energy management systems for the food manufacturing industry

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Energy & Utility Management Information Solutions for the Food Manufacturing Industry Leveraging Information Technology to Create Profitable, Sustainable and Socially Responsible Systems for a Better Tomorrow

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Page 1: Energy Management Systems for the Food Manufacturing Industry

Energy & Utility ManagementInformation Solutions for the Food

Manufacturing Industry

Leveraging Information Technology to Create Profitable, Sustainableand Socially Responsible Systems for a Better Tomorrow

Page 2: Energy Management Systems for the Food Manufacturing Industry

Today’s Energy: Quick Hits¨ Skyrocketing energy consumption:

► World consumption is up 45% since 1980► Expected to increase by 70% by 2030 and double by 2050► Emerging markets claim more than 75% of new demand

¨ CO2 emissions up by 33% since the industrialrevolution

¨ Price will only increase:► Increasing demand from emerging countries► Natural disasters such as Hurricane Katrina, Gulf of

Mexico oil spill, etc.► Political instability and Middle East geo-political tensions

Page 3: Energy Management Systems for the Food Manufacturing Industry

The Industrial Sectors Contribution

¨ Main sources of industrial energy consumption are heating and cooling, motors, lighting and compressed air

Industry – 49%(including industrial buildings)

Transportation – 27%

Tertiary Building – 8%

Residential – 16%

Page 4: Energy Management Systems for the Food Manufacturing Industry

The 30% EnergyReduction Challenge

Reduce your companies energy consumption by 30% over a five year period

Page 5: Energy Management Systems for the Food Manufacturing Industry

Meeting the 30% Challenge¨ Short- and long-term energy reduction goals:

► 10 – 15% energy consumption reduction in the first year► 15 – 20% energy cost savings within the first year► 30% energy consumption reduction over 5 years

¨ Achieving a 30% energy consumption reduction:► Achieve 10 – 15% savings by using high efficiency equipment, sizing equipment

correctly, upgrading building envelope and insulation► Achieve 5 – 15% savings by turning off or idling equipment when not needed,

regulating motors and heating at optimal levels► Achieve 2 – 8% through a continual measurement & targeting program and

immediate reaction to consumption deviations

Page 6: Energy Management Systems for the Food Manufacturing Industry

… but keep an eye out for:¨ Common pitfalls of an energy management strategy:

► Paralysis through analysis – there are many movingparts to an energy management strategy, start smalland constantly review and revise

► Unplanned or unmanaged shutdowns will adverselyaffect your energy consumption

► Ensure that your energy management strategy doesnot adversely affect your production throughput orquality

► Embrace automation – as processing equipment isreplaced or upgraded it should be integrated to your energy management system

► Keep momentum on the project – it might take a while to gain traction on some measures

Page 7: Energy Management Systems for the Food Manufacturing Industry

Possible Energy & Cost Reduction100%

70%

ENERGYCONSUMPTION

Achieved through high efficiency devices and use optimization

Achieved through continual monitoring and deviation corrections

1 2 3 4 5

TIME

Page 8: Energy Management Systems for the Food Manufacturing Industry

Environmental Impact¨ Reduce your companies environmental footprint

► Use this socially responsible commitment to sustainability as a selling point to your customers

¨ Reduce greenhouse gas emissions► Reduce carbon dioxide emissions by millions of

pounds per year

¨ Reduce poisonous chemical emissions► Reduce mercury, nitrous oxide and sulfur dioxide

emissions by thousands of pounds per year

Page 9: Energy Management Systems for the Food Manufacturing Industry

4 Simple Steps

1. Review your facility and identify areas of opportunity

2. Install an energy management system to measure the impact of your efforts

3. Implement improvements and measure their impact

4. Continually monitor and improve the system

Page 10: Energy Management Systems for the Food Manufacturing Industry

Let Us Help

Let us bring our knowledge and experience to your projectfor immediate and impactful results

Page 11: Energy Management Systems for the Food Manufacturing Industry

A Process With Proven Results¨ Our approach has been tested and refined over time to deliver

immediate and impactful results

¨ Our process:1. Perform a thorough site assessment of your facility2. Install and configure an energy management

information system3. Implement energy and cost savings measures4. Continually monitor and improve energy consumption

Page 12: Energy Management Systems for the Food Manufacturing Industry

Site Audit¨ A small team of experienced industrial engineers will visit your

facility for a day or two to review the building envelope and insulation, processing equipment and building systems, production processes and more

¨ We will prepare and submit a comprehensive audit report including a list of recommended measures for energy and cost savings

¨ We will present our findings and recommendations to your plant management or corporate team

Page 13: Energy Management Systems for the Food Manufacturing Industry

Energy Management System¨ Install a network of energy consumption measurement devices

¨ Configure energy analysis software with comprehensive dashboards, reporting, alerting and analytic tools

¨ Establish a baseline and measure the true impact of changes

Page 14: Energy Management Systems for the Food Manufacturing Industry

EMS Architecture

Building Data

ProcessingEquipment

Data

ProductionData

ExternalWeather &Humidity

DataEnergy ManagementInformation Software

Analysis from our expert energy analysts

Reporting & alertingdelivered to your

management team

Page 15: Energy Management Systems for the Food Manufacturing Industry

Implement Recommended Measures¨ Improve building envelope and insulation

¨ Install high efficiency and correctly sizeddevices

¨ Provide feedback control for runningprocessing equipment at levels consistent with production

Page 16: Energy Management Systems for the Food Manufacturing Industry

Monitor and Improve

Collect current energy consumption data

Analyze the data and identify improvement

measures

Implement improvement measures

Measure impact to ensure expected results

are achieved

Page 17: Energy Management Systems for the Food Manufacturing Industry

Your Experienced Energy Analyst¨ Let our experienced and knowledgeable energy analysts help

you understand your plants energy signature and relate it to your production processes

¨ We bring insightful recommendations based on industry best-practices

Page 18: Energy Management Systems for the Food Manufacturing Industry

Contact us to start down the path of cost savings, social responsibility

and sustainability

By phone: (519) 940 – 0663By e-mail: [email protected] or [email protected]