energy management systems for the food manufacturing industry
TRANSCRIPT
Energy & Utility ManagementInformation Solutions for the Food
Manufacturing Industry
Leveraging Information Technology to Create Profitable, Sustainableand Socially Responsible Systems for a Better Tomorrow
Today’s Energy: Quick Hits¨ Skyrocketing energy consumption:
► World consumption is up 45% since 1980► Expected to increase by 70% by 2030 and double by 2050► Emerging markets claim more than 75% of new demand
¨ CO2 emissions up by 33% since the industrialrevolution
¨ Price will only increase:► Increasing demand from emerging countries► Natural disasters such as Hurricane Katrina, Gulf of
Mexico oil spill, etc.► Political instability and Middle East geo-political tensions
The Industrial Sectors Contribution
¨ Main sources of industrial energy consumption are heating and cooling, motors, lighting and compressed air
Industry – 49%(including industrial buildings)
Transportation – 27%
Tertiary Building – 8%
Residential – 16%
The 30% EnergyReduction Challenge
Reduce your companies energy consumption by 30% over a five year period
Meeting the 30% Challenge¨ Short- and long-term energy reduction goals:
► 10 – 15% energy consumption reduction in the first year► 15 – 20% energy cost savings within the first year► 30% energy consumption reduction over 5 years
¨ Achieving a 30% energy consumption reduction:► Achieve 10 – 15% savings by using high efficiency equipment, sizing equipment
correctly, upgrading building envelope and insulation► Achieve 5 – 15% savings by turning off or idling equipment when not needed,
regulating motors and heating at optimal levels► Achieve 2 – 8% through a continual measurement & targeting program and
immediate reaction to consumption deviations
… but keep an eye out for:¨ Common pitfalls of an energy management strategy:
► Paralysis through analysis – there are many movingparts to an energy management strategy, start smalland constantly review and revise
► Unplanned or unmanaged shutdowns will adverselyaffect your energy consumption
► Ensure that your energy management strategy doesnot adversely affect your production throughput orquality
► Embrace automation – as processing equipment isreplaced or upgraded it should be integrated to your energy management system
► Keep momentum on the project – it might take a while to gain traction on some measures
Possible Energy & Cost Reduction100%
70%
ENERGYCONSUMPTION
Achieved through high efficiency devices and use optimization
Achieved through continual monitoring and deviation corrections
1 2 3 4 5
TIME
Environmental Impact¨ Reduce your companies environmental footprint
► Use this socially responsible commitment to sustainability as a selling point to your customers
¨ Reduce greenhouse gas emissions► Reduce carbon dioxide emissions by millions of
pounds per year
¨ Reduce poisonous chemical emissions► Reduce mercury, nitrous oxide and sulfur dioxide
emissions by thousands of pounds per year
4 Simple Steps
1. Review your facility and identify areas of opportunity
2. Install an energy management system to measure the impact of your efforts
3. Implement improvements and measure their impact
4. Continually monitor and improve the system
Let Us Help
Let us bring our knowledge and experience to your projectfor immediate and impactful results
A Process With Proven Results¨ Our approach has been tested and refined over time to deliver
immediate and impactful results
¨ Our process:1. Perform a thorough site assessment of your facility2. Install and configure an energy management
information system3. Implement energy and cost savings measures4. Continually monitor and improve energy consumption
Site Audit¨ A small team of experienced industrial engineers will visit your
facility for a day or two to review the building envelope and insulation, processing equipment and building systems, production processes and more
¨ We will prepare and submit a comprehensive audit report including a list of recommended measures for energy and cost savings
¨ We will present our findings and recommendations to your plant management or corporate team
Energy Management System¨ Install a network of energy consumption measurement devices
¨ Configure energy analysis software with comprehensive dashboards, reporting, alerting and analytic tools
¨ Establish a baseline and measure the true impact of changes
EMS Architecture
Building Data
ProcessingEquipment
Data
ProductionData
ExternalWeather &Humidity
DataEnergy ManagementInformation Software
Analysis from our expert energy analysts
Reporting & alertingdelivered to your
management team
Implement Recommended Measures¨ Improve building envelope and insulation
¨ Install high efficiency and correctly sizeddevices
¨ Provide feedback control for runningprocessing equipment at levels consistent with production
Monitor and Improve
Collect current energy consumption data
Analyze the data and identify improvement
measures
Implement improvement measures
Measure impact to ensure expected results
are achieved
Your Experienced Energy Analyst¨ Let our experienced and knowledgeable energy analysts help
you understand your plants energy signature and relate it to your production processes
¨ We bring insightful recommendations based on industry best-practices
Contact us to start down the path of cost savings, social responsibility
and sustainability
By phone: (519) 940 – 0663By e-mail: [email protected] or [email protected]