energy efficiency in wasas engr. abid hussainy engr. ali...
TRANSCRIPT
Big Picture – 5 WASAs
Rs. 4.6 Billion
per Annum
Total Billing 1
131 MW Sanctioned
Load 2
Rs. 207 Million
per Annum
Savings Potential from Billing Analysis
3
Installed Vs Sanctioned Load( 127/131 MW)
75.1
9.4
20.2
15.7
8.8
66.0
9.6
14.3
21.5
6.9
LAHORE RAWALPINDI MULTAN FAISALABAD GUJRANWALA
Installed Capacity (MW) Sanctioned Load from WAPDA (MW)
Tubewell & Disposal Station Detail
Lahore Rawalpindi Multan Faisalabad Gujranwala
Supply Stations 491 362 102 82 67
Disposal Stations 99 21 34 22
491
362
102 82
67 99
21 34 22
0
50
100
150
200
250
300
350
400
450
500
Supply Stations Disposal Stations
EA -Asset Information
WASAs No. of Pump- Motor Sets
Design Capacity (Cusec)
Lahore 776 5799
Rawalpindi 362 850
Multan 161 1061
Faisalabad 222 1284
Gujranwala 112 610
Total 1633 9604
Energy Audit Phase- I
59%
38%
30%
0%
5%
39%
21%
15%
0%
16%
0%
37%
23%
56% 60%
2% 4%
29%
44%
19%
0%
10%
20%
30%
40%
50%
60%
70%
WASA Faisalabad WASA Multan WASA Gujranwala WASA Rawalpindi WASA Lahore
Tubewell Condition Survey - Result
Excellent (Rating >70%) Good (Rating <=70%) Fair(Rating <=60%) Poor (Rating <=40%)
Energy Audit Phase- I
0% 0%
19%
8% 7%
41%
33%
7%
51% 56%
14%
64%
42%
3%
34%
21%
0%
10%
20%
30%
40%
50%
60%
70%
WASA Faisalabad WASA Multan WASA Gujranwala WASA Lahore
Disposal Station Condition Survey - Result
Excellent (Rating >70%) Good (Rating <=70%) Fair(Rating <=60%) Poor (Rating <=40%)
Energy Management Opportunities
94
8 6
14
6 13
3 4 7 8
21
4 6 7 5
0
10
20
30
40
50
60
70
80
90
100
Lahore Rawalpindi Gujranwala Multan Faisalabad
Mill
ion
PK
R
EMO Savings (207 Million per Annum)
Off Peak Savings
MDI Savings
PF Improvements
Tube well & Disposal Station - Energy Management Plan
Tubewell station WASA Multan
Disposal Station
Energy Audit Survey http://202.166.167.115/energy_audit_survey/
METHODOLOGY
Secondary Data from
Urban Units
Primary Data
Field Measurements
Energy Audit
Report of each Sub-division
Consolidated City Report
On Line Data Recording in
Android based
Application
Detail of WASA Lahore Town No. of Water
Supply Pumps No. of Wastewater
Disposal Pumps Total No. of Pumps
Allama Iqbal Town 84 31 115
Gunj Buksh 63 15 78
Gulberg 64 30 94
Nishtar Town 65 26 91
Ravi Town 100 57 157
Shalimar Town & Aziz Bhatti Town
89 27 116
Total 465 186 651
PUMPING SYSTEM EFFICIENCY CLASSIFICATION
Motor HP Low Fair Good Excellent
3-7.5 <44.0 44-49.9 50-54.9 >54.9
10 <46.0 46-52.9 53-57.9 >57.9
15 <47.1 48-53.9 54-59.9 >59.9
20-25 <48.0 50-56.9 57-60.9 >60.9
30-50 <52.1 52.1-58.9 59-61.9 >61.9
60-75 <56.0 56-60.9 61-65.9 >65.9
100 <57.3 57.3-62.9 63-66.9 >66.9
150 <58.1 58.1-63.4 63.5-68.9 >68.9
200 <59.1 59.1-63.8 63.9-69.4 >69.4
250 <59.1 59.1-63.8 63.9-69.4 >69.4
300 <60 60-64.0 64.1-69.9 >69.9
Source: Pacific Gas & Electric Company, USA
Energy Consumption Trend
About 79% (369) of the tube wells consume electricity more than
the 0.20 kWh/m3. In case if all the 465 tube wells consume
optimum electricity, then annually Rs. 443 million (19%) can be saved.
ISSUES
Mechanical
Gland leakage
Non return valve leakage
Ratchet plate non operational
Chlorinator issue
No water flow meter
& pressure gauge
Impeller adjustment
Repair & maintenance
Electrical
Improper wiring
Out of order ammeter
& voltmeters
No PFI plant
No VFDs
Out of order voltage & current relays
Improper motor terminals
Overloaded motors
Housekeeping
Poor general housekeeping
No shades on motor & pump
Improper panel fixation
Improper cabling
Lack in Record keeping
PUMPING SYSTEM EFFICIENCY POTENTIAL OF PUMPS
155 pumps needs impellers adjustment
135 pumps need impeller adjustment and repair and maintenance
42 pumps needs to be replaced
16 pumps' motors needs to be replaced
04 pumping systems (pump and motor) need to be replaced
01 pump needs impeller adjustment, repair and maintenance and motor to be replaced
Energy Management Plan • Reduction in the WASA operational hours during the peak
hours of electric utility company • Control on Maximum Demand Indicator • Impeller Adjustment of 290 Pumps • Replacement of 42 In-efficient Pumps • Replacement of 20 in-efficient Motors • Installation of Power Factor Improvement Relays at 406
locations • Installation of Variable Frequency Drives at 55 locations
Investment- Saving- Payback
Tasks Investment (PKR Million)
Savings (PKR Million)
Pay Back Period
(Months)
Efficiency Improvement of Pumping System (333 Pumps & 20 Motors)
319 389 8-9
Electrical, Mechanical and Housekeeping at Disposal & Tube well Improvements
488 - -
Total 807 389 24
Energy Reduction (13%) 29.91 million kWh/yr CO2 reduction = 14,000 ton/yr
Detail of WASA Multan
Town No. of Water Supply Pumps
No. of Wastewater Disposal Pumps
Total No. of Pumps
Waterworks Division 66 - 66
Disposal Division - 59 59
Total 66 59 125
Discharge Pattern
Tube Wells The installed capacity = 58.08 million m3 per annum (260 Cusec) Actual discharge = 58.22 million m3 per annum (260.62 Cusec)
Disposal Pumps The installed capacity = 385 million m3 per annum (646 cusec) Actual discharge = 249 million m3 per annum ( 35% lesser) – 419 cusec
Energy Consumption Pattern
76% of the tube wells consume electricity more than the 0.20 kWh/m3.
In case if all the 66 tube wells consume optimum electricity, then
annually Rs. 21.2 million (12%) can be saved.
PUMPING SYSTEM EFFICIENCY POTENTIAL OF PUMPS
47 pumps needs impellers adjustment
44 pumps need impeller adjustment and repair and maintenance
01 pump needs to be replaced
04 pumps' motors needs to be replaced
Investment- Saving- Payback Tasks Investment
(PKR Million) Savings
(PKR Million) Pay Back
Period (Months)
Efficiency Improvement of Pumping System (92 Pumps & 4 Motors)
48.7 78.6 8
Electrical, Mechanical and Housekeeping at Disposal & Tube well Improvements
59.8 - -
Total 108.5 78.6 9
Energy Reduction (20%) 6.0 million kWh/yr CO2 reduction = 2,800 ton/yr