98,37,8
10,615,422,8
E290PLUSE291E391E392E393E492E493E494E495
180
LD H
––E391SDKE392SDKE393SDKE392SDKE393SDKE494SDKE495SDK
184
ESeries
Maximum Output Torque:
1015 - 10.845 NmTorque Ratio:
3,3:1-52:1
▲ Angle-of-TurnProtractor E391, E392 and E393 models
include an angle-of-turn protractor (scale) to tighten fasteners using a “torque turn” method. Allows accurate measuring a specific number of degrees of rotation.
◀ ShearableSquareDrive
Provides overload protection on E300- and E400-series multiplier’s power train by shearing when the rated capacity of the tool is exceeded. Internal shear pin prevents tool from falling off bolt.
◀ SelectorPawl Models with anti-backlash
protection have directional selector pawls. Set the pawl for clockwise or counter-clockwise rotation.
Manual Torque MultipliersManual Torque Multipliers
Enerpac manual torque multipliers provide efficient torque multiplication in wide
clearance applications and when external power sources are not available. Manual torque multipliers are used in most industrial, construction, and equipment maintenance applications. Hydraulic torque wrenches are better suited for tight tolerance, flange and repetitious bolting applications.
UseReactionBarModels:
•Wherespaceislimited,•Wheremultiplereactionpoints
are available,•whenportabilityisdesirable.
UseReactionPlateModels:• Above4300Nmoutputtorque,•Onflangesandapplications
where neighbouring bolt or nut is available to react against
•Whenextremereactionforces are generated.
Reaction Bar Type1)
CAUTION!
Never use impact air tools for power driving torque multipliers. Torque multiplier drive train damage will occur.
Output Ratio Accuracy:
±5%
Input Torque 2)
(Nm) (Ft .lbs)
Torque Ratio
InputFemaleSquareDrive
S1(inch)
S2(inch)
Over-load
protection
Anti-Backlash
Dimensions (mm)
(kg)
ModelNumber
ReactionPlateType1)
1) E200 and E400-series do not have an Angle-of-Turn Protractor (scale).2) User must verify manual torque wrench accuracy prior to use to ensure accurate final output torque.
NoNoYesYesYesYesYesYesYes
NoNoNo YesYesYesYesYesYes
HydraulicTorqueWrenches
Enerpac offers a complete range of square drive and hexagon cassette torque wrenches.
Page:
Output MaleSquare Drive
ReplaceableShear DriveModel Nr .
Page:
BSH-SeriesSockets
Heavy-Duty Impact Sockets for power driven torqueing equipment.
180
▼
THQ-706TTHQ-712T
183
SquareDriveHydraulicTorqueWrenches
RigidSteelDesign
The Professional SquareDriveSolution
S-Series, Torque Wrenches
The most advanced and safe torque wrenches on the market. This product range
has been designed using state-of-the-art CAD techniques to bring you the most advanced square drive torque wrench on the market. To ensure that the tools you buy meet our own exacting requirements, during the design process every prototype was put through finite element stress analysis, photo-elastic modelling, rigorous cyclic testing and strain gauging.
ATEX 95 Certified
Simplicity•Includeshandletoimprovetoolhandlingandsafety•360°click-on,multi-positionreactionarm•Pushbuttonsquaredrivereleasetoquicklyreversethe
square drive for tightening or loosening•Finetoothratchetpreventstool“lock-on”•Single360°hydraulicswivelmanifold,completewith
screw lock couplings, increases wrench and hose manoeuvrability.
Design•Compact,highstrengthuni-bodyconstructionfora
small operating radius•Robustdesignwithminimalpartsenableseasyon-site
maintenance without special tools•Lightweight,ergonomicdesignforeasyhandlingandan
easy fit, even in applications where access is limited•Optimisedstrength-to-weightratio•Fastoperationduetothelargenutrotationperwrenchcycle(35degreerotationangle)andrapidreturnstroke.
Reliability•Allwrenchesarenickel-platedforexcellentcorrosion
protection and improved durability in harsh environments.
Accuracy•Constanttorqueoutputprovideshighaccuracyacross
the full stroke•Accuracyof±3%canbeachievedbecausetheUni-Body
construction reduces internal deflections.
From left to right: S3000X, S6000X, S1500X
TorqueWrenchHoses
Use Enerpac THQ-700 Series torque wrench hoses with S-Series torque wrenches to ensure the integrity of your
hydraulic system.
6 m long, 2 hoses12 m long, 2 hoses
TSP300DoubleSwivel
Featuring Tilt & Swivel technology the TSP provides 360° X-axis rotation and 160° Y-axis rotation. Includes male
and female Spin-On couplers.
HowtoOrder:
Factory fitted to S-Series wrenches (X-edition): Add suffix “P” to the torque wrench model number. Example: S1500PX.
TSP300: accessory for S & W-series torque wrenches (X-edition).
Page:
181www.enerpac.com
D
FGA
BC
E
H
3948557289
658092
114143
108135169197246
97128157190244
136173192228287
2533405064
3,26,69,2
15,832,1
¾
1
1½
1½
2½
195243738338
15.15134.099
S1500XS3000XS6000XS11000XS25000X
144032256150
11.17525.150
A B C D FE G H
7090
110133182
129161188229295
200
SD15-012SD30-100SD60-108SD110-108SD250-208
184
Double-actingSquareDriveHydraulicTorqueWrenches
SSeries
Maximum Torque at 690 bar:
34.099 NmSquare Drive Range:
¾ - 2½ inchNose Radius:
25,0 - 63,5 mmMaximum Operating Pressure:
690 bar
UseonlyHeavyDutyImpact Sockets
For power driven torqueing equipment, according to ISO2725 and ISO1174;
DIN 3129 and DIN 3121 or ASME-B107.2/1995.
TorqueWrenchPumpSelection Matrix
For optimum speed and performance see the torque wrench and pump matrix.
Size(inch)
(Nm) (Ft .lbs)
Maximum Torqueat 690 bar
Torque WrenchModel Number *
Dimensions (mm)
See “Yellow Pages” section for torque conversions and page 260 for pressure versus torque chart.* To order a S-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: S1500PX.
(kg)
Page:
Model Nr.(included with wrench)
Square Drive
TORQUEWRENCHSELECTION(based on socket size range 1)
To
rque
Ran
ge
(Nm
) ▶
To
rque
Ran
ge
(Ft.l
bs) ▶
Socket Size Range 1) (mm) ▶
Socket Size Range 1) (inch) ▶
▶
The rigid steel design of S-Series torque wrenches
guarantee durability, reliability and safety.
These wrenches can be powered by the portable
ZU4T-Series pumps.
Page:
① Drive Unit② Pro Series Swivel (page 183)③ Reaction Arm (page 183)④Extended Reaction Arm (page 183)
⑤ Square Drive⑥ Allen Drive (page 182)⑦ Short Reaction Arm (page 182)
1) See page 257 for table of hexagon sizes of bolts, nuts and related thread diameters.
182
SDA15-008SDA15-010SDA15-012SDA15-014SDA15-100
481936162019521952
6667717477
SDA30-010SDA30-012SDA30-014SDA30-100SDA30-102SDA30-104–
93616202569383043734373
–
778083868889–
SDA60-010SDA60-012SDA60-014SDA60-100SDA60-102SDA60-104–
93616202569383054577484
–
858992959798–
SDA110-104SDA110-106SDA110-108SDA110-110SDA110-112
74849958
12.92815.15115.151
115117118122125
SDA250-108SDA250-110SDA250-112SDA250-114SDA250-200SDA250-204––––
12.92816.43320.52025.24530.63534.099
––––
141145148149151154
––––
SDA15-14SDA15-17SDA15-19SDA15-22SDA15-24
SRA15X
6441152160719521952
1417192224
6668707374
67,5 65
SDA30-17SDA30-19SDA30-22SDA30-24SDA30-27SDA30-30SDA30-32
SRA30X
1152160724883234437343734373
17192224273032
77798284858788
80,0 74
SDA60-17SDA60-19SDA60-22SDA60-24SDA60-27SDA60-30SDA60-32
SRA60X
1152160724883234460363117660
17192224273032
86889193949697
91,5 89
SDA110-30SDA110-32SDA110-36SDA110-41SDA110-46
SRA110X
63117660
10.90115.15115.151
3032364146
112114117121127
127,5 106
SDA250-36SDA250-41SDA250-46SDA250-50SDA250-55SDA250-60SDA250-65SDA250-70SDA250-75SDA250-85
SRA250X
10.90116.10722.74429.21134.09934.09934.09934.09934.09934.099
36414650556065707585
140144148151154158161164168175
158,5 135
½
⅝
¾
⅞
1
⅝
¾
⅞
1
1⅛
1¼
–
⅝
¾
⅞
1
1⅛
1¼
–
1¼
1⅜
1½
1⅝
1¾
1½
1⅝
1¾
1⅞
2
2¼
––––
C1 H1
SDA-Series,AllenDrives
ForSSeries
Model Number
Model Number
Torque Wrench
Optional Allen Drives, Imperial
MaximumTorque
(Nm)
HexagonSize 1)
(inch)
Dim.
B1(mm)
Model Number
Optional Allen Drives, Metric Short Reaction Arm for Allen Drives
MaximumTorque
(Nm)
HexagonSize 1)
(mm)
Model Number
Dim.
B1(mm)
Dimensions(mm)
Maximum Torque at 690 bar:
34.099 Nm
Hexagon Size Allen Drive:
14 - 85 mm
① Drive Unit② Pro Series Swivel ③ Reaction Arm④Extended Reaction Arm⑤ Square Drive⑥ Allen Drive⑦ Short Reaction Arm
Hexagon Size Allen Drive:
½ - 2¼ inch
S1500X(1952Nm)
S3000X(4373Nm)
S6000X(8338Nm)
S11000X(15.151Nm)
S25000X(34.099Nm)
1) See page 257 for table of hexagon sizes of bolts, nuts and related thread diameters.
183www.enerpac.com
S1500X, S3000XS6000X, S11000X, S25000X
TSP300TSP300
0,20,2
S1500XS3000XS6000XS11000XS25000X
A
RTE15XRTE30XRTE60XRTE110XRTE250X
B C D
706733747769813
152152152152152
636647659675685
58576576
100
4,65,57,7
11,217,3
E
600600600600600
S1500X
A
SRS151XSRS152XSRS153XSRS301XSRS302XSRS303XSRS601XSRS602XSRS603XSRS1101XSRS1102XSRS1103XSRS2501XSRS2502XSRS2503X
B C D
94119145111137162138163189149175200183208233
8697
109106117132128144159157172187209222236
127138148168182198192207222232247261295310326
242424343434393939464646505050
0,81,01,21,62,02,52,32,73,44,45,15,87,68,4
10,0
E
343434484848626262767676
100100100
180116411533391837123574784274547175
14.65013.95713.39133.53832.04930.750
S3000X
S6000X
S11000X
S25000X
690690
Accessories for S-Series Torque Wrenches
TSPRTESRSSeries
•FeaturingTiltandSwiveltechnology•360°X-axisand160°Y-axisrotation•Increasestoolfitinrestrictedaccessareas•Simplifieshoseplacement•IncludesmaleandfemaleSpin-Oncouplers.
TSP-Series,ProSeriesSwivels
Model Number
For Torque Wrench Model Number
(kg)
To order an S-series wrench fitted with the TSP swivel, add suffix “P” to the model number . Example: S1500PX . TSP-swivel includes male (TH-630) and female (TR-630) couplers .
•Fulltorquerated•Increasestoolfitinrestrictedaccessareas.
RTE-Series, Reaction Tube Extensions
Dimensions (mm)Model Number
For Torque Wrench Model Number
(kg)*
Dimensions (mm)Model Number
For Wrench Model (kg)*
Max. Torque
(Nm)
•Lightweightinterchangeabledesign.
SRS-Series, Extended Reaction Arms
MaximumPressure
(bar)
* Weights indicated are for the accessories only and do not include the wrench.
* Weights indicated are for the accessories only and do not include the wrench.
TSP-Series
SRS-Series
RTE-Series
184
A/F
BSH7519BSH75088BSH75094BSH7527BSH7530BSH75125BSH75131BSH7535BSH75144BSH7538BSH75156BSH75163BSH7543BSH75175BSH7546BSH75188BSH75194BSH75200––––
¾"⅞"
15/16"1 1/16"1 3/16"1 ¼"1 5/16"1 ⅜"1 7/16"1 ½"1 9/16"1 ⅝"
1 11/16"1 ¾"1 3/16"1 ⅞"
1 15/16"2"––––
BSH1019BSH10088BSH10094BSH1027BSH1030BSH10125BSH10131BSH1035BSH10144BSH1038BSH10156BSH10163BSH1043BSH10175BSH1046BSH10188BSH10194BSH10200BSH10206BSH10213BSH10219BSH10225
¾"⅞"
15/16"1 1/16"1 3/16"1 ¼"1 5/16"1 ⅜"1 7/16"1 ½"1 9/16"1 ⅝"
1 11/16"1 ¾"
1 13/16"1 ⅞"
1 15/16"2"
2 1/16"2 ⅛"2 3/16"2 ¼"
BSH10231BSH10238BSH10244BSH10250BSH1065BSH10263BSH10269BSH1070BSH10281BSH10288BSH1075BSH10300BSH10306BSH10313BSH10319BSH10325BSH10338BSH10350BSH10363BSH1095BSH10388–
2 5/16"2 ⅜"2 7/16"2 ½"2 9/16"2 ⅝"
2 11/16"2 ¾"
2 13/16"2 ⅞"2 15/16
3"3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"
–
BSH15144BSH1538BSH15156BSH15163BSH1543BSH15175BSH1546BSH15188BSH15194BSH15200BSH15206BSH15213BSH15219BSH15225BSH15231BSH15238BSH15244BSH15250BSH1565BSH15263BSH15269BSH1570
1 7/16"1 ½"1 9/16"1 ⅝"
1 11/16"1 ¾"
1 13/16"1 ⅞"
1 15/16"2"
2 1/16"2 ⅛"2 3/16"2 ¼"2 5/16"2 ⅜"2 7/16"2 ½"2 9/16"2 ⅝"
2 11/16"2 ¾"
BSH15281BSH15288BSH1575BSH15300BSH15306BSH15313BSH15319BSH15325BSH15338BSH15350BSH15363BSH1595BSH15388BSH15100BSH15400BSH15105BSH15419BSH15425BSH15110BSH15438BSH15450BSH15463
2 13/16"2 ⅞"
2 15/16"3"
3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"
3 15/16"4"
4 ⅛"4 3/16"4 ¼"4 5/16"4 ⅜"4 ½"4 ⅝"
BSH25244BSH25250BSH2565BSH25263BSH25269BSH2570BSH25281BSH25288BSH2575BSH25300BSH25306BSH25313BSH25319BSH25325BSH25338BSH25350BSH25363BSH2595BSH25388BSH25100BSH25400BSH25105
BSH25419BSH25425BSH25110BSH25438BSH25450BSH25463BSH25475BSH25488BSH25500BSH25513BSH25519BSH25525BSH25538BSH25140BSH25575BSH25150BSH25600BSH25613––––
4 13/16"4 ¼"45/16"4 ⅜"4 ½"4 ⅝"4 ¾"4 ⅞"5"
5 ⅛"5 3/16"5 ¼"5 ⅜"5 ½"5 ¾"5 ⅞"6"
6 ⅛"––––
2 7/16"2 ½"
2 13/16"2 ⅝"
2 11/16"2 ¾"
2 11/16"2 ⅞"
2 15/16"3"
3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"
3 15/16"4"
4 ⅛"
BSH7519BSH7524BSH7527BSH7530BSH7532BSH7536BSH75163BSH7546BSH7550––––––––––
BSH1019BSH1024BSH1027BSH1030BSH1032BSH1036BSH10163BSH1046BSH1050BSH1055BSH1060BSH1065BSH1070BSH1075BSH1080BSH1085BSH1090BSH1095BSH10100
BSH1536BSH15163BSH1546BSH1550BSH1555BSH1560BSH1565BSH1570BSH1575BSH1580BSH1585BSH1590BSH1595BSH15100BSH15105BSH15110BSH15115––
BSH2565BSH2570BSH2575BSH2580BSH2585BSH2590BSH2595BSH25100BSH25105BSH25110BSH25115BSH25120BSH25125BSH25135BSH25140BSH25145BSH25150BSH25155–
65707580859095
100105110115120125135140145150155
–
36414650556065707580859095100105110115
––
192427303236414650556065707580859095100
192427303236414650––––––––––
258
257
A/F(inch)
IMPERIALSOCKETS
¾" Square Drive 1" Square Drive 1½" Square DriveModel Number
2½" Square DriveA/F
(inch)Model Number
A/F(inch)
Model Number
A/F(inch)
Model Number
A/F(inch)
Model Number
A/F(inch)
Model Number
A/F(inch)
Model Number
A/F(mm)
¾" Square DriveModel Number
A/F(mm)
Model Number
A/F(mm)
Model Number
A/F(mm)
Model Number
METRICSOCKETS
BSH-Series,Heavy-DutySockets
• Heavy-dutyimpactsockets
• Suppliedwith“PinandRing”
Select the Right Torque
Choose your Enerpac Torque Wrench using the untightening rule of thumb:
Loosening torque equals about 250% of tightening torque.
1" Square Drive 1½" Square Drive 2½" Square Drive
Page:
HexagonBolt and Nut Sizes
See the table of hexagon sizes of bolts, nuts and related thread diameters.
Page:
Hexagon Size:
19 - 155 mm | ¾" - 6⅛ "
BSHSeries
185www.enerpac.com
Bolting Application Ideas
S6000X on a High Volume Pump Unit ▶
High vibration requires long studs to be accurately tightened to the calculated preload.
During maintenance quick turnaround times are essential; S Series wrenches are chosen as they
provide a large angle of nut rotation per stroke, offering speed and accuracy in a compact ergonomic tool.
Enerpac professional series steel torque wrenches provide reliable controlled tightening solutions across the industry.
S3000X Square Drive Torque Wrench on Wind Tower erection and maintenance ▶
S3000X used to connect wind tower segments during assembly and maintenance. A robust but compact solution
is required for tightening of bolts on wind tower sections. Large numbers of fasteners require precise application of
torque to ensure joint integrity is achieved and maintained.
The Enerpac S-Series wrench was selected as it offers simple and reliable operation while providing
accurate and repeatable results.
◀ S3000X Square Drive Torque Wrench
Easy and reliable service in the field using Enerpac S-series torque wrenches. The handle to improve tool handling and safety.
186
▼
THQ-706TTHQ-712T
198
W-Series,LowProfileHexagonWrenchesShown: Driveunitswithinterchangeablecassettes
Simplicity•Includeshandletoimprovetoolhandlingandsafety•Notoolsareneededforchangingthehexagoncassettes•Innovative,pinlesswrenchconstructionincorporates
quick release cylinder and automatic crank engagement•Single360°hydraulicswivelmanifoldcompletewith
screw lock couplings increases wrench and hose manoeuvrability.
Design•Cylindersandlowprofilecassetteshavebeenengineered
to give ultra slim, compact low clearance tooling with a small nose radius
•Robustdesignwithminimalpartsenableseasyon-sitemaintenance without special tools
•Nutsizescoveredrangefrom30-155mm(1⅛ - 6⅛inch)•Optimizedstrength-to-weightratio•Fastoperationduetothelargenutrotationperwrenchcycle(30degreerotationangle)andrapidreturnstroke.
Reliability•Allwrenchesarenickel-platedforexcellentcorrosion
protection and improved durability in harsh environments•Allwrenchesarefittedwithbronzebushingstoensure
the ratchet will never seize in the sideplates, thus eliminating costly repairs.
Accuracy•Constanttorqueoutputprovideshighaccuracy±3%
across the full stroke•In-linereactionfootensuresaccuracybyreducing
internal deflections.
W-Series, Torque Wrenches
The most advanced and safe torque wrenches on the market. This product range has
been designed using state-of-the-art CAD techniques to bring you the most advanced square drive torque wrench on the market. To ensure that the tools you buy meet our own exacting requirements, during the design process every prototype was put through finite element stress analysis, photo-elastic modelling, rigorous cyclic testing and strain gauging. ATEX 95 Certified
TorqueWrenchHoses
Use Enerpac THQ-700 Series hoses with W-Series torque wrenches to ensure the integrity of your hydraulic system.
6 m long, 2 hoses12 m long, 2 hoses
TSP-ProSeriesSwivel
Featuring Tilt and Swivel technology the TSP provides 360° X-axis rotation and 160° Y-axis rotation. Includes male and female
Spin-On couplers.
HowtoOrder
Factory fitted to new W-Series (X-edition) wrenches: Suffix the wrench model number with "P" e.g.: W2000PX.
TSP300: accessory for W & S-series torque wrenches (X-edition).
Page:
RigidSteelDesign
The Professional LowProfileSolution
187www.enerpac.com
30 - 6036 - 8550 - 10565 - 11575 - 13580 - 155
200
1 ⅛ - 2 ⅜
1 5/16 - 3 ⅜
1 ⅞ - 4 ⅛
2 7/16 - 4 ⅝
2 15/16 - 5 3∕8
3 ⅛ - 6 ⅛
27665661
11.48420.78530.50647.454
204041758470
15.33022.50035.000
W2000XW4000XW8000XW15000XW22000XW35000X
276566
1148207830504745
204417847
153322503500
109136172207227268
141167205240266301
148178208253297345
324153637791
2433425048
69-73
202025203550
1,42,03,05,07,7
11,4
A B C D E F
188
188
Double-ActingHydraulicHexagonTorqueWrenchesHexagonCassettesand Reducer Inserts
Maximum versatility with the full range of interchangeable
hexagon cassettes and hexagon reducing inserts is available in metric and inch sizes.
WSeries
Maximum Torque at 690 bar:
47.454 Nm
TorqueWrenchPumpSelection Matrix
For optimum speed and performance see the torque wrench and pump matrix.
Hexagon Range * Maximum Torque
at 690 bar
Drive Unit Model Number **
Dimensions (mm)(see pages 188-195 for dimensions G, H and S)
Weight(drive unitwithout hexagoncassette)
(kg)
* With in-line reaction foot. ** To order a W-series wrench fitted with the TSP swivel, suffix the model number with "-P". Example: W2000PX.See “Yellow Pages” section for torque conversions and page 261 for pressure versus torque chart.
Page:
Page:
To
rque
Ran
ge
(Nm
) ▶
To
rque
Ran
ge
(Ft.l
bs) ▶
HexagonSizeRange1) (mm) ▶
HexagonSizeRange1) (inch) ▶
DRIVEUNITANDINTERCHANGEABLECASSETTESELECTION
Page:
① Hexagon Cassette (p. 188-195)② Drive Unit ③ Pro Series Swivel (page 198)④Extended Reaction Arm (p. 198)⑤ Reducer Insert (page 188-195)⑥ Reaction Paddle (page 198)
Hexagon Range:
30-155mm/1⅛ - 6⅛ ”Nose Radius:
31 - 115 mmMaximum Operating Pressure:
690 bar
▼ SELECTIONCHART
(Nm)(mm) (inch) (Ft .lbs)
Minimum Torque
(Nm) (Ft .lbs)
1) See page 257 for table of hexagon sizes of bolts, nuts and related thread diameters.
▶
These rigid steel wrenches with low profile interchangeable
hexagon cassettes guarantee durability and maximum versatility
in bolting applications.
188
53,753,753,753,753,753,758,258,258,260,560,560,563,163,163,168,668,668,6
–64,864,864,8
–
31,031,031,031,031,031,033,533,533,536,536,536,539,039,039,041,841,841,8
–44,544,544,5
–
1 ⅛
1 3/16
1 ¼
1 5/16
1 ⅜
1 7/16
1½
1 9/16
1 ⅝
1 11/16
1 ¾
1 13/16
1 ⅞
1 5/16
22 1/16
2 ⅛
2 3/16
–2 ¼
2 5/16
2 ⅜
–
–––––
17/16 - 1⅛ ––
1⅝ - 1¼
––
113/16 - 17/16
––
2 - 1⅝
––
23/16 - 113/16
–––
2⅜ - 22⅜ - 1½
––––––––
1⅝ - 13/16
––
113/16 - 1¼
––
2 - 17/16
––
23/16 - 1⅝
–––
2⅜ - 1⅞
2⅜ - 17/16
2,12,12,12,12,12,12,22,22,22,22,22,22,22,22,22,32,32,3–
2,22,22,2–
–––––W2107R102––W2110R104––W2113R107––W2200R110––W2203R113–––W2206R200W2206R108
––––––––W2110R103––W2113R104––W2200R107––W2203R110–––W2206R114W2206R107
–––––––––––––––––W2203R107–––W2206R113W2206R110
W20
00X
W2102XW2103XW2104XW2105XW2106XW2107XW2108XW2109XW2110XW2111XW2112XW2113XW2114XW2115XW2200XW2201XW2202XW2203X–W2204XW2205XW2206X–
–––––––––––––––––
23/16 - 17/16
–––
2⅜ - 113/16
2⅜ - 15/16
257194
Optional Hexagon Reducing Insert (see pages 188-195)
Drive Unit
Interchangeable Hexagon Cassette
W2000X,Inch-Cassettes&ReducerInserts
▼ SELECTIONCHART
HexagonSize 1)
S(inch)
Drive Unit Model
Number
Model Number
NoseRadius
H(mm)
HexagonReducer
(inch)
Model Number
Dim.
G(mm)
WSeries
Maximum Torque at 690 bar:
2766 NmHexagon Range:
1⅛ - 2⅜ inchMaximum Operating Pressure:
690 bar
(kg)
HexagonReducer
(inch)
Model Number
HexagonReducer
(inch)
Model Number
HexagonBoltandNutSizesSee the table for hexagon sizes of bolts, nuts and related thread diameters.
Page:
Metric Sizes
For metric sizes of hexagon cassettes and reducer inserts see:
Page:
1) See page 257 for table of hexagon sizes of bolts, nuts and related thread diameters.
189www.enerpac.com
37,037,037,037,037,037,039,539,539,541,541,541,544,044,044,046,546,546,5
–49,549,549,5
–52,552,552,555,355,355,3
–58,558,558,5
––
62,062,062,062,0
1 5/16
1 ⅜
1 7/16
1 ½
1 9/16
1 ⅝
1 11/16
1 ¾
1 13/16
1 ⅞
1 15/16
2
2 1/16
2 ⅛
2 3/16
2 ¼
2 5/16
2 ⅜
–2 7/16
2 ½
2 9/16
–2 ⅝
2 11/16
2 ¾
2 13/16
2⅞
2 15/16
–3
3 1/16
3 ⅛
––
3 3/16
3 ¼
3 5/16
3 ⅜
61,061,061,061,061,061,064,064,064,066,766,766,773,473,473,470,670,670,6
–76,276,276,2
–78,378,378,381,681,681,6
–83,583,583,5
––
85,585,585,585,5
–––––––––––
2 - 1⅞
––
23/16 - 1⅝
––
2⅜ - 22⅜ - 1⅜
27/16 - 22½ - 2
29/16 - 23/16
29/16 - 2––
2¾ - 2⅜
––
215/16 - 29/16
215/16 - 23 - 23/16
–3⅛ - 2¾
3⅛ - 25/16
3⅛ - 23/16
––––
––––––––––––––
23/16 - 17/16
––
2⅜ - 113/16
––
2½ - 17/16
29/16 - 2⅛
29/16 - 113/16
––
2¾ - 23/16
––
215/16 - 2⅜
–––
3⅛ - 29/16
3⅛ - 2¼
3⅛ - 2⅛
––––
––––––––––––––
23/16 - 1¼
––
2⅜ - 17/16
––
2½ - 21/16
29/16 - 21/16
–––
2¾ - 2⅛
––
215/16 - 23/16
–––
3⅛ - 2⅜
3⅛ - 23/16
3⅛ - 2––––
3,73,73,73,73,73,73,83,83,83,93,93,94,04,04,04,14,14,1–
4,14,14,1–
4,24,24,24,34,34,3–
4,44,44,4––
4,54,54,54,5
W4105XW4106XW4107XW4108XW4109XW4110XW4111XW4112XW4113XW4114XW4115XW4200XW4201XW4202XW4203XW4204XW4205XW4206X–W4207XW4208XW4209X–W4210XW4211XW4212XW4213XW4214XW4215X–W4300XW4301XW4302X––W4303XW4304XW4305XW4306X
––––––––
––W4200R107––W4203R110––W4206R200W4206R106W4207R200W4208R200W4209R203W4209R200––W4212R206––W4215R209W4215R200W4300R203–W4302R212W4302R205W4302R203––––
––––––––––––––W4203R107––W4206R113––W4208R113W4209R202W4209R113––W4212R203––W4215R206–––W4302R209W4302R204W4302R202 ––––
–––––––––––
––W4203R104––W4206R107––W4208R201W4209R201–––W4212R202––W4215R203–––W4302R206W4302R203W4302R200––––
W40
00X
W4000X-Series,Inch-Cassettes&ReducerInserts
HexagonSize 1)
S(inch)
Drive Unit
Model Number
Model Number
HexagonReducer
(inch)
Model Number
Nose Radius
H(mm)
Dim.
G(mm)
Maximum Torque at 690 bar:
5661 NmHexagon Range:
15•16 - 3⅜ inchMaximum Operating Pressure:
690 bar
WSeries
(kg)
HexagonReducer
(inch)
Model Number
HexagonReducer
(inch)
Model Number
1) See page 257 for table of hexagon sizes of bolts, nuts and related thread diameters.
190
45,045,045,048,048,048,051,051,051,052,552,552,556,056,056,058,058,058,060,560,560,5
–66,066,066,066,066,066,074,074,074,074,074,074,079,579,579,579,5
17/8
115/16
2
21/16
2⅛
23/16
2¼
25•16
2⅜
27•16
2½
29•16
2⅝
211•16
2¾
213/16
27•8
215•16
3
31/16
3⅛
–33•16
3¼
35/16
33/8
37⁄16
3½
39/16
35•8
311•16
3¾
313/16
37•8
315/16
4
41/16
4⅛
–––––––––––
29•16 - 2––
2¾ - 23•16
––
215/16 - 2⅜
––
3⅛ - 29•16
3⅛ - 2–––––
3½ - 3–––
3¾ - 3⅛
–37•8 - 3⅛
––––
–––––––––––
––
––
215•16 - 23•16
––
3⅛ - 2⅜
–––––
3½ - 215•16
–––
3¾ - 215•16
–37•8 - 215•16
––––
–––––––––––
––
––
––
3⅛ - 23/16
–––––
3½ - 2¾
–––
3¾ - 2¾
–
––––
8,18,18,18,18,18,18,18,18,18,18,18,18,17,97,97,97,97,98,08,08,0–
8,28,28,28,28,28,28,88,88,88,88,88,89,39,39,39,3
78,278,278,280,080,080,082,582,582,585,985,985,984,884,884,885,085,085,089,589,589,5
–92,292,292,292,292,292,2102,9102,9102,9102,9102,9102,9110,0110,0110,0110,0
W8114XW8115XW8200XW8201XW8202XW8203XW8204XW8205XW8206XW8207XW8208XW8209XW8210XW8211XW8212XW8213XW8214XW8215XW8300XW8301XW8302X–W8303XW8304XW8305XW8306XW8307IXW8308XW8309XW8310XW8311XW8312XW8313XW8314XW8315XW8400XW8401IXW8402X
–––––––––––W8209R200––W8212R203––W8215R206––W8302R209W8302R200–––––W8308R300–––W8312R302–W8314R302––––
–––––––––––––––––W8215R203––W8302R206––––––W8308R215–––W8312R215–W8314R215––––
W80
00X
–––––––––––
––
––
––W8302R203
–––––W8308R212–––W8312R212––––––
▼ SELECTIONCHARTHexagon
Size 1)
S(inch)
W8000X-Series,Inch-Cassettes&ReducersMaximum Torque at 690 bar:
11.484 NmHexagon Range:
17•8 - 4⅛ inchMaximum Operating Pressure:
690 bar
Drive Unit Model
Number
Model Number
(kg)
HexagonReducer
(inch)
Model Number
WSeries
Nose Radius
H(mm)
Dim.
G(mm)
HexagonReducer
(inch)
Model Number
HexagonReducer
(inch)
Model Number
1) See page 257 for table of hexagon sizes of bolts, nuts and related thread diameters.
191www.enerpac.com
59,059,059,059,059,059,062,062,062,064,564,564,569,569,569,569,569,569,575,075,075,075,075,075,080,580,580,580,580,580,587,587,587,587,587,587,5
––
27•16
2½
29•16
2⅝
211•16
2¾
213/16
27/8
215•16
3
31•16
3⅛
33/16
3¼
35⁄16
3⅜
37/16
3½
39•16
3⅝
311/16
3¾
313•16
37•8
315•16
4
41•16
4⅛
43•16
4¼
45•16
4⅜
47•16
4½
49•16
45•8
––
–––––––––
3 - 2⅛
–3⅛ - 29•16
–––––
3½ - 215•16
–––
3¾ - 3⅛
–37•8 - 3⅛
–––
4⅛ - 3½
–4¼ - 3½
–––––
4⅝ - 315/16
4⅝ - 3½
–
–––––––––––––––––
3½ - 2¾
–––
3¾ - 215•16
–37•8 - 215/16
–––
4⅛ - 35/16
–4¼ - 31⁄8
–––––
4⅝ - 37•8
––
–––––––––––––––––––––––––––
4⅛ - 3¼
–––––––
4⅝ - 3¾
––
13,613,613,613,613,613,613,713,713,713,813,813,814,114,114,114,114,114,114,614,614,614,614,514,514,814,814,814,814,814,815,115,115,115,115,115,1
––
88,688,688,688,688,688,690,590,590,592,992,992,996,696,696,696,696,696,6101,8101,8101,8101,8101,8101,8103,1103,1103,1103,1103,1103,1114,8114,8114,8114,8114,8114,8
––
W15207XW15208XW15209XW15210XW15211XW15212XW15213XW15214XW15215XW15300XW15301XW15302XW15303XW15304XW15305XW15306XW15307IXW15308XW15309XW15310XW15311XW15312XW15313XW15314XW15315XW15400XW15401IXW15402XW15403IXW15404XW15405XW15406XW15407XW15408IXW15409IXW15410IX––
–––––––––W15300R202–W15302R209–––––W15308R215–––W15312R302–W15314R302–––W15402R308–W15404R308–––––W15410R315W15410R308–
–––––––––––––––––W15308R212–––W15312R215–W15314R215–––W15402R305–W15404R302–––––W15410R314––
W15
000X
–––––––––––
–––––––––––––––W15402R304–––––––W15410R312––
W15000X-Series,Inch-Cassettes&ReducerInserts
▼ SELECTIONCHARTHexagon
Size 1)
S(inch)
Maximum Torque at 690 bar:
20.785 NmHexagon Range:
2⅛ - 4⅝ inchMaximum Operating Pressure:
690 bar
Drive Unit Model
Number
Model Number
(kg)
HexagonReducer
(inch)
Model Number
WSeries
Nose Radius
H(mm)
Dim.
G(mm)
HexagonReducer
(inch)
Model Number
HexagonReducer
(inch)
Model Number
1) See page 257 for table of hexagon sizes of bolts, nuts and related thread diameters.
192
67,067,067,067,072,472,472,472,472,472,477,977,977,977,977,977,985,185,185,185,185,185,189,989,989,989,989,989,995,095,095,0100,0100,0100,0100,0
–
215/16
3
31/16
31/8
33/16
31/4
35/16
33/8
37/16
31/2
39•16
35/8
311/16
33/4
313/16
37/8
315/16
4
41/16
41/8
43/16
41/4
45/16
43/8
47•16
41/2
49•16
45/8
43/4
47•8
5
51/8
53/16
51/4
53/8
–
102,1102,1102,1102,1107,4107,4107,4107,4107,4107,4113,0113,0113,0113,0113,0113,0119,9119,9119,9119,9119,9119,9125,0125,0125,0125,0125,0125,0130,0130,0130,0134,8134,8134,8134,8
–
–––
3⅛ - 2⅜
–––––
3½ - 2¾
–––
3¾ - 215∕16
–3⅞ - 3⅛
–––––
4¼ - 3½
–––––
4⅝ - 3⅞
–5 - 4¼
–––
5⅜- 4⅝
5⅜- 3⅞
–––
3⅛ - 23•16
–––––
3½ - 29⁄16
–––––
3⅞ - 215∕16
–––––
4¼ - 3⅛
–––––
4⅝ - 3¾
––
5 - 4⅛
–––
5⅜- 41•4
–
–––––––––
3½ - 23•8
–––––
3⅞ - 2¾
–––––
4¼ - 215⁄16
–––––
4⅝ - 3½
––
5 - 3⅞
–––
5⅜- 41•8
–
22,122,021,921,622,922,822,622,522.822,223,423,323,122,922,822,624,324,124,023,623,624,624,624,524,324,123.923,624,724,323,825,024,824,523,923,9
W22215XW22300XW22301XW22302XW22303XW22304XW22305XW22306XW22307XW22308XW22309XW22310XW22311XW22312XW22313XW22314XW22315XW22400XW22401XW22402XW22403XW22404XW22405XW22406XW22407XW22408XW22409XW22410XW22412XW22414XW22500XW22502XW22503XW22504XW22506XW22506X
–––
W22302R206–––––
W22308R212–––
W22312R215–
W22314R302–––––
W22404R308–––––
W22410R314––
W22500R404–––
W22506R410W22506R314
–––
W22302R203–––––
W22308R209–––––
W22314R215–––––
W22404R302–––––
W22410R312––
W22500R402–––
W22506R404–
–––––––––
W22308R206–––––
W22314R212–––––
W22404R215–––––
W22410R308––
W22500R314–––
W22506R402–
W22
000X
▼ SELECTIONCHART
W22000X,Inch-Cassettes&Reducers
WSeries
Maximum Torque at 690 bar:
30.506 NmHexagon Range:
215•16 - 5⅜ inchMaximum Operating Pressure:
690 bar
HexagonSize 1)
S
(inch)
DriveUnit
Model Number
Model Nr.Cassette
(kg)
HexagonReducer
(inch)
Model NumberReducer
Model NumberReducer
HexagonReducer
(inch)
Model NumberReducer
HexagonReducer
(inch)
Nose Radius
H
(mm)
G
(mm)
1) See page 257 for table of hexagon sizes of bolts, nuts and related thread diameters.
193www.enerpac.com
76,076,076,076,076,076,076,081,581,581,581,581,581,587,087,087,087,087,087,093,093,0 93,0 93,0 93,0 93,0 98,598,598,5103,0103,0103,0103,0108,5108,5108,5108,5114,0114,0114,0
31/8
33/16
3¼
35/16
3⅜
37/16
3½
39/16
3⅝
311•16
3¾
313•16
3⅞
315⁄16
4
41⁄16
41⁄8
43⁄16
41⁄4
45⁄16
43⁄8
47⁄16
4½
49⁄16
4⅝
43⁄4
4⅞
5
51/8
53/16
51/4
53/8
51/2
59/16
55/8
53/4
5⅞
6
6⅛
31/8 – 2–––––
3½ - 25•16
–––––
3⅞ - 211•16
315∕16 - 213•16
–––
4¼ - 31•16
–––––
45•8 - 3⅝
4¾ - 3¾
–5 - 4
5⅛ - 4⅛
––
5⅜ - 45•16
–––
5¾ - 4¾
5⅞ - 4⅞
–6⅛ - 5⅛
32,832,732,532,432,232,031,832,433,333,132,932,732,434,133,933,733,533,333,034,934,734,534,334,133,735,634,934,335,835,635,234,636,236,035,634,936,736,135,3
126,8126,8126,8126,8126,8126,8126,8132,5132,5132,5132,5132,5132,5137,0137,0137,0137,0137,0137,0143,0143,0143,0143,0143,0143,0148,5148,5148,5153,0153,0153,0153,0158,5158,5158,5164,0164,0164,0164,0
W35302XW35303XW35304XW35305XW35306XW35307XW35308XW35309XW35310XW35311XW35312XW35313XW35314XW35315XW35400XW35401XW35402XW35403XW35404XW35405XW35406XW35407XW35408XW35409XW35410XW35412XW35414XW35500XW35502XW35503XW35504XW35506XW35508XW35509XW35510XW35512XW35514XW35600XW35602X
W35302R200–––––W35308R205–––––W35314R211W35315R213––––W35404R301–––––W35410R310W35412R312–W35500R400W35502R402––W35506R405–––W35512R412W35514R414
W35602R502
W35
000X
257
▼ SELECTIONCHARTHexagon
SizeS
(inch)
Maximum Torque at 690 bar:
47.454 NmHexagon Range:
3⅛ - 6⅛ inchMaximum Operating Pressure:
690 bar
DriveUnit
Model Number
Model Nr.Cassette
(kg)
HexagonReducer
(inch)
Model NumberReducer
WSeries
Nose Radius
H
(mm)
G
(mm)
W35000X,Inch-Cassettes&ReducerInserts
HexagonBoltandNutSizesSee the table for hexagon sizes of bolts, nuts and related thread diameters.
Page:
194
313131343434394245–
373740424447505355
59–
6245485156565861–
66–
74748080
303236384146505560–
364146505560657075–
80–
8550556065707580–
85–
9095100105
545454585861636965–
616164677371767882
84–
8678808385858590–
92–
103103110110
––––
41 - 3046 - 3250 - 3655 - 4160 - 46
–––––
55 - 3660 - 4665 - 5070 - 5575 - 6075 - 5080 - 7080 - 50
––––––
75 - 5580 - 60
–85 - 65
––
95 - 75––
––––
41 - 24–
55 - 3660 - 41
–––––
55 - 3260 - 3665 - 46
–––
80 - 65––––––––
80 - 55–
85 - 60–––––
2,12,12,12,22,22,22,22,32,2
3,73,73,83,94,04,14,14,24,3
4,4
4,58,18,18,18,17,97,98–
8,2–
8,88,89,39,3
––––
41 - 3246 - 3650 - 4155 - 4660 - 5060 - 36
–––
50 - 3655 - 4160 - 5065 - 5570 - 6075 - 6575 - 5580 - 7580 - 55
––––
65 - 5070 - 5575 - 6080 - 6580 - 5085 - 7085 - 5590 - 7595 - 80
––
W2103XW2104XW2107XW2108XW2110XW2113XW2200XW2203XW2206X–W4107XW4110XW4113XW4200XW4203XW4206XW4209XW4212XW4215XW4215XW4302XW4302XW4085MXW8200XW8203XW8206XW8209XW8212XW8215XW8302X–W8085MX–W8090MXW8312XW8315XW8402X
––––W2110R104W2113R107W2200R110W2203R113W2206R200W2206R107–––W4200R107W4203R110W4206R200W4209R203W4212R206W4215R209W4215R203W4302R215W4302R203––––W8209R200W8212R203W8215R206W8302R209W8302R200W8085R070MW8085R055MW8090R075MW8312R302––
––––W2110R103W2113R104W2200R107W2203R110W2206R113–––––W4203R107W4206R113W4209R200W4212R203W4215R206W4215R200W4302R212W4302R200––––––W8215R203W8302R206–W8085R065M––W8312R215––
––––W2110R024M––W2203R107W2206R110–––––W4203R104W4206R107W4209R113–––W4302R209––––––––W8302R203–W8085R060M–––––
Hexagon Range:
24 - 105 mmMaximum Operating Pressure:
690 bar
WSeries
1) See page 257 for table of hexagon sizes of bolts, nuts and related thread diameters.
DriveUnit
Model Number
Model Nr.Cassette
HexagonSize 1)
S(mm) (kg)
HexagonReducer
(mm)
Model NumberReducer
Model NumberReducer
HexagonReducer
(mm)
Model NumberReducer
HexagonReducer
(mm)
W-Series, Metric Cassettes and Reducers
Nose Radius
H(mm)
Dim.
G(mm)
▼ SELECTIONCHART
W20
00X
(2766Nm)
W40
00X
(5661Nm)
W80
00X
(11.484Nm)
195www.enerpac.com
595962657075758181888867677378788585909095951001007777828288889494100100104104110110115115115
65707580859095100105110115758085909510010511011512012313013580859095100105110115120123130135140145150151155
8989919397102102103103115115102102107113113120120125125130130135135129129135135139139146146153153160160163163169169169
––––––
95 - 75–––––
80 - 5585 - 6090 - 60
––––––––––––––––––––––––––
13,613,613,713,814,114,514,614,814,815,115,122,021,622,523,422,924,323,424,624,024,724,425,023,932,832,333,532,934,133,534,934,235,635,035,834,636,234,936,736,535,3
–––
80 - 6585 - 7090 - 7595 - 80
–105 - 90110 - 95
115 - 100–
80-6085-6590-7095-75
–––––––
135 - 10580 - 50
–90 - 60
–
–110 - 85
–120 - 95
–130 - 105135 - 110140 - 115145 - 120
––
155 - 130
W15209XW15212XW15215XW15302XW15085MXW15090MXW15312XW15315XW15402XW15405XW15115MXW22215XW22302XW22085MXW22090MXW22312XW22315XW22402XW22405XW22115MXW22412XW22123MXW22502XW22506XW35302XW35085MXW35090MXW35312XW35315XW35402XW35405XW35115MXW35412XW35123MXW35502XW35506XW35508XW35512XW35514XW35151MXW35602X
–––W15302R209W15085R070MW15090R75MW15312R302–W15402R090MW15110R095MW15115R100M–W22302R206W22085MR209W22090M212W22312R215–––––––W22506R402W35302R200–W35090R206–––W35405R085M–W354121R312–W35502R402W35506R405W35508R115MW35512R412––W35602R502
––––––W15312R215–––––W22302R203W22085MR206W22090MR206––––––––––––––––––––––––––
WSeries
DriveUnit
Model Number
Model Nr.Cassette
HexagonSize 1)
S(mm) (kg)
HexagonReducer
(mm)
Model NumberReducer
HexagonReducer
(mm)
Model NumberReducer
W-Series, Metric Cassettes and Reducers
Nose Radius
H(mm)
Dim.
G(mm)
▼ SELECTIONCHART
1) See page 257 for table of hexagon sizes of bolts, nuts and related thread diameters.
Hexagon Range:
50 - 155 mmMaximum Operating Pressure:
690 bar
W15
000X
(20.785Nm)
W22
000X
(30.506Nm)
W35
000X
(47.454Nm)
▼
196
WCR-Series, Roller Cassette Torque WrenchWCR4000 Roller Cassette with Spanner and W4000X Drive Unit
• Providesasafeandreliablecontrolledboltingsolutionforflangeswith limited access
• SpannersavailabletofitmostcommonlyusedAPIflanges• Smallnoseradius–resolvesbolttopiperestrictions• Slimspannerdesign–reducesboltheightrestrictions• Widerangeofspannersrangingfrom36-80mm(17•16 - 3⅛ inch)• Includeshandletoimprovetoolhandlingandsafety• Rigidsteelbodyformaximumenduranceandminimumdowntime.
Resolves bolt to pipe & bolt height restrictions
▼ The small nose radius of the closed spanner resolves bolt to pipe restrictions where standard hexagon cassettes do not fit.
▼ The slim closed spanner design allows tool location between bolts where access is restricted and standard hexagon cassettes do not fit.
▼ The WCR-wrench must be removed and repositioned after each wrench cycle by operating the pump in the retract direction. The tool contains no spring return.
SAFE LINK Design
SAFE-LINK spanner design includes a mechanical fuse inside the cassette, providing a safer bolting experience for the
operator and bystanders .
Closed Bi-Hex Spanner
Slim ring style profile with bi-hexagonal design provides the ultimate mixture of versatility and durability .
197www.enerpac.com
159192
31
226
WCR4000
241
95
13141
80
S128
30
R
3
2
1
W4000XWCR4000
313333363838414547505255
576257625762576257625762576257625762576257625762
1,92,01,91,92,11,92,02,12,12,12,12,2
17⁄16
1½
1⅝
113•16
1⅞
2
23/16
2⅜
29•16
2¾
215•16
3⅛
363841464850556065707580
W4107CSW4108CSW4110CSW4113CSW4114CSW4200CSW4203CSW4206CSW4209CSW4212CSW4215CSW4302CS
THQ-706TTHQ-712T
202
Hydraulic Roller Cassette Torque Wrench
▼ Powered by the standard W4000X drive unit which is compatible with standard W-Series hexagon cassettes.
WCRSeries
WCR4000-Series Applications
The WCR4000 helps resolve narrow clearance restrictions in bolting of API and BOP flanges .
The Enerpac WCR4000 Roller Cassette has been developed for applications where there are severe clearance restrictions, particularly in height above the nut or between the bolt center and the inside of the joint .
Powered by the standard W4000X drive unit which is compatible with standard W-Series hexagon cassettes .
The WCR-wrench must be removed and repositioned after each wrench cycle by operating the pump in the retract direction . The tool contains no spring return .
Rigid Steel Design
The most advanced and safe torque wrenches on the market . To ensure that the tools you buy meet our own exacting requirements, during the design process every prototype was put through finite element stress analysis, photo-elastic modeling, rigorous cyclic testing and strain gauging .
Steel tool body for maximum endurance and minimum downtime .
Bi-Hexagonal Spanner Size:
36 - 80 mm, 17•16 - 3⅛”Spanner Nose Radius:
31 - 55 mmMaximum Torque:
5762 Nm (4250 Ft.lbs)Maximum Operating Pressure:
690 bar
Torque Wrench Pumps
Visit enerpac .com for system matched air and electric torque wrench pumps providing control to operate hydraulic torque
wrenches .
Torque Wrench Hoses
Use Enerpac THQ-700 Series torque wrench hoses with W-Series torque wrenches to ensure the integrity of your
hydraulic system .
Drive Unit Model Nr.
Roller CassetteAssemblyModel Nr.
SpannerRadius
R(mm)
MaximumTorque
(Nm)*
(kg)
Closed SpannerHexagon Size
S (inch) (mm)
Closed SpannerModel Number
* Spanner weight . For total weight add 6,3 kg for WCR4000 and 2,0 kg for W4000X .
1 Closed Spanner
2 Roller Cassette
3 Drive Unit
6 m long, 2 hoses12 m long, 2 hoses
Page:
www.enerpac.com198
566685
102114127
W2000X, W4000X, W8000X, W15000X, W22000X, W35000X
TSP300TSP300
0,20,2
690690
398436449498524419
7674557277
133
CBA
W2000XW4000XW8000XW15000XW22000XW35000X
WTE20WTE40WTE80WTE150WTE220WTE350
2,64,67,6
12,017,317,8
84109137165207225
A
W2000XW4000XW8000XW15000XW22000XW35000X
WRP20WRP40WRP80WRP150WRP220WRP350
0,40,82,03,97,2
10,6
162126323742
B
354757699191
C
45596987
134182
D
148190223257317367
E
Accessories for W-Series Wrenches
•Fulltorquerated•Increasestoolfitinrestrictedaccessareas.
•Lightweightinterchangeabledesign•Allowsforoffsetreactionwhenin-linereaction
is not available.
Model Number
Dimensions(mm)For Torque Wrench Model Number
WTE-Series, Extended Reaction Arm
① Hexagon Cassette② Drive Unit ③ TSP - Pro Series Swivel④Extended Reaction Arm⑤ Reducer Insert⑥ Reaction Paddle
TSPWTEWRPSeries
TSP-Series
•FeaturingTiltandSwiveltechnology•360°X-axisand160°Y-axisrotation•Increasestoolfitinrestrictedaccessareas•Simplifieshoseplacement•IncludesmaleandfemaleSpin-Oncouplers.
TSP-Series,ProSeriesSwivels
Model Number
For Torque Wrench Model Number
(kg)
To order an W-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: W2000PX. TSP-swivel include male (TH-630) and female (TR-630) couplers.
MaximumPressure
(bar)
(kg)*
Model Number
Dimensions(mm)For TorqueWrench Model Nr. (kg)*
WRP-Series,LowProfileReactionPaddles
WTE-Series
WRP-Series
* Weights indicated are for the accessories only and do not include the wrench.
* Weights indicated are for the accessories only and do not include the wrench.
199
Bolting Application Ideas
W8000X Low Profile Torque Wrench tightening the bolts on turbine ▶
Using the strength and accuracy of a steel wrench to tighten highly stressed bolts on a turbine is the
safe way to handle a critical application.
All of Enerpac's w-Series and S-Series wrenches are made of high-strength steel which gives you
additional stiffness that other alloys cannot provide. This added stiffness translates into a stronger and
more durable tool.
Enerpac W-Series Torque Wrenches provide high accuracy across the full stroke for safety critical applications.
Easy service with W2000PX on a ship's crane ▶
Ship maintenance using the low profile torque wrench. The use of the handle improves tool handling and safety while the TSP-swivel coupler simplifies hose placement.
◀ W4000X Low Profile Torque Wrench on an ANSI Pipe Flange
Throughout the Oil and Gas, Petrochemical and Processing Industries, pipeline joints, valves, pumps and machinery present challenges for controlled bolting.
The restricted access on this pipeline elbow was easily overcome by the selection of an Enerpac w-Series Torque wrench.
The w-Series wrenches offer reliability and control resulting in even and consistent torque being applied to all bolts.
www.enerpac.com200
– –
– –
S1500XS3000XS6000XS11000XS25000XW2000XW4000XW8000XW15000XW22000XW35000X
THQ-706T
THQ-712T
THC-7062
THC-7122
201
180
186
204 202 208 210 212
118
Selection Matrix
PME, PMU-Series ZU4-Series TQ-Series ZE-Series PTA-Series ZA4-Series
ELECTRICPUMPS AIRDRIVENPUMPS
Optimum Torque Wrench and Pump CombinationsFor optimum speed and performance Enerpac recommends the following system set-up with wrench-pump-hose combinations . For other combinations, consult your Enerpac bolting expert or your authorized Enerpac distributor .
ZU4–ElectricWrenchPumps
Utilizing a universal motor, the ZU4-Series has excellent low voltage
characteristics. It works well with long extension cords or generator driven electrical power supplies. A field proven, efficient design ensures this pump is dependable and will draw less current—lowering your operating cost. ZU4-pumps are available in Pro and Classic formats.
ZU4Propumps have an LCD feature to display torque or pressure, selectable torque wrench, and self-diagnostics – premium features not available on any other pump.
ZU4Classic pumps feature an analogue gauge and a basic electrical package to deliver durable, safe and efficient hydraulic power.
ZE-SeriesElectricWrenchPumps
The ZE-Series features premium options, such as the LCD to display torque or pressure values, and self-diagnostics. These pumps utilize an induction motor, making the ZE-Series the coolest and quietest pumps in their class.
ZA-SeriesAirDrivenWrenchPumps
Utilizing the highly efficient design of the Z-Class pumping element, this air driven pump is best suited to power medium to large size torque wrenches.
TQ-700SeriesElectricWrenchPumps
Designed for both portability and production, the TQ-700 features optimized flow technology to deliver superior bolting speed.
ForS&W Modelnr.
Torque Wrench Hoses
Use Enerpac twin safety hoses to connect your
torque wrench to the pump.
Torque Wrench Couplers
For torque wrench couplers see our “System
Components” section in this catalogue.
6 m long, 2 hoses
12 m long, 2 hoses
ForSQD&HXD6 m long, 2 hoses
12 m long, 2 hoses
Page: Page: Page: Page: Page: Page:
Page:
Speed:
Reservoir Capacity:
Duty Cycle:
Weight:
S-Se
ries
W-S
erie
s
Field/Factory Work:
1,9 - 3,8 litres
Standard
Field
4,0 - 8,0 litres
Standard
Field
4,0 litres
Medium
Field/Factory
4,0 - 40 litres
Heavy-Duty
Factory
3,8 litres
Standard
Field
4,0 - 8,0 litres
Heavy-Duty
Field
Optimal Optimal
Optimal OptimalOptimal
Acceptable
Acceptable
OptimalOptimal Optimal Optimal
www.enerpac.com 201www.enerpac.com
▼
3,33,33,33,33,33,33,33,3
1,93,81,93,81,93,81,93,8
431x280x381431x330x381431x280x381431x330x381431x280x381431x330x381431x280x381431x330x381
0,330,330,330,330,330,330,330,33
4848484848484848
700700700700800800800800
THQ-706TTHQ-712T
THC-7062THC-7122
PMU-10427-QPMU-10447-QPMU-10422-QPMU-10442-QPMU-10427PMU-10447PMU-10422PMU-10442
S1500XS3000X
SQD-25-ISQD-50-I
W2000XW4000X
HXD-30HXD-60
2427242724272427
115 - 1 - 50/60115 - 1 - 50/60230 - 1 - 50/60230 - 1 - 50/60115 - 1 - 50/60115 - 1 - 50/60230 - 1 - 50/60230 - 1 - 50/60
▼ SELECTIONCHART
PortableElectricTorqueWrenchPumps
• Powerfultwo-speedpumpislightweightandeasytocarry• StandardheatexchangerpackageonPMU-Serieskeeps
pump cool under extreme use• Glycerinfilledgaugewithscalesreadinginpsiandbar• TransparentoverlaysinNmandFt.lbsforallEnerpac
torque wrenches provide a quick torque reference• Universalmotorforahighpower-to-weightratio;
generates full pressure on as little as 50% of the rated line voltage
• Adjustablepressurereliefvalveforaccuratetorqueadjustments and precise repeatability.
Shown: PMU-10422
Reservoir Capacity:
1,9 - 3,8 litres
PMEPMUSeries
Useable Oil
Capacity
(litres)
Model Numberwith Heat Exchanger *
EletricMotor
(Volt-phase-Hz)
DimensionsL x W x H
(mm)
MaximumPressure Rating
(bar)
For Use With Torque Wrenches
For 700 bar
TorqueWrenchHoses
Use Enerpac twin safety hoses to connect your torque wrench to the pump.
6 m long, 2 hoses12 m long, 2 hoses
Flow at Rated Pressure:
0,33l/minMotor Size:
0,37 kWMaximum Operating Pressure:
700 - 800 bar
For 800 bar6 m long, 2 hoses12 m long, 2 hoses
Model-Nr.
1st stage
* For pump without heat exchanger change PMU into PME. Example PME-10442-Q. PME-Series pump size: 250 x 250 x 360 mm. Weight 17 kg (1,9 litres) and 20 kg (3,8 litres).
2nd stage
Oil FlowRate
(l/min)
1st stage 2nd stage (kg)
GaugeandOverlayKit
Available separately for use with PMU-Series pumps:GT-4015-Q includes gauge and overlays for all S- and
W-Series wrenches. GT-4015 includes gauge and overlays for all SQD and HXD Series wrenches.
www.enerpac.com202
▼
THQ-706TTHQ-712T
177
TQ-700E
• Optimizedflowtechnology–threestagepumpmaximizesproductivity of the pump and tool while minimizing heat build-up and down time
• Heatexchangerisstandardincluded• Aquiet(<85dBA),lightweightpumpwithacompact
footprint – easy to move around and through the work site• Durablerollcagewithanergonomicallysizedhandleand
shielded gauge – a pump that is easy to put into position and safe from on site operational hazards
• Maintenancemadesimplewithabrushlessmotordesigned for continuous usage
• Straightforwardoperationwithasimplepressuresetand convenient to use 6 m pendant control – immediate productivity for crews operating the pump
• IP55RatingforSuperiorDustandWaterProtection• TransparentgaugeoverlaysinNmandFt.lbsforall
Enerpac S and W-Series torque wrenches provide a quick torque reference.
TQ-Series,ElectricWrenchPumps
Lightweight Torque WrenchPumps
TorqueWrenchHoses
Use Enerpac THQ-700 series twin hoses with 700 bar pumps.
FourPortManifold
The TQ-700 offers an optional four wrench manifold as an accessory factory installed. (Add suffix
“M” at the end of the model number. For example: TQ-700EM).
HydraulicTorqueWrenches
Enerpac offers a complete range of square drive and hexagon cassette
torque wrenches.
For 700 bar6 meters long, 2 hoses12 meters long, 2 hoses
Model Nr.
Page:
▶
The TQ-700E and the w-Series wrenches are a productive
combination in wind applications.
203
4,04,04,0
0,750,750,75
115 - 1 - 60230 - 1 - 50230 - 1 - 60
82 - 8582 - 8582 - 85
313030
700700700
TQ-700 BTQ-700 E 2)
TQ-700 I 3)
200
TorqueWrenchPumpSelection Matrix
For optimum speed and performance see the torque wrench, pump and hose
selection matrix.
ElectricTorqueWrenchPumps
Reservoir Capacity:
4,0 litresFlow at Rated Pressure:
0,5l/minMotor Size:
0,75 kWMaximum Operating Pressure:
700 bar
TQ Series
ForUsewithTorque
Wrenches
PressureRating
(bar)
UseableOil
Capacity
(litres)
MotorSize
(kW)
Motor Electrical
Specifications
(Volt - Ph - Hz)
Sound Level
(dBA)
ModelNumber 1)
(kg)
TQ-700 Applications
The TQ-700 Series pump is ideal for powering hydraulic wrenches for the Power
Generation and Wind Markets.
Bolting speed is more complex than how much flow per minute the pump produces. The key is optimising the flow rate across the entire bolting cycle. With more oil flowing at the right time and at the right volume, you achieve the optimized flow for a hydraulic bolting system.
The result of this optimized flow is more bolts tightened faster and a more productive work team.
▼ The TQ-700E and the w-Series wrenches are a productive combination.
Page:
Internal laboratory testing based on standard torqueing procedure on a pipe flange with 14, 1⅞" bolts.
Bolts tightened per hour
All S and W-Series
1) All models meet CE safety requirements and all TÜV requirements.2) TQ-700 E with European plug and CE EMC directive compliant. 3) TQ-700 I with NEMA 6-15 plug.
204
▼
ZU4T,ElectricTorqueWrenchPumps
•FeaturesZ-Classhigh-efficiencypumpdesign;higheroilflow and bypass pressure, cooler running and requires 18% less current draw than comparable pumps
•Powerful1,25kWuniversalelectricmotorprovideshighpower-to-weight ratio and excellent low-voltage operating characteristics
•High-strength,moldedcompositeshroudprotectsmotorand electrical components, while providing an ergonomic, non-conductive handle for easy transport
•Low-voltagependantprovidesadditionalsafetyfortheoperator
Pro Series pump only•LCDreadoutprovidespressuredisplayandanumberof
diagnostic and readout capabilities never before offered on a portable electric pump
• AutoCyclefeatureprovidescontinuouscycleoperationof the torque wrench as long as the advance button is pressed (pump can be used with or without auto cyclefeature).
ZU4204TE-Q(Pro-Serie),ZU4204BE-Q(Classic)
◀ Any brand of hydraulic torque wrench can be powered by the portable ZU4-Series torque wrench pump.
Classic Electrical
Basic electrical package includes mechanical contactor, ON/OFF toggle switch, pendant with
electro-mechanical push buttons, 24V transformer timer and operator accessible circuit breaker.
FIRMWARE 7.0, forPro-Series
•DisplaytorqueinNmorFt.lbs•Displaypressureinbar,
MPa or psi•Torquewrenchmodelisselectable•“Autocycle”settingeasily
programmable.
Pro-Series
Back-lit LCD and Pressure Transducer featuring Auto-Cycle Technology.
• Digitalread-outand“Autocycle”setting
• Pumpusageinformation,hourandcycle counts
• Low-voltagewarningandrecording• Self-testanddiagnosticcapabilities• Informationcanbedisplayedin
English, French, German, Italian, Spanish and Portuguese
• Pressuretransducerismoreaccurateand durable than analog gauges
• Easy-viewingvariableratedisplay• Displaypressureinbar,MPaorpsi.
Tough, DependableInnovative
205www.enerpac.com
4,08,04,08,04,08,04,04,08,04,08,08,0
323432343234373338344036
200
207
ZU4204TB-QZU4208TB-QZU4204TE-Q2)
ZU4208TE-Q2)
ZU4204TI-Q3)
ZU4208TI-Q3)
ZU4204BB-QHZU4204BB-QZU4208BE-QH2)
ZU4204BE-Q2)
ZU4208BI-QH3)
ZU4208BI-Q3)
Page:
OILFLOWVERSUSPRESSURE
OilFlow(l
/min
) ▶
Pressure(bar) ▶
ZU4T-Series,TorqueWrenchPumps
Reservoir Capacity:
4,0 - 8,0 litresFlow at Rated Pressure:
1,0l/minMotor Size:
1,25 kW
ZU4TSeries
Maximum Operating Pressure:
700 - 800 bar
1) All models meet CE safety requirements and all CSA requirements. 2) European plug and CE EMC directive compliant3) With NEMA 6-15 plug4) Select -E suffixed pumps for Enerpac SQD and HXD 800 bar torque wrenches, see page 207.
Model Number 1) 4)
Usable Oil Capacity
(litres)
Motor Electrical Specification
Z-Class–APumpForEvery Application
Patented Z-Class pump technology provides high
by-pass pressures for increased productivity – important in applications using long hose runs and high pressure-drop circuits, like heavy lifting or certain double-acting tools.
Enerpac ZU4T-Series pumps are built to power small to large torque wrenches. Choosing the right ZU4T-Series torque wrench pump for your application is easy.
Classic Electric Torque WrenchPump
• TheClassichastraditionalelectro-mechanical components (transformers, relays and switches) in place of solid-state electronics. The Classic delivers durable, safe and efficient hydraulic power.
ProSeriesElectricTorque WrenchPump
• Digital(LCD)displayfeaturesa built-in hour meter, pressure display and shows self-diagnostic, cycle-count and low voltage warning information.
These premium features are not available on any other pump – anywhere!
• Auto-Cyclefeatureprovidescontinuous cycle operation of the torque wrench as long as the advance button is pressed (pump can be used with or without Auto-Cycle feature).
▼ COMMONPUMPMODELS
TorqueWrenchPumpSelection Matrix
For optimum speed and performance see the torque wrench pump and hose selection matrix.
For Use With Torque Wrenches
PumpRatings
-Q suffix pumps are for 700 bar torque wrenches, and include spin-on couplers.
-E suffix pumps are for use with 800 bar torque wrenches, and include polarized lock-ring safety couplers.
115 VAC, 1-ph115 VAC, 1-ph
208-240 VAC, 1-ph208-240 VAC, 1-ph208-240 VAC, 1-ph208-240 VAC, 1-ph
115 VAC, 1-ph115 VAC, 1-ph
208-240 VAC, 1-ph208-240 VAC, 1-ph208-240 VAC, 1-ph208-240 VAC, 1-ph
Pro
Serie
s
All wrenches
All wrenches
Page:
GaugeandOverlayKit
Available separately for use with ZU4T-Series Classic:GT-4015Q includes gauge and overlays for all S- and
W-Series torque wrenches. GT-4015 includes gauge and overlays for all SQD and HXD torque wrenches.
Clas
sic
(kg)
206
900
ZHE-U115ZHE-U230
SBZ-4SBZ-4L
20,7 26,5 12
ZRC-04ZRC-04H
ZTM-EZTM-Q
▼Most hydraulic torque wrenches can be powered by the Enerpac ZU4T-Series torque wrench pump.
ZU4T-Series,PumpOptions
HeatExchanger•Removesheatfromthebypassoilto
provide cooler operation
• Stabilizesoilviscosity,increasingoillife and reduces wear of pump and other hydraulic components.
ThermalTransfer *
(Btu/h)
* At 1,9 l/min at 21 °C ambient temperature.
Do not exceed maximum oil flow and pressure ratings. Heat exchanger is not suitable for water-glycol or high water-based fluids.
4-Wrench Manifold• Forsimultaneousoperationof
multiple torque wrenches
•Canbefactoryinstalledor ordered separately.
Skid Bar• Providesgreaterpumpstability
on soft or uneven surfaces
• Provideseasytwo-handedlift.
* Add suffix K to pump model number for factory installation.1) Without heat exchanger 2,2 kg.2) With heat exchanger 3,2 kg.OrderingExample:ZU4208TE-QK
Accessory Kit *Model Nr.
Can be used on ZU4-Series torque wrench pumps
* Add suffix H to pump model number for factory installation.
Heat Exchanger adds 4,1 kg to pump weight.OrderingExample:ZU4208TE-QH
115 V pumps230 V pumps
Roll Cage • Protectspump
• Providesgreaterpumpstability.
* Add suffix R for factory installation.1) Without heat exchanger.2) With heat exchanger.OrderingExample:ZU4208TE-QR
Accessory Kit *Model Nr.
Can be used on ZU4-Series torque wrench pumps
4 and 8 litres reservoir 1)
4 and 8 litres reservoir 2)
Max.Pressure
(bar)
Max.Oil
Flow (l/min)
Vol-tage
(VDC)
Accessory Kit *Model Nr.
Can be used on ZU4-Series torque wrench pumps
4 and 8 litres reservoir 1)
4 and 8 litres reservoir 2)
* Add suffix M for factory installation.OrderingExample:ZU4208TE-QM
Accessory Kit *Model Nr.
Can be used on ZU4-Series torque wrench pumps
for 800 bar torque wrenchesfor 700 bar torque wrenches
207www.enerpac.com
85-908,8 1,2 124-700 *11,5 1,0
THQ-706TTHQ-712T
THC-7062THC-7122
200
Z U 4 2 08 T E Q H M-
115 - 1 - 50/60208-240 - 1 - 50/60
1,25
Page:
8Options
ZU4T-Series,OrderingMatrixandSpecifications
① User adjustable relief valve② Heat Exchanger (optional)③ Skidbar (optional)
④ 4-wrench manifold (optional)⑤ Roll cage (optional)
ZU4T-SeriesTorqueWrenchPumps
Howtoorderyour ZU4T-Seriestorque wrench pump
OrderingExample
ModelNo.ZU4208TE-QMHK700barProSeries pump for use with Enerpac S and W-Series and other 700 bar torque wrenches, 230V motor, 8 litres reservoir, 4-wrench manifold, heat exchanger and skidbar.
Refer to the torque wrench pump selection matrix for optimum wrench, pump and hose combinations.
1Product
Type
2Motor Type
3Flow
Group
4Valve Type
5Reser voir
Size
7Voltage
▼ThisishowaZU4T-Seriespumpmodelnumberisbuiltup:
1 ProductType Z = Pump series
2 Motor Type U = Universal electric motor
3 Flow Group 4 = 1,0 l/min @ 700 bar
4 ValveType 2 = Torque wrench valve
5 ReservoirSize(useableoil) 04 = 4 litres 08 = 8 litres
6 ValveOperation T = ProSeriepump with solenoid valve and pendant, LCD Electric and pressure transducer B = Classic pump with solenoid valve
and pendant.
MotorSize
(kW)
Motor Electrical
Specification
(Volt - Phase - Hz)
Output Flow Rate(l/min)
Relief ValveAdjustment
Range
(bar)
SoundLevel
(dBA)7
bar350 bar
50 bar
700 bar
ZU4T-Series Performance Chart
8Options
8Must be E
or Q
* Pump type (-Q) shown, (-E) range is 124-800 bar.
For 700 bar
6 m long, 2 hoses12 m long, 2 hoses
For 800 bar6 m long, 2 hoses12 m long, 2 hoses
Model-Nr.
TorqueWrenchHoses
Use Enerpac twin safety hoses to connect your torque wrench to the pump.
7 Voltage B = 115V, 1 ph, 50/60 Hz E = 208-240V, 1 ph, 50/60 Hz
(with European plug CE RF compliant)
I = 208-240V, 1 ph, 50/60 Hz (with NEMA 6-15 plug)
8 Options E = 800 bar coupler for use
with HXD and SQD-Series or other wrenches
Q = 700 bar coupler for use with S and W-Series or other wrenches
H = Heat exchanger K = Skid bar M = 4-wrench manifold R = Roll cage
ZU4TSeries
Reservoir Capacity:
4 - 8 litresFlow at Rated Pressure:
1,0l/minMotor Size:
1,25 kWMaximum Operating Pressure:
700 - 800 bar
208
▼
ZE-Series,ElectricTorqueWrenchPumps
• Auto-Cyclefeatureprovidescontinuouscycleoperationof the torque wrench as long as the advance button is pressed (pump can be used with or without auto cycle feature)
•LCDreadoutprovidespressureandtorquedisplayandanumber of diagnostic and readout capabilities never before offered on a portable electric pump
•Totallyenclosed,fan-cooledindustrialelectricmotorssupply extended life and stand up to harsh industrial environments
•High-strength,moldedelectricalenclosureprotectselectronics,powersuppliesandLCDreadoutfrom harsh environments.
ZE4204TE-QHR
ZE4TandZE5T-SeriesTorqueWrenchPumps
Back-lit LCD and Pressure Transducer featuring Auto-Cycle Technology.
• Digitalread-outand“Auto-Cycle”setting
• Autocycle”settingeasilyprogrammable.
• Torquewrenchmodelisselectable• DisplaytorqueinNmorFt.lbs• Pumpusageinformation,hourand
cycle counts• Low-voltagewarningandrecording• Self-testanddiagnosticcapabilities• Informationcanbedisplayedin
English, French, German, Italian, Spanish and Portuguese
• Pressuretransducerismoreaccurateand durable than analog gauges
• Easy-viewingvariableratedisplay• Displaypressureinbar,MPaorpsi.
Tough, DependableInnovative
◀ The ZE4T-Series torque wrench pumps are perfectly matched for this w2000X wrench.
209www.enerpac.com
6161626261616262
200
4,04,04,04,04,04,04,04,0
115 - 1 - 50/60230 - 1 - 50/60230 - 3 - 50/60400 - 3 - 50/60115 - 1 - 50/60230 - 1 - 50/60230 - 3 - 50/60400 - 3 - 50/60
700700700700800800800800
ZE4TZE5T
8,811,8
8,111,2
0,91,7
0,81,6
1,12,2
70 - 80070 - 800
7575
THQ-706TTHQ-712T
THC-7062THC-7122
ZE4204TB-QHRZE4204TE-QHRZE4204TG-QHRZE5204TW-QHRZE4204TB-EHRZE4204TE-EHRZE4204TG-EHRZE5204TW-EHR
ElectricTorqueWrenchPumpsZE4TANDZE5T-SERIESOILFLOWVERSUSPRESSURE
OilFlow(l
/min
) ▶
Output Flow Rate at 50 Hz 2)
(l/min)SoundLevel
(dBA)
Relief ValveAdjustment
Range
(bar)
Motor Size
(kW)
2) Flow rate will be approximately 6/5 higher at 60 Hz.
▼COMMONTORQUEWRENCHPUMPMODELS
Model Numberwith Heat Exchangerand Roll Cage
Max.OperatingPressure
(bar)
MotorElectrical
Specification
(Volt - Ph - Hz)
Usable Oil
Capacity1)
(litres) (kg)
▼ PERFORMANCECHART
PumpSeries
① User adjustable relief valve② Heat exchanger (optional)③ Roll cage (optional)
Page:
TorqueWrenchPumpSelection Matrix
For optimum speed and performance see the torque wrench pump and hose selection matrix.
OilFlow(l
/min
) ▶
Pressure(bar) ▶ Pressure(bar) ▶
ZE4TandZE5T-Series,4and8litresreservoirs
all S and W-Series
all SQD and HXD-Series
For Use WithTorque Wrenches
7 bar 50 bar 350 bar 700 bar
For 700 bar
6 m long, 2 hoses12 m long, 2 hoses
For 800 bar6 m long, 2 hoses12 m long, 2 hoses
Model Nr.
TorqueWrenchHoses
Use Enerpac twin safety hoses to connect your torque wrench to the pump.
Reservoir Capacity:
4 - 40 litresFlow at Rated Pressure:
0,82-1,64l/minMotor Size:
1,1 - 2,2 kW
ZE4TZE5TSeries
Maximum Operating Pressure:
700 - 800 bar
1) Larger reservoirs (8, 10, 20 and 40 litres) are available. Contact Enerpac.
210
▼
THC-7062THC-7122
THQ-706TTHQ-712T
CompactPneumaticTorqueWrenchPumpPTA-1404
• Compactandportable• Handlelocateddirectlyoverpump’scenterofgravityfor
greater ease in carrying• Highbypasspressure(125bar)forfastertorquecycles• Highpower-to-weightratiosuitsallEnerpac
torque wrenches• Glycerinefilledpressuregaugewithscalesreading inbar/psi
• TransparentoverlaysinNmandFt.lbsforallEnerpactorque wrenches provide a quick torque reference
• Internalsafetyreliefvalve,factorypreset.
Two-Stage Powerina PortableDesign
For 700 bar
TorqueWrenchHoses
Use Enerpac twin safety hoses to connect your torque wrench to the pump.
6 m long, 2 hoses12 m long, 2 hoses
For 800 bar6 m long, 2 hoses12 m long, 2 hoses
Model Nr.
GaugeOverlayKit
Available separately for use with PTA-Series pumps: GT-4015-Q includes overlays for all S and
W-Series torque wrenches. GT-4015 includes overlays for all SQD and HXD torque wrenches.
◀ Easy and reliable service and maintenance in the workshop with Enerpac steel wrenches powered by a pneumatic torque wrench pump.
211www.enerpac.com
200
S1500XS3000X
SQD-25-ISQD-50-I
W2000XW4000XHXD-30HXD-60
125
125
700
800
PTA-1404-Q
PTA-1404
3,9
3,9
0,33
0,33
3,8
3,8
1,9
1,9
1133
1133
3,4 - 7,0
3,4 - 7,0
24,5
24,5
CompactPneumaticTorqueWrenchPump
For Use With Torque Wrenches
TorqueWrenchPumpSelection Matrix
For optimum speed and performance see the torque wrench pump and hose selection matrix.
Page:
Reservoir Capacity:
3,8 litres
PTASeries
Flow at Rated Pressure:
0,33l/minAir Consumption:
1133l/minMaximum Operating Pressure:
700 - 800 bar
OILFLOWVERSUSPRESSURE
OilFlow(l
/min
) ▶
Pressure(bar) ▶
▼ SELECTIONCHART
PressureRating
(bar)
1st stage 2nd stage
Oil FlowRate
(l/min)
1st stage 2nd stage
ReservoirCapacity
(litres)
UseableOil
Capacity
(litres)
Air MotorConsumption
at 7 bar
(l/min)
AirPressure
Range
(bar) (kg)
① 5 mtr Air control pendant② Vent/Fill plug③ Externally adjustable relief valve
④ 1/4”-18 NPTF Hydraulic ports ⑤ 3/8”-18 NPTF Air inlet⑥ Gauge with overlay kit
ModelNumber
212
▼
THQ-706TTHQ-712T
THC-7062THC-7122
ZA4T,AirDrivenTorqueWrenchPumps
•Two-speedoperationandhighby-passpressurereducescycle time for improved productivity
• Glycerinfilledpressuregaugewithtransparentoverlaysin Nm and Ft.lbs for Enerpac torque wrenches provide a quick torque reference
• Regulator-Filter-Lubricatorwithremovablebowlsandauto drain is standard
• Heatexchangerwarmsexhaustairtopreventfreezingand cools the oil
• Ergonomicpendantallowsremoteoperationupto6m.
ZA4204TX-ER
◀ Most hydraulic torque wrenches can be powered by the Enerpac ZA4T-Series torque wrench pump.
For 700 bar
TorqueWrenchHoses
Use Enerpac twin safety hoses to connect your torque wrench to the pump.
6 m long, 2 hoses12 m long, 2 hosesFor 800 bar6 m long, 2 hoses12 m long, 2 hoses
Model Nr.
Tough, DependableInnovative
GaugeandOverlayKit
Gauge Overlay Kits are available separately for use with ZA4T-Series pumps:
GT-4015-Q includes gauge and overlays for all S- and W-Series torque wrenches.GT-4015 includes gauge and overlays for all SQD and HXD torque wrenches.
213www.enerpac.com
KEMA 0602
ZA4204TX-QZA4208TX-QZA4204TX-QRZA4208TX-QRZA4204TX-EZA4208TX-EZA4204TX-ERZA4208TX-ER
200
214
2,76,62,76,62,76,62,76,6
4247465142474651
700700700700800800800800
▼COMMONPUMPMODELS
Page:
AirDrivenTorqueWrenchPumpsOilFlow(l
/min
) ▶
Pressure(bar) ▶
6,9 bar dynamic air pressure at 2840 l/min
Model Number
MaximumOperatingPressure
(bar)
Usable Oil
Capacity
(litres) (kg)
For Use With Torque Wrenches
OILFLOWVERSUSPRESSURE
ZA4T-SeriesPumpApplications
The ZA4T-Series pump is best suited to power medium to large size torque wrenches. Patent-pending Z-Class technology provides high by-pass pressures for increased productivity. Its high power to weight ratio and compact design make it ideal for applications which require easy transport of the pump.
All ZA4T-Series pump models meet CE, CSA and TÜV safety requirements.For further application assistance contact your local Enerpac office.
ATEX 95 Certified
The ZA4T-Series pumps are tested and certified according to the EquipmentDirective94/9/EC“ATEXDirective”.
The explosion protection is for equipment group II, equipment category 2 (hazardous area zone 1), in gas and/or dust atmospheres. The ZA4T-Series pumps are marked with: Ex II 2 GD ck T4.
AccessoryOptions
Available by placing the following additional suffix at the end of the model number:
K = Skid barM = 4-wrench manifoldR = Roll cage.
TorqueWrenchPumpSelection Matrix
For optimum speed and performance see the torque wrench pump and hose selection matrix.
Page:
Reservoir Capacity:
4,0 - 8,0 litres
ZA4TSeries
Flow at Rated Pressure:
1,0l/minAir Consumption:
600-2840l/minMaximum Operating Pressure:
700 - 800 bar
all S and W-Series
all SQD and HXD-Series
214
SBZ-4ZTM-EZTM-Q ZRC-04
THQ-706TTHQ-712T
THC-7062THC-7122
118
ZA4T-Series,PumpOptions
Skid Bar • Providesgreaterpumpstability
on soft or uneven surfaces
• Provideseasytwo-handedlift.
4-Wrench Manifold• Forsimultaneousoperationof
multiple torque wrenches
•Canbefactoryinstalledor ordered separately.
* Add suffix M for factory installation. Weight manifold 4,5 kg.
OrderingExample:ZA4208TX-QM
Accessory Kit *Model Nr.
Can be used on ZA4T-Series torque wrench pumps
* Add suffix K for factory installation. Weight skid bar 2,2 kg. OrderingExample:ZA4208TX-QK
Reservoir 04 and 08
Accessory Kit *Model Nr.
Can be used on ZA4T-Series torque wrench pumps
for 800 bar torque wrenchesfor 700 bar torque wrenches
Roll Cage • Protectspump
• Providesgreaterpumpstability.
Accessory Kit *Model Nr.
Can be used on ZA4T-Series torque wrench pumps
* Add suffix R for factory installation. Roll cage weight 3,4 kg. OrderingExample:ZA4208TX-QR
Reservoir 04 and 08
700 bar Spin-on Couplers•Mountedon:
- Torque wrench pumps with suffix“Q”
- S and W-Series wrenches
- THQ-Serieshoses
- 4-WrenchmanifoldZTM-Q.
800 bar Lock-ring Couplers•Mountedon:
- Torque wrench pumps with suffix“E”
- HXDandSQD-Serieswrenches
- THC-Serieshoses
- 4-WrenchmanifoldZTM-E.
For 700 bar
TorqueWrenchHoses
Use Enerpac twin safety hoses to connect your torque wrench to the pump.
6 m long, 2 hoses12 m long, 2 hosesFor 800 bar
6 m long, 2 hoses12 m long, 2 hoses
Model Nr.
Torque Wrench Couplers
For Enerpac torque wrench couplers see our “System Components” section in this catalogue.
Page:
215www.enerpac.com
Z A 4 2 08 T X - Q M R
85-908,8 1,2 124-700 *11,5 1,0 4,0 - 6,9 600 - 2840
1Product
Type
2MotorType
3Flow
Group
4ValveType
5Reser voir
Size
6Valve
Operation
7Voltage
▼ThisishowaZA4T-Seriespumpmodelnumberisbuiltup:
1ProductType
Z = Pump series
2 Motor Type
A = Air motor
3 Flow Group
4 = 1,0 l/min @ 700 bar
4ValveType
2 = Torque Wrench Valve 5 Reservoir Size
(useable capacity) 04 = 2,7 litres 08 = 6,6 litres
6 ValveOperation
T = Air operated valve with pendant
7Voltage
X = Not applicable
8Options
E = 800barcouplers for use with HXD and SQD-Series or other wrenches
Q= 700barcouplers for use with S and W-Series or other wrenches
K = Skid bar M = 4-wrench manifold R = Roll cage
8Options
8Must beE or Q
Howtoorderyour ZA4T-Seriestorque wrench pump
ModelNo.ZA4208TX-QMR
700 bar pump for use with Enerpac S- and W-Series and other 700 bar torque wrenches, 8 litres reservoir, 4-wrench manifold, and roll cage.
Refer to the torque wrench pump selection matrix for optimum wrench, pump and hose combinations.
OrderingMatrixandSpecifications
① User adjustable relief valve② Roll Cage (optional)③ Gauge with overlays④ Filter/lubricator/regulator⑤ Oil level sight gauge
⑥ Air input 1/2" NPTF⑦ Standard handle⑧ Oil drain⑨ 1/4”-18 NPTF Oil outlet
Reservoir Capacity:
4 - 8 litres
ZA4TSeries
Flow at Rated Pressure:
1,0l/minAir Consumption:
600-2840l/minMaximum Operating Pressure:
700 - 800 bar
8Options
* Pump type (-Q) shown, (-E) range is 124-800 bar.
DynamicAir Pressure
Range(bar)
Output Flow Rate(l/min)
Relief ValveAdjustment
Range(bar)
SoundLevel
(dBA)
ZA4T-Series Performance
7bar
350 bar
50 bar
700 bar
Air Consumption
(l/min)
▼ Most hydraulic torque wrenches can be powered by the Enerpac ZA4T-Series torque wrench pump.