Pumps n Valves n Systems

Energy. Natural. Endless.Solutions for Biomass Power Plants.

Introduction2

CO2-neutral power generation from biomass and waste.

Everyone is talking about “renewable energy sources”. After all, the growing worldwide

demand for energy needs to be resolved, and the focus is increasingly on factors such as

safe energy usage and environmental protection.

Biomass is one of the renewable energies and offers CO2-neutral power generation, as

does waste incineration. It can be solid, liquid or gaseous. The use of solid biomass (dry

or dried material such as plants and plant parts, wood chips, wood pellets, grains, straw,

etc.) offers particular advantages because of its availability and base load capability.

Biomass power plants are operated both in industry and in the energy sector. They are

divided into power plants that burn the biomass and those that operate on the basis

of biomass gasification. Both types of power generation have one thing in common:

they are highly efficient. And this efficiency is further increased by the additional use

of Organic Rankine Cycle (ORC) technology.

Your partner for energy efficiency.

KSB has many years of experience in power plant technology. In 2011 alone, more than

4,200 boiler feed pumps types HG, HGM and Multitec were supplied.

As a global market leader in pumps, valves and systems, KSB is the ideal partner for plant

operators, consultants, planners and engineering contractors. We meet all the demands

placed on our products by biomass power plants, every step of the way from planning

to production right through to installation, commissioning, maintenance and repair.

Our time-proven standard components are always tailored to the individual requirements

of our customers so that we can provide them with optimally designed products. In close

cooperation with renowned research institutes, we continuously develop new materials

and technologies for reliable products with minimum life cycle costs and maximum

efficiency. With more than 15,000 employees, over 160 service centres and 30 production

facilities around the world, we do everything in our power to support you with reliable

and sustainable solutions.

3

Applications4

5

District heating

Biomass combustion

Water tank

Heat exchanger

Fresh water

Fresh water treatment

Condensate collector

Air-cooled condensation system

TransformerElectric

generator

Low-pressure

turbine

Evaporator

Ash

Flue gas recirculation

Flue gas scrubbing

Biomass

Feed water tank

High-pressure

turbine

C

C

A

2

2

1

1

2

1

1

1

1

B2 11

2D 11

Generating electricity and heat by biomass and waste combustion.

In the classic steam turbine process, biomass such as bark, wood chips, sawdust or waste material is burned.

The resultant steam is released and drives a generator to produce electricity. Co-firing in a fossil-fuelled power

plant is also possible. The heat generated can be used additionally as process heat or for district heating (com-

bined cycle). Depending on the feedstock used as fuel, temperatures up to 540 °C can be reached.

KSB supplies reliable and efficient pumps for handling feed water and condensate and for district heating, as

well as auxiliary pumps for a variety of processes.

A Pump for feed water applicationsB Pump for condensate transportC Pump for auxiliary circuitsD Pump for district heating circuits

1 Shut-off valve2 Check valve

Applications6

Generating electricity and heat by thermo-chemical biomass gasification.In the thermo-chemical gasification process, biomass is subjected to heat and converted into a combustible gas

as completely as possible. The gas generated this way often contains impurities that need to be removed before

it is used. The cleaned product gas can then be converted into energy and heat. During combustion, the high

temperatures of the exhaust gases can be used additionally for district heating. Co-firing in fossil-fuelled

power plants is also possible.

ORC systems can be integrated to increase efficiency. Instead of water, these use an organic working fluid that

vaporises at a low boiling point and drives a turbine.

KSB supplies time-proven pumps for product gas scrubbing, for the thermal oil cycle, for district heating and

for pumping the organic fluid in the Organic Rankine Cycle.

7

A Pump for thermal oil circuitsB Pump for cooling circuitsC Pump for ORC circiutsD Pump for district heating circuits

1 Shut-off valve2 Check valve

Evaporator

Flue gas

Ash

Product gas cooler Product

gas filter

District heat exchanger

Product gas blower

Product gas blower

Thermal oil circuits

Product gas filter

Scrubber coolerProduct gas cooler

Product gas scrubber

Secondary combustion chamber

Combustion chamber

Product gas return blower

Condenser

Regenerator

Catalyst

Exhaust gas cooler

Motor cooling

District heating

Smokestack

Ash

Gas motor

Gas generation and cleaning

Biomass

Organic Rankine Cycle

District heat extraction

1 2 1A

1

1

2

C

1

1

B

2

1

D

1

2

1 2 1D

8

TransformerElectric

generatorTurbine

Gasifier

TransformerElectric

generator

Gasification

STA

AL

100

/ AK

D /

AK

DS

AK

G-A

/ A

KG

S-A

ECO

LIN

E G

T 15

0-60

0

ECO

LIN

E G

T 80

0

SIC

CA

900

-250

0 G

TC

SIC

CA

800

-250

0 G

TF

NO

RI 4

0 R

XL

/ RX

S

NO

RI 1

60 R

XL

/ RX

S

NO

RI 3

20 R

XL

/ RX

S

STA

AL

40 A

KK

/ A

KK

S

STA

AL

100

AK

KS

AK

RS

ECO

LIN

E SC

150

-600

ECO

LIN

E SC

/PT

800

SIC

CA

900

-250

0 SC

C

SIC

CA

800

-250

0 PC

F

ISO

RIA

/MA

MM

OU

TH

DA

NA

IS

KE

SIST

O 1

0/16

/20

SIST

O K

B

PSA

KH

G

Boilder Feed Applications

Condensate Transport

Cooling Circuits

Distric Heating

Feed Pump ORC Process

Thermal Oil Circulation

Washing Pump

Auxiliary Pumps

HG

HG

M

Mu

ltit

ec

Etan

orm

Meg

aCPK

HPK

/ HPK

-L

Om

ega

Etan

orm

SY

T

WK

TR

NO

RI 4

0 ZX

L / Z

XS

NO

RI 4

0 ZX

LF /

ZXSF

NO

RI 4

0 ZY

LB /

ZYSB

NO

RI 4

0 ZX

L / Z

XS

NO

RI 1

60 Z

XLF

NO

RI 1

60 Z

XLF

/ ZX

SF

NO

RI 3

20 Z

XSV

ECO

LIN

E G

L 15

0-60

0

ECO

LIN

E G

L 80

0

SIC

CA

900

-250

0 G

LC

SIC

CA

800

-250

0 G

LF

STA

AL

40 A

KD

/ A

KD

S

Boilder Feed Applications

Condensate Transport

Cooling Circuits

Distric Heating

Feed Pump ORC Process

Thermal Oil Circulation

Washing Pump

Auxiliary Pumps

Pumps and valves8

Valves

KSB expertise in biomass power plants.The following overview shows the possible applications for KSB pumps and valves.

Pumps

STA

AL

100

/ AK

D /

AK

DS

AK

G-A

/ A

KG

S-A

ECO

LIN

E G

T 15

0-60

0

ECO

LIN

E G

T 80

0

SIC

CA

900

-250

0 G

TC

SIC

CA

800

-250

0 G

TF

NO

RI 4

0 R

XL

/ RX

S

NO

RI 1

60 R

XL

/ RX

S

NO

RI 3

20 R

XL

/ RX

S

STA

AL

40 A

KK

/ A

KK

S

STA

AL

100

AK

KS

AK

RS

ECO

LIN

E SC

150

-600

ECO

LIN

E SC

/PT

800

SIC

CA

900

-250

0 SC

C

SIC

CA

800

-250

0 PC

F

ISO

RIA

/MA

MM

OU

TH

DA

NA

IS

KE

SIST

O 1

0/16

/20

SIST

O K

B

PSA

KH

G

Boilder Feed Applications

Condensate Transport

Cooling Circuits

Distric Heating

Feed Pump ORC Process

Thermal Oil Circulation

Washing Pump

Auxiliary Pumps

HG

HG

M

Mu

ltit

ec

Etan

orm

Meg

aCPK

HPK

/ HPK

-L

Om

ega

Etan

orm

SY

T

WK

TR

NO

RI 4

0 ZX

L / Z

XS

NO

RI 4

0 ZX

LF /

ZXSF

NO

RI 4

0 ZY

LB /

ZYSB

NO

RI 4

0 ZX

L / Z

XS

NO

RI 1

60 Z

XLF

NO

RI 1

60 Z

XLF

/ ZX

SF

NO

RI 3

20 Z

XSV

ECO

LIN

E G

L 15

0-60

0

ECO

LIN

E G

L 80

0

SIC

CA

900

-250

0 G

LC

SIC

CA

800

-250

0 G

LF

STA

AL

40 A

KD

/ A

KD

S

Boilder Feed Applications

Condensate Transport

Cooling Circuits

Distric Heating

Feed Pump ORC Process

Thermal Oil Circulation

Washing Pump

Auxiliary Pumps

9

Valves Valves

Valves

Pumps10

HG

Description:

Horizontal, radially split, multistage ring-section pump

with radial impellers, single- or double-entry.

Applications:

Handling of feed water and condensate in power sta-

tions and industrial facilities, generation of pressurized

water for bark peeling machines, descaling equipment,

snow guns, etc.

Technical data:

DN 65 – 300

Q [m3/h] 1440 max.

H [m] 4200 max.

p [bar] 420 max.

T [°C] +200 max.

Pumps for applications in biomass power plants.

Multitec

Description:

Multistage horizontal or vertical centrifugal pump in ring-

section design, long-coupled and close-coupled variant,

with axial or radial suction nozzle, cast radial impellers.

ATEX-compliant version available.

Applications:

Water and drinking water supply systems, general

industry, pressure boosting systems, irrigation systems,

in power stations, heating, filter, fire-fighting, reverse

osmosis and washing plants, snow guns, etc.

Technical data:

DN 32 – 150 max.

Q [m3/h] 850 max.

H [m] 630 (1000) max.

p [bar] 63 (100) max.

T [ºC] -10 bis +200 max.

n [min-1] 4000 max.

Automation option: PumpMeter, Hyamaster, PumpDrive

Description:

Horizontal, radially split, product-lubricated, multistage

ring-section pump with radial impellers, axial and radial

single-entry inlet.

Applications:

Handling of feed water in power stations, boiler feed

water and condensate in industrial facilities.

Technical data:

DN 25 – 100

Q [m3/h] 274 max.

H [m] 1400 max.

p [bar] 140 max.

T [ºC] +160 max.

n [min-1] 3600 max.

HGM

11

Description:

Horizontal, long-coupled, single-stage volute casing pump (pump

size 125– 500 with two stages) with ratings and main dimensions

to EN 733, in back pull-out design, with replaceable shaft sleeves /

shaft protecting sleeves and casing wear rings. ATEX-compliant

version available.

Applications:

Spray irrigation, irrigation, drainage, district heating, water supply

systems, heating and air-conditioning systems, condensate transport,

swimming pools, fire-fighting systems, handling of hot water, cooling

water, fire-fighting water, oil, brine, drinking water, brackish water,

service water, etc.

Technical data:

DN 32 – 300

Q [m3/h] 1900 max.

H [m] 102 max.

p [bar] 16 max.

T [ºC] +140 max.

Description:

Horizontal, radially split volute casing pump in back pull-out design

to EN 22 858 / ISO 2858 / ISO 5199, single-stage, single-entry, with

radial impeller. Also available as variant with “wet” shaft. ATEX-

compliant version available.

Applications:

Handling of aggressive liquids in the chemical and petrochemical

industries as well as in refinery.

Technical data:

DN 25 – 250

Q [m3/h] 1160 max.

H [m] 162 max.

p [bar] 25 max.

T [ºC] +400 max.

Automation option: PumpMeter, PumpDrive

Description:

Vertical, multistage, can-type ring-section pump with radial and

mixed flow impellers. Single- and double-entry suction impellers,

flanges to DIN or ANSI. The can is arranged in a pit below the

installation floor. The pump is connected with the structure by

means of a baseplate.

Applications:

Handling of condensate in power stations and energy systems.

Technical data:

DN 40 – 150

Q [m3/h] 400 max.

H [m] 500 max.

p [bar] 40 max.

T [ºC] - 45 to +200 max.

n [min-1] 3600 max.

Etanorm /Etanorm-R Automation option: PumpMeter, Hyamaster, PumpDrive

MegaCPK

WKTR

Pumps12

Description:

Single-stage, axially split volute casing pump for

horizontal or vertical installation, with double-entry

radial impeller, mating flanges to DIN EN or ASME.

Applications:

For handling water with a low solids content, e.g. in

waterworks, irrigation and drainage pumping stations,

desalination systems for water extraction, power plants,

fire-fighting systems, shipbuilding, district heating/cooling.

Technical data:

DN 80 – 350

Q [m3/h] 2880 max.

H [m] 210 max.

p [bar] 25 max.

T [ºC] +80 max.

n [min-1] 2900 max.

Automation option: Hyamaster, PumpMeter

Description:

Horizontal, long-coupled volute casing pump in back

pull-out design with ratings and main dimensions to

EN 733, single-stage, with replaceable casing wear

rings. ATEX-compliant version available.

Applications:

Heat transfer systems (DIN 4754, VDI 3033) or hot

water recirculation (DIN 4752).

Technical data:

DN 32 – 300

Q [m3/h] 1900 max.

H [m] 102 max.

p [bar] 16 max.

T [ºC] +350 max.

Automation option: Hyamaster, PumpDrive

Description HPK:

Horizontal, radially split volute casing pump in back pull-

out design to EN 22 858 / ISO 2858 / ISO 5199, single-stage,

single-entry, with radial impeller. TÜV certification to

TRD on option. ATEX-compliant version available.

Description HPK-L:

Horizontal, radially split volute casing pump in back pull-

out design to EN 22 858 / ISO 2858 / ISO 5199, single-

stage, single-entry, with radial impeller. Equipped with

heat barrier, seal chamber air-cooled by integrated fan

impeller, no external cooling. ATEX-compliant version

available.

Applications:

Handling of hot water and thermal oil in piping or tank

systems, particularly in medium -sized and large hot water

heating systems, forced circulation boilers, district heat-

ing systems, etc.

Technical data HPK:

DN 150 – 400

Q [m3/h] 4150 max.

H [m] 185 max.

p [bar] 40 max.

T [ºC] +400 max.

Technical data HPK-L:

DN 25 – 250

Q [m3/h] 1330 max.

H [m] 155 max.

p [bar] 40 max.

T [ºC] +240 / +350 max.

Omega

Etanorm SYT

HPK / HPK-L Automation option: Hyamaster, PumpDrive

Valves 13

Description:

Flanged or weld end gate valve with pressure seal bonnet, forged or welded body,

non-rotating stem, flexible wedges for exact adaptation to seats. Seats made of

wear and corrosion resistant 17 % Cr steel or stellite.

Applications:

In industrial plants, power stations, process engineering and shipbuilding. For

water, steam, gas, oil and other non-aggressive fluids. Other fluids on request.

Technical data:

PN [bar] 63 – 160

DN 80 – 300

T [ºC] -10 to +550

Description:

Flanged or weld end globe valve with gland packing, shut-off or throttling valve

plug, non-rotating stem, integrated position indicator; seats made of wear and

corrosion resistant 17 % Cr steel or stellite.

Applications:

In industrial plants, power stations, process engineering and shipbuilding. For

water, steam, gas, oil and other non-aggressive fluids. Other fluids on request.

Technical data:

PN [bar] 63 – 160

DN 10 – 200

T [ºC] -10 to +550

Description:

Centered disc butterfly valve with elastomer liner. With lever, manual gearbox,

pneumatic, electric or hydraulic actuator. Wafer type body (T1), semi-lug type body

(T2), full-lug type body (T4), U-section body with flat faces (T5). Body types T2, T4

and T5 are suitable for downstream dismantling and dead-end service with counter-

flange. EN, ASME, JIS connections possible.

Applications:

Shut-off and control duties in all industrial and energy applications.

Description:

Flanged or weld end swing check valve in pressure seal design, with internal hinge

pin forged / welded body; seats made of wear and corrosion resistant 17 % Cr steel

or stellite.

Applications:

In industrial plants, power stations, process engineering and shipbuilding. For

water, steam, gas, oil and other non-aggressive fluids. Other fluids on request.

Technical data:

PN [bar] 63 – 160

DN 80 – 300

T [ºC] -10 to +550

Technical data:

PN [bar] 10 – 25

DN 32 – 1000

T [ºC] -10 to +200

NORI 160 ZXLF/ZXSF

AKG-A/AKGS-A

AKR/AKRS

ISORIA 10-25

Valves14

Shut-off valves Shut-off valves Non-return valves

Low-pressure applications

PN 10 – 40

T up to 450 °C

Globe valves Gate valves Diaphragm valves Butterfly valves Ball valves

DIN ANSI DIN ANSI DIN DIN/ANSI DIN/ANSI DIN DIN/ANSI

NORI 40 ZYLB/ZYSB

NORI 40 ZXLB/ZXSB

ECOLINE GL 150-600

STAAL 40 AKD/AKDS

ECOLINE GT 150-600 SISTO 10 SISTO KB DANAIS ISORIA PSA / KHG

NORI 40 RXL/RXS

ECOLINE SC 150-600

NORI 40 ZXL/ZXS

NORI 40 ZXLF/ZXSF SISTO 16 SISTO 20 KE MAMMOUTH PSA / KHG

STAAL 40 AKK/AKKS

Medium-pressure applications

PN 63 – 160

T up to 550 °C

NORI 160 ZXL/ZXS

ECOLINE GL 150-600

STAAL 100 AKD/AKDS

ECOLINE GT 150-600 PSA / KHG

NORI 160 RXL/RXS

ECOLINE SC 150-600

STAAL 100 AKK/AKKS

NORI 160 ZXLF/ZXSF

ECOLINE GL 800 AKGS-A

ECOLINE GT 800 PSA / KHG

ECOLINE SC/PT 800AKR/AKRS

High-pressure applications

PN 250 – 600

T up to 650 °C

NORI 320 ZXSV NORI 500 ZXSVSICCA

900-2500 GLCSICCA

900-2500 GTC PSA / KHG

NORI 320 RXL/RXS

SICCA 900-2500 GTC

NORI 500 RXLR/RXSR

SICCA 800-2500 PCF

NORI 320 ZXLF/ZXSF

NORI 500 ZXLR/ZXSR

SICCA 800-2500 GLF ZTS

SICCA 800-2500 GTF PSA / KHG

RGS

ZRS

15

Shut-off valves Shut-off valves Non-return valves

Low-pressure applications

PN 10 – 40

T up to 450 °C

Globe valves Gate valves Diaphragm valves Butterfly valves Ball valves

DIN ANSI DIN ANSI DIN DIN/ANSI DIN/ANSI DIN DIN/ANSI

NORI 40 ZYLB/ZYSB

NORI 40 ZXLB/ZXSB

ECOLINE GL 150-600

STAAL 40 AKD/AKDS

ECOLINE GT 150-600 SISTO 10 SISTO KB DANAIS ISORIA PSA / KHG

NORI 40 RXL/RXS

ECOLINE SC 150-600

NORI 40 ZXL/ZXS

NORI 40 ZXLF/ZXSF SISTO 16 SISTO 20 KE MAMMOUTH PSA / KHG

STAAL 40 AKK/AKKS

Medium-pressure applications

PN 63 – 160

T up to 550 °C

NORI 160 ZXL/ZXS

ECOLINE GL 150-600

STAAL 100 AKD/AKDS

ECOLINE GT 150-600 PSA / KHG

NORI 160 RXL/RXS

ECOLINE SC 150-600

STAAL 100 AKK/AKKS

NORI 160 ZXLF/ZXSF

ECOLINE GL 800 AKGS-A

ECOLINE GT 800 PSA / KHG

ECOLINE SC/PT 800AKR/AKRS

High-pressure applications

PN 250 – 600

T up to 650 °C

NORI 320 ZXSV NORI 500 ZXSVSICCA

900-2500 GLCSICCA

900-2500 GTC PSA / KHG

NORI 320 RXL/RXS

SICCA 900-2500 GTC

NORI 500 RXLR/RXSR

SICCA 800-2500 PCF

NORI 320 ZXLF/ZXSF

NORI 500 ZXLR/ZXSR

SICCA 800-2500 GLF ZTS

SICCA 800-2500 GTF PSA / KHG

RGS

ZRS

More space for solutions.

Representative:

Alexander PütterichTel. +49 (6233) 86-1816Fax+49 (6233) 86-3451 alexander.puetterich@ksb.com

Your local KSB representative:

KSB AktiengesellschaftJohann-Klein-Straße 967227 Frankenthal (Germany) www.ksb.com 02

84.

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