energy sector © siemens ag 2008 energy sector contractors experiences in project implementation and...
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Energy Sector© Siemens AG 2008
Energy Sector
Contractor‘s Experiences inProject Implementationand Ideas for Improvement
Siemens Electrical & Electronic Services - K.S.C.C.
Energy SectorSEES Kuwait - 26th May 2010Slide 2 © Siemens AG 2010
Overview
History of Siemens Substation Business in Kuwait
Introduction
Project Implementation (PM@Siemens)
Analysis of Obstacles
Ideas for Improvement
Discussion
Energy SectorSEES Kuwait - 26th May 2010Slide 3 © Siemens AG 2010
History of Siemens Substation Business in Kuwait
1968
1970
1980
1990
2000
2010
Delivery of first 132/33/11 kV substation
First High Voltage GIS of Siemens outside Europe for MEW
From 1970 - 1980 Commissioning of 12 Primary Substations
From 1980 - 1990 Commissioning of 47 Primary Substations
From 1990 - 2000 Commissioning of 6 Primary Substations
From 2000 - 2010 Commissioning of 45 Primary Substations
More than 100 turnkey substation projects were executed for MEW which represents more than 30% of the network
Energy SectorSEES Kuwait - 26th May 2010Slide 4 © Siemens AG 2010
Overview
History of Siemens Substation Business in Kuwait
Introduction
Project Implementation (PM@Siemens)
Analysis of Obstacles
Ideas for Improvement
Discussion
Energy SectorSEES Kuwait - 26th May 2010Slide 5 © Siemens AG 2010
Introduction
Energy transmission is key integral part of the infrastructural development in Kuwait. In order to cater to the growing needs of electrical energy numerous primary substations were planned and executed in the last decade. Efficient project execution of these substation projects to meet the required deadlines has been the main interest of the substation contractors and MEW - the owner and the end user of the substations.
During implementation of substations Siemens Project Management encountered obstacles which had mainly negative impact on the execution time and - as a result - on the cash flow in the project.
Ideas for improvement in specific areas of the project shall support the owner as well as the contractor to reduce these obstacles in the future.
Energy SectorSEES Kuwait - 26th May 2010Slide 6 © Siemens AG 2010
Overview
History of Siemens Substation Business in Kuwait
Introduction
Project Implementation (PM@Siemens)
Analysis of Obstacles
Ideas for Improvement
Discussion
Energy SectorSEES Kuwait - 26th May 2010Slide 7 © Siemens AG 2010
Project Implemetation (PM@Siemens)
PM@Siemens - Siemens Core Learning Programs
Professional project management is a vital success factor for Siemens. Almost half of our revenues derive from project business, and more than 15,000 project managers work for our customers worldwide every day. Our goal is to continually improve our project-related processes. We have to sustainably increase our results and to minimize project risks. Our values – excellent, innovative and responsible – are our guiding principles in doing so. The PM@Siemens Learning Programs are long-term training programs which are geared to the PM@Siemens job profiles and which ensure the comprehensive and unified training of project managers throughout the Siemens Group.
Energy SectorSEES Kuwait - 26th May 2010Slide 8 © Siemens AG 2010
PM @ Siemens – Certification Levels
Energy SectorSEES Kuwait - 26th May 2010Slide 9 © Siemens AG 2010
PM @ Siemens – General Process Overview
Energy SectorSEES Kuwait - 26th May 2010Slide 10 © Siemens AG 2010
Overview
History of Siemens Substation Business in Kuwait
Introduction
Project Implementation (PM@Siemens)
Analysis of Obstacles
Ideas for Improvement
Discussion
Energy SectorSEES Kuwait - 26th May 2010Slide 11 © Siemens AG 2010
Analysis of ObstaclesExecution of Substations
The successful execution of Primary Substations is related to the achievement of the following Milestones:
Site Handover with Building License
Civil Completion
Manufacturing & Shipment Completion
Erection Completion
Commissioning and Testing (TOAC)
FCC
Late achievement of one or more Milestones results in a delay of completion
Energy SectorSEES Kuwait - 26th May 2010Slide 12 © Siemens AG 2010
Analysis of Obstacles
The main impact on delays during execution derives from:
- late Design and Building Licenses
- late Energizing
- late FCC-Clearances.
These delays are affecting the customer as well as the contractor.
• The late submittal of licenses is mainly affecting the contractor
• The late energizing is mainly harmful for the owner.
Energy SectorSEES Kuwait - 26th May 2010Slide 13 © Siemens AG 2010
Overview
History of Siemens Substation Business in Kuwait
Introduction
Project Implementation (PM@Siemens)
Analysis of Obstacles
Ideas for Improvement
Discussion
Energy SectorSEES Kuwait - 26th May 2010Slide 14 © Siemens AG 2010
Ideas for ImprovementAreas for Improvement
Analysis of the Project Implementation Process leads to the following areas for Improvement:
Planning
Communication
Process and Organization
Contract
Invoicing
Energy SectorSEES Kuwait - 26th May 2010Slide 15 © Siemens AG 2010
Ideas for ImprovementPlanning
Handling Municipality related issues (such as building license, site handing over)
Handling issues with other Ministry authorities such as MOC, MPW in relocating existing underground services.
Co-ordination within MEW to energize substation within contract period.
No change in site location.
Energy SectorSEES Kuwait - 26th May 2010Slide 16 © Siemens AG 2010
Ideas for ImprovementCommunication
Internal communication within MEW departments.
Introduce electronic form of communication for correspondences.
Implement regular Progress Meeting and Minutes of Meeting with MEW Management.
Open day for contractors to address contract issues.
Energy SectorSEES Kuwait - 26th May 2010Slide 17 © Siemens AG 2010
Ideas for ImprovementProcess and Organization
Demarcation of authorities with clear responsibilities for MEW concerned representatives.
Define the Process for Change in scope of contract with necessary templates and authorities. Introduce proper Variation Order Workflow.
Define scope of FCC general checks with necessary templates and authorities for contractors and MEW for resource management.
Soil investigations shall be carried out by the owner before tender opening.
Energy SectorSEES Kuwait - 26th May 2010Slide 18 © Siemens AG 2010
Ideas for ImprovementContract
Provision of Transport and Communication to the concerned MEW employee by MEW.
Liability should be limited to the total contract value.
Price Variation for raw material like copper, steel, concrete should be considered
Contract award for Cable- and OHL Works should be done in parallel to the award of the substation tender.
Proper definition of warrenty obligations:The release of 5 percent FCC rate shall be done according to the contractual defined time period of 12 resp. 15 months. Extended warranties for products and erection companies shall be settled with a bond.
Energy SectorSEES Kuwait - 26th May 2010Slide 19 © Siemens AG 2010
Ideas for ImprovementContract
Contractually the site handing over can last up to 6 months. In case more than one substation is contracted, this time period shall be reduced to enable the contractor to stagger the civil works and following activities.
As the completion of telemetry and Cable resp. OHL works are separately contracted, the completion cannot be influenced by the substation contractor. Therefore the TOAC should be released after commissioning and testing of the substation equipment.
Energy SectorSEES Kuwait - 26th May 2010Slide 20 © Siemens AG 2010
Ideas for ImprovementInvoicing
Spare Parts Payment should be done according to the payment terms for the main delivery.
Revision in Payment terms to 20% (advance payment), 65% (progress), 10%(TOAC), 5%(FCC).
The contractual due time for payments (45 days) is rarely achieved. Either the payment process could be reorganized or interests for delayed payment should be contractually agreed.
Monthly Progress Payment for erection shall be considered.
Energy SectorSEES Kuwait - 26th May 2010Slide 21 © Siemens AG 2010
Ideas for Improvement
Thank You!