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1 Copyright @CRIEPI, All rights reserved, 2007 October 19, 2007 Jun Inumaru Central Research Institute of Electric Power Industry Energy Strategies of Japan - The Role of Clean Coal Technologies- CRIEPI Seminar on Environmental Policy

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1Copyright @CRIEPI, All rights reserved, 2007

October 19, 2007

Jun Inumaru

Central Research Institute of Electric Power Industry

Energy Strategies of Japan- The Role of Clean Coal Technologies-

CRIEPI Seminar on Environmental Policy

2Copyright @CRIEPI, All rights reserved, 2007

CRIEPI Seminar on Environmental Policy

Presentation Overview

� Coal resources situation in Asia and in the world

� Energy resources and power generation in Japan

� Japan’s new coal policy toward 2030� Development of Clean Coal Technology

� Development of IGCC demonstration plant in Japan

� CRIEPI’s activity to develop IGCC Technology

� CCS (CO2 Capture and Storage) as option in the future

3Copyright @CRIEPI, All rights reserved, 2007

(Sources:World Energy Council 2004)

Recoverable Reserves of Energy Resources

0

100

200

300

400

500

600

0

50

100

150

200

250

300

COAL OIL Natural Gas

Bituminous

Lignite

Rec

ove

rab

le R

eser

ves

(bill

ion

to

nes

of

Oil

Eq

uiv

alen

t)

Res

erve

s / P

rod

uct

ion

rat

io

(yea

rs)

Recoverable Reserves

R / P ratio

Sub-Bituminous

4Copyright @CRIEPI, All rights reserved, 2007

Sources: Survey of Energy Resources / World Energy Council 1998

Proved Recoverable Researves of Coal in the World at End-1996(unit : billion tones of bituminous coal equivalent )

Australia 69.3

Indonesia3.5

Asia & Pacific region exclude China,India,Australia,Indonesia 41.3

India73.7

China92.2

Russian Federation

127.5Middle East

0.2

South Africa55.3

Africa 6.0

Europe112.3

North America212.6

South America18.1

Total World (billion tones)

Bituminous

509.597.9

Lignite

bituminous209.3

Sub-

5Copyright @CRIEPI, All rights reserved, 2007

Distribution of Proved Reserves(Sources: BP Statistical Review of Word Energy 2006)

0%0%0%0%

20%20%20%20%

40%40%40%40%

60%60%60%60%

80%80%80%80%

100%100%100%100%

OilOilOilOil NaturalNaturalNaturalNaturalGasGasGasGas

CoalCoalCoalCoal

Asia PacficAsia PacficAsia PacficAsia Pacfic

AfricaAfricaAfricaAfrica

Middle EastMiddle EastMiddle EastMiddle East

Europa & EurasiaEuropa & EurasiaEuropa & EurasiaEuropa & Eurasia

S. & Cent. AmericaS. & Cent. AmericaS. & Cent. AmericaS. & Cent. America

North AmericaNorth AmericaNorth AmericaNorth America

6Copyright @CRIEPI, All rights reserved, 2007

● Consumption of Coal in the world : 4.0 billion ton in 2004 6.1 billion ton in 2030 Asia: 53% Asia: 61%North America: 20% North America: 20%Europe: 20% Europe: 14%Others: 7% Others: 5%

● Consumption of Coal in Asia : 2.1 billion ton in 2004 3.7 billion ton in 2030China: 67% China: 62%India: 13% India: 17% Japan: 8% Japan: 4%Korea: 3% Korea: 3% Others: 9% Others: 14%

(Sources: IEEJ, Asia/World Energy Outlook 2006)

7Copyright @CRIEPI, All rights reserved, 2007

Lifecycle Assessment CO2 Emissions Intensity by Sources in Japan

8Copyright @CRIEPI, All rights reserved, 2007Dependence on Imported Energy Sources by country

9Copyright @CRIEPI, All rights reserved, 2007

Trend of Annual Power Generation by Energy Sourcesin Japan

10Copyright @CRIEPI, All rights reserved, 2007

New Coal Policy toward 2030

Japanese government proposed New coal policy toward 2030to promote Clean Coal Technology in 2004 .

Activity of Electric Power Company

-- Promote high-efficiency use-- Reduce/utilize environmentally harmful byproducts-- Cultivate new possibilities of coal utilization -- Expand supply potential of coal-- Improve efficient procurement of coal

Five Basic Directions

-- Develop high-efficiency power generation systems, such as USC, IGCC and IGFC

-- Promote utilization of biomass by co-fireing in pulverized coal power plant

11Copyright @CRIEPI, All rights reserved, 2007Development of Coal Coal Technology in Japan

USC: Ultra Super CriticalPFBC:Pressurized Fluidized BedIGCC:Integrated coal Gasification

Combined CycleA-: Advanced

12Copyright @CRIEPI, All rights reserved, 2007

Future aspect of thermal efficiency in coal utilization power generation system

(LHV)

60

55

50

45

40

13Copyright @CRIEPI, All rights reserved, 2007

Conceptual Drawing of 250MW IGCC Demonstration Plant

Air Separation Unit

Turbine Train

Gasifier

Gas Cleanup

(Sources: Clean Coal Power R&D Co. )

14Copyright @CRIEPI, All rights reserved, 2007

Schedule of IGCCDemonstration Plant Project

Fiscal year

DemonstrationPlant Tests

EnvironmentalImpact

Assessment

2001 2002 20042003 2005 2006 2007 2008 2009

Design of plant Construction of plant Operation tests

SpecificationCoal Capacity: 1700 tons/day Emission Level:SOx / NOx / PMs:

Cross Output: 250 MW 8ppm / 5ppm / 4mg/m N

Net thermal Efficiency: 42%(LHV)

3

15Copyright @CRIEPI, All rights reserved, 2007

CRIEPI’s Activity to develop IGCC technologyusing a bench scale gasifier

Gas Receiver & Feed Facility

Coal Gasifier

Waste Gas Treatment

Facility

Coal Pre-treatment

Facility

•Capacity::::2.4 T/D•Pressure::::2 MPa•Operation::::1983-1995•Tested Coal::::Over 20 types•Development of Air-blown

Entrained Flow Gasifier

Gasifier Type::::Pressurized Entrained FlowFuel Feed::::Dry Feed SystemFuel Capacity::::3 T/DOperating Pressure::::2 MPaFuel Types::::Coal(Including Low Rank Coal)Gasifying Agent::::Air, Oxygen, Steam

Specifications of 3T/D New Coal Gasifier

CRIEPI has been carrying out a series of R&D including the experiments using 2.4 T/D coal gasifier 1983-1995 in order to support the design and operation of IGCC Pilot Plant (200 T/D).

CRIEPI constructed the new gasifier to develop advanced IGCC technologies required to commercialize IGCC.

16Copyright @CRIEPI, All rights reserved, 2007

CRIEPI’s Numerical Simulation Technology for Coal

Gasifier to support IGCC demonstration project

�Numerical simulation makes it possible to predict the physical values which are hard-to-measured.

�Numerical simulation results show good agreement with experimental results.

char gasificationreaction

particletransport

gas phasereaction

buoyant force

gravity force

drag force

particle adhesiondeterminat ion

radiation

pyrolytic reaction

air

volatilegas burner

char gasificationreaction

particletransport

gas phasereaction

buoyant force

gravity force

drag force

particle adhesiondeterminat ion

radiation

pyrolytic reaction

air

volatilegas burner

Temp. Concentration Particle path

Numerical Simulation of 2.4T/D Gasifier

Co

ld g

as e

ffic

ienc

y %

Air ratio

Co

ld g

as e

ffic

ienc

y %

Air ratio

H2CO

17Copyright @CRIEPI, All rights reserved, 2007

CCS (CO2 Capture and Storage) as option in the future

(Sources: HP of RITE)

18Copyright @CRIEPI, All rights reserved, 2007

CO2 capture technologies

1111....Post CombustionPost CombustionPost CombustionPost Combustion1111....Post CombustionPost CombustionPost CombustionPost Combustion

2. 2. 2. 2. OxyOxyOxyOxy----fuel Combustionfuel Combustionfuel Combustionfuel Combustion2. 2. 2. 2. OxyOxyOxyOxy----fuel Combustionfuel Combustionfuel Combustionfuel Combustion

3. 3. 3. 3. Pre CombustionPre CombustionPre CombustionPre Combustion3. 3. 3. 3. Pre CombustionPre CombustionPre CombustionPre Combustion

Coal

Bo

iler

Gas

trea

tmen

t u

nits

CO

2 se

para

tor

Air

CO2

Stack

CO

2C

om

p.Coal

Bo

iler

Gas

trea

tmen

t u

nits

CO

2 se

para

tor

Air

CO2

Stack

CO

2C

om

p.

Coal

O2

CO2

Gas

trea

tmen

t u

nitsB

oile

r

CO

2C

om

p.

Coal

O2

CO2

Gas

trea

tmen

t u

nitsB

oile

r

CO

2C

om

p.

Coal

Gas

ifie

r

Gas

C

lean

-up

Air/ O2

CO2S

hift

C

on

ver

ter Gas Turbine

Shift Reaction:CO+H2O→H2+CO2C

O2 se

para

tor

CO

2C

om

p.Coal

Gas

ifie

r

Gas

C

lean

-up

Air/ O2

CO2S

hift

C

on

ver

ter Gas Turbine

Shift Reaction:CO+H2O→H2+CO2C

O2 se

para

tor

CO

2C

om

p.

19Copyright @CRIEPI, All rights reserved, 2007

Thermal efficiency and power generation cost of CO2 Capture System

Generation Coal-fired IGCC Oxy-fuel IGCCmin max min max +SOFC

Efficiency[%]※ 41 45 38 47Generation cost[US$/MWh] 43 52 41 61

Capture MEA, KS-1 Selexol   Oxy-fuel Oxy-fuelCO2recovery[%] 85 90 85 91 91 95Efficiency[%]※ 30 35 31 40 35 61Generation cost[US$/MWh] 62 86 54 79 61 54CO2recovery cost[US$/tCO2] 23 35 11 32 - -

Non-CO2Capture

CO2Capture

IPCC Special Report on Carbon dioxide Capture and Storage 2005/12 Cambridge Univ. Pr.

※ Efficiency :LHV Excluding CO2 transport and storage cost