energy infrastructure and deenergy, infrastructure and deefence...vadodara - halol expressway 4...
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Energy, Infrastructure & Defence solutions
Energy Infrastructure and DeEnergy, Infrastructure and De
May 2013
May 2013
efenceefence
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Energy, Infrastructure & Defence solutions
P j Ll d G
• A global US $ 2.06 billion EPC conglomerate
Punj Lloyd Group
• Providing services in Energy, Infrastructure and Defence s
• Present across Middle East & Africa, Asia Pacific, South A
• International offices in 21 countries
• Rich multicultural manpower from over 37 nationalities
• International clients from top Oil & Gas majors and Gover
• High standards of health safety environment and qualityHigh standards of health, safety, environment and quality
• Equipment assets worth US $ 426 million
• Declared ‘Infrastructure Company of the Year’ at Essar StCNBC TV 18CNBC TV 18
May 2013
sectors
Asia, the Caspian, UK, China and Europe
nment
eel Infrastructure Awards 2010 in association with
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Energy, Infrastructure & Defence solutions
Punj Lloyd GroupPunj Lloyd GroupProviding EPC
Energy Infrastruct
Utilities• Water Treatmen• Sewage Treatm
gy
Oil & Gas
• Offshore• Onshore Field Development • Sewage Treatm
• Reservoirs• Centralised Util
Buildings
• Onshore Field Development• Pipelines• Tanks & Terminals
Polymers & Petrochemicals g
• Hospitality & Le• Commercial, InResidential Com
• Healthcare
Polymers & Petrochemicals
• Refineries• Chemicals
Process
• Healthcare• Townships & In
Infrastructure• Subway & Metr
Power
• Chemicals
• Thermal• Nuclear y• Airports
• Highways & Ex• Bridges, Flyove• Tunnels & Cave
S t & T
• Nuclear
Renewables• Solar • Biofuels
May 2013
• Seaports & Ter
Telecom
• Biofuels• Water treatment
C services for :
ture Defence
nt Facilitiesment Facilities
• Land Systems• Aviation
El t iment Facilities
lities
• Electronics
eisuredustrial, Institutional &
mplexes
dustrial Parks
ro Systemsy
xpresswaysers & Interchangeserns
i lminals
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Energy, Infrastructure & Defence solutions
Punj Lloyd Group
PL Engine
Punj LloydGroup
Punj Lloyd
p
Energy / Infrastructure / Defence
PUNJ LLOYD
May 2013
PL ENGINEERINGOil & GasPetrochemicals / ChemicalsP N l / Th lPower – Nuclear / ThermalAutomotive / Aerospace
eering
Sembawangd
SembawangEngineers &Constructors
BuildingsInfrastructure
SEMBAWANG E & C
Utilities
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Energy, Infrastructure & Defence solutions
Punj Lloyd Overview
Founded in 1988
24 years of professional excellence
Active in hydrocarbon and infrastructure sectors
Revenues (Group) for Year ended March 31, 2013 : US$
Order Backlog (unexecuted as on March 31, 2013 : US$ and orders received after that)
Employees : 20,48p y ,
Safety : Conforming to highest international stan
May 2013
2,059 Million
4,060 Million
80
ndards
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Energy, Infrastructure & Defence solutions
Sembawang Overview
Founded in 1982
30 years of professional excellence
Largest EPC contractor in South East Asiag
Classified under highest Unlimited Financial Category in Sin
Present in transportation, infrastructure, buildings, utilities, p
R f Y d d M h 31 2013 US$Revenues for Year ended March 31, 2013 : US$ Order Backlog (unexecuted as on March 31, 2013 : US$ and orders received after that)
Employees : 660Employees : 660
May 2013
Acquired by Punj Lloyd in June 2006
ngapore for Civil, Building and M&E
power, environmental industries
174 Milli174 Million462 Million
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Energy, Infrastructure & Defence solutions
EngineeringEngineering
PL Engineering is a multi-disciplinary Design and Eand is headquartered in India, Gurgaon. PL Engineering :q , g g g
• Is an ISO 9001 company
• Has a strength of over 617 people
• Serves Oil & Gas Petrochemical/ Chemical Power (TServes Oil & Gas, Petrochemical/ Chemical, Power (TAutomotive & Aerospace industry
• Provides services from Concept to Commissioning
• Pre-Bid Engineering g g
• FEED
• Detailed Design & Engineering
• Engineering support during Procurement/ConstruEngineering support during Procurement/Constru- Works as captive for group companies as well
- Has offices in India, ME, UK & SE-Asia
May 2013
ngineering company . It is a subsidiary of Punj Lloyd
Thermal & Nuclear) Infrastructure PolysiliconThermal & Nuclear), Infrastructure, Polysilicon,
uctionuctionas serves global clients
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Energy, Infrastructure & Defence solutions
Value DriversValue Drivers
Customer Integration
Experience & Resources
Responsive toResponsive to Market Challenges
SustainableDevelopment
May 2013
Safety
Quality
Multi-Cultural TeamsMulti Cultural Teams
Working Global, Thinking Local
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Energy, Infrastructure & Defence solutions
DifferentiatorsDifferentiators
N 1 i P l W ld idNo.1 in Polymers Worldwide
Diversified Portfolio
Equity ParticipationEquity Participation
Technology Integration
May 2013
Large Fleet of Cons
Total Project Life Cycle Support
Exceeding Customer Expectations
Enviable HSEQ recordsEnviable HSEQ records
In-house Engineering
struction Equipment
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Energy, Infrastructure & Defence solutions
Skills and Capabilities
T l D liT l D li
Engineering Procurement
Total DeliverTotal Deliver
Engineering Procurement
Feasibility Study
Master PlanProcurement Services
Master Plan
Technology Packages
Concept Design / FEED
Material Management
Cost Estimates
Detailed Multi-disciplinary Design
Validation
May 2013
C biliC bili
Construction Post Completion
ry Capabilityry Capability
Construction
Project Management
Post Completion
Ongoing technical support
Turnaround supportConstruction Management
Construction Services
Commissioning
Turnaround support
O&M
Technology improvements
Start-up / Training De-bottlenecking
Plant Expansions
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Energy, Infrastructure & Defence solutions
Post Completion
Ongoing technical support
Turnaround support
De-bottlenec
Plant Expans
O&M
Technology improvements
Statutory insp
EngineeringProcurement
Life Time
May 2013
Life Time
cking
sions
pection
ConstructionPost Completion
e Supporte Support
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Energy, Infrastructure & Defence solutions
Our People
• A team of highly skilled and diversified employees, attend• A rich multicultural team from over 37 nationalities, adapt• A motivated team that can be readily mobilised to any pa• A team that enjoys the challenge of a ‘complex’ project aA team that enjoys the challenge of a complex project a
May 2013
ding to every aspect of the project ting itself to the local customs and traditions of the region
art of the worldnd can think ‘out-of-the box’nd can think out of the box
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Energy, Infrastructure & Defence solutions
Manpower – Punj Lloyd Group
Punj Lloyd
Project Management / E ti 16,318Execution 16,318
Project Services 3,179
E i i 1Engineering 1
Management 9
Support Services 973
Total 20,480
May 2013
Sembawang PL Engineering
588 39588 39
26 23
0 4750 475
1 1
45 79
660 617
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Energy, Infrastructure & Defence solutions
Human Resource Development
• A committed effort towards maintaining high quality of ma• Executive Development Centre at Banmore providing co
Craftsmen Training Institutes for unskilled labour at Banm• Punj Lloyd is a Founder Supporter of Indian School of BuPunj Lloyd is a Founder Supporter of Indian School of Bu
May 2013
t
anpower, both skilled and unskilledmprehensive, inter-disciplinary training and moreusiness enhancing the nation’s management resourceusiness, enhancing the nation s management resource
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Energy, Infrastructure & Defence solutions
B ti D dliMotor Spirit Quality Upgradation, Haldia Refinery C
Beating Deadlines
Dahej Vijaipur Pipeline 4
South Sumatra to West Java Pipeline, Indonesia 3
OGC Pipeline Oman 3OGC Pipeline, Oman 3
Gas Export Pipeline, Oman 4
LNG Storage & Regasification Facilities, Dabhol ELNG Storage & Regasification Facilities, Dabhol E
Jamnagar - Loni LPG Pipeline 8
Changi Airport Terminal 2 Extension 6
Belgaum - Maharashtra Highway 5
Vadodara - Halol Expressway 4
Balongan - Jakarta Pipeline 2
May 2013
Completion in 18 months
42” x 506 km in 9 months
32” x 26.62 km of lowering in 1 day
32” x 25 5 km of lowering in 1 day32” x 25.5 km of lowering in 1 day
48” x 21 km of lowering in 1 day
Early completionEarly completion
8 months ahead of schedule
6 months ahead of schedule
5 months ahead of schedule
4 months ahead of schedule
2 months ahead of schedule
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Energy, Infrastructure & Defence solutions
Major Achievements of the Grou
Constructedterminals
Major Achievements of the Grou
India & YeAll terrain pipeline
specialists,with over 11,000 km,large dia pipelineslarge dia pipelines
Leading contractorin LDPE Plants
South East Asia’s longest and most
advanced underground ad a ced u de g ou dtunnel expressway
World’s largest Wheat
May 2013
World s largest Wheat base Bioethanol
Plant
up
d LNG s in
up
men
Singapore’s LRT / MRT
Changi AirportChangi AirportTerminal Extension
Nuclear > 3 millionengineering manhours
132 years of experience
I l &In polymers & petrochemicals
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Energy, Infrastructure & Defence solutions
ClientsClients
May 2013
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Energy, Infrastructure & Defence solutions
International Offices
UK
Australia
BahrainMalays
MyanmChina
Colombia
Hong Kong
Myanm
Oman
Qatar
SaudiHong Kong
Indonesia
Kazakhstan
Kenya
Saudi
Thaila
Turkm
Y
May 2013
Kenya
LibyaYemen
India
UAE
sia
mar
Singapore
mar
ArabiaArabia
nd
menistan
n
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Energy, Infrastructure & Defence solutions
Organisational StructurePUNJ LLOYD
REGIONAL HEAD
MEA & CIS MEA & C
ENERGY INFRASTRU
MEA & CISABU DHABI
MEA & CDUBA
SOUTH ASIA SOUTH ASINDIA
SOUTH EAST ASIASINGAPORE
INDIA
SOUTH EASSINGAPO
SEMBAWANG ENCONSTRUCTOR
SINGAPO
SINGAPORE SINGAPO
May 2013
SINGAPO
D GROUP
DQUARTERS
CIS ENGINEERING
CTURE SPECIALISTS
CISAI
ENGINEERING
POLYMERS & PETROCHEMICALSSIA
DEFENCE
T ASIAORE
NGINEERS & RS PTE LTDORE
UPSTREAM
RENEWABLESORE
ORE
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Energy, Infrastructure & Defence solutions
PLL O d B kl (C lid tPLL Order Backlog (ConsolidateGeographical Segment
South Asia32.2%
Asia Pacific21.8%
Rest of World0.2%
Middle East, Africa &
CIS45.7%
Description USD MN
South Asia 1,309
Middle East, Africa & CIS 1,857
Asia Pacific 886
Rest of World 8
Total 4,060
May 2013*Unexecuted order value as on March 31, 2013 and order
d)*d)* : Business Segment
Pipeline12% Offshore
10%
Tankage
Power & Others11%
4%
Process24%Infrastructure
39%
Description USD MN
Pipeline 504Pipeline 504
Offshore 385
Tankage 164
Process 981
Infrastructure 1,582
Power & Others 444
Total 4,060
rs received after that
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Energy, Infrastructure & Defence solutions
PLL Revenue (Consolidated) –Geographical Segment
South Asia
Africa0.00%
Rest of World0.28%
41.73%
Middl E t &
Asia Pacific46.01%
Middle East & CIS
11.98%
Description USD MN
South Asia 809
Middl E t Af i & CIS 521Middle East, Africa & CIS 521
Asia Pacific 710
Rest of World 19
Total 2 059
May 2013
Total 2,059
(FY13)Business Segment
Pipeline23.78%
Power & Others11.75%
Offshore5.92%
Tankage8.65%
Process14.99%
Infrastructure34.92%
Description USD MN
Pipeline 575
Offshore 245
Tankage 165
Process 381
Infrastructure 471
Power & Others 222
Total 2,059
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Energy, Infrastructure & Defence solutions
S f t St ti tiSafety Statistics
Particulars 2008 200Particulars
Total Manhours Worked
Fatalities
2008
64,164,570
0
200
68,541,84
Lost Time Injuries
L t W kd
Frequency Rates
3
16
0.05
6
0.0
Lost Workdays
Severity Rate
Recordable Cases
16
0.25
42
6
0.9
3
Frequency Rate =No. of LTI Cas
T t l M hq y
Severity Rate =
Total Manhours w
Mandays Lost due
Total Manhours w
Formula
May 2013
9 2010 2011 20129
46
0
2010
70,289,899
0
2011
73,102,065
0
2012
69,713,135
0
3
5
4
3
49
0.04
3
67
0.04
1
0.01
5
5
0
49
0.70
29
67
0.92
25
10
0.14
17
es
k dx 1,000,000
worked
e to LTI
workedx 1,000,000
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Energy, Infrastructure & Defence solutions
Safety Milestones
Safety is Paramount : Man-hours without los• in design• in construction• inside / outside the workplace
13 million Dabhol-Ba12.9 million Haldia12 million Dabhol11 2 million Dahej-Vijai
Achieving Safety Targets through :• safety audits• training
f d / b h ki
11.2 million Dahej-Vijai10 million Sabah Sar10 million YLNG , Yem9 million Kazakhstan
• safety records / benchmarking
Recognition and Awards :• ISO 9001
8 million Fuel Syste7.5 million Dahej7 million OGD III Ab
• OHSAS 18001• ISO 14001
5 million Abu Dhabi4 million Turkey4 million Indonesia 3 million Qatar3 million Qatar2.5 million Georgia
May 2013
st time injury :ngalore
ipuripurawak, Malaysia mennms, NDIA
bu Dhabii
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Energy, Infrastructure & Defence solutions
Global Project Delivery Solutio
Oil & Gas Offshore, Onshore & Offshore PTerminals
Process Refineries, Polymers & Petroche
Power Thermal, Nuclear
Utilities Water & Sewage Treatment Fac
Infrastructure Subway & Metro Systems, AirpoInterchanges, Tunnels & Cavern
Hospitality & Leisure CommerciBuildings Hospitality & Leisure, CommerciHealthcare, Townships & Industr
Asset Management Asset Preservation & Maintenan
May 2013
ns for :
ipelines, Onshore Field Development, Tankage and
emicals, Chemicals
cilities, Reservoirs, Centralised Utilities
orts, Highways & Expressways, Bridges, Flyovers & ns, Seaports & Terminals
ial Industrial Institutional & Residential Complexesial, Industrial, Institutional & Residential Complexes, rial Parks
nce
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Energy, Infrastructure & Defence solutions
• Oil & Gas• Oil & Gas• InfrastructureInfrastructure• Defence
May 2013
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Energy, Infrastructure & Defence solutions
Oil & GasOil & Gas
• Onshore Field Development & Gas Processing (for more details, clic
• Offshore (for more details, click on the link)
• Onshore & Offshore Pipelines (for more details, click on the link)
• Tanks & Terminals (for more details, click on the link)
• Process (for more details, click on the link)
• Power (for more details, click on the link)
May 2013
ck on the link)
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Energy, Infrastructure & Defence solutions
O h Fi ld D l t & GOnshore Field Development & GEPC of Tie-ins for Abu Dhabi Company for Onshore Oil Op
Shah Gas Gathering – Package 1 for Abu Dhabi Gas Dev
EPC of Spiking Compressor for Abu Dhabi Company for
Huwailah Field Development for Abu Dhabi Company fo
Jarn Yaphour Field Development for Abu Dhabi Nationa
New Water Treatment Plant and Central Processing Fac
Natural Gas Pipeline in Tuas and Jurong Area, Singapore
Total E&P Tambora Field Development Project Phase 2
Peciko Field Development Phase 4 for TotalFinaElf, Indo
KODECO Onshore EPC Services for Poleng Process PlaKODECO Onshore EPC Services for Poleng Process Pla
Petro China EPC Service for Betara Complex Developm
Gas Field Development for Oil India Limited, India
May 2013
BACK
G P iGas Processingperations, Abu Dhabi
velopment Co. Ltd, Abu Dhabi
Onshore Oil Operations, Abu Dhabi
r Onshore Oil Operations, Abu Dhabi
al Oil Company, Abu Dhabi
cilities Upgrade for Occidental Mukhaizna LLC, Oman
e
2, Indonesia
nesia
atformatform
ment, Sumatra
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Energy, Infrastructure & Defence solutions
Off h Pi liOffshore Pipelines • B-127 Cluster Pipeline Project In• Laying of new Hout Crude Transmission line Say g• WO-16 Cluster & SB 14 Pipeline Project In• EPC of Offshore Pipeline In• LPG Pipeline from Mahul Refineries to Uran Terminal In• Uran Trombay Jawahardeep Oil Pipeline In• Uran Trombay Jawahardeep Oil Pipeline In• Uran Trombay Gas Pipeline Project India ON• Tambora Field Development, Phase 2 In• Tunu Field Development Phases 4 – 9 In• Panaran Pemping Gas Pipeline In
Offshore Platforms• Upgradation of Platforms Compression Facilities In
• Removal of Well Head Platform In
• Platform Compression Facilities Project Th
• Heera Redevelopment Offshore Platform In
Betara Complex Development Project In• Betara Complex Development Project In
• South Utility Platform (TP 11 S / EPSC 5) In
• Poleng Process Platform, Indonesia In
May 2013
BACK
dia ONGC audi Arabia Al‐Khafji Joint Operations (KJO)j p ( )dia ONGCdia GSPLdia BPCLdia ONGCdia ONGCNGCdonesia TOTALdonesia TOTALdonesia PGN
ndonesia Pertamina
donesia Pertamina
hailand PTT
dia ONGC
donesia Petro Chinadonesia Petro China
donesia TOTAL
donesia Korea Development