energy chain systems e4 energy chains - igus® inc. e4.pdf · kma mounting brackets available kma...

Energy Chain Systems®

E4 Energy Chains

Product RangeInner heights from 1.10” to 7.87”

Inner widths from 1.57” to 118”

Interior SeparationHorizontal Shelves, vertical separators

and numerous special solutions

possible

Mounting BracketsKMA mounting brackets with

attachment points on all sides and

strain relief integration options

Guide TroughsGuide troughs available from stock for

all sizes (for other gliding options, see

AUTO-GLIDE System).

Installation4-piece structure, generally snap-open

on both sides

For Classic E4 Energy Chain®, Series 22/23/R76,28/29/R77, 38/39/R78, 40/41/R88, 50/51/R98,140/141/R188, 150/151/R198, 142/143 please contactigus®. Classic Sizes will continue to be available andsupported.

• Series 2828/2928/R7728

• Series 3838/3938/R7838

• Series 4040/4140/R8840

• Series 5050/5150/R9850

• Series 220

• Series 280/290/R770

• Series 380/390/R780

• Series 400/410/R880

• Series 600/601/R608

• Series 640

• Series 1640/R1608

• Series 800

• Series 14040/14140/R18840

• Series 15050/15150/R19850

• Series 1640/R1608

• Series 14240/14340

6.2

General Information: igus® System E4

Noise reduction withTUV expertise

OrderExamples,TechnicalData

SizeOverview

MountingBrackets,TiewrapPlates

InteriorSeparation

GuideTroughs

Simple design: 4 parts = one chainlink

Tie Clip forside-mounted applica-tions

Extension link availablefor “endless” widening

Extender crossbaravailable for verylarge hoses andconduits

Long travels with guidetroughs

Modular guide troughfor long travels

Long travels withoutguide troughs “AUTO-GLIDE” System

Energy Chain® with snap-open crossbars

Locking mountingbrackets

Pivoting mountingbrackets

Wide range of interiorseparation options

Separators for side-mounted chain

Integrated rollers forsensitive hoses andcables

KMA brackets withattachment points on allsides

Strain relief elementscan be integrated withthe mounting bracket

Asymmetrical verticalseparator for combina-tion with spacers

6.3

General Information:Selecting a System E4 Energy Chain®

++ very well-suited+ well-suitedo conditionally suitable- not suitable

CHAIN TYPEE4/4 E4/100 E4 LIGHT

APPLICATION

High tensile forces + ++ o

High shearing forces ++ ++ o

Unsupported length, straight ++ ++ ++

Unsupported length, with sag + ++ +

Unsupported, side-mounted ++ + -

Gliding, side-mounted ++ ++ o

High speeds ++ ++ ++

High accelerations ++ ++ ++

Ratio of inner dimension to outer dimension (space required) + + ++

Low fill weight required + + ++

Zig-zag applications + - -

ENVIRONMENT

Rolling noise generation + ++ o

Gliding noise generation ++ ++ +

High, constant humidity and temperature ++ + -

Dirt resistance ++ ++ +

Chip protection ++ ++ +

Insensitivity to vibration and shock ++ ++ -

Closed exterior and stop dogs ++ ++ ++

SERVICE LIFE

Unsupported, straight ++ ++ ++

Unsupported, with sag + ++ +

Gliding ++ ++ +

INSTALLATION

Opening/closing ++ ++ ++

Separating / joining o ++ +

E4/4:Series 2828, 3838,4040, 5050

• Long unsupported

length for side-mounted

applications

• High torsional rigidity

• Rugged performance in

harsh environments

E4 light:Series 14040,15050, 1640

• Low price

• Optimized useable area

E4 Ultra light:Series 14240

• Low price

• Short travel

applications

E4/100:Series 220, 280,380, 400, 600,640, 800

• Long unsupported

length for side-

mounted

applications

Modular Carrier

31 Widths10 Bending Radii

Extension links for vari-able widths

KMA mountingbrackets available

KMA steel mountingbrackets available

6.4

1.26

When not to use the Series

2828/2928/R7728:

If a quieter version is required

Series 280/ 290/ R770,

Chapter 6

If a simpler system is

sufficient

Series 28/ 29/ R77,

Classic Carrier Catalog

-When to use the Series

2828/2928/R7728:

If subject to high torsional

or shearing forces

If a side-mounted

chain/tube with long

unsupported lengths is

required

If subject to very damp

environments consistently

Product range

Inner Widths (Bi) inches (mm): 1.97 - 15.75 (50 - 400)

Bending Radii (R) inches (mm): 2.48 (63), 2.95 (75), 3.94 (100), 4.92 (125),

5.91 (150), 6.89 (175), 7.87 (200),

8.66 (220), 9.84 (250), 11.81 (300)

Pitch: 2.20 (56 mm/link) =

5.49 links/ft (18 links/m)

39.6 (1008 mm)

Price Index

Series 2828/2928/R7728 “E4/4”

KMA mountingbrackets withattachment pointson all sides

Removable lidsalong inner radiusof Energy Tube

Locking orpivoting mountingbrackets available

Closed andopen stylescan be com-bined

Strain relief elements canbe integrated with themounting bracket

Crossbarson EnergyChains® areremovablealong bothradii

Hinged, snap-open, removablelids along outerradius of EnergyTube

FLG

FLB

0 6.56 13.12 26.2519.69

2.02

0

.67

0

1.34

4.03

1.64 3.28 6.564.92 8.20

2.69

11.48 13.12

6.72

5.38

9.84

3.36

4.71

6.05

Unsupported length

FLB = unsupported with permitted sag

FLG = unsupported with straight upper run

Unsupported length in ft FLB / FLG

Length of travel S in ft

Fill

wei

ght

in lb

s/ft

Long travel Max: 656 ft. (200 m)

FLG

FLB

H

HF

S (FLG)

S (FLB)

Other Installation Methods:

Vertical, hanging

= max 230 ft (70 m)

Vertical, standing, unsupported*

= max 16.4 ft (5 m)

Side-mounted, unsupported

= max 6.56 ft (2 m)

Rotary

= requires further calculation

If the unsupported length is exceeded, the Ener-gy Chain®/Tube must glide on itself. This requiresa guide trough Design, Chapter 1 or incor-poration of igus® exclusive AUTO-GLIDE Systemguide elements, which are available for this chainseries AUTO-GLIDE System, Chapter 9

Unsupported Energy Chains® Design, Chap-ter 1, feature positive camber over short travels.This must be accounted for when specifying theclearance height. Please refer to Installationdimensions for further details.

Accessories for

Guide Troughs, Chapter 9

Design, Chapter 1

*With support, this distance can be greater.Call igus for details.

http://www.igus.com/igus/wech3_i.asp?series=2828&group=E-Chain%20E4/4

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Series 2828/2928/R7728 “E4/4”

Page 6.163

Ba

Bi

1.26

(32)

2.13

(54)

1.10”max.

Ba

Bi

1.26

(32)

2.13

(54)

1.10”max.

Series2828/2928

SeriesR7728

For crossbar selection please visitwww.igus.com and use the “E-ChainHelper”

Supplement part number with requiredradius for example, 2828-07-150-0

Bending Radiifor ALL Widths

2.48 (063)**2.95 (075)**3.94 (100)**4.92 (125)5.91 (150)6.89 (175)7.87 (200)8.66 (220)9.84 (250)

11.81 (300)

Extender crossbar for largediameter hoses, see followingpage.

For wider chains,see folllowingpages

* Removable lidonly, no hingedoption

** Not available forR7728

Part No. Bi Ba+2

2828/ 2928/ 7728-05* 1.97 (50) 2.87 (73)

2828/ 2928-06 2.68 (68) 3.58 (91)

2828/ 2928/ 7728-07 2.95 (75) 3.86 (98)

2828/ 2928-087 3.43 (87) 4.25 (108)

2828/ 2928/ 7728-10 3.94 (100) 4.84 (123)

2828/ 2928/ 7728-11 4.25 (108) 5.16 (131)

2828/ 2928-112 4.41 (112) 5.35 (136)

2828/ 2928/ 7728-12 4.92 (125) 5.83 (148)

2828/ 2928-137 5.39 (137) 6.34 (161)

2828/ 2928/ 7728-15 5.91 (150) 6.81 (173)

2828/ 2928-162 6.38 (162) 7.32 (186)

2828/ 2928/ 7728-17 6.61 (168) 7.52 (191)

2828/ 2928-18 6.89 (175) 7.80 (198)

2828/ 2928-187 7.36 (187) 8.31 (211)

2828/ 2928/ 7728-20 7.87 (200) 8.78 (223)

2828/ 2928-212 8.35 (212) 9.29 (236)

2828/ 2928-23 8.86 (225) 9.76 (248)

2828/ 2928-237 9.33 (237) 10.28 (261)

2828/ 2928/ 7728-25 9.84 (250) 10.75 (273)

2828/ 2928-262 10.31 (262) 11.26 (286)

2828/ 2928-28 10.83 (275) 11.73 (298)

2828/ 2928-29 11.30 (287) 12.24 (311)

2828/ 2928/ 7728-30 11.81(300) 12.72 (323)

2828/ 2928-312 12.28 (312) 13.23 (336)

2828/ 2928-325 12.79 (325) 13.70 (348)

2828/ 2928-337 13.27 (337) 14.21 (361)

2828/ 2928-350 13.78 (350) 14.69 (373)

2828/ 2928-362 14.25 (362) 15.20 (386)

2828/ 2928-375 14.76 (375) 15.67 (398)

2828/ 2928-387 15.24 (387) 16.18 (411)

2828/ 2928-400 15.75 (400) 16.65 (423)

Standard

Series 2828, Energy Chain(with crossbars every link)

Select Energy Chains® with crossbars every link when using rigidhydraulic hoses or if an application is particularly demanding.

Series 2928, Energy Chain(with crossbars every other link)

This design is the standard Energy Chain® for this size range. Foralmost all applications, the Series 2928 offers the easiest assem-bly and best stability for the price.

Series R7728, Energy Tube(fully enclosed)

Energy Tubes offer excellent cable and hose protection against dirt,debris and other contaminants, as well as hot chips. This designoffers cable and hose accessibility along both radii. Lids along theentire inner radius are completely removable. Lids along the entireouter radius are single-sided snap-open with a hinge on the otherside to keep them attached to the chain, or completely removable.

Price Index

Price Index

Price Index

http://www.igus.com/echainpdf.asp

http://www.igus.com/echain.asp

http://www.igus.com/RoHS.asp


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Series 2828/2928/R7728 “E4/4”

Extension Link

Installation Dimensions

The extension link has been developed for applications in which particularly high fill weights necessi-tate extremely wide Energy Chains®. The extension link design allows virtually limitless side-by-sideattachment of chains. In addition, the unsupported length of a chain can be increased. Using exten-sion links also allows for additional fill weights.

Extension links can be used with Energy Chains®, Energy Tubes or a combination of chains and tubes.They are equally suitable for unsupported applications and gliding applications in a guide trough.

Energy Chains® with extension links are attached with KMA mounting brackets or steel mounting brack-ets. We strongly recommend on-site consultation with an igus technician for individual advice regard-ing mounting brackets, guide troughs and other design details.

Chain widthsup to 118” (3000 mm )can be achieved

Also available asEnergy Tube

Bi 3 + .47 (12)

ø .2

2(5

.5)

1.77

(45)

Bi 1 + .47 (12)

.49

(12.

5)

.86

22.5

)

(Bi 1 + .47 (12) + Bi 2 + .39 (10) + Bi 3 + .47 (12) + .51 (13) +- .12 (3)

Bi 2 + .39 (10)

Bi 1 + .47 (12) + Bi 2 + .39 (10) + Bi 3 + .47 (12) +- .12 (3)

Bi 1 Bi 2 Bi 3

2.87

73) +

1

All nominal widths from thepreceding page are available inall combinations.

Part number example forEnergy Chain®

2828-10/20/10-200-0

* The required clearance height is HF = H + 1.57 (40) with 1.34(2 kg/m) fill weight. Please consult igus® if space is particularlyrestricted.

D

H

H -

2.1

3 (

54

)

R

2.20(56)

S/2

S

2.13

(54)

Pitch: = 2.20 (56 mm) per linkLink per ft (m:) = 5.49 (18)Total travel: = SChain length: = S + K

2

Moving end

Fixed end

R 2.48 (063) 2.95 (075) 3.94 (100) 4.92 (125) 5.91 (150)

H*)-0+20 7.09 (180) 8.07 (205) 10.04 (255) 12.01 (305) 13.98 (355)

D 5.12 (130) 5.91 (150) 6.89 (175) 7.87 (200) 8.86 (225)

K 13.39 (340) 14.96 (380) 18.31(465) 21.65 (550) 24.41 (620)

R 6.89 (175) 7.87 (200) 8.66 (220) 9.84 (250) 11.81 (300)

H*)-0+20 15.94 (405) 17.91 (455) 19.49 (495) 21.85 (555) 25.79 (655)

D 9.84 (250) 10.83 (275) 11.61 (295) 12.80 (325) 14.76 (375)

K 27.56 (700) 30.70 (780) 33.46 (850) 37.01 (940) 43.70 (1110)

http://www.igus.com

mailto:[email protected]

http://www.igus.com/qs/echain.asp


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Page 6.163

The extender crossbars were developed specifically for applications in which a hose or large diameter cable must be guid-ed carefully. It is intended for hoses and cables with a maximum outer diameter of 11.81 (300 mm). The extender cross-bar can be placed either along the outer or inner radius. In most applications, the inner radius is preferred. However, thechain/tube cannot glide on itself in this case. If gliding operation is required, the crossbars are assembled along the outerradius and a speciall guide trough is required. The extender crossbar can either be attached to the side links directly orcan be used in combination with two standard snap-open crossbars.

Part No. Max Ø Style Installation Combined withHose Side Link Snap-Open Crossbars

385-15-RHD115 By request Round No Yes

385-18-RD115 By request Round Yes No

Consult igus® for your extender crossbar applications. We are happy to assist you with your design layout.

Square extender crossbarcombined with standard snap-open

crossbars.

Square extendercrossbars attached

directly to the side link.

Round extender crossbarcombined with standard snap-open

crossbars.

Round extender cross-bar attached directly to

the side link.

Extender Crossbars

Hinged CrossbarsTypically, Energy Chain® crossbars are completely removable. In cases where it is preferrable that the opening crossbars remain on theEnergy Chain®, a hinged design has been developed.

All views shown from fixed end perspective

Option 1 Option 2 Option 3 Option 4

Ba

Bi

Ba

Bi

Ba

Bi

Ba

Bi

4 hinged crossbar options are available.Please consult igus for design assistance.

Series 2828/2928/R7728 “E4/4”





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Note:The available inner height is decreased by .08 (2 mm) perspacer, (for example, if one spacer is placed on each sideof a separator, the overall inner height is reduced by .16(4 mm). In order to avoid this, place the spacers on theoutside of the opening crossbar.

Separator 281

Separator 293

Separator 281T

Interior Separation

Separator Chain/Tube

Unassembled Part No. 280

Assembled Part No. 281.47 (12)

.10 (2.5)

Spacer(Chain Only)

Unassembled Part No. 381-15

Assembled Part No. 382-15.59 (15)

.39 (10)

.10 (2.5) Locking Separator(Chain Only)


Assembled Part No. 294




.10 (2.5)

Spacer(Chain Only)



.47 (12)

.10 (2.5)

.31 (8)

Separator(Tube Only)

Unassembled Part No. 280T

Assembled Part No. 281T

Separator(Chain Only)



.10 (2.5)

.39 (10)

Spacer(Chain Only)


Assembled Part No. 382-10

Option 1: separatorsSeparators can be placed at any point along the chain’s cross-section. igus®’ standard sep-

arator (Part No. 281) offers safe stability due to its broad “foot” design, even when used with largediameter cables or hoses. If the distance needed between separators is greater than this separa-tor’s dimension, we offer the 281-14 separator.

With applications where a large number of small cables need to be individually separated, ourseparator with a narrow foot (Part No. 283) can be used (for Energy Chains only).

A locking separator (Part No. 293) is used in applications with very high relative humidity,such as composting plants. The increased retention force needed for these types of applications isproduced by assymetrical retention “clamps” attached to the chain’s crossbar. If installing theseyourself, please ensure that they are identically aligned.

The 281T separator is used with Energy Tubes only. It clamps to the fixed radius and remainsfree along the other radius to facilitate lid removal.

All separators are adjustable, but may be fixed in place with spacers (chains only). Spacers aremost often necessary with side-mounted applications.

382-X 282-14284 282

Series 2828/2928/R7728 “E4/4”

http://www.igus.com




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Page 6.163

Series 2828/2928/R7728 “E4/4”Option 2: shelves

Energy Chains® and Energy Tubes can be subdivided both vertically and horizontally using the various interior separation elements.Side plates, separators and shelves form the basic pattern of a shelf system. Shelves of various widths can be arranged at 5 dif-

ferent heights in .28 (7 mm) increments Design, Chapter 1 for layout recommendations. If open, slotted separators are used, onlythe middle slot is available for shelves.

For special applications, a separator with an integrated injection-molded shelf 2.26 or 1.77(57.5 or 45 mm) is available.

Side Plate



Vertical Separator



.12 (3)

.24 (6)

Slotted Separators



Separators w/Integrated Shelf

Unassembled Part No. 281-S-57

Assembled Part No. 282-S-57



.10 (2.5)

.31 (8)

(45/57,5)1.77/2.26

.10 (2.5)

.31 (8)

Slotted Separators, Open



287 387-X 292298 289

x-.31 (8)

.16 (4)

31 (8)

Width X Usable Width Part No. Part No. in. (mm) in. (mm) Unassembled Assembled

.71 (18) .39 (10) 386-18 387-18

.91 (23) .59 (15) 386-23 387-23

.98 (25) .67 (17) 386-25 387-25

1.10 (28) .79 (20) 386-28 387-28

1.30 (33) .98 (25) 386-33 387-33

1.69 (43) 1.38 (35) 386-43 387-43

1.97 (50) 1.65 (42) 386-50 387-50

2.13 (54) 1.81 (46) 386-54 387-54

2.44 (62) 2.13 (54) 386-62 387-62

2.95 (75) 2.64 (67) 386-75 387-75

3.43 (87) 3.12 (87) 386-87 387-87

3.94 (100) 3.62 (92) 386-100 387-100

4.25 (108) 3.94 (100) 386-108 387-108

4.92 (125) 4.61 (117) 386-125 387-125

5.91 (150) 5.59 (142) 386-150 387-150

6.89 (175) 6.57 (167) 386-175 387-175

7.87 (200) 7.56 (192) 386-200 387-200

8.19 (208) 7.87 (200) 386-208 387-208

Shelves 386-XX

1.26

(32)

.83

(21)

.55

(14)

289287

.28

(7)

.28

(7)

.28

(7)

.28

(7)

.28

(7)

.55

(14)

.83

(21)

.31(8)

.39(10)

.59(15)

.67(17)

.79(20)

.98(25)

1.38(35)

.79(20)

.79(20)

.79(20)

.79(20)

.39(10)

1.26

(32)

.16(4)

.71(18)

.91(23)

.98(25)

1.10(28)

1.30(33)

1.69(43)

1.10(28)

1.10(28)

1.10(28)

1.10(28)

.71(18)

Bi

287

.83

(21)

292 289298

.28

(7)

.55

(14) .2

8(7

)Slotted separators (Part No. 291) are usedfor complex subdivisions. However, they can-not be retrofitted into an existing interior sepa-ration system without removing the shelves first.

The open slotted separator (Part No. 297)can be retrofitted into an existing interior sep-aration system without removing the shelves,as long as these shelves fit into the middle slotonly.





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Series 2828/2928/R7728 “E4/4”

A A’ B C D E FBi +.55 (14) Bi +1.06 (27) .89 (22.5) .49 (12.5) .87 (22) 2.87 (73) .22 (5.5) in. (mm)

Mounting Brackets

Option 1: pivoting

• Profile rail option• Universal use• Corrosion resistant• Short and long travels• Space-restricted conditions

Standard

45°

45°45°

45°

C B B C

A’ A

E

F

A A’

E E

Moving end

Fixed end

A

D

Mounting with sockethead cap bolts

M5 DIN 912-8.8

igus tiewrap plates attachedto a profile rail can be used forstrain relief. Tiewraps areavailable as a separate partnumber upon request.

Strain Relief, Chapter 10

Option 2: locking

• Profile rail option• Universal use• Corrosion resistant• Vertical hanging/standing travels• Extreme accelerations

Moving end

Fixed end

http://www.igus.com




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Series 2828/2928/R7728 “E4/4”

Page 6.163

Part No., full setSeries R7728

282800-__-12T pivoting292800-__-12T locking

Please insert width of selected Energy Tube.For example, 28280-112-12T for Energy Tube 7728-112-__

Part No., full setSeries 2828/ 2928

282800-__-12 pivoting292800-__-12 locking

Please insert width of selected Energy Chain®.For example, 28280-112-12 for Energy Chain® 2828/ 2928-112-__

Part No., full set, with profile railSeries 2828/ 2928

282800-__-12P pivoting292800-__-12P locking

Please insert width of selected Energy Chain®.For example, 28280-112-12P for Energy Chain® 2828/ 2928-112-__

Part No., full set, with profile railSeries R7728

282800-__-12TP pivoting292800-__-12TP locking

Please insert width of select Energy Tube.For example, 28280-112-12TP for Energy Tube 7728-112-__

Chain/Tube BiWidth

-05 1.97 (50)

-06 2.68 (68)

-07 2.95 (75)

-087 3.43 (87)

-10 3.94 (100)

-11 4.25 (108)

-112 4.41 (112)

-12 4.92 (125)

-137 5.39 (137)

-15 5.91 (150)

-162 6.38 (162)

-17 6.61 (168)

-18 6.89 (175)

-187 7.36 (187)

-20 7.87 (200)

-212 8.35 (212)

-23 8.86 (225)

-237 9.33 (237)

-25 9.84 (250)

-262 10.31 (262)

-28 10.83 (275)

-29 11.30 (287)

-30 11.81 (300)

-312 12.28 (312)

-325 12.79 (325)

-337 13.27 (337)

-350 13.78 (350)

-362 14.25 (362)

-375 14.76 (375)

-387 15.24 (387)

-400 15.75 (400)

282800pivoting

292800locking

282800pivoting

292800locking

282800pivoting

292800locking

282800pivoting

292800locking

28280-2

CD

E

G H

K M

I

A B

28280-1

F

E

Option 3: steel

• One part for all chain widths• Electrically conductive 60°

60°

60°

60°60°

60°

60°

Moving end

Fixed end

282800-__-12T(P)/ 292800-__-12T(P) = Full set, each part with pin/bore282800-__-1T(P)/ 292800-__-1T(P) = Mounting bracket with bore282800-__-2T(P)/ 292800-__-2T(P) = Mounting bracket with pin

A = B C D E F G H I K MBi - .79 (20) .35 (9) 2.36 (60) 3.03 (77) .47 (12) 1.38 (35) 1.18 (30) 1.04 (26.5) .61 (15.5) .28 (7) in. (mm)

28280-12= Full set, 4 parts, 2 parts with pin, 2 parts with bore28280-1 = Mounting bracket with bore, 1 part left/right28280-2 = Mounting bracket with pin, 1 part left/right

Strain relief packageStrain Relief, Chapter 10





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Order Example and Technical Data:Series 2828/2928/R7728 “E4/4”

1. Chain selection:

2828-30-300-0

Color black

Radius

Width

Chain type

2. Mounting brackets:

282800-30-12P

With profile rail

Full set

Chain width

Pivoting

3. Interior separation:2 separators, assembledevery other link (part no. 281).Alternative interior separation configura-tion according to design layout possible.

For 6.56 ft (2 m) chain, color black, with pivoting mounting brackets and integrated profile rail:6.56 ft (2 m) 280-30-300-0 and 20800-30-12P and 4 Part. No. 281 assembled every other link

36 links — 5.49 links/ft (18 links/m)

Order example

Ba = 12.72 (323)Bi = 11.81 (300)

1.10”max.

1.26

(32)

2.13

(54)

http://www.igus.com




28282928

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Series 2828/2928/R7728 “E4/4

Page 6.163

Details of material

properties

Design, Chapter 1

Material igumid G

Permitted temperature -40°/+266°F (-40°/+130°C)

Gliding speed max. 16.4 ft/s (5 m/s)

Unsupported V max. 32.8 ft/s (10 m/s)

Flammability class VDE 0304 IIC UL94 HB

Technical Data

Chain/Tube Weight Per Link lbs (kg) Weight lbs/ft (kg/m)Width 2828 2928 R7728 2828 2928 R7728

-05 .212 (0.096) – 1.16 (1.73) 1.10 (1.64) –

-06 .218 (0.099) – (1.79) 1.20 (1.67) 1.12 –

-07 .225 (0.102) .333 (0.151) 1.24 (1.84) 1.14 (1.69) 1.83 (2.72)

-087 .236 (0.107) – 1.30 (1.93) 1.16 (1.73) –

-10 .247 (0.112) .346 (0.157) 1.36 (2.02) 1.20 (1.78) 1.90 (2.83)

-11 .254 (0.115) .359 (0.163) 1.40 (2.08) 1.22 (1.81) 1.98 (2.94)

-112 .262 (0.119) – 1.44 (2.15) 1.24 (1.84) –

-12 .269 (0.122) .370 (0.168) 1.48 (2.20) 1.26 (1.87) 2.04 (3.03)

-137 .280 (0.127) – 1.54 (2.29) 1.28 (1.91) –

-15 .291 (0.132) .390 (0.177) 1.60 (2.38) 1.32 (1.96) 2.14 (3.19)

-162 .298 (0.135) – 1.64 (2.44) 1.34 (1.99) –

-17 .306 (0.139) .415 (0.188) 1.69 (2.51) 1.36 (2.02) 2.28 (3.39)

-18 .313 (0.142) – 1.72 (2.56) 1.38 (2.05) –

-187 .324 (0.147) – 1.78 (2.65) 1.40 (2.09) –

-20 .335 (0.152) .439 (0.199) 1.84 (2.74) 1.44 (2.14) 2.41 (3.59)

-212 .350 (0.159) – 1.93 (2.87) 1.48 (2.20) –

-23 .357 (0.162) – 1.96 (2.92) 1.49 (2.22) –

-237 .373 (0.169) – 2.05 (3.05) 1.54 (2.29) –

-25 .379 (0.172) .494 (0.224) 2.08 (3.10) 1.56 (2.32) 2.72 (4.04)

-262 .390 (0.177) – 2.14 (3.19) 1.59 (2.36) –

-28 .401 (0.182) – 2.20 (3.28) 1.62 (2.41) –

-29 .412 (0.187) – 2.26 (3.37) 1.65 (2.45) –

-30 .423 (0.192) .542 (0.246) 2.33 (3.46) 1.68 (2.50) 2.98 (4.43)

-312 .439 (0.199) – 2.41 (3.59) 1.72 (2.56) –

-325 .441 (0.204) – 2.47 (3.68) 1.75 (2.60) –

-337 .461 (0.209) – 2.53 (3.77) 1.78 (2.65) –

-350 .472 (0.214) – 2.59 (3.86) 1.81 (2.69) –

-362 .483 (0.219) – 2.65 (3.95) 1.84 (2.74) –

-375 .494 (0.224) – 2.72 (4.04) 1.88 (2.79) –

-387 .503 (0.228) – 2.76 (4.11) 1.90 (2.82) –

-400 .512 (0.232) – 2.81 (4.18) 1.92 (2.86) –

Weight datatolerance: +/- 5%




Series 2828/2928/R7728 E4/4

Guide troughs are used with applications where the upperrun of the Energy Chain® glides on the lower run. If usingigus® steel guide troughs, the following components arerequired:

Full travel length of guide troughPart Number 98-301/2 travel length of glide barsPart number 92-01 Installation sets as end connectorsPart Number 93-50-XX

-XX indicates the length of the profile rail on which theguide trough is mounted. The values and part numbersare specified in the table on the left. The standard lengthof the trough components and glide bars is 6.56 ft (2 m.)The required overall length of the guide trough directlycorrelates to the length of travel.

Example: Length of travel 164 ft (50 m)Center mountedRequired guide troughs:164 ft (50 m) guide trough82 ft (25 m) glide bar

= 25 sections of 6.56 ft (2 m) guide trough

Part No. 98-30

= 13 sections of 6.56 ft (2 m) glide bar

Part No. 92-01Required number of installation sets:= Number of guide trough components + 1= 25 + 1 = 26Part number of the installation sets93-50-XXXExample: 93-50-400 for 15.75 (400 mm) long pro-file rail.

Guide Troughs

BRi ≥ Ba +

FL 40 x 4

Bi

Ba

BRa

.79 (20) .20 (5)

.59(15)

.94 (24)

1.50 (38)

1.38 (35)

2.13

(54)

.79

(20)

.08 (2)

.16 (4)

ø.43 (11)

ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

5.1

2 (1

30)

ø.43 (11)

* Specialized guidetrough availableupon request

Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

Individual attachmentwithout profile rail

Standard length profile rail

Length from adjacent tablefor example, 93-50-300

Width of Crossbar280-05-200-0

BRi

InstallationPart No.

-05 3.11 (79) 93-50-200

-06 3.82 (97) 93-50-225

-07 4.09 (104) 93-50-225

-087 4.57 (116) 93-50-225

-10 5.08 (129) 93-50-250

-11 5.39 (137) 93-50-250

-112 5.59 (142) 93-50-250

-12 6.06 (154) 93-50-275

-137 6.57 (167) 93-50-275

-15 7.05 (179) 93-50-300

-162 7.56 (192) 93-50-300

-17 7.76 (197) 93-50-325

-18 8.03 (204) 93-50-325

-187 8.54 (217) 93-50-325

-20 9.02 (229) 93-50-350

-212 9.53 (242) 93-50-350

-23 10.00 (254) 93-50-375

-237 10.51 (267) 93-50-375

-25 10.98 (279) 93-50-400

-262 11.50 (292) 93-50-400

-28 11.97 (304) 93-50-425

-29 12.48 (317) 93-50-425

-30 12.95 (329) 93-50-450

-312 13.46 (342) 93-50-450

-325 13.94 (354) 93-50-475

-337 14.45 (367) 93-50-475

-350 14.92 (379) 93-50-500

-362 15.43 (392) 93-50-500

-375 15.91 (404) 93-50-525

-387 16.42 (417) 93-50-525

-400 16.89 (429) 93-50-550

Left: Guide troughwith glide bars

Right: Guide troughswithout glide bars

Installation sets assection connectors

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http://www.igus.com



6.15

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3 options formounting brackets

Extension links forvariable widths

6.16

Series 3838/3938/R7838 “E4/4” 1.65


3838/3938/R7838:

If a quieter version is

required

Series 380/ 390/ R780,

Chapter 6


sufficient

Series 38/ 39/ R78,



3838/3938/R7838:

If one-sided hinged

crossbar is sufficient

If side-mounted with long

unsupported travel is

required


enviroments consistently

Product range


Bending Radii (R) inches (mm): 2.95 (75), 3.94 (100), 4.52 (115),

4.92 (125), 5.91 (150), 6.69 (170),

7.87 (200), 8.46 (215), 9.84 (250),

11.81 (300), 13.78 (350)



39.6 (1005 mm)

Price Index





Strain relief elements canbe integrated with themounting bracket



FLG

FLB

33.60

26.88

20.16

13.44

6.725.384.03

1.34

1.01

.67

.34

0

2.69

0 1.643.28

4.926.56

8.209.84

11.4813.12

14.7616.41

0 6.56 13.12 26.2519.69 32.81

Unsupported length





Fill

wei

ght

in lb

s/ft


FLG

FLB

H

HF

S (FLG)

S (FLB)


Vertical, hanging

= max 328 ft (100 m)


= max 19.69 ft (6 m)


= max 8.20 ft (2.5 m)

Rotary




Accessories for


Further information

Design, Chapter 1



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Series 3838/3938/R7838 “E4/4”

Page 6.163

Ba

Bi

1.65

(42)

2.52

(64)

1.50”max.

Ba

Bi

1.65

(42)

2.52

(64)

1.50”max.

Series3838/3938

Series 7838


Supplement part number with required radiusfor example, 3838-07-150-0


2.95 (075)**3.94 (100)**4.52 (115)**4.92 (125)5.91 (150)6.69 (170)7.87 (200)8.46(215)9.84 (250)

11.81 (300)13.78 (350)

Extender crossbar for largediameter hoses, see follow-ing pages

For wider chains,see followingpages

* Removable lid only,no hinged option


Part No. Bi Ba+2

3838/ 3938/ 7838-05* 1.97 (50) 3.03 (77)

3838/ 3938-06 2.68 (68) 3.74 (95)

3838/ 3938/ 7838-07 2.95 (75) 4.02 (102)

3838/ 3938-087 3.43 (87) 4.53 (115)

3838/ 3938/ 7838-10 3.94 (100) 5.00 (127)

3838/ 3938/ 7838-11 4.25 (108) 5.31 (135)

3838/ 3938-112 4.41 (112) 5.51 (140)

3838/ 3938/ 7838-12 4.92 (125) 5.98 (152)

3838/ 3938-137 5.39 (137) 6.50 (165)

3838/ 3938/ 7838-15 5.91 (150) 6.97 (177)

3838/ 3938-162 6.38 (162) 7.48 (190)

3838/ 3938/ 7838-17 6.61 (168) 7.68 (195)

3838/ 3938-18 6.89 (175) 7.95 (202)

3838/ 3938-187 7.36 (187) 8.46 (215)

3838/ 3938/ 7838-20 7.87 (200) 8.94 (227)

3838/ 3938-212 8.35 (212) 9.45 (240)

3838/ 3938-23 8.86 (225) 9.92 (252)

3838/ 3938-237 9.33 (237) 10.43 (265)

3838/ 3938/ 7838-25 9.84 (250) 10.91 (277)

3838/ 3938-262 10.31 (262) 11.42 (290)

3838/ 3938-28 10.83 (275) 11.89 (302)

3838/ 3938-29 11.30 (287) 12.40 (315)

3838/ 3938/ 7838-30 11.81 (300) 12.87 (327)

3838/ 3938-312 12.28 (312) 13.39 (340)

3838/ 3938-325 12.79 (325) 13.86 (352)

3838/ 3938-337 13.27 (337) 14.37 (365)

3838/ 3938-350 13.78 (350) 15.41 (377)

3838/ 3938-362 14.25 (362) 15.35 (390)

3838/ 3938-375 14.76 (375) 15.83 (402)

3838/ 3938-387 15.24 (387) 16.34 (415)

3838/ 3938-400 15.75 (400) 16.81 (427)

Standard




This design is the standard Energy Chain® for this size range. Foralmost all applications the Series 3938 offers the easiest assem-bly and best stability for the price.


Energy Tubes offer excellent cable and hose protection against dirt,debris and other contaminants, as well as hot chips. This designoffers cable and hose accessibility along both radii. Lids along theentire inner radius are completely removable. Lids along the entireouter radius are single-sided, snap-open, with a hinge on the otherside to keep them attached to the chain, or completely removable.

Price Index

Price Index

Price Index





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Series 3838/3938/R7838 “E4/4”

Extension Link

The extension link has been developed for applications in which particularly high fill weights necessi-tate extremely wide Energy Chains®. The extension link design allows virtually limitless side-by-sideattachment of chains. In addition, the unsupported length of a chain can be increased. Using extensionlinks also allows for additional fill weights.

Extension links can be used with Energy Chains®, Energy Tubes or a combination of chains and tubes.They are equally suitable for unsupported and gliding applications in a guide trough.

Energy Chains® with extension links are attached with KMA or steel mounting brackets. We stronglyrecommend on-site consultation with an igus technician for individual advice regarding mounting brack-ets, guide troughs and other design details.

Chain widths upto 118 in. (3000mm)can be achieved


Bi 3 + .55 (14)

ø.26

(6.5

)

1.91

(48.

5)

Bi 1 + .55 (14)

.59

(15)

.89

(22.

5)

[Bi 1 + .55 (14) + Bi 2 + .47 (12) + Bi 3 + .55 (14)] + .63 (16) +- .12 (3)

Bi 2 + .47 (12)

Bi 1 + .55 (14) + Bi 2 + .47 (12) + Bi 3 + .55 (14) +- .12 (3)

Bi 1 Bi 2 Bi 3

3.23

(82)

+1

All nominal widths from the preceding page available in all combinations.


3838-10/ 20/10-200-0

* The required clearance height is HF = H +1.57 (40) with1.34 (2 kg/m) fill weight. Please consult igus® if space isparticularly restricted.


D

H

H -

2.5

2 (

64

)

R

2.64(67)

S/2

S

2.5

2(6

4)

Pitch: = 2.64 (67 mm) per linklLinks per ft (m): = 4.57 (15) Length of travel: = SChain length: = S + K

2

Moving end

Fixed end

R 2.95 (075) 3.94 (100) 4.52 (115) 4.92 (125)

H*)-0+25 8.46 (215) 10.43 (265) 11.61 (295) 12.40 (315)

D 5.91 (150) 7.87 (200) 8.46 (215) 8.86 (225)

K 15.75 (400) 19.69 (500) 23.62 (600) 25.59 (650)

R 5.91 (150) 6.69 (170) 7.87 (200) 8.46 (215)

H*)-0+25 14.37 (365) 15.94 (405) 18.31 (465) 19.49 (495)

D 9.84 (250) 10.63 (270) 11.81 (300) 12.40 (315)

K 28.54 (725) 30.71 (780) 34.45 (875) 36.22 (920)

R 9.84 (250) 11.81 (300) 13.78 (350)

H*)-0+25 22.24 (565) 26.18 (665) 30.12 (765)

D 13.78 (350) 15.75 (400) 17.72 (450)

K 41.34 (1050) 48.23 (1225) 53.12(1350)

http://www.igus.com




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Series 3838/3938/R7838 “E4/4”

Page 6.163

The extender crossbars were developed specifically for applications in which a hose or large diameter cable must be guid-ed carefully. It is intended for hoses and cables with a maximum outer diameter of 11.81 (300 mm). The extender cross-bar can be attached either along the outer or inner radius. In most applications the inner radius is preferred. However, thechain/tube cannot glide on itself in this case. If gliding operation is required, the crossbars are assembled along the outerradius and a special guide trough is required. The extender crossbar can either be attached to the side links directly or canbe used in combination with two standard snap-open crossbars.






crossbars.




crossbars.


the side link.

Extender Crossbars




Ba

Bi

Ba

Bi

Ba

Bi

Ba

Bi






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Series 3838/3938/R7838 “E4/4”

Note:The available inner height is decreased by .08 (2 mm) perspacer (for example, if one spacer is placed on eitherside of the separator, the overall inner height is reducedby .16 (4 mm). To avoid this, place the spacers on theoutside of the opening crossbar.

Interior Separation




.10 (2.5)

Spacer(Chain Only)


Assembled Part No. 382-15.59(15)

Locking Separator



.10 (2.5)

Spacer(Chain Only)





Assembled Part No. 381T.55 (14)

.10 (2.5)

.39(10)

Spacer(Chain Only)



Option 1: separatorsSeparators can be placed at any point along the chain’s cross-section. igus® standard separator(Part No. 381) offers safe stability due to its broad “foot” design, even when used with large diam-eter cables or hoses.

A locking separator (Part No. 383) is used in applications with very high relative humidity, such ascomposting plants. The increased retention force needed for these types of applications is pro-duced by asymmetrical retention “clamps” attached to the chain’s crossbar. If installing these your-self, please ensure that they are identically aligned.

The 381T separator is designed for Energy Tubes incorporating several separators. It clamps tothe inner radius and remains free along the outer radius to facilitate lid removal. Again, uniform align-ment of the separators is critical. The injection-molded part number can be used as an orientationguide.

All separators are adjustable, but may be fixed in place with spacers (chains only). Spacers are mostoften necessary with side-mounted applications.

52

382-XXX382 384382

http://www.igus.com




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Interior Separation: Series 3838/3938/R7838 “E4/4”

Page 6.163

Option 2: shelvesEnergy Chains® and Energy Tubes can be subdivided both vertically and horizontally using the var-

ious interior separation elements.Side plates, separators and shelves form the basic pattern of a shelf system. Shelves of various

widths can be arranged at 5 different heights in. 28 (7 mm) increments Design, Chapter 1 for lay-out recommendations. If open, slotted separators are used, only the middle slot is available for shelves.

Side Plate



Vertical Separator



.12 (3)

.24 (6)

Slotted Separators








.10 (2.5)

.31 (8)

(45/57,5)1.77/2.26

.10 (2.5)

.39 (10)




387 387-X 392398 389

x-.31 (8)

3 (8)

.20 (5)


.71 (18) .39 (10) 386-18 387-18

.91 (23) .59 (15) 386-23 387-23

.98 (25) .67 (17) 386-25 387-25

1.10 (28) .79 (20) 386-28 387-28

1.30 (33) .98 (25) 386-33 387-33

1.69 (43) 1.38 (35) 386-43 387-43

1.97 (50) 1.65 (42) 386-50 387-50

2.13 (54) 1.81 (46) 386-54 387-54

2.44 (62) 2.13 (54) 386-62 387-62

2.95 (75) 2.64 (67) 386-75 387-75

3.43 (87) 3.12 (87) 386-87 387-87

3.94 (100) 3.62 (92) 386-100 387-100

4.25 (108) 3.94 (100) 386-108 387-108

4.92 (125) 4.61 (117) 386-125 387-125

5.91 (150) 5.59 (142) 386-150 387-150

6.89 (175) 6.57 (167) 386-175 387-175

7.87 (200) 7.56 (192) 386-200 387-200

8.19 (208) 7.87 (200) 386-208 387-208

Shelves 386-XX

1.65

(42)

1.30

(33)

1.02

(26)

.47

(12)

.75

(19)

.75

(19)

.39

(10)

389387

.28

(7)

.47

(12)

.20

(5)

.47

(12)

1.65

(42)

Bi

.31(8)

.39(10)

.59(15)

.67(17)

.79(20)

.98(25)

1.38(35)

.79(20)

.79(20)

.79(20)

.79(20)

.39(10)

.16(4)

.71(18)

.91(23)

.98(25)

1.10(28)

1.30(33)

1.69(43)

1.10(28)

1.10(28)

1.10(28)

1.10(28)

.71(18)

387

.75

(19)

.67

(17)

.94

(24)

.39

(10)

392 389

.28

(7)

398

Slotted separators (Part No. 391) are used for com-plex subdivision. However, they cannot be retrofit-ted in an existing interior separation system withoutremoving the shelves first.

The open, slotted separator (Part No. 397) can beretrofitted into an existing interior separation systemwithout removing the shelves as long as these shelvesfit into any of the 3 middle slots.





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Series 3838/3938/R7838 “E4/4”

A A’ B C D E F

Bi +.62 (16) Bi +1.26 (32) .89 (22.5) .59 (15) .87 (22) 3.23 (82) .25 (6.5) in. (mm)

Mounting Brackets

Option 1: pivoting


Standard

45°

45°45°

45°

C B B C

A’ A

E

F

A A’

E E

Moving end

Fixed end

A

D


M6 DIN 912-8.8

Option 2: locking


Moving end

Fixed end

An integrated strain relief system,using profile rail, is an option


http://www.igus.com




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Series 3838/3938/R7838 “E4/4”

Page 6.163

Part No., full set Series R7838


Please insert width of selected Energy Tube. For example, 383800-112-12T for Energy Tube 7838-112-__









Please insert width of selected Energy Tube. For example, 383800-112-12TP for Energy Tube 7838-112-__

Chain/Tube BiWidth

-05 1.97 (50)

-06 2.68 (68)

-07 2.95 (75)

-087 3.43 (87)

-10 3.94 (100)

-11 4.25 (108)

-112 4.41 (112)

-12 4.92 (125)

-137 5.39 (137)

-15 5.91 (150)

-162 6.38 (162)

-17 6.61 (168)

-18 6.89 (175)

-187 7.36 (187)

-20 7.87 (200)

-212 8.35 (212)

-23 8.86 (225)

-237 9.33 (237)

-25 9.84 (250)

-262 10.31 (262)

-28 10.83 (275)

-29 11.30 (287)

-30 11.81 (300)

-312 12.28 (312)

-325 12.79 (325)

-337 13.27 (337)

-350 13.78 (350)

-362 14.25 (362)

-375 14.76 (375)

-387 15.24 (387)

-400 15.75 (400)

383800pivoting

393800locking

383800pivoting

393800locking

383800pivoting

393800locking

383800pivoting

393800locking

383800-__-12/ 383800-__-12T(P) = Full set, each part with pin/bore383800-__-1/ 383800-__-1T(P) = Mounting bracket with bore383800-__-2/ 383800-__-2T(P) = Mounting bracket with pin

38380-2

CD

E

G H

K M

I

A B

38380-1

F

E

Option 3: steel

• One part for all chain widths• Electrically conductive

60°

40°

60°

40°40°

74°

74°

Moving end

Fixed end

A = B C D E F G H I K MBi - .79 (20) .35 (9) 2.36 (60) 3.03 (77) .47 (12) 1.38 (35) 1.18 (30) 1.26 (32) .75 (19) .33 (8.5) in. (mm)

38380-12 = Full set, 4 parts, 2 parts with pin, 2 parts with bore38380-1 = Mounting bracket with bore, 1 part left/right38380-2 = Mounting bracket with pin, 1 part left/right






1. Chain selection:

3838-30-300-0

Color black

Radius

Width

Chain type


383800-30-12P

With profile rail

Full set

Chain width

Pivoting

3. Interior separation:2 separators, assembledevery other link (part no. 381).Alternative interior separation configura-tion according to design layout possible.

38383938

R7838

For 6.56 ft (2 m) chain, color black, with pivoting mounting brackets and integrated profile rails:6.56 ft (2 m) 3838-30-300-0 and 383800-30-12P and 2 Part No. 381, assembled every other link


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Order Example:Series 3838/3938/R7838 “E4/4”

Order example

Ba = 12.91 (328)Bi = 11.81 (300)

1.50”max.

1.65

(42)

2.52

(64)

http://www.igus.com




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Page 6.163

Technical Data:Series 3838/3938/R7838 “E4/4”

Details of materials

properties

Design, Chapter 1

Material igumid G

Permitted temperature -40°/266°F (-40/+130°C)

Gliding speed (maximum) 16.4 ft/s (5 m/s)

Unsupported V (maximum) 32.8 ft/s (10 m/s)


Technical DataChain/Tube Weight Per Link lbs (kg) Weight lbs/ft (kg/m)Width 3838 3938 R7838 3838 3938 R7838

-05 .302 (0.137) .331 (0.15) 1.38 (2.06) 1.33 (1.98) 1.51 (2.25)

-06 .306 (0.139) – 1.40 (2.09) 1.34 (1.99) –

-07 .311 (0.141) .351 (0.159) 1.42 (2.12) 1.35 (2.01) 1.60 (2.38)

-087 .322 (0.146) – 1.47 (2.18) 1.37 (2.04) –

-10 .331 (0.150) .384 (0.174) 1.51 (2.25) 1.40 (2.08) 1.75 (2.60)

-11 .337 (0.153) .390 (0.177) 1.55 (2.30) 1.41 (2.10) 1.78 (2.65)

-112 .340 (0.154) – 1.55 (2.30) 1.41 (2.10) –

-12 .352 (0.160) .412 (0.187) 1.61 (2.40) 1.44 (2.15) 1.89 (2.81)

-137 .359 (0.163) – 1.64 (2.44) 1.46 (2.17) –

-15 .373 (0.169) .452 (0.205) 1.70 (2.53) 1.49 (2.21) 2.06 (3.07)

-162 .375 (0.170) – 1.71 (2.55) 1.49 (2.22) –

-17 .386 (0.175) .476 (0.216) 1.76 (2.62) 1.52 (2.26) 2.18 (3.24)

-18 .386 (0.175) – 1.76 (2.62) 1.52 (2.26) –

-187 .397 (0.180) – 1.81 (2.69) 1.55 (2.30) –

-20 .406 (0.184) .518 (0.235) 1.86 (2.77) 1.57 (2.33) 2.37 (3.53)

-212 .417 (0.189) – 1.91 (2.84) 1.59 (2.37) –

-23 .430 (0.195) – 1.96 (2.92) 1.62 (2.41) –

-237 .434 (0.197) – 1.99 (2.96) 1.63 (2.43) –

-25 .448 (0.203) .637 (0.289) 2.05 (3.05) 1.66 (2.47) 2.91 (4.33)

-262 .450 (0.204) – 2.06 (3.06) 1.67 (2.48) –

-28 .465 (0.211) – 2.13 (3.17) 1.70 (2.53) –

-29 .470 (0.213) – 2.14 (3.19) 1.71 (2.54) –

-30 .490 (0.222) .719 (0.326) 2.23 (3.32) 1.75 (2.61) 3.29 (4.89)

-312 .492 (0.223) – 2.24 (3.34) 1.76 (2.62) –

-325 .503 (0.228) – 2.29 (3.41) 1.79 (2.66) –

-337 .509 (0.231) – 2.33 (3.46) 1.80 (2.68) –

-350 .540 (0.245) – 2.47 (3.68) 1.88 (2.79) –

-362 .549 (0.249) – 2.51 (3.74) 1.90 (2.82) –

-375 .558 (0.253) – 2.55 (3.79) 1.91 (2.84) –

-387 .567 (0.257) – 2.59 (3.85) 1.93 (2.87) –

-400 .573 (0.260) – 2.62 (3.90) 1.95 (2.90) –

Weight datatolerance: +/- 5%




Series 3838/3938/R7838 “E4/4”


- Full travel length of guide troughPart No. 93-30

- 1/2 travel length of glide barsPart No. 93-01

- Installation sets as end connectorsPart No. 93-50-XX

-XX indicates the length of the profile rail on which theguide trough is mounted. The values and part numbersare specified in the table below. The standard length ofthe trough components and glide bars is 6.56 ft (2 m).The required overall length of the guide trough directlycorrelates to the length of travel

Example: Length of travel 164 ft (50 m)Center mountedRequired guide troughs:164 ft (50 m) guide trough,82 ft (25 m) glide bar


Part No. 93-30


Part No. 93-01

Required number of installation sets: = Number of guide trough components + 1= 25 + 1 = 26Part No. of the installation sets 93-50-XXXExample: 93-50-400 for 15.75 (400 mm) long pro-file rail

Guide Troughs

BRi ≥ Ba +

FL 40 x 4

ø

Bi

Ba

BRa

.79 (20) .20 (5)

.59(15)

.94 (24)

1.50 (38)

1.38 (35)

2.52

(64)

1.18

(30)

.04 (2)

.16 (4)

.35 (9) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

5.1

2 (1

30)




Length from table (above left)for example, 93-50-300


BRi


-05 3.23 (82) 93-50-200

-06 3.94 (100) 93-50-225

-07 4.21 (107) 93-50-225

-087 4.72 (120) 93-50-250

-10 5.20 (132) 93-50-250

-11 5.51 (140) 93-50-250

-112 5.71 (145) 93-50-275

-12 6.18 (157) 93-50-275

-137 6.69 (170) 93-50-300

-15 7.16 (182) 93-50-300

-162 7.68 (195) 93-50-325

-17 7.87 (200) 93-50-325

-18 8.15 (207) 93-50-325

-187 8.66 (220) 93-50-350

-20 9.13 (232) 93-50-350

-212 9.65 (245) 93-50-375

-23 10.12 (257) 93-50-375

-237 10.63 (270) 93-50-400

-25 11.10 (282) 93-50-400

-262 11.61 (295) 93-50-425

-28 12.09 (307) 93-50-425

-29 12.60 (320) 93-50-450

-30 13.07 (332) 93-50-450

-312 13.58 (345) 93-50-475

-325 14.06 (357) 93-50-475

-337 14.57 (370) 93-50-500

-350 15.04 (382) 93-50-500

-362 15.55 (395) 93-50-525

-375 16.02 (407) 93-50-525

-387 16.53 (420) 93-50-550

-400 17.01 (432) 93-50-550




Guide Troughs

Other technicaldata on guidetroughsChapter 9

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Guide trough

Glide bars

Installation set

“Basic”

C-profile rail


http://www.igus.com



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6.28

Series 4040/4140/R8840 “E4/4” 2.20


4040/4140/R8840:


Series 400/ 410/ R880,

Chapter 6

If a simpler low-cost solution is

required

Series 14040 - R18840,

Chapter 6


4040/4140/R8840:


forces

If a side-mounted


unsupported travels is

required


environments consistently

Product range

Inner Widths (Bi) inches (mm): 1.97 - 23.62 (50 - 600) + extension links


7.87 (200), 9.45 (240),

9.84 (250), 11.81 (300), 13.78 (350),

15.75 (400), 19.69 (500)



39.4 (1001 mm)

Price IndexKMA mounting brack-ets with attachmentpoints on all sides

Removable lids along innerradius of Energy Tube



Strain relief elements can beintegrated with the mountingbracket



FLG

FLB

0 6.56 13.12 26.2519.69 32.81

33.60

26.88

20.16

13.44

6.725.384.03

1.34

1.01

.67

.34

0

2.69

0 1.643.28

4.926.56

8.209.84

11.4813.12

14.7616.41

Unsupported length





Fill

wei

ght

in lb

s/ft


FLG

FLB

H

S (FLG)

S (FLB)

HF


Vertical, hanging

= max 328 ft (100 m)


= max 19.69 ft (6 m)


= max 9.84 ft (3 m)

Rotary




Accessories for


Further information

Design, Chapter 1



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Series 4040/4140/R8840 “E4/4”

Page 6.163

Ba

Bi

2.20

(56)

3.31

(84)

1.97”max.

Ba

Bi

2.20

(56)

3.31

(84)

1.97”max.

Series4040/4140

SeriesR8840

For crossbar selection please visit www.igus.comand use the “E-Chain Helper”



5.31 (135)**5.91 (150)6.89 (175)7.87 (200)9.45 (240)9.84 (250)

11.81 (300)13.78 (350)15.75 (400)19.69 (500)

Extender crossbar for largediameter hoses, see followingpages

For wider chains, seefollowing pages



Part No. Bi Ba+4

4040/ 4140-05 1.97 (50) 3.39 (86)

4040/ 4140-06 2.56 (65) 3.98 (101)

4040/ 4140/ 8840-07* 2.95 (75) 4.37 (111)

4040/ 4140/ 8840-10 3.94 (100) 5.35 (136)

4040/ 4140-11 4.41 (112) 5.87 (149)

4040/ 4140/ 8840-12 4.92 (125) 6.34 (161)

4040/ 4140-13 5.39 (137) 6.85 (174)

4040/ 4140/ 8840-15 5.91 (150) 7.32 (186)

4040/ 4140-16 6.38 (162) 7.83 (199)

4040/ 4140-17 6.89 (175) 8.31 (211)

4040/ 4140-18 7.36 (187) 8.81 (224)

4040/ 4140/ 8840-20 7.87 (200) 9.29 (236)

4040/ 4140-21 8.35 (212) 9.80 (249)

4040/ 4140-22 8.86 (225) 10.28 (261)

4040/ 4140-23 9.33 (237) 10.79 (274)

4040/ 4140/ 8840-25 9.84 (250) 11.26 (286)

4040/ 4140-26 10.31 (262) 11.77 (299)

4040/ 4140-27 10.83 (275) 12.24 (311)

4040/ 4140-28 11.30 (287) 12.76 (324)

4040/ 4140/ 8840-30 11.81 (300) 13.23 (336)

4040/ 4140-31 12.28 (312) 13.74 (349)

Part No. Bi Ba+4

4040/ 4140-32 12.79 (325) 14.21 (361)

4040/ 4140-33 13.27 (337) 14.72 (374)

4040/ 4140/ 8840-35 13.78 (350) 15.20 (386)

4040/ 4140-36 14.25 (362) 15.71 (399)

4040/ 4140-37 14.76 (375) 16.18 (411)

4040/ 4140-38 15.24 (387) 16.69 (424)

4040/ 4140/ 8840-40 15.75 (400) 17.17 (436)

4040/ 4140-41 16.22 (412) 17.68 (449)

4040/ 4140-42 16.73 (425) 18.15 (461)

4040/ 4140-43 17.20 (437) 18.66 (474)

4040/ 4140-45 17.72 (450) 19.13 (486)

4040/ 4140/ 8840-46 18.19 (462) 19.65 (499)

4040/ 4140-47 18.70 (475) 20.12 (511)

4040/ 4140-48 19.17 (487) 20.63 (524)

4040/ 4140-50 19.69 (500) 21.10 (536)

4040/ 4140-51 20.16 (512) 21.61 (549)

4040/ 4140-52 20.67 (525) 22.09 (561)

4040/ 4140-53 21.14 (537) 22.60 (574)

4040/ 4140-55 21.65 (550) 23.07 (586)

4040/ 4140-60 23.62 (600) 25.04 (636)

Standard




This design is the standard Energy Chain® for this size range. Foralmost all applications, the Series 410 offers the easiest assemblyand best stability for the price.



Price Index

Price Index

Price Index





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Series 4040/4140/R8840 “E4/4”

Extension Link



Energy Chains® with extension links are attached with KMA or steel mounting brackets. We stronglyrecommend on-site consultation with an igus® technician for individual advice regarding mounting brack-ets, guide troughs and other design details.



Bi 3 + .75 (19)

ø.35 (9)

3.13

(79.

5) +

1

1.00

(25.

5)

Bi 1 + .75 (19)

.79

(20)

1.38

(35)

[Bi 1 + .75 (19) + Bi 2 + .63 (16) + Bi 3 + .75 (19)] + .71 (18) +- .12 (3)

Bi 2 + .63 (16)

Bi 1 + .75 (19) + Bi 2 + .63 (16) + Bi 3 + .75 (19) +- .12 (3)

Bi 1 Bi 2 Bi 3

All nominal widths from the pre-ceding page available in all com-binations.


4040-10/ 20/ 10-200-0

R 5.31 (135) 5.91 (150) 6.89 (175) 7.87 (200) 8.46 (240)

H*)-0+25 14.17 (360) 15.16 (385) 17.13 (435) 19.09 (485) 22.24 (565)

D 10.63 (270) 11.22 (285) 12.20 (310) 13.19 (335) 14.76 (375)

K 25.59 (650) 29.53 (750) 32.48 (825) 35.43 (900) 40.16 (1020)

R 9.84 (250) 11.81 (300) 13.78 (350) 15.75 (400) 19.69 (500)

H*)-0+25 23.03 (585) 26.97 (685) 30.91 (785) 34.84 (885) 42.72 (1085)

D 15.16 (385) 17.13 (435) 19.09 (485) 21.06 (535) 25.00 (635)

K 41.34 (1050) 48.23 (1225) 52.76 (1340) 57.09 (1450) 69.88 (1775)

* The required clearance height is HF = H + 1.97 (50) with 2.02lbs/ft (3 kg/m) fill weight). Please consult igus® if space is par-ticularly restricted.


D

H

H -

3.3

1 (

84

)

R

3.58(91)

S/2

S

3.3

1(8

4)

Pitch: = 3.58 (91 mm) per linkLinks per ft (m): = 3.35 (11)Total travel: = SChain length: = S + K

2

Moving end

Fixed end

http://www.igus.com




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Series 4040/4140/R8840 “E4/4”

Page 6.163

The extender crossbars were developed specifically for applications in which a hose or large diameter cable must be guidedcarefully. It is intended for hoses and cables with a maximum outer diameter of 11.81 (300 mm). The extender crossbar can beattached either along the outer or inner radius. In most applications, the inner radius is preferred. However, the chain/tubecannot glide on itself in this case. If gliding operation is required, the crossbars are assembled along the outer radius and aspecial guide trough is required. The extender crossbar can either be attached to the side links directly or can be used incombination with two standard snap-open crossbars.



crossbars.




crossbars.


the side link.

Extender Crossbars

E4 Tie Clip For side-mountedE4/4 Energy Chains® For Energy Chain® with exterior link -

holds hoses or other conduits on theoutside of the chain

* Clip ** Clip with Cable tie clip12 x 1.5 x 200 mm


450-15-RHD115 By request Round Yes No

450-17-RD115 By request Round No Yes

450-25-D150 By request Square Yes No




450-20-HD150 By request Square No Yes



450-B12* By request Clip No No

450-B12-200** By request Tie Clip No No





.39(10)

Spacer (Chain Only)



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Series 4040/4140/R8840 “E4/4”

Interior Separation

Separator


Assembled Part No. 411.71(18)

.12 (3)

Spacer (Chain Only)


Assembled Part No. 415-15.59(15)Separator



.12 (3)

.31(8)

Spacer (Chain Only)



Spacer (Chain Only)



Spacer (Chain Only)



Locking Separator (Chain Only)



.12 (3)

.83(21)

Option 1: separatorsSeparators can be placed at any point along the chain’s cross-section. igus® Standard Separator

(Part No. 401) offers safe stability due to its broad “foot” design, when used with large diametercables or hoses.

For applications using a large number of small cables a separator with a narrow “foot” (Part No. 483) can be used.The separators 401 and 483 can be used both with the Series 400/410 Energy Chains® and R880 Energy Tubes.A locking separator (Part No. 404) with increased retention force is also available for chains only. This separator is used in

applications with very high relative humidity, such as composting plants, or in applications subject to extreme loads. It is more difficultto open the Energy Chain® when using a locking separator.

All separators are adjustable, but may be fixed in place with spacers (chains only). Spacers are most often necessary with side-mounted applications.

415-X 484 414

52

411

Note:The available inner height is decreased by .08 (2 mm) perspacer (for example, if one spacer is placed on either side ofthe separator, the overall inner height is reduced by .16 (4 mm).To avoid this, place the spacers on the outside of the open-ing crossbar.

STANDARD

Other elements for interior separation:

Center crossbar The center crossbar was developed for applications in which a very large number ofthin cables are laid in the chain, individually separated. The center crossbar offers theoption of subdividing the Energy Chain® into upper and lower halves, with mutually inde-pendent separators. The center crossbar can be inserted into any chain width.Please consult igus® if your application requires a center crossbar.

Roller SeparatorThe roller separator performs a similar func-tion to the Rollclip, but doubles as a sepa-rator. Consult igus® if you have any ques-tions regarding the roller separator.

RollclipThe Rollclip has ben developed to minimize abrasion of particularly sensitive hoses orcables in an Energy Chain®. The Rollclip is simply clamped onto the opening crossbarof the chain link. The integrated rollers compensate for relative movement between thechain and the hose or cable. This reduces the abrasion of the hoses or cables. Con-sult igus® if you have questions regarding the Rollclip.

.35 (9)

.71(18)

Roller Separator



.35(9)

RollclipUnassembled Part No. 488-27Assembled Part No. 489-27

.08 (2)

.47 (12)

Vertical Separatorfor Center CrossbarUnassembled Part No. 405Assembled Part No. 415

27

http://www.igus.com




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Series 4040/4140/R8840 “E4/4”

Page 6.163

Option 2: shelvesEnergy Chains® and Energy Tubes can be subdivided both vertically and horizontally using the var-ious interior separation elements.Side plates, separators and shelves form the basic pattern of a shelf system. Shelves of variouswidths can be arranged at 7 different heights in .28 (7 mm) increments Design, Chapter 1 forlayout recommendations.

Side Plate



Vertical Separator



.12 (3)

.24 (6)

Slotted Separators



10

3




412 420-X 418413

.18 (4.5

x-.31 (8)

Shelves 420-XX

2.20

(56)

.19

(4.7

5)

1.56

(39.

75)

.46 (11.75

)

1.29

(32.

75)

.74

(18.

75)

.18

(4.5

).3

7(9

.5)

413412

.28

(7)

1.01

(25.

75)

1.01

(25.

75)

2.20

(56)

Bi

.31(8)

.39(10)

.59(15)

.67(17)

.79(20)

.98(25)

1.38(35)

.79(20)

.79(20)

.79(20)

.79(20)

.39(10)

.16(4)

.71(18)

.91(23)

.98(25)

1.10(28)

1.30(33)

1.69(43)

1.10(28)

1.10(28)

1.10(28)

1.10(28)

.71(18)

412

.65

(16.

5)

1.20

(30.

5)

1.48

(37.

5)

.93

(23.

5)

418 413

.28

(7)

419

Slotted separators (Part No. 408) are used forvery complex subdivisions. However, they cannotbe retrofitted into an existing interior separationsystem without removing the shelves first.

The open, slotted separator (Part No. 409) canbe retrofitted into an existing interior separationsystem without removing the shelves, as long asthese shelves fit into any of the 3 middle slots.


.71 (18) .39 (10) 420-18 421-18

.91 (23) .59 (15) 420-23 421-23

.98 (25) .67 (17) 420-25 421-25

1.10 (28) .79 (20) 420-28 421-28

1.30 (33) .98 (25) 420-33 421-33

1.69 (43) 1.38 (35) 420-43 421-43

1.97 (50) 1.65 (42) 420-50 421-50

2.44 (62) 2.13 (54) 420-62 421-62

2.95 (75) 2.64 (67) 420-75 421-75

3.94 (100) 3.62 (92) 420-100 421-100

4.92 (125) 4.61 (117) 420-125 421-125

5.91 (150) 5.59 (142) 420-150 421-150

6.89 (175) 6.57 (167) 420-175 421-175

7.36 (187) 7.05 (179) 420-187 421-187

7.87 (200) 7.56 (192) 420-200 421-200





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Series 4040/4140/R8840 “E4/4”

A A’ B C D E FBi + .91 (23) Bi +1.61 (41) 1.38 (35) .79 (20) 1.77 (45) 4.92 (125) .35 (9) in. (mm)

Mounting Brackets

Option 1: pivoting


Standard

45°

45°45°

45°

C B B C

A’ A

E

F

A A’

E E

Moving end

Fixed end

A

D


M8 DIN 912-8.8

Option 2: locking


Moving end

Fixed end



http://www.igus.com




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Series 4040/4140/R8840 “E4/4”









Please insert width of selected Energy Chain®.For example, 404000-13-12P for Energy Chain® 4040/ 4140-13-__.



Please insert width of selected Energy Tube.For example, 404000-13-12TP for Energy Tube 8840-13-__

Chain/Tube BiWidth

-05 1.97 (50)

-06 2.56 (65)

-07 2.95 (75)

-10 3.94 (100)

-11 4.41 (112)

-12 4.92 (125)

-13 5.39 (137)

-15 5.91 (150)

-16 6.38 (162)

-17 6.89 (175)

-18 7.36 (187)

-20 7.87 (200)

-21 8.35 (212)

-22 8.86 (225)

-23 9.33 (237)

-25 9.84 (250)

-26 10.31 (262)

-27 10.83 (275)

-28 11.30 (287)

-30 11.81 (300)

-31 12.28 (312)

-32 12.79 (325)

-33 13.27 (337)

-35 13.78 (350)

-36 14.25 (362)

-37 14.76 (375)

-38 15.24 (387)

-40 15.75 (400)

-41 16.22 (412)

-42 16.73 (425)

-43 17.20 (437)

-45 17.72 (450)

-46 18.19 (462)

-47 18.70 (475)

-48 19.17 (487)

-50 19.69 (500)

-51 20.16 (512)

-52 20.67 (525)

-53 21.14 (537)

-55 21.65 (550)

-60 23.62 (600)

404000pivoting

414000locking

404000pivoting

414000locking

404000pivoting

414000locking

404000pivoting

414000locking


An integrated strain relief system using a profile rail is an option.Strain Relief, Chapter 10

Page 6.163




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Series 4040/4140/R8840 “E4/4”

1. Chain selection:

4040-30-300-0

Color black

Radius

Width

Chain type


404000-30-12P

With profile rail

Full set, 1 with pin,

1 with bore

Chain width

pivoting

3. Interior separation:2 locking separators assembledevery other link (Part No.411).Alternative interior separationconfiguration according to design layoutpossible.

For 6.56 ft (2 m) chain, color black, with pivoting mounting brackets and integrated profile rail:6.56 ft (2 m) 4040-30-300-0 and 404000-30-12P and 2 part no. 411, assembled every other link

22 links — 3.35 links/ft (11links/m)

Order example

Ba = 13.23 (336)Bi = 11.81 (300)

1.97”max.

2.20

(56)

3.31

(84)

40400-2

CD

E

G H

K M

I

A B

40400-1

F

E

Option 3: steel


60°

40°

40°

74°

40°

74°

60°

Moving end

Fixed end

A = B C D E F G H I K M

Bi - .79 (20) .47 (12) 2.76 (70) 3.94 (100) .59 (15) 1.57 (40) 1.77 (45) 1.38 (35) .71 (18) .43 (11) in. (mm)

40400-12 = Full set, 4 parts, 2 parts with pin, 2 parts with bore40400-1 = Mounting bracket with bore, 1 part left/right40400-2 = Mounting bracket with pin, 1 part left/right


http://www.igus.com




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Page 6.163

Series 4040/4140/R8840 “E4/4”


-05 .732 (0.332) – 2.45 (3.65) 2.63 (3.58) –

-06 .736 (0.334) – 2.47 (3.67) 2.42 (3.60) –

-07 .759 (0.344) .860 (0.390) 2.54 (3.78) 2.49 (3.70) 2.85 (4.24)

-10 .794 (0.360) .904 (0.410) 2.66 (3.96) 2.54 (3.78) 3.04 (4.52)

-11 .820 (0.372) – 2.75 (4.09) 2.59 (3.85) –

-12 .833 (0.378) .970 (0.440) 2.80 (4.16) 2.61 (3.88) 3.28 (4.88)

-13 .860 (0.390) – 2.88 (4.29) 2.65 (3.95) –

-15 .873 (0.396) 1.058 (0.480) 2.93 (4.36) 2.67 (3.98) 3.57 (5.31)

-16 .895 (0.406) – 3.00 (4.47) 2.72 (4.04) –

-17 .917 (0.416) – 3.08 (4.58) 2.75 (4.09) –

-18 .939 (0.426) – 3.15 (4.69) 2.79 (4.15) –

-20 .944 (0.428) 1.191 (0.540) 3.17 (4.71) 2.80 (4.16) 3.96 (5.89)

-21 .966 (0.438) – 3.24 (4.82) 2.83 (4.21) –

-22 .979 (0.444) – 3.28 (4.88) 2.86 (4.25) –

-23 1.005 (0.456) – 3.37 (5.02) 2.90 (4.31) –

-25 1.023 (0.464) 1.323 (0.600) 3.43 (5.10) 2.93 (4.36) 4.44 (6.61)

-26 1.041 (0.472) – 3.49 (5.19) 2.96 (4.40) –

-27 1.063 (0.482) – 3.56 (5.30) 3.00 (4.46) –

-28 1.067 (0.484) – 3.58 (5.32) 3.00 (4.47) –

-30 1.111 (0.504) 1.455 (0.660) 3.72 (5.54) 3.08 (4.58) 4.89 (7.27)

-31 1.111 (0.504) – 3.72 (5.54) 3.08 (4.58) –

-32 1.129 (0.512) – 3.78 (5.63) 3.10 (4.62) –

-33 1.164 (0.528) – 3.90 (5.81) 3.17 (4.71) –

-35 1.195 (0.542) 1.610 (0.730) 4.01 (5.96) 3.22 (4.79) 5.39 (8.02)

-36 1.195 (0.542) – 4.01 (5.96) 3.22 (4.79) –

-37 1.199 (0.544) – 4.02 (5.98) 3.23 (4.80) –

-38 1.217 (0.552) – 4.08 (6.07) 3.25 (4.84) –

-40 1.257 (0.570) 1.808 (0.820) 4.21 (6.27) 3.32 (4.94) 6.04 (8.98)

-41 1.288 (0.584) – 4.31 (6.42) 3.37 (5.02) –

-42 1.319 (0.598) – 4.42 (6.58) 3.42 (5.09) –

-43 1.332 (0.604) – 4.46 (6.64) 3.45 (5.13) –

-45 1.345 (0.610) – 4.51 (6.71) 3.47 (5.16) –

-46 1.349 (0.612) 1.896 (0.860) 4.52 (6.73) 3.47 (5.17) 6.34 (9.44)

-47 1.376 (0.624) – 4.61 (6.86) 3.52 (5.24) –

-48 1.376 (0.624) – 4.61 (6.86) 3.52 (5.24) –

-50 1.402 (0.636) – 4.70 (7.00) 3.56 (5.30) –

-51 1.407 (0.638) – 4.72 (7.02) 3.57 (5.31) –

-52 1.416 (0.642) – 4.74 (7.06) 3.59 (5.34) –

-53 1.446 (0.656) – 4.85 (7.22) 3.64 (5.41) –

-55 1.544 (0.700) – 5.17 (7.70) 3.80 (5.65) –

-60 1.583 (0.718) – 5.31 (7.90) 3.86 (5.75) –

Weight datatolerance:+/- 5%

Details of material properties

Design, Chapter 1

Material igumid G





Technical Data





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Series 4040/4140/R8840 “E4/4”

Guide troughs are used with applications wherethe upper run of the Energy Chain® glides on thelower run. If using igus® steel guide troughs, thefollowing components are required.


- 1/2 travel length glide barsPart No. 93-01


.XX indicates the length of the profile rails onwhich the guide trough is mounted. The valuesand part numbers are specified in the table onthe left. The standard length of the trough com-ponents and glide bars is 6.56 ft (2 m). Therequired overall length of the guide trough direct-ly correlates to the length of travel.

Example: Length of travel 164 ft (50 m)Center mounted

Required guide troughs:164 ft (50 m) guide trough82 ft (25 m) glide bars


Part No. 94-30

= 13 sections of 6.56 ft (2 m) glide bars

Part No. 93-01Required number of installation sets:= Number of guide trough components + 1= 25 + 1 = 26Part number of the installation sets94-50-XXXExample:94-50-400 for 15.75 (400 mm) long profile rail

Guide Troughs

BRi ≥ Ba +

FL 40 x 4

Bi

Ba

BRa

.79 (20) .20 (5)

.79(20)

.94 (24)

1.50 (38)

1.97 (50)

3.31

(84)

1.18

(30)

.04 (2)

.16 (4)

.43 (11) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

6.6

9 (1

70)





BRi


-05 3.50 (89) *

-06 4.23 (104) 94-50-225

-07 4.49 (114) 94-50-225

-10 5.47 (139) 94-50-250

-11 5.98 (152) 94-50-275

-12 6.46 (164) 94-50-275

-13 6.97 (177) 94-50-300

-15 7.44 (189) 94-50-300

-16 7.95 (202) 94-50-325

-17 8.42 (214) 94-50-325

-18 8.94 (227) 94-50-350

-20 9.41 (239) 94-50-350

-21 9.92 (252) 94-50-375

-22 10.39 (264) 94-50-375

-23 10.91 (277) 94-50-400

-25 11.38 (289) 94-50-400

-26 11.89 (302) 94-50-425

-27 12.36 (314) 94-50-425

-28 12.87 (327) 94-50-450

-30 13.35 (339) 94-50-450

-31 13.86 (352) 94-50-475

-32 14.33 (364) 94-50-475

-33 14.84 (377) 94-50-500

-35 15.31 (389) 94-50-500

-36 15.82 (402) 94-50-525

-37 16.30 (414) 94-50-525

-38 16.81 (427) 94-50-550

-40 17.28 (439) 94-50-550

-41 17.79 (452) 94-50-575

-42 18.27 (464) 94-50-575

-43 18.78 (477) 94-50-600

-45 19.25 (489) 94-50-600

-46 19.76 (502) 94-50-625

-47 20.24 (514) 94-50-625

-48 20.75 (527) 94-50-650

-50 21.22 (539) 94-50-650

-51 21.73 (552) 94-50-675

-52 22.20 (564) 94-50-675

-53 22.72 (577) 94-50-700

-55 23.19 (589) 94-50-700

-60 25.28 (639) 94-50-750





Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




Design Layout

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6.39

http://www.igus.com






Wide range ofinterior separation

6.40

3.15


5050/5150/R9850:


sufficient

Series 50/ 51/ R98,


If a simpler, low-cost solution

is required

Series 15050 - R19850,

Chapter 6


5050/5150/R9850:


forces

If a side-mounted


unsupported lengths is

required

If subject to very dirty

and/or damp environments

Long travels

Product range

Inner Widths (Bi) inches (mm): 1.97 - 23.62 (50 - 600) + (extension links)


15.75 (400), 19.69 (500), 21.65 (550),

23.62 (600), 25.59 (650), 39.37 (1000)

Pitch: 3.58 (91 mm/link) = 3.35 links/ft (11 links/m)

39.4 (1001 mm)

Price Index

Series 5050/5150/R9850 “E4/4”

FLG

FLB

0 6.56 13.12 26.2519.69 32.81 39.37

47.04

40.32

33.60

26.88

20.16

13.44

6.725.384.032.691.34

1.01

.67

.34

00

1.643.28

4.926.56

8.209.84

11.4813.12

14.7616.41

18.0519.69

Unsupported length





Fill

wei

ght

in lb

s/ft



Vertical, hanging

= max 394 ft (120 m)


= max 19.69 ft (6 m)


= max 9.84 ft (3 m)

Rotary




Accessories for


Further information

Design, Chapter 1

FLG

FLB

H

HF

S (FLG)

S (FLB)





Strain reliefelements canbe integratedwith the mount-ing bracket


Dirt-repellent exterior




50505150

R9850

6.41

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Series 5050/5150/R9850 “E4/4”

Page 6.153

Ba

Bi

3.15

(80)

4.25

(108

)

2.91”max.

Ba

Bi

3.15

(80)

4.25

(108

)

2.91”max.

Series5050/5150

SeriesR9850




5.91 (150)**7.87 (200)9.84 (250)

11.81 (300)13.78 (350)15.75 (400)19.69 (500)21.65 (550)23.62 (600)25.59 (650)

39.37 (1000)

Extender crossbar forlarge diameter hoses,see following pages

For wider chains,see following page



Part No. Bi Ba+4

5050/ 5150-05 1.97 (50) 3.94 (100)

5050/ 5150-06 2.56 (65) 4.53 (115)

5050/ 5150/ 9850-07* 2.95 (75) 4.92 (125)

5050/ 5150/ 9850-10 3.94 (100) 5.91 (150)

5050/ 5150-11 4.41 (112) 6.42 (163)

5050/ 5150/ 9850-12 4.92 (125) 6.89 (175)

5050/ 5150-13 5.39 (137) 7.40 (188)

5050/ 5150/ 9850-15 5.91 (150) 7.87 (200)

5050/ 5150-16 6.38 (162) 8.35 (213)

5050/ 5150-17 6.89 (175) 8.86 (225)

5050/ 5150-18 7.36 (187) 9.37 (238)

5050/ 5150/ 9850-20 7.87 (200) 9.84 (250)

5050/ 5150-21 8.35 (212) 10.35 (263)

5050/ 5150-22 8.86 (225) 10.83 (275)

5050/ 5150-23 9.33 (237) 11.34 (288)

5050/ 5150/ 9850-25 9.84 (250) 11.81 (300)

5050/ 5150-26 10.31 (262) 12.32 (313)

5050/ 5150-27 10.83 (275) 12.80 (325)

5050/ 5150-28 11.30 (287) 13.31 (338)

5050/ 5150/ 9850-30 11.81 (300) 13.78 (350)

5050/ 5150-31 12.28 (312) 14.29 (363)

Part No. Bi Ba+4

5050/ 5150-32 12.80 (325) 14.76 (375)

5050/ 5150-33 13.27 (337) 15.28 (388)

5050/ 5150/ 9850-35 13.78 (350) 15.75 (400)

5050/ 5150-36 14.25 (362) 16.26 (413)

5050/ 5150-37 14.76 (375) 16.73 (425)

5050/ 5150-38 15.24 (387) 17.24 (438)

5050/ 5150/ 9850-40 15.75 (400) 17.72 (450)

5050/ 5150-41 16.22 (412) 18.22 (463)

5050/ 5150-42 16.73 (425) 18.70 (475)

5050/ 5150-43 17.20 (437) 19.21 (488)

5050/ 5150-45 17.72 (450) 19.69 (500)

5050/ 5150/ 9850-46 18.19 (462) 20.20 (513)

5050/ 5150-47 18.70 (475) 20.67 (525)

5050/ 5150-48 19.17 (487) 21.18 (538)

5050/ 5150-50 19.69 (500) 21.65 (550)

5050/ 5150-51 20.16 (512) 22.17 (563)

5050/ 5150-52 20.67 (525) 22.64 (575)

5050/ 5150-53 21.14 (537) 23.15 (588)

5050/ 5150-55 21.65 (550) 23.62 (600)

5050/ 5150-60 23.62 (600) 25.59 (650)

Standard




This design is the standard Energy Chain® for this size range. Foralmost all applications, the Series 5150 offers the easiest assem-bly and best stability for the price.



Price Index

Price Index

Price Index





50505150

R9850

6.42

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Series 5050/5150/R9850 “E4/4”

R 5.91 (150) 7.87 (200) 9.84 (250) 11.81 (300)

H*)-0+25 16.14 (410) 20.08 (510) 24.02 (610) 27.95 (710)

D 11.81 (300) 13.78 (350) 15.75 (400) 17.72 (450)

K 29.53 (750) 35.43 (900) 41.34 (1050) 48.23 (1225)

R 13.78 (350) 15.75 (400) 19.69 (500) 21.65 (550)

H*)-0+25 31.89 (810) 35.83 (910) 43.70 (1110) 47.64 (1210)

D 19.69 (500) 21.65 (550) 25.59 (650) 27.56 (700)

K 54.13 (1375) 57.09 (1450) 65.94 (1675) 72.83 (1850)

R 23.62 (600) 25.59 (650) 39.37 (1000)

H*)-0+25 51.57 (1310) 55.51 (1410) 83.07 (2110)

D 29.53 (750) 31.50 (800) 45.28 (1150)

K 84.65 (2150) 88.58 (2250) 131.89 (3350)

D

H

H -

4.2

5 (

10

8)

R

3.58(91)

S/2

S

4.2

5(1

08)

Installation dimensions


2*The required clearance height is HF = H + 2.36 (60)with 2.02 (3 kg/m) fill weight. Please consult igus® ifspace is particularly restricted.

Moving end

Fixed end

Extension Link




Chain widths upto 118 (3000 mm)can be achieved


Bi 3 + .98 (25)

ø.43

(11)

3.13

(79.

5) +

1

1.00

(25.

5)

Bi 1 + .98 (25)

.79

(20)

1.38

(35)

[Bi 1 + .98 (25) + Bi 2 + .87 (22) + Bi 3 + .87 (22)] + .87 (22) +- .12 (3)

Bi 2 + .87 (22)

Bi 1 + .98 (25) + Bi 2 + .87 (22) + Bi 3 + .98 (25) +- .12 (3)

Bi 1 Bi 2 Bi 3



5050-10/ 20/10-200-0

http://www.igus.com




50505150

R9850

6.43

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Series 5050/5150/R9850 “E4/4”

Page 6.163

The extender crossbars were developed specifically for applications in which large diameter hose or cable must be guided care-fully. It is intended for hoses or cables with a maximum outer diameter of 11.81 (300 mm.) The extender crossbar can be attachedalong either the outer or inner radius. In most applications, the inner radius is preferred. However, the chain cannot glide on itselfin this case. If gliding operation is required, the crossbars are assembled along outer radius and a special guide trough is required.The extender crossbar can either be attached to the side link directly or can be used in combination with two standard snap-opencrossbars.


450-15-RHD115 By Request Round No Yes

450-17-RD115 By Request Round Yes No

450-25-D150 By Request Square Yes No




450-20-HD150 By Request Square No Yes





crossbars.




crossbars.


the side link.

Extender Crossbars





50505150

R9850

.39(10)

Spacer (Chain Only)



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Separator



.12 (3)

Spacer (Chain Only)


Assembled Part No. 415-15.59(15)Locking Separator (Chain only)



.16 (4)

.83(21) Spacer (Chain Only)



Spacer (Chain Only)



Spacer (Chain Only)






.16 (4)

.83(21)

Option 1: separatorsOption 1: separators

Separators can be placed at any point along the chain’s cross-section. The standard separator(Part No. 501) offers safe stability due to its broad “foot” design, even when used with large diame-ter or hoses.

Vertical separators can be used with both Energy Chains® and Energy Tubes for the Series listedabove.

A locking separator (Part No. 504) with increased retention force is available for chains only. This separator is used with appli-cations subject to extreme loads.

The asymmetrical locking separator (Part No. 508) is used with applications involving high relative humidity, such as compost-ing plants. The clamp at the side serves to uniformly align the separators. In order to avoid destroying the separators when openingthe Energy Chain®, make sure all separators are identically aligned.


3.15

(80)

511 518 514 405-X

Note:The available inner height is decreased by .08 (2 mm) perspacer (for example, if one spacer is placed on either sideof the separator, the overall inner height is reduced by .16(4 mm). To avoid this, place the spacers on the outside ofthe opening crossbar.

RollclipThe Rollclip has ben developed to minimize abrasion of particular-ly sensitive hoses or cables in an Energy Chain®. The Rollclip is sim-ply clamped onto the opening crossbar of the chain link. The inte-grated rollers compensate for relative movement between the chainand the hose or cable. This reduces the abrasion of the hoses orcables. Consult igus® if you have questions regarding the Rollclip. .35

(9)

Rollclip



27

http://www.igus.com




50505150

R9850

6.45

Series 5050/5150/R9850 “E4/4”

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Page 6.163



widths can be arranged at 11 different heights at .28 (7mm) increments Design, Chapter 1 for lay-out recommendations. If the open slotted separators are used, only the middle slot is available for shelves.

Side Plate



Vertical Separator



Slotted Separator



.14 (3.5)

.24(6)

.16 (4)

.83(21)

Locking Separators with Slot



.39(10)

.12 (3)




512 513 420-X 513 515

.18 (4.5)

x-.31 (8)

3.15

(80)

.11

(2.7

5)

2.3

1(5

8.7

5)

.66

(16.7

5)

2.0

4(5

1.7

5)

.94

(23

.75

)

1.4

9(3

7.7

5)

1.2

1(3

0.7

5)

.37

(9.5

)

513512

.28

(7)

1.4

9(3

7.7

5)

2.20

(56)

Bi

.31(8)

.39(10)

.59(15)

.67(17)

.79(20)

.98(25)

1.38(35)

.79(20)

.79(20)

.79(20)

.79(20)

.39(10)

.16(4)

.71(18)

.91(23)

.98(25)

1.10(28)

1.30(33)

1.69(43)

1.10(28)

1.10(28)

1.10(28)

1.10(28)

.71(18)

512

1.2

1(3

0.7

5)

2.0

4 (5

1.7

5)

2.3

1 (5

8.7

5)

1.4

9(3

7.7

5)

513

.28

(7)

519 515

Slotted separators (Part No. 505) are used forcomplex subdivisions. However, they cannot beretrofitted into an existing interior separation sys-tem without removing the shelves first.

The open slotted separator (Part No. 509) can be retrofit-ted into an existing interior separation system without remov-ing the existing shelves as long as these shelves fit into anyof the 7 middle slots.


.71 (18) .39 (10) 420-18 421-18

.91 (23) .59 (15) 420-23 421-23

.98 (25) .67 (17) 420-25 421-25

1.10 (28) .79 (20) 420-28 421-28

1.30 (33) .98 (25) 420-33 421-33

1.69 (43) 1.38 (35) 420-43 421-43

1.97 (50) 1.65 (42) 420-50 421-50

2.44 (62) 2.13 (54) 420-62 421-62

2.95 (75) 2.64 (67) 420-75 421-75

3.94 (100) 3.62 (92) 420-100 421-100

4.92 (125) 4.61 (117) 420-125 421-125

5.91 (150) 5.59 (142) 420-150 421-150

6.89 (175) 6.57 (167) 420-175 421-175

7.36 (187) 7.05 (179) 420-187 421-187

7.87 (200) 7.56 (192) 420-200 421-200





50505150

R9850

6.46

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A A’ B C D E FBi + 1.10 (28) Bi +2.17 (55) 1.38 (35) .79 (20) 2.60 (66) 4.92 (125) .42 (10.6) in. (mm)

Mounting Brackets

Option 1: pivoting


Standard

45°

45°45°

45°

C B B C

A’ A

E

F

A A’

E E

Moving end

Fixed end

A

D


M10 DIN 912-8.8

Option 2: locking

• Profile rail option• Universal use• Corrosion resistant• Extreme accelerations• Vertical hanging/standing travels

Moving end

Fixed end



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50505150

R9850

6.47

PD

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Series 5050/5150/R9850 “E4/4”

Page 6.163


505000-__-12T515000-__-12T

Please insert width of selected Energy Tube.For example 505000-16-12T for Energy Tube 9850-16-__


505000-__-12515000-__-12

Please insert width of selected Energy Chain®.For example, 505000-16-12 for Energy Chain® 5050/ 5150-16.....


505000-__-12P515000-__-12P

Please insert width of selected Energy Chain®.For example, 505000-16-12P for Energy Chain® 5050/ 5150-16.....


505000-__-12TP515000-__-12TP


505000pivoting

515000locking

505000pivoting

515000locking

505000pivoting

515000locking

505000pivoting

515000locking


An integrated strain relief sys-tem using a profile rail is anoption.


Chain/Tube BiWidth

-05 1.97 (50)

-06 2.56 (65)

-07 2.95 (75)

-10 3.94 (100)

-11 4.41 (112)

-12 4.92 (125)

-13 5.39 (137)

-15 5.91 (150)

-16 6.38 (162)

-17 6.89 (175)

-18 7.36 (187)

-20 7.87 (200)

-21 8.35 (212)

-22 8.86 (225)

-23 9.33 (237)

-25 9.84 (250)

-26 10.31 (262)

-27 10.83 (275)

-28 11.30 (287)

-30 11.81 (300)

-31 12.28 (312)

-32 12.80 (325)

-33 13.27 (337)

-35 13.78 (350)

-36 14.25 (362)

-37 14.76 (375)

-38 15.24 (387)

-40 15.75 (400)

-41 16.22 (412)

-42 16.73 (425)

-43 17.20 (437)

-45 17.72 (450)

-46 18.19 (462)

-47 18.70 (475)

-48 19.17 (487)

-50 19.69 (500)

-51 20.16 (512)

-52 20.67 (525)

-53 21.14 (537)

-55 21.65 (550)

-60 23.62 (600)




50505150

R9850

6.48

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Series 5050/5150/R9850 “E4/4”


1. Chain selection:

5050-30-300-0

Color black

Radius

Width

Chain type


505000-30-12P

With profile rails


1 with bore

Chain width

Pivoting

3. Interior Separation:2 separators, assembledevery other link (Part No. 511).Alternative interior separationconfiguration according to design layoutpossible.

For 6.56 ft (2 m) chain, color black with pivoting mounting brackets and integrated profile rails6.56 ft (2 m) 5050-30-300-0 and 505000-30-12P and 2 Part No. 511, assembled every other link


Ba = 13.78 (350)Bi = 11.81 (300)

2.91”max.

3.15

(80)

4.25

(108

)

50500-2

CD

E

G H

K M

I

A B

50500-1

F

E

Option 3: steel


45°

55°

45°

50°50°

50°

50°

55°

Moving end

Fixed end

A = B C D E F G H I K MBi - .79 (20) .47 (12) 2.76 (70) 3.94 (100) .59 (15) 1.57 (40) 1.77 (45) 1.50 (38) .71 (18) .55 (14) in. (mm)

50500-12= Full set, 4 parts, 2 parts with pin, 2 parts with bore50500-1 = Mounting brackets with bore, 1 part left/right50500-2 = Mounting brackets with pin, 1 part left/right


http://www.igus.com




50505150

R9850Technical Data:Series 5050/5150/R9850 “E4/4”

6.49

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Page 6.163


-05 1.129 (0.512) – 3.78 (5.63) 3.78 (5.62) –

-06 (0.520) – 3.83 (5.70) 3.82 (5.68) –

-07 1.160 (0.526) 1.250 (0.567) 3.89 (5.79) 3.83 (5.70) 4.19 (6.24)

-10 1.195 (0.542) 1.308 (0.593) 4.01 (5.96) 3.89 (5.79) 4.38 (6.52)

-11 1.221 (0.554) – 4.09 (6.09) 3.93 (5.85) –

-12 1.234 (0.560) 1.380 (0.626) 4.14 (6.16) 3.96 (5.89) 4.63 (6.89)

-13 1.261 (0.572) – 4.23 (6.29) 4.00 (5.95) –

-15 1.274 (0.578) 1.466 (0.665) 4.27 (6.36) 4.02 (5.98) 4.92 (7.32)

-16 1.297 (0.588) – 4.35 (6.47) 4.06 (6.04) –

-17 1.319 (0.598) – 4.42 (6.58) 4.09 (6.09) –

-18 1.341 (0.608) – 4.50 (6.69) 4.13 (6.15) –

-20 1.345 (0.610) 1.581 (0.717) 4.51 (6.71) 4.14 (6.16) 5.30 (7.89)

-21 1.367 (0.620) – 4.58 (6.82) 4.18 (6.22) –

-22 1.380 (0.626) – 4.63 (6.89) 4.20 (6.25) –

-23 1.407 (0.638) – 4.72 (7.02) 4.24 (6.31) –

-25 1.424 (0.646) 1.727 (0.783) 4.78 (7.11) 4.27 (6.36) 5.79 (8.61)

-26 1.442 (0.654) – 4.83 (7.19) 4.30 (6.40) –

-27 1.464 (0.664) – 4.91 (7.30) 4.34 (6.46) –

-28 1.469 (0.666) – 4.93 (7.33) 4.35 (6.47) –

-30 1.513 (0.686) 1.859 (0.843) 5.07 (7.55) 4.42 (6.58) 6.23 (9.27)

-31 1.513 (0.686) – 5.07 (7.55) 4.42 (6.58) –

-32 1.530 (0.694) – 5.13 (7.63) 4.45 (6.62) –

-33 1.566 (0.710) – 5.25 (7.81) 4.51 (6.71) –

-35 1.596 (0.724) 2.009 (0.911) 5.35 (7.96) 4.56 (6.79) 6.90 (10.26)

-36 1.596 (0.724) – 5.35 (7.96) 4.56 (6.79) –

-37 1.601 (0.726) – 5.37 (7.99) 4.57 (6.80) –

-38 1.618 (0.734) – 5.42 (8.07) 4.60 (6.84) –

-40 1.658 (0.752) 2.201 (0.998) 5.56 (8.27) 4.66 (6.94) 7.50 (11.16)

-41 1.689 (0.766) – 5.67 (8.43) 4.72 (7.02) –

-42 1.720 (0.780) – 5.77 (8.58) 4.77 (7.10) –

-43 1.733 (0.786) – 5.81 (8.65) 4.79 (7.13) –

-45 1.746 (0.792) – 5.85 (8.71) 4.81 (7.16) –

-46 1.751 (0.794) 2.293 (1.040) 5.87 (8.73) 4.82 (7.17) 7.72 (11.49)

-47 1.777 (0.806) – 5.96 (8.87) 4.87 (7.24) –

-48 1.777 (0.806) – 6.06 (9.02) 4.87 (7.24) –

-50 1.804 (0.818) – 6.13 (9.12) 4.91 (7.30) –

-51 1.808 (0.820) – 6.16 (9.17) 4.92 (7.32) –

-52 1.817 (0.824) – 6.19 (9.21) 4.93 (7.34) –

-53 1.848 (0.838) – 6.26 (9.31) 4.98 (7.41) –

-55 1.945 (0.882) – 6.59 (9.81) 5.15 (7.66) –

-60 1.985 (0.900) – 6.80 (10.12) 5.22 (7.76) –

Details of material proper-ties Design, Chapter 1

Material igumid G









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Series 5050/5150/R9850 “E4/4”

Guide troughs are used with applications wherethe upper run of the Energy Chain® glides on thelower run. If using igus® steel guide troughs, thefollowing components are required:




-XX indicates the length of the profile rails onwhich the guide trough is mounted. The valuesand part numbers are specified in the table onthe right. The standard length of the trough com-ponents and glide bars is 6.56 ft (2 m). The over-all length of the guide trough directly correlatesto the length of travel.

Example: Length of travel 164 ft (50 m)Center-mounted

Required guide troughs:164 ft (50 m) guide trough, 82 ft. (25 m)glide bar


Part No. 99-30


Part No. 93-01Required number of installation set: = Number of guide trough components + 1= 25 + 1 = 26Part No. of the installation sets 96-50-XXXExample: 96-50-400 for 15.75 (400 mm) longprofile rail

Guide Troughs

BRi ≥ Ba +

FL 40 x 4

Bi

Ba

BRa

.79 (20) .20 (5)

.79(20)

.94 (24)

1.50 (38)

1.97 (50)

3.31

(84)

1.18

(30)

.04 (2)

.16 (4)

.43 (11) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

6.6

9 (1

70)




Length from table (above right)for example, 96-50-300


BRi


-05 4.13 (105) 96-50-225

-06 4.72 (120) 96-50-250

-07 5.12 (130) 96-50-250

-10 6.10 (155) 96-50-275

-11 6.61 (168) 96-50-300

-12 7.09 (180) 96-50-300

-13 7.60 (193) 96-50-325

-15 8.07 (205) 96-50-325

-16 8.58 (218) 96-50-350

-17 9.06 (230) 96-50-350

-18 9.57 (243) 96-50-375

-20 10.04 (255) 96-50-375

-21 10.55 (268) 96-50-400

-22 11.02 (280) 96-50-400

-23 11.54 (293) 96-50-425

-25 12.01 (305) 96-50-425

-26 12.52 (318) 96-50-450

-27 12.99 (330) 96-50-450

-28 13.50 (343) 96-50-475

-30 13.98 (355) 96-50-475

-31 14.49 (368) 96-50-500

-32 14.96 (380) 96-50-500

-33 15.47 (393) 96-50-525

-35 15.94 (405) 96-50-525

-36 16.46 (418) 96-50-550

-37 16.93 (430) 96-50-550

-38 17.44 (443) 96-50-575

-40 17.91 (455) 96-50-575

-41 18.43 (468) 96-50-600

-42 18.90 (480) 96-50-600

-43 19.41 (493) 96-50-625

-45 19.88 (505) 96-50-625

-46 20.39 (518) 96-50-650

-47 20.87 (530) 96-50-650

-48 21.38 (543) 96-50-675

-50 21.85 (555) 96-50-675

-51 22.36 (568) 96-50-700

-52 22.83 (580) 96-50-700

-53 23.35 (593) 96-50-725

-55 23.82 (605) 96-50-725

-60 25.79 (655) 96-50-775




Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




Design Layout

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Low-noise design


Full range ofinterior separation

6.52

Series 220/R760 “E4/100” 1.10


220/R760:

Zig-zag lift applications

Series 22/ 23/ R76,


If a particularly low-cost solu-

tion is required

Series 23,



220/R760:

If quiet operation is required

If very high speeds and/or

accelerations are required

Long travels

High fill weights

2.02

0

.67

0

1.34

3.36

1.64 3.28 6.564.92 8.20

2.69

11.48 13.12

4.03

6.05

FLG

FLB

0 6.56 13.12 26.2519.69

5.38

9.84

4.71

Product range


Bending Radii (R) inches (mm): 2,17 (55), 2.48 (63), 2.95 (75), 3.94 (100),

4.92 (125), 5.91 (150), 6.89 (175),

7.87 (200), 9.84 (250)



39.8 (1012 mm)

Price Index

Unsupported length





Fill

wei

ght

in lb

s/ft





Closed andopen stylescan be com-bined Strain relief ele-

ments can beintegrated withthe mountingbracket




FLG

FLB

H

HF

S (FLG)

S (FLB)


Vertical, hanging

= max 262 ft (80 m)


= max 16.4 ft (5 m)


= max 6.56 ft (2 m)

Rotary



Unsupported Energy Chains® Design, Chap-ter 1 feature positive camber over short travels.This must be accounted for when specifying theclearance height. Please refer to Installationdimensions for further details.

Accessories for

Guide Troughs,

Chapter 9

Further information

Design, Chapter 1*With support, this distance can be greater.Call igus for details.


Ba

Bi

1.10

(28)

1.65

(42).98”

max.

Ba

Bi

1.10

(28)

1.65

(42)

.98”max.

6.53

220R760

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Series 220/R760 “E4/100”

Page 6.163

* Not availablefor R760

Series220

SeriesR760

For crossbar selection please visitwww.igus.com and use the “E-Chain Helper”

Part No. Bi Ba+4

220-040 1.57 (40) 2.36 (60)

220/ 760-050 1.97 (50) 2.76 (70)

220-062 2.44 (62) 3.23 (82)

220-070 2.76 (70) 3.54 (90)

220/ 760-075 2.95 (75) 3.74 (95)

220/ 760-100 3.94 (100) 4.72 (120)

220/ 760-125 4.92 (125) 5.71 (145)

220/ 760-150 5.91 (150) 6.69 (170)

220/ 760-175 6.89 (175) 7.68 (195)

220/ 760-200 7.87 (200) 8.66 (220)

220/ 760-225 8.86 (225) 9.65 (245)

220/ 760-250 9.84 (250) 10.63 (270)

220-275 10.83 (275) 11.61 (295)

220/ 760-300 11.81 (300) 12.60 (320)

Supplement part no. with required radiusfor example, 220-040-150-0


2.17 (055)*2.48 (063)2.95 (075)3.94 (100)4.92 (125)5.91 (150)6.89 (175)7.87 (200)9.84 (250)

*The required clearance height is HF = H + 1.57 (40), with .67lbs/ft (1 kg/m) fill weight.Please consult igus® if space is particularly restricted.


D

H

H -

1.6

5 (

42

)

R

1.81(46)

S/2

S

1.6

5(4

2)

Pitch: = 1.81 (46 mm) per linkLinks per ft (m): = 6.71 (22) Total travel: = SChain length: = S + K

2

Moving end

Fixed end

R 2.17 (055) 2.48 (063) 2.95 (075) 3.94 (100) 4.92 (125)

H* 6.06 (154) 6.69 (170) 7.64 (194) 9.61 (244) 11.57 (294)

D 4.92 (125) 5.24 (133) 5.71 (145) 6.69 (170) 7.68 (195)

K 10.43 (265) 11.42 (290) 12.99 (330) 16.14 (410) 19.09 (485)

R 5.91 (150) 6.89 (175) 7.87 (200) 9.84 (250)

H* 13.54 (344) 15.51 (394) 17.48 (444) 21.42 (544)

D 8.66 (220) 9.65 (245) 10.63 (270) 12.60 (320)

K 22.24 (565) 25.39 (645) 28.54 (725) 34.65 (880)

Standard Series 220, Energy Chain(with crossbars every link)

This design represents the standard EnergyChain® for this size range.


Energy Tubes offer excellent cable protection against dirt, debrisand other contaminants, as well as hot chips. This design offerscable and hose accessibility along both radii. Lids along the entireinner radius are completely removable. Lids along the entire outerradius are single-sided, snap-open with a hinge on the other side tokeep them attached to the chain, or completely removable.

Price Index

Price Index





Option 1: vertical separatorsVertical separators are adjustable and can be placed at any point along the

chain cross-section.The standard separator Part No. 2201, is used for vertical subdivision.

Because they are slotted, separators can also be used horizontally to form sim-ple compartments. The 7601 Separator performs the same functions for theR760 Energy Tube.

All separators are adjustable, but may be fixed in place with spacers (chains only). Spacers are most often necessary withside-mounted applications.

220R760

Option 2: full-width shelfThis option is ideal for applications involving many thin cables with similar or iden-tical diameters. A separator (part number 2201) 7601 for the Series R760 Ener-gy Tube is put in place and the shelf is inserted into the separator’s slots. If noseparators are desired, a side plate (part number 2203) must be used with theSeries 220 Energy Chain®. This solution is not available for Energy Tubes.

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Series 220/R760 “E4/100”

Series 220 Energy Chain®

vertical separator 2201Series R760 Energy Chain®

vertical separator 7601

Series R760 Energy Chain®

vertical separator 7601with full-width shelf

Series 220 Energy Chain®

VVeerrttiiccaall sseeppaarraattoorr 22220022wwiitthh sshheellvveess


Vertical separator 7602with shelves

.28(7)

.16 (4)

Interior Separation All interior separation options are also used for Series 22/23/R76

.50

(12.

75)

221-X

.10

(2.5

)

2213

.20

(5

)

2211 (7611)

.20

(5

)

.50

(12.

75)

Width X Part No. Part No. in. (mm) Unassembled Assembled

.98 (25) 220-25 221-25

1.50 (38) 220-38 221-38

2.24 (57) 220-57 221-57

3.03 (77) 220-77 221-77

3.54 (90) 220-90 221-90

4.06 (103) 220-103 221-103

4.92 (125) 220-125 221-125.26(6.5)

.12 (3)

x - .04 (1)

t = .10 (2.5)

Spacer



.08 (2) Spacer



Side Plate



1.1

0 (

28

)

2210-X

.10

(2.5

)

2212 2212

.50

(12.

75)

2204

.39

(10

)

.50

(12.

75)

Width X Part No. Part No. in. (mm) Unassembled Assembled

.71 (18) 2200-18 2210-18

.91 (23) 2200-23 2210-23

1.10 (28) 2200-28 2210-28

1.30 (33) 2200-33 2210-33

1.50 (38) 2200-38 2210-38

1.69 (43) 2200-43 2210-43

1.89 (48) 2200-48 2210-48

2.28 (58) 2200-58 2210-58

2.68 (68) 2200-68 2210-68

2.87 (73) 2200-73 2210-73

3.46 (88) 2200-88 2210-88

3.90 (99) 2200-99 2210-99.39(10)

.16 (4)

x - .28 (7)

t = .10 (2.5)

x

Vertical Separator



Side Plate



.39(10)

.16 (4)

Vertical Separator



.39(10)

.12 (3) Vertical Separator



Option 3: shelvesThis option is ideal for applications involving many cables with a wide range

of diameters. When specifying interior shelving, a minimum clearance of 10 mmon one side, with respect to the side wall of the chain link, is required.

A vertical separator (part number 2202) is used to divide the carrier intocompartments and to accomodate the shelves (part number 2200-XXX.) Theside plate (part number 2204) accomodates the shelves directly at the sides ofthe carrier.

A vertical separator with a different part number (7601) is available for the Energy Tube. Side plates are not available for theEnergy Tube.


vertical separator 2201with full-width shelf

http://www.igus.com



220R760

6.55

Series 220/R760 “E4/100”

Page 6.163

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Part Number, full setSeries 220

2220-__-12 For even number of links2220-__-2 (2) For odd number of links

Please insert width of selected Energy Chain®.For example, 2220-125-12 for Energy Chain® 220-125.....

Part Number, full setSeries R760

2220-__-2T (2) For odd number of links2220-__-12T For even number of links

Please insert width of selected Energy Tube.For example, 2220-125-12T for Energy Tube 760-125.....

A A’ B C D E FBi +.47 (12) Bi +.94 (24) .59 (15) .49 (12.5) .67 (17) 2.30 (58.5) .22 (5.5) in. (mm)

NoteOne special feature of the E4/100 System is the Energy Chain® may end either with an inner side link or an outer side link. Keep in mindthat an outer side link always forms the first chain link at the moving end. The following part numbers depend on an even or odd numberof links:

Chain/Tube BiWidth

-040 1.57 (040)

-050 1.97 (050)

-062 2.44 (062)

-070 2.76 (070)

-075 2.95 (075)

-100 3.94 (100)

-125 4.92 (125)

-150 5.91 (150)

-175 6.89 (175)

-200 7.87 (200)

-225 8.86 (225)

-250 9.84 (250)

-275 10.83 (275)

-300 11.81 (300)

Strain relief tiewrap plates canbe snapped into or onto thelast chain link crossbar.


Mounting Brackets

Option 1: pivoting

• Universal use• Corrosion resistant• Short and long travels• Space-restricted conditions

45°

45°45°

45°

E E

BC

F

A’ A Bi

CB

Moving end

Fixed end

A

D


M5 DIN 912-8.8





220R760

Part Number, full setSeries 220

2230-__-2 (2) For odd number of links2230-__-12 For even number of links

Please insert width of selected Energy Chain®.For example, 2230-125-12 for Energy Chain® 220-125.....

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Series 220/R760 “E4/100”In

tern

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Part Number, full setSeries R760

2230-__-2T (2) For odd number of links2230-__-12T For even number of links


NoteOne special feature of the E4/100 System is the Energy Chain® may end either with an inner side link or an outer side link. Keep inmind that an outer side link always forms the first chain link at the moving end. The following part numbers depend on an even or oddnumber of links:

Chain/Tube BiWidth

-040 1.57 (040)

-050 1.97 (050)

-062 2.44 (062)

-070 2.76 (070)

-075 2.95 (075)

-100 3.94 (100)

-125 4.92 (125)

-150 5.91 (150)

-175 6.89 (175)

-200 7.87 (200)

-225 8.86 (225)

-250 9.84 (250)

-275 10.83 (275)

-300 11.81 (300)

A A’ B C D E FBi +.47 (12) Bi +.94 (24) .59 (15) .49 (12.5) .67 (17) 2.30 (58.5) .22 (5.5) in. (mm)

Strain relief tiewrap plates canbe snapped into or onto thelast chain link crossbar.


Option 2: locking

• Universal use• Corrosion resistant• Locked connections• Extreme accelerations• Vertical hanging/standing travels

E E

BC

F

A’ A Bi

CB

Moving end

Fixed end

A

D


M5 DIN 912-8.8

http://www.igus.com




220R760

6.57

Order Example and Technical Data:Series 220/R760 “E4/100”

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Page 6.163

1. Chain selection:

220-300-250-0

Color black

Radius

Width

Chain type


2220-300-12

Full set

Chain width

Pivoting

3. Interior separation:2 locking separators assembledevery other link (Part No. 2211).Alternative interior separationconfiguration according to design layoutpossible.

Technical Data

Chain/ Weight Per Link WeightTube lbs (kg) lbs/ft (kg/m)Width 220 R760 220 R760

-040 .11 (0.048) - .71 (1.06) -

-050 .11 (0.05) .22 (0.1) .74 (1.10) 1.48 (2.20)

-062 .11 (0.052) - .77 (1.14) -

-070 .12 (0.054) - .79 (1.18) -

-075 .12 (0.055) .22 (0.10) .81 (1.21) 1.55 (2.30)

-100 .13 (0.06) .24 (0.11) .89 (1.32) 1.71 (2.54)

-125 .14 (0.065) .26 (0.12) .96 (1.43) 1.87 (2.78)

-150 .15 (0.07) .31 (0.14) 1.03 (1.54) 2.03 (3.02)

-175 .17 (0.075) .33 (0.15) 1.11 (1.65) 2.19 (3.26)

-200 .18 (0.08) .35 (0.16) 1.18 (1.76) 2.35 (3.50)

-225 .19 (0.085) .37 (0.17) 1.26 (1.87) 2.51 (3.74)

-250 .20 (0.09) .40 (0.18) 1.33 (1.98) 2.67 (3.98)

-275 .21 (0.095) - 1.40 (2.09) -

-300 .22 (0.1) .44 (0.20) 1.48 (2.20) 3.00 (4.46)


Design, Chapter 1


For 6.56 ft (2 m) chain, color black, with pivoting mounting brackets6.56 ft (2 m) 220-300-250-0 and 2220-300-12 and 2 Part No. 2211, assembled overy other link


Order example

Ba = 12.60 (320)Bi = 11.81 (300)

.98”max.

1.10

(28)

1.65

(42)

Material igumid G

Permitted temperature -40°/+266°F (-40°/+130°C)

Gliding speed max. 16.4 ft/s (5 m/s)

Unsupported V max. 32.8 ft/s (10 m/s)






220R760

6.58

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Series 220/R760 “E4/100”

Guide Troughs


Full travel length of guide troughPart No. 96-301/2 travel length of glide barsPart No. 92-01 Installation sets as end connectorsPart No. 95-50-XX

-XX indicates the length of the profile rail on which theguide trough is mounted. The values and part numbersare specified in the table on the left. Standard length ofthe trough components and glide bars is 6.56 ft (2m). Therequired overall length of the guide trough directly corre-lates to the length of travel.

Example: Length of travel 164 ft. (50 m)Center mounted

Required guide troughs:164 ft (50 m) guide trough,82 ft (25 m) glide bar


Part No. 96-30

= 13 sections of 6.56 ft. (2 m) glide bar

Part No. 92-01Required number of installation sets= Number of guide troughcomponents + 1= 25 + 1 = 26Part number of the installation sets95-50-XXXExample: 95-50-400 for15.75 (400 mm) long profile rail

BRi ≥ Ba +

FL 40 x 4

ø

Bi

Ba

BRa

.79 (20) .20 (5)

.59(15)

.94 (24)

1.50 (38)

1.38 (35)

1.65

(42)

.79

(20)

.04 (2)

.16 (4)

.43 (11) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

3.9

4 (1

00)




Length from table (above left)for example 95-50-300


BRi


-040 2.56 (65) *

-050 2.95 (75) 95-50-200

-062 3.43 (87) 95-50-200

-070 3.74 (95) 95-50-200

-075 3.94 (100) 95-50-225

-100 4.92 (125) 95-50-250

-125 5.91 (150) 95-50-275

-150 6.89 (175) 95-50-300

-175 7.87 (200) 95-50-325

-200 8.86 (225) 95-50-350

-225 9.84 (250) 95-50-375

-250 10.83 (275) 95-50-400

-275 11.81 (300) 95-50-425

-300 12.80 (325) 95-50-450




Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




220R760Design Layout

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6.59

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FLG

FLB

0 6.56 13.12 26.2519.69

2.02

0

.67

0

1.34

4.03

1.64 3.28 6.564.92 8.20

2.69

11.48 13.12

6.72

5.38

9.84

3.36

4.71

6.05


Low-noise design




6.60

1.26


280/290/R770:

If long, side-mounted, unsupport-

ed length is required

Series 2828/2928/R7728,

Chapter 6

If a simpler system is sufficient

Series 28/29/R77


If single-radius accessibility is

sufficient

Series 26/27/27i, Chapter 4


280/290/R770:




Long travels

High fill weights

Price Index

Series 280/290/R770 “E4/100”




Closed andopen stylescan be com-bined Strain relief

elements can beintegrated withthe mountingbracket




Unsupported length





Fill

wei

ght

in lb

s/ft


FLG

FLB

H

HF

S (FLG)

S (FLB)


Vertical, hanging

= max 262 ft (80 m)


= max 16.4 ft (5 m)


= max 4.92 ft (1.5 m)

Rotary




Accessories for

Guide Troughs,

Chapter 9

Further information

Design, Chapter 1

Product range



5.91 (150), 6.89 (175), 7.87 (200),

8.66 (220), 9.84 (250), 11.81 (300)



39.6 (1008 mm)



280290

R770

Ba

Bi

1.26

(32)

2.13

(54)

1.10”max.

Ba

Bi

1.26

(32)

2.13

(54)

1.10”max.

6.61

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Series 280/290/R770 “E4/100”

Page 6.163

Series280/290

SeriesR770


Supplement part num-ber with required

radius for example,280-07-150-0


2.48 (063)**2.95 (075)**3.94 (100)4.92 (125)5.91 (150)6.89 (175)7.87 (200)8.66 (220)9.84 (250)

11.81 (300)

Extender crossbar for large diame-ter hoses, see following pages

For wider chains,see followingpages

Increased inner height :Series 28022 * Removable lid only,

no hinged option


Part No. Bi Ba+4

280/ 290/ 770-05* 1.97 (50) 2.87 (73)

280/ 290-06 2.68 (68) 3.58 (91)

280/ 290/ 770-07 2.95 (75) 3.86 (98)

280/ 290-087 3.43 (87) 4.33 (110)

280/ 290/ 770-10 3.94 (100) 4.84 (123)

280/ 290/ 770-11 4.25 (108) 5.16 (131)

280/ 290-112 4.41 (112) 5.35 (136)

280/ 290/ 770-12 4.92 (125) 5.83 (148)

280/ 290-137 5.39 (137) 6.34 (161)

280/ 290/ 770-15 5.91 (150) 6.81 (173)

280/ 290-162 6.38 (162) 7.32 (186)

280/ 290/ 770-17 6.61 (168) 7.52 (191)

280/ 290-18 6.89 (175) 7.80 (198)

280/ 290-187 7.36 (187) 8.31 (211)

280/ 290/ 770-20 7.87 (200) 8.78 (223)

280/ 290-212 8.35 (212) 9.29 (236)

280/ 290-23 8.86 (225) 9.76 (248)

280/ 290-237 9.33 (237) 10.28 (261)

280/ 290/ 770-25 9.84 (250) 10.75 (273)

280/ 290-262 10.31 (262) 11.26 (286)

280/ 290-28 10.83 (275) 11.73 (298)

280/ 290-29 11.30 (287) 12.24 (311)

280/ 290/ 770-30 11.81 (300) 12.72 (323)

280/ 290-312 12.28 (312) 13.23 (336)

280/ 290-325 12.79 (325) 13.70 (348)

280/ 290-337 13.27 (337) 14.21 (361)

280/ 290-350 13.78 (350) 14.69 (373)

280/ 290-362 14.25 (362) 15.20 (386)

280/ 290-375 14.76 (375) 15.67 (398)

280/ 290-387 15.24 (387) 16.18 (411)

280/ 290-400 15.75 (400) 16.65 (423)

The Series 28022 Energy Chain®, with an increasedinner height of 1.57 (40 mm), is available for unsup-ported applications. Please consult igus® for deliv-ery time and availability. We recommend the use ofsteel mounting brackets for this series.

Increased inner height

Standard






Energy Tubes offer excellent cable and hose protection against dirt,debris and other contaminants as well as hot chips. This designoffers cable and hose accessibility along both radii. Lids along theentire inner radius are completely removable. Lids along the entireouter radius are single-sided, snap-open, with a hinge on the otherside to keep them attached to the chain, or completely removable.

Price Index

Price Index

Price Index





280290

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Series 280/290/R770 “E4/100”

Extension Link

* The required clearance height is HF = H + 1.57 (40) with 1.34lbs/ft (2 kg/m) fill weight. Please consult igus® if space isparticularly restricted.


D

H

H -

2.1

3 (

54

)

R

2.20(56)

S/2

S

2.1

3(5

4)

Pitch: = 2.20 (56 mm ) per linkLinks per ft (m): = 5.49 (18)Total travel: = SChain length: = S + K

2

Moving end

Fixed end

R 2.48 (063) 2.95 (075) 3.94 (100) 4.92 (125) 5.91 (150)

H*)-0+20 7.09 (180) 8.07 (205) 10.04 (255) 12.01 (305) 13.98 (355)

D 5.12 (130) 5.91 (150) 6.89 (175) 7.87 (200) 8.86 (225)

K 13.39 (340) 14.96 (380) 18.31(465) 21.65 (550) 24.41 (620)

R 6.89 (175) 7.87 (200) 8.66 (220) 9.84 (250) 11.81 (300)

H*)-0+20 15.94 (405) 17.91 (455) 19.49 (495) 21.85 (555) 25.79 (655)

D 9.84 (250) 10.83 (275) 11.61 (295) 12.80 (325) 14.76 (375)

K 27.56 (700) 30.71 (780) 33.46 (850) 37.01 (940) 43.70 (1110)

The extension link has been developed for applications in which particularly high fill weights necessi-tate extremely wide Energy Chains®. The extension link design allows virtually limitless side-by-sideattachment of chains. In addition, the unsupported length of a chain can be increased. Using exten-sion links also allows for additional fill weights.

Extension links can be used with Energy Chains®, Energy Tubes or a combination of chains and tubes.They are equally suitable for unsupported applications and gliding applications in a guide trough.

Energy Chains® with extension links are attached with KMA mounting brackets or steel mounting brack-ets. We strongly recommend on-site consultation with an igus technician for individual advice regard-ing mounting brackets, guide troughs and other design details.

Chain widthsup to 118” (3000 mm )can be achieved


Bi 3 + .47 (12)

ø .2

2(5

.5)

1.77

(45)

Bi 1 + .47 (12)

.49

(12.

5)

.86

22.5

)

(Bi 1 + .47 (12) + Bi 2 + .39 (10) + Bi 3 + .47 (12) + .51 (13) +- .12 (3)

Bi 2 + .39 (10)

Bi 1 + .47 (12) + Bi 2 + .39 (10) + Bi 3 + .47 (12) +- .12 (3)

Bi 1 Bi 2 Bi 3

2.87

73) +

1

All nominal widths from thepreceding page are available inall combinations.


280-10/20/10-200-0

http://www.igus.com




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Page 6.163

The extender crossbars were developed specifically for applications in which a hose or large diameter cable must be guid-ed carefully. It is intended for hoses and cables with a maximum outer diameter of 11.81 (300 mm). The extender cross-bar can be placed either along the outer or inner radius. In most applications, the inner radius is preferred. However, thechain/tube cannot glide on itself in this case. If gliding operation is required, the crossbars are assembled along the outerradius and a speciall guide trough is required. The extender crossbar can either be attached to the side links directly orcan be used in combination with two standard snap-open crossbars.






crossbars.




crossbars.


the side link.

Extender Crossbars




Ba

Bi

Ba

Bi

Ba

Bi

Ba

Bi






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Note:The available inner height is decreased by .08 (2 mm) perspacer, (for example, if one spacer is placed on each sideof a separator, the overall inner height is reduced by .16(4 mm). In order to avoid this, place the spacers on theoutside of the opening crossbar.

Separator 281

Separator 293

Separator 281T

Interior Separation




.10 (2.5)

Space (Chain Only)



.39 (10)

.10 (2.5) Locking Separator (Chain Only)






.10 (2.5)

Space (Chain Only)



.47 (12)

.10 (2.5)

.31 (8)



Assembled Part No. 281T

Separator (Chain Only)



.10 (2.5)

.39 (10)

Space (Chain Only)



Option 1: separatorsSeparators can be placed at any point along the chain’s cross-section. igus®’ standard sep-

arator (Part No. 281) offers safe stability due to its broad “foot” design, even when used with largediameter cables or hoses. If the distance needed between separators is greater than this separa-tor’s dimension, we offer the 281-14 separator.

With applications where a large number of small cables need to be individually separated, ourseparator with a narrow foot (Part No. 283) can be used (for Energy Chains only).

A locking separator (Part No. 293) is used in applications with very high relative humidity,such as composting plants. The increased retention force needed for these types of applications isproduced by assymetrical retention “clamps” attached to the chain’s crossbar. If installing theseyourself, please ensure that they are identically aligned.

The 281T separator is used with Energy Tubes only. It clamps to the fixed radius and remainsfree along the other radius to facilitate lid removal.

All separators are adjustable, but may be fixed in place with spacers (chains only). Spacers aremost often necessary with side-mounted applications.

382-X 282-14284 282

Series 280/290/R770 “E4/100”

http://www.igus.com




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Page 6.163

Series 280/290/R770 “E4/100”Option 2: shelves

Energy Chains® and Energy Tubes can be subdivided both vertically and horizontally using thevarious interior separation elements.

Side plates, separators and shelves form the basic pattern of a shelf system. Shelves of variouswidths can be arranged at 5 different heights in .28 (7 mm) increments Design, Chapter 1 for lay-out recommendations. If open, slotted separators are used, only the middle slot is available for shelves.

For special applications, a separator with an integrated injection-molded shelf 2.26 or 1.77 (57.5 or 45 mm) is available.

Side Plate



Vertical Separator



.12 (3)

.24 (6)

Slotted Separators








.10 (2.5)

.31 (8)

(45/57,5)1.77/2.26

.10 (2.5)

.31 (8)




287 387-X 292298 289

x-.31 (8)

.16 (4)

31 (8)


.71 (18) .39 (10) 386-18 387-18

.91 (23) .59 (15) 386-23 387-23

.98 (25) .67 (17) 386-25 387-25

1.10 (28) .79 (20) 386-28 387-28

1.30 (33) .98 (25) 386-33 387-33

1.69 (43) 1.38 (35) 386-43 387-43

1.97 (50) 1.65 (42) 386-50 387-50

2.13 (54) 1.81 (46) 386-54 387-54

2.44 (62) 2.13 (54) 386-62 387-62

2.95 (75) 2.64 (67) 386-75 387-75

3.43 (87) 3.12 (87) 386-87 387-87

3.94 (100) 3.62 (92) 386-100 387-100

4.25 (108) 3.94 (100) 386-108 387-108

4.92 (125) 4.61 (117) 386-125 387-125

5.91 (150) 5.59 (142) 386-150 387-150

6.89 (175) 6.57 (167) 386-175 387-175

7.87 (200) 7.56 (192) 386-200 387-200

8.19 (208) 7.87 (200) 386-208 387-208

Shelves 386-XX

1.26

(32)

.83

(21)

.55

(14)

289287

.28

(7)

.28

(7)

.28

(7)

.28

(7)

.28

(7)

.55

(14)

.83

(21)

.31(8)

.39(10)

.59(15)

.67(17)

.79(20)

.98(25)

1.38(35)

.79(20)

.79(20)

.79(20)

.79(20)

.39(10)

1.26

(32)

.16(4)

.71(18)

.91(23)

.98(25)

1.10(28)

1.30(33)

1.69(43)

1.10(28)

1.10(28)

1.10(28)

1.10(28)

.71(18)

Bi

287

.83

(21)

292 289298

.28

(7)

.55

(14) .2

8(7

)

Slotted separators (Part No. 291) are used for complexsubdivisions. However, they cannot be retrofitted into anexisting interior separation system without removing theshelves first.

The open slotted separator (Part No. 297) can beretrofitted into an existing interior separation systemwithout removing the shelves, as long as these shelvesfit into the middle slot only.




280290

R770


28000-__-12T



28000-__-12


6.66

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Series 280/290/R770 “E4/100”


28000__-12P


A A’ B C D E F

Bi +.55 (14) Bi +1.06 (27) .89 (22.5) .49 (12.5) .87 (22) 2.87 (73) .22 (5.5) in. (mm)

Note: One special feature of the E4/100 System is the Energy Chain® may end witheither an inner side link or an outer side link. Keep in mind that an outer side link alwaysforms the first chain link at the moving end.

Part No., full set, with profile railSeries 770

28000-__-12TP

Please insert width of selected Energy Tube.For example, 28000-187-12TP for Energy Tube 770-187.....

Chain/Tube BiWidth

-05 1.97 (50)

-06 2.68 (68)

-07 2.95 (75)

-087 3.43 (87)

-10 3.94 (100)

-11 4.25 (108)

-112 4.41 (112)

-12 4.92 (125)

-137 5.39 (137)

-15 5.91 (150)

-162 6.38 (162)

-17 6.61 (168)

-18 6.89 (175)

-187 7.36 (187)

-20 7.87 (200)

-212 8.35 (212)

-23 8.86 (225)

-237 9.33 (237)

-25 9.84 (250)

-262 10.31 (262)

-28 10.83 (275)

-29 11.30 (287)

-30 11.81 (300)

-312 12.28 (312)

-325 12.80 (325)

-337 13.27 (337)

-350 13.78 (350)

-362 14.25 (362)

-375 14.76 (375)

-387 15.24 (387)

-400 15.75 (400)

Mounting Brackets

Option 1: pivoting


Standard

45°

45°45°

45°

C B B C

A’ A

E

F

A A’

E E

Moving end

Fixed end

A

D

Mounting with socket head cap boltsM5 DIN 912-8.8

igus tiewrap plates attached to aprofile rail can be used for strainrelief. Tiewraps are available as aseparate part number upon request.


http://www.igus.com




280290

R770Series 280/290/R770 “E4/100”

6.67

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Page 6.163


29000-__-12T



29000-__-12



29000__-12P

Please insert width of selected Energy Chain®.For example 29000-12-12P for Energy Chain 280/ 290-12-__

A A’ B C D E FBi +.55 (14) Bi +1.06 (27) .86 (22.5) .49 (12.5) .87 (22) 2.87 (73) .22 (5.5) in. (mm)


29000-__-12TP


Chain/Tube BiWidth

-05 1.97 (50)

-06 2.68 (68)

-07 2.95 (75)

-087 3.43 (87)

-10 3.94 (100)

-11 4.25 (108)

-112 4.41 (112)

-12 4.92 (125)

-137 5.39 (137)

-15 5.91 (150)

-162 6.38 (162)

-17 6.61 (168)

-18 6.89 (175)

-187 7.36 (187)

-20 7.87 (200)

-212 8.35 (212)

-23 8.86 (225)

-237 9.33 (237)

-25 9.84 (250)

-262 10.31 (262)

-28 10.83 (275)

-29 11.30 (287)

-30 11.81 (300)

-312 12.28 (312)

-325 12.80 (325)

-337 13.27 (337)

-350 13.78 (350)

-362 14.25 (362)

-375 14.76 (375)

-387 15.24 (387)

-400 15.75 (400)

Mounting Brackets

Option 2: locking


C B B C

A’ A

E

F

A A’

E E

Moving end

Fixed end

A

D


igus tiewrap plates attached to a pro-file rail can be used for strain relief.Tiewraps are available as a separatepart number upon request.





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1. Chain selection:

280-30-300-0

Color black

Radius

Width

Chain type


28000-30-12P

With profile rail

Full set

Chain width

Pivoting

3. Interior separation:2 separators, assembledevery other link (Part No. 281).Alternative interior separation configura-tion according to design layout possible.

For 6.56 ft (2 m) chain, color black, with pivoting mounting brackets and integrated profile rail:6.56 ft (2 m) 280-30-300-0 and 20800-30-12P and 4 Part. No. 281 assembled every other link


Order Example:Series 280/290/R770 E4/100

Order example

Ba = 12.72 (323)Bi = 11.81 (300)

1.10”max.

1.26

(32)

2.13

(54)

http://www.igus.com




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Technical Data


-05 .212 (0.096) – 1.16 (1.73) 1.10 (1.64) –

-06 .218 (0.099) – (1.79) 1.20 (1.67) 1.12 –

-07 .225 (0.102) .333 (0.151) 1.24 (1.84) 1.14 (1.69) 1.83 (2.72)

-087 .236 (0.107) – 1.30 (1.93) 1.16 (1.73) –

-10 .247 (0.112) .346 (0.157) 1.36 (2.02) 1.20 (1.78) 1.90 (2.83)

-11 .254 (0.115) .359 (0.163) 1.40 (2.08) 1.22 (1.81) 1.98 (2.94)

-112 .262 (0.119) – 1.44 (2.15) 1.24 (1.84) –

-12 .269 (0.122) .370 (0.168) 1.48 (2.20) 1.26 (1.87) 2.04 (3.03)

-137 .280 (0.127) – 1.54 (2.29) 1.28 (1.91) –

-15 .291 (0.132) .390 (0.177) 1.60 (2.38) 1.32 (1.96) 2.14 (3.19)

-162 .298 (0.135) – 1.64 (2.44) 1.34 (1.99) –

-17 .306 (0.139) .415 (0.188) 1.69 (2.51) 1.36 (2.02) 2.28 (3.39)

-18 .313 (0.142) – 1.72 (2.56) 1.38 (2.05) –

-187 .324 (0.147) – 1.78 (2.65) 1.40 (2.09) –

-20 .335 (0.152) .439 (0.199) 1.84 (2.74) 1.44 (2.14) 2.41 (3.59)

-212 .350 (0.159) – 1.93 (2.87) 1.48 (2.20) –

-23 .357 (0.162) – 1.96 (2.92) 1.49 (2.22) –

-237 .373 (0.169) – 2.05 (3.05) 1.54 (2.29) –

-25 .379 (0.172) .494 (0.224) 2.08 (3.10) 1.56 (2.32) 2.72 (4.04)

-262 .390 (0.177) – 2.14 (3.19) 1.59 (2.36) –

-28 .401 (0.182) – 2.20 (3.28) 1.62 (2.41) –

-29 .412 (0.187) – 2.26 (3.37) 1.65 (2.45) –

-30 .423 (0.192) .542 (0.246) 2.33 (3.46) 1.68 (2.50) 2.98 (4.43)

-312 .439 (0.199) – 2.41 (3.59) 1.72 (2.56) –

-325 .441 (0.204) – 2.47 (3.68) 1.75 (2.60) –

-337 .461 (0.209) – 2.53 (3.77) 1.78 (2.65) –

-350 .472 (0.214) – 2.59 (3.86) 1.81 (2.69) –

-362 .483 (0.219) – 2.65 (3.95) 1.84 (2.74) –

-375 .494 (0.224) – 2.72 (4.04) 1.88 (2.79) –

-387 .503 (0.228) – 2.76 (4.11) 1.90 (2.82) –

-400 .512 (0.232) – 2.81 (4.18) 1.92 (2.86) –

Details of materialproperties Design, Chapter 1


Material igumid G






Page 6.163




6.70

280290

R770Series 280/290/R770 E4/100

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Guide troughs are used with applications where theupper run of the Energy Chain® glides on the lowerrun. If using igus® steel guide troughs, the followingcomponents are required:

Full travel length of guide troughPart Number 98-301/2 travel length of glide barsPart number 92-01 Installation sets as end connectorsPart Number 93-50-XX

-XX indicates the length of the profile rail on whichthe guide trough is mounted. The values and partnumbers are specified in the table on the left. Thestandard length of the trough components and glidebars is 6.56 ft (2 m.) The required overall length ofthe guide trough directly correlates to the length oftravel.

Example: Length of travel 164 ft (50 m)Center mountedRequired guide troughs:164 ft (50 m) guide trough82 ft (25 m) glide bar


Part No. 98-30


Part No. 92-01Required number of installation sets:= Number of guide trough components + 1= 25 + 1 = 26Part number of the installation sets93-50-XXXExample: 93-50-400 for 15.75 (400 mm) longprofile rail.

Guide Troughs

BRi ≥ Ba +

FL 40 x 4

Bi

Ba

BRa

.79 (20) .20 (5)

.59(15)

.94 (24)

1.50 (38)

1.38 (35)

2.13

(54)

.79

(20)

.08 (2)

.16 (4)

ø.43 (11)

ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

5.1

2 (1

30)

ø.43 (11)






BRi


-05 3.15 (78) 93-50-200

-06 3.86 (96) 93-50-225

-07 4.13 (103) 93-50-225

-087 4.61 (115) 93-50-225

-10 5.12 (128) 93-50-250

-11 5.43 (136) 93-50-250

-112 5.59 (141) 93-50-250

-12 6.10 (153) 93-50-275

-137 6.57 (166) 93-50-275

-15 7.09 (178) 93-50-300

-162 7.56 (191) 93-50-300

-17 7.80 (196) 93-50-325

-18 8.07 (203) 93-50-325

-187 8.54 (216) 93-50-325

-20 9.06 (228) 93-50-350

-212 9.53 (241) 93-50-350

-23 10.04 (253) 93-50-375

-237 10.51 (266) 93-50-375

-25 11.02 (278) 93-50-400

-262 11.50 (291) 93-50-400

-28 12.01 (303) 93-50-425

-29 12.48 (316) 93-50-425

-30 12.99 (328) 93-50-450

-312 13.46 (341) 93-50-450

-325 13.98 (353) 93-50-475

-337 14.45 (366) 93-50-475

-350 14.96 (378) 93-50-500

-362 15.43 (391) 93-50-500

-375 15.94 (403) 93-50-525

-387 16.42 (416) 93-50-525

-400 16.93 (428) 93-50-550




Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




6.71

280290

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Design Layout

http://www.igus.com




Low-noise design




Series 380/390/R780 “E4/100”

6.72


380/390/R780:

If a side-mounted chain/tube with

a long unsupported length is

required

Series 3838/3938/R7838,

Chapter 6


Series 38/39/R78, Chapter 6

If one-sided hinged crossbars

are sufficient

Series 340/350, Chapter 4


380/390/R780:


required



Long travels

High fill weights

Product range



4.92 (125), 5.91 (150), 6.69 (170),

7.87 (200), 4.66 (215), 9.84 (250),

11.81 (300), 13.78 (350)



39.7 (1005 mm)

Price Index

1.65

FLG

FLB

33.60

26.88

20.16

13.44

6.72

4.03

1.34

1.01

.67

.34

00 1.64

3.284.92

6.568.20

9.8411.48

13.1214.76

16.41

0 6.56 13.12 26.2519.69 32.81

Unsupported length





Fill

wei

ght

in lb

s/ft



Vertical, hanging

= max 328 ft (100 m)


= max 19.69 ft (6 m)


= max 6.56 ft (2 m)

Rotary


If the unsupported length is exceeded, the Ener-gy Chain®/Tube must glide on itself. This requiresa guide trough Design, Chapter 1 or incor-poration of igus® exclusive AUTO-GLIDE Systemguide elements, which are available for this chainseries AUTO-GLIDE System, Chapter 9.


Accessories for

Guide Troughs,

Chapter 9

Further information

Design, Chapter 1









FLG

FLB

H

HF

S (FLG)

S (FLB)



6.73

380390

R780

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Series 380/390/R780 “E4/100”

Page 6.163

Ba

Bi

1.65

(42)

2.52

(64)

1.50”max.

Ba

Bi

1.65

(42)

2.52

(64)

1.50”max.

Series380/390

SeriesR780


Supplement part numberwith required radius

for example,380-07-150-0


2.95 (075)**3.94 (100)**4.52 (115)**4.92 (125)5.91 (150)6.69 (170)7.87 (200)8.46 (215)9.84 (250)

11.81 (300)13.78 (350)

Extender crossbar for large diam-eter hoses, see following pages

For wider chains, see followingpages

Increased inner height also as Series:38022

* Removable lid only,no hinged option


Part No. Bi Ba+4

380/ 390/780-05* 1.97 (50) 3.07 (76)

380/ 390-06 2.68 (68) 3.78 (94)

380/ 390/780-07 2.95 (75) 4.06 (101)

380/ 390-087 3.43 (87) 4.57 (114)

380/ 390/780-10 3.94 (100) 5.04 (126)

380/ 390/780-11 4.25 (108) 5.35 (134)

380/ 390-112 4.41 (112) 5.55 (139)

380/ 390/780-12 4.92 (125) 6.02 (151)

380/ 390-137 5.39 (137) 6.54 (164)

380/ 390/780-15 5.91 (150) 7.01 (176)

380/ 390-162 6.38 (162) 7.52 (189)

380/ 390/780-17 6.61 (168) 7.72 (194)

380/ 390-18 6.89 (175) 7.99 (201)

380/ 390-187 7.36 (187) 8.50 (214)

380/ 390/780-20 7.87 (200) 8.98 (226)

380/ 390-212 8.35 (212) 9.49 (239)

380/ 390-23 8.86 (225) 9.96 (251)

380/ 390-237 9.33 (237) 10.47 (264)

380/ 390/780-25 9.84 (250) 10.94 (276)

380/ 390-262 10.31 (262) 11.46 (289)

380/ 390-28 10.83 (275) 11.93 (301)

380/ 390-29 11.30 (287) 12.44 (314)

380/ 390/780-30 11.81 (300) 12.91 (326)

380/ 390-312 12.28 (312) 13.43 (339)

380/ 390-325 12.79 (325) 13.90 (351)

380/ 390-337 13.27 (337) 14.41 (364)

380/ 390-350 13.78 (350) 14.80 (376)

380/ 390-362 14.25 (362) 15.39 (389)

380/ 390-375 14.76 (375) 15.87 (402)

380/ 390-387 15.24 (387) 16.38 (414)

380/ 390-400 15.75 (400) 16.85 (426)

The Series 38022 Energy Chain®, with an increasedinner height of 2.05 (52 mm) is available for unsup-ported applications. Please consult igus® for deliv-ery time and availability. We recommend the use ofsteel mounting brackets for this series.

Increased inner height

Standard







Price Index

Price Index

Price Index





380390

R780

6.74

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Series 380/390/R780 “E4/100”

Extension Link

* The required clearance height is HF = H +1.57 (40) with1.34 (2 kg/m) fill weight. Please consult igus® if space isparticularly restricted.


D

H

H -

2.5

2 (

64

)

R

2.64(67)

S/2

S

2.5

2(6

4)


2

Moving end

Fixed end

R 2.95 (075) 3.94 (100) 4.52 (115) 4.92 (125)

H*)-0+25 8.46 (215) 10.43 (265) 11.61 (295) 12.40 (315)

D 5.91 (150) 7.87 (200) 8.46 (215) 8.86 (225)

K 15.75 (400) 19.69 (500) 23.62 (600) 25.59 (650)

R 5.91 (150) 6.69 (170) 7.87 (200) 8.46 (215)

H*)-0+25 14.37 (365) 15.94 (405) 18.31 (465) 19.49 (495)

D 9.84 (250) 10.63 (270) 11.81 (300) 12.40 (315)

K 28.54 (725) 30.71 (780) 34.45 (875) 36.22 (920)

R 9.84 (250) 11.81 (300) 13.78 (350)

H*)-0+25 22.24 (565) 26.18 (665) 30.12 (765)

D 13.78 (350) 15.75 (400) 17.72 (450)

K 41.34 (1050) 48.23 (1225) 53.12(1350)






Bi 3 + .55 (14)

ø.26

(6.5

)

1.91

(48.

5)

Bi 1 + .55 (14)

.59

(15)

.89

(22.

5)

[Bi 1 + .55 (14) + Bi 2 + .47 (12) + Bi 3 + .55 (14)] + .63 (16) +- .12 (3)

Bi 2 + .47 (12)

Bi 1 + .55 (14) + Bi 2 + .47 (12) + Bi 3 + .55 (14) +- .12 (3)

Bi 1 Bi 2 Bi 3

3.23

(82)

+1



380-10/ 20/10-200-0

http://www.igus.com




380390

R780

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Series 380/390/R780 “E4/100”

Page 6.163

The extender crossbars were developed specifically for applications in which a hose or large diameter cable must be guid-ed carefully. It is intended for hoses and cables with a maximum outer diameter of 11.81 (300 mm). The extender cross-bar can be attached either along the outer or inner radius. In most applications the inner radius is preferred. However, thechain/tube cannot glide on itself in this case. If gliding operation is required, the crossbars are assembled along the outerradius and a special guide trough is required. The extender crossbar can either be attached to the side links directly or canbe used in combination with two standard snap-open crossbars.






crossbars.




crossbars.


the side link.

Extender Crossbars




Ba

Bi

Ba

Bi

Ba

Bi

Ba

Bi






380390

R780

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Series 380/390/R780 “E4/100”

Note:The available inner height is decreased by .08 (2 mm) perspacer (for example, if one spacer is placed on eitherside of the separator, the overall inner height is reducedby .16 (4 mm). To avoid this, place the spacers on theoutside of the opening crossbar.

Interior Separation




.10 (2.5)

Space (Chain Only)



Locking Separator



.10 (2.5)

Space (Chain Only)



Separator (Tube Only)


Assembled Part No. 381T.55 (14)

.10 (2.5)

.39(10)

Space (Chain Only)



Option 1: separatorsSeparators can be placed at any point along the chain’s cross-section. igus® standard separator(Part No. 381) offers safe stability due to its broad “foot” design, even when used with large diam-eter cables or hoses.

A locking separator (Part No. 383) is used in applications with very high relative humidity, such ascomposting plants. The increased retention force needed for these types of applications is pro-duced by asymmetrical retention “clamps” attached to the chain’s crossbar. If installing these your-self, please ensure that they are identically aligned.

The 381T separator is designed for Energy Tubes incorporating several separators. It clamps tothe inner radius and remains free along the outer radius to facilitate lid removal. Again, uniform align-ment of the separators is critical. The injection-molded part number can be used as an orientationguide.


52

382-XXX382 384382

http://www.igus.com




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Interior Separation: Series 380/390/R780 “E4/100”

Page 6.163

Option 2: shelvesEnergy Chains® and Energy Tubes can be subdivided both vertically and horizontally using the

various interior separation elements.Side plates, separators and shelves form the basic pattern of a shelf system. Shelves of vari-

ous widths can be arranged at 5 different heights in. 28 (7 mm) increments Design, Chapter 1for layout recommendations. If open, slotted separators are used, only the middle slot is availablefor shelves.

Side Plate



Vertical Separator



.12 (3)

.24 (6)

Slotted Separators



.10 (2.5)

.39 (10)




387 387-X 392398 389

x-.31 (8)

3 (8)

.20 (5)


.71 (18) .39 (10) 386-18 387-18

.91 (23) .59 (15) 386-23 387-23

.98 (25) .67 (17) 386-25 387-25

1.10 (28) .79 (20) 386-28 387-28

1.30 (33) .98 (25) 386-33 387-33

1.69 (43) 1.38 (35) 386-43 387-43

1.97 (50) 1.65 (42) 386-50 387-50

2.13 (54) 1.81 (46) 386-54 387-54

2.44 (62) 2.13 (54) 386-62 387-62

2.95 (75) 2.64 (67) 386-75 387-75

3.43 (87) 3.12 (87) 386-87 387-87

3.94 (100) 3.62 (92) 386-100 387-100

4.25 (108) 3.94 (100) 386-108 387-108

4.92 (125) 4.61 (117) 386-125 387-125

5.91 (150) 5.59 (142) 386-150 387-150

6.89 (175) 6.57 (167) 386-175 387-175

7.87 (200) 7.56 (192) 386-200 387-200

8.19 (208) 7.87 (200) 386-208 387-208

Shelves 386-XX

1.65

(42)

1.30

(33)

1.02

(26)

.47

(12)

.75

(19)

.75

(19)

.39

(10)

389387

.28

(7)

.47

(12)

.20

(5)

.47

(12)

1.65

(42)

Bi

.31(8)

.39(10)

.59(15)

.67(17)

.79(20)

.98(25)

1.38(35)

.79(20)

.79(20)

.79(20)

.79(20)

.39(10)

.16(4)

.71(18)

.91(23)

.98(25)

1.10(28)

1.30(33)

1.69(43)

1.10(28)

1.10(28)

1.10(28)

1.10(28)

.71(18)

387.7

5 (1

9)

.67

(17)

.94

(24)

.39

(10)

392 389.2

8 (7

)398

Slotted separators (Part No. 391) are usedfor complex subdivision. However, they cannotbe retrofitted in an existing interior separationsystem without removing the shelves first.

The open, slotted separator (Part No. 397)can be retrofitted into an existing interior sep-aration system without removing the shelves aslong as these shelves fit into any of the 3 mid-dle slots.





380390

R780Te

lep

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ne

1-80

0-52

1-27

47F

ax

1-40

1-43

8-72

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6.78

Series 380/390/R780 “E4/100”In

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38000-__-12T


Part. No., full setSeries 380/ 390

38000-__-12



38000-__-12P


A A’ B C D E FBi +.63 (16) Bi +1.26 (32) .89 (22.5) .59 (15) .87 (22) 3.23 (82) .25 (6.5) in. (mm)

Note: One special feature of the E4/100 System is the Energy Chain® may end witheither an inner side link or an outer side link. Keep in mind that an outer side link alwaysforms the first chain link at the moving end.


38000-__-12TP


Chain/Tube BiWidth

-05 1.97 (50)

-06 2.68 (68)

-07 2.95 (75)

-087 3.43 (87)

-10 3.94 (100)

-11 4.25 (108)

-112 4.41 (112)

-12 4.92 (125)

-137 5.39 (137)

-15 5.91 (150)

-162 6.38 (162)

-17 6.61 (168)

-18 6.89 (175)

-187 7.36 (187)

-20 7.87 (200)

-212 8.35 (212)

-23 8.86 (225)

-237 9.33 (237)

-25 9.84 (250)

-262 10.31 (262)

-28 10.83 (275)

-29 11.30 (287)

-30 11.81 (300)

-312 12.28 (312)

-325 12.79 (325)

-337 13.27 (337)

-350 13.78 (350)

-362 14.25 (362)

-375 14.76 (375)

-387 15.24 (387)

-400 15.75 (400)

Mounting Brackets

Option 1: pivoting


Standard

45°

45°45°

45°

C B B C

A’ A

E

F

A A’

E E

Moving end

Fixed end

A

D


http://www.igus.com



380390

R780

6.79

Series 380/390/R780 “E4/100”

PD

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Page 6.163


39000-__-12T



39000-__-12



39000-__-12P


A A’ B C D E FBi +.62 (16) Bi +1.26 (32) .89 (22.5) .59 (15) .87 (22) 3.23 (82) .26 (6.5) in. (mm)

Part No., full set, with C-profileSeries 780

39000-__-12TP


Chain/Tube BiWidth

-05 1.97 (50)

-06 2.68 (68)

-07 2.95 (75)

-087 3.43 (87)

-10 3.94 (100)

-11 4.25 (108)

-112 4.41 (112)

-12 4.92 (125)

-137 5.39 (137)

-15 5.91 (150)

-162 6.38 (162)

-17 6.61 (168)

-18 6.89 (175)

-187 7.36 (187)

-20 7.87 (200)

-212 8.35 (212)

-23 8.86 (225)

-237 9.33 (237)

-25 9.84 (250)

-262 10.31 (262)

-28 10.83 (275)

-29 11.30 (287)

-30 11.81 (300)

-312 12.28 (312)

-325 12.79 (325)

-337 13.27 (337)

-350 13.78 (350)

-362 14.25 (362)

-375 14.76 (375)

-387 15.24 (387)

-400 15.75 (400)

Mounting Brackets

Option 2: locking


C B B C

A’ A

E

F

A A’

E E

Moving end

Fixed end

A

D






380390

R780

6.80

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1. Chain selection:

380-30-300-0

Color black

Radius

Width

Chain type


38000-30-12P

With profile rail

Full set

Chain width

Pivoting

3. Interior Separation:2 separators, assembledevery other link (part no. 381).Alternative interior separation configura-tion according to design layout possible.

For 6.56 ft (2 m) chain, color black,with pivoting mounting brackets and integrated profile rail6.56 ft (2 m) 380-30-300-0 and 38000-30-12P and 2 Part No. 381, assembled every other link


Order example

Ba = 12.91 (328)Bi = 11.81 (300)

1.50”max.

1.65

(42)

2.52

(64)

http://www.igus.com




380390

R780

6.81

PD

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Weight datatolerance+/- 5%

Page 6.163

Technical Data


-05 .302 (0.137) .331 (0.15) 1.38 (2.06) 1.33 (1.98) 1.51 (2.25)

-06 .306 (0.139) – 1.40 (2.09) 1.34 (1.99) –

-07 .311 (0.141) .351 (0.159) 1.42 (2.12) 1.35 (2.01) 1.60 (2.38)

-087 .322 (0.146) – 1.47 (2.18) 1.37 (2.04) –

-10 .331 (0.150) .384 (0.174) 1.51 (2.25) 1.40 (2.08) 1.75 (2.60)

-11 .337 (0.153) .390 (0.177) 1.55 (2.30) 1.41 (2.10) 1.78 (2.65)

-112 .340 (0.154) – 1.55 (2.30) 1.41 (2.10) –

-12 .352 (0.160) .412 (0.187) 1.61 (2.40) 1.44 (2.15) 1.89 (2.81)

-137 .359 (0.163) – 1.64 (2.44) 1.46 (2.17) –

-15 .373 (0.169) .452 (0.205) 1.70 (2.53) 1.49 (2.21) 2.06 (3.07)

-162 .375 (0.170) – 1.71 (2.55) 1.49 (2.22) –

-17 .386 (0.175) .476 (0.216) 1.76 (2.62) 1.52 (2.26) 2.18 (3.24)

-18 .386 (0.175) – 1.76 (2.62) 1.52 (2.26) –

-187 .397 (0.180) – 1.81 (2.69) 1.55 (2.30) –

-20 .406 (0.184) .518 (0.235) 1.86 (2.77) 1.57 (2.33) 2.37 (3.53)

-212 .417 (0.189) – 1.91 (2.84) 1.59 (2.37) –

-23 .430 (0.195) – 1.96 (2.92) 1.62 (2.41) –

-237 .434 (0.197) – 1.99 (2.96) 1.63 (2.43) –

-25 .448 (0.203) .637 (0.289) 2.05 (3.05) 1.66 (2.47) 2.91 (4.33)

-262 .450 (0.204) – 2.06 (3.06) 1.67 (2.48) –

-28 .465 (0.211) – 2.13 (3.17) 1.70 (2.53) –

-29 .470 (0.213) – 2.14 (3.19) 1.71 (2.54) –

-30 .490 (0.222) .719 (0.326) 2.23 (3.32) 1.75 (2.61) 3.29 (4.89)

-312 .492 (0.223) – 2.24 (3.34) 1.76 (2.62) –

-325 .503 (0.228) – 2.29 (3.41) 1.79 (2.66) –

-337 .509 (0.231) – 2.33 (3.46) 1.80 (2.68) –

-350 .540 (0.245) – 2.47 (3.68) 1.88 (2.79) –

-362 .549 (0.249) – 2.51 (3.74) 1.90 (2.82) –

-375 .558 (0.253) – 2.55 (3.79) 1.91 (2.84) –

-387 .567 (0.257) – 2.59 (3.85) 1.93 (2.87) –

-400 .573 (0.260) – 2.62 (3.90) 1.95 (2.90) –


Material igumid G








380390

R780

6.82

Serie 380/390/R780 E4/100In

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- 1/2 travel length of glide barsPart No. 93-01


-XX indicates the length of the profile rail on whichthe guide trough is mounted. The values and partnumbers are specified in the table below. Thestandard length of the trough components andglide bars is 6.56 ft (2 m). The required overalllength of the guide trough directly correlates tothe length of travel

Example: Length of travel 164 ft (50 m)Center mountedRequired guide troughs:164 ft (50 m) guide trough,82 ft (25 m) glide bar


Part No. 93-30


Part No. 93-01

Required number of installation sets: = Number of guide trough components + 1= 25 + 1 = 26Part No. of the installation sets 93-50-XXXExample: 93-50-400 for 15.75 (400 mm) long pro-file rail

Guide Troughs

BRi ≥ Ba +

FL 40 x 4

ø

Bi

Ba

BRa

.79 (20) .20 (5)

.59(15)

.94 (24)

1.50 (38)

1.38 (35)

2.52

(64)

1.18

(30)

.04 (2)

.16 (4)

.35 (9) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

5.1

2 (1

30)




Length from table (above left)for example, 93-50-300


BRi


-05 3.19 (81) 93-50-200

-06 3.90 (99) 93-50-225

-07 4.17 (106) 93-50-225

-087 4.69 (119) 93-50-250

-10 5.16 (131) 93-50-250

-11 5.47 (139) 93-50-250

-112 5.67 (144) 93-50-275

-12 6.14 (156) 93-50-275

-137 6.65 (169) 93-50-300

-15 7.12 (181) 93-50-300

-162 7.64 (194) 93-50-325

-17 7.83 (199) 93-50-325

-18 8.11 (206) 93-50-325

-187 8.62 (219) 93-50-350

-20 9.09 (231) 93-50-350

-212 9.61 (244) 93-50-375

-23 10.08 (256) 93-50-375

-237 10.59 (269) 93-50-400

-25 11.06 (281) 93-50-400

-262 11.57 (294) 93-50-425

-28 12.05 (306) 93-50-425

-29 12.56 (319) 93-50-450

-30 13.03 (331) 93-50-450

-312 13.54 (344) 93-50-475

-325 14.01 (356) 93-50-475

-337 14.52 (369) 93-50-500

-350 15.00 (381) 93-50-500

-362 15.51 (394) 93-50-525

-375 16.02 (407) 93-50-525

-387 16.50 (419) 93-50-550

-400 16.97 (431) 93-50-550




Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




Design Layout380390

R780

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6.83

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Low-noise design




6.84

Series 400/410/R880 “E4/100” 2.20


400/410/R880:

If a side-mounted chain/tube with a

long unsupported length is required

Series 4040/4041/R8840,

Chapter 6

If a simpler, low-cost system is

required

Series 14040-R18840,

Chapter 6


Series 40/41/R88,



400/410/R880:




Long travels

High fill weights

Product range

Inner Widths (Bi) inches mm: 1.97 - 23.62 (50 - 600)

Bending Radii (R) inches mm: 5.31 (135), 5.91 (150), 6.89 (175),

7.87 (200), 9.45 (240), 9.84 (250),

11.81 (300), 13.78 (350), 15.75 (400),

19.69 (500)



39.4 (1001 mm)

Price Index

FLG

FLB

0

33.60

26.88

20.16

13.44

6.725.384.03

1.34

1.01

.67

.34

0

2.69

0 1.643.28

4.926.56

8.209.84

11.4813.12

14.7616.41

6.56 13.12 26.2519.69 32.81

Unsupported length





Fill

wei

ght

in lb

s/ft



Vertical, hanging

= max 328 ft (100 m)


= max 19.69 ft (6 m)


= max 8.20 ft (2.5 m)

Rotary


If the unsupported length is exceeded, the Ener-gy Chain®/Tube must glide on itself. This requiresa guide trough Design, Chapter 1


Accessories for

Guide Troughs,

Chapter 9

Further information

Design, Chapter 1









FLG

FLB

H

S (FLG)

S (FLB)

HF



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Series 400/410/R880 “E4/100”

Page 6.163

Ba

Bi

2.20

(56)

3.31

(84)

1.97”max.

Ba

Bi

2.20

(56)

3.31

(84)

1.97”max.

Series400/410

SeriesR880


Supplement part number withrequired radius

for example, 400-07-150-0


5.31 (135)**5.91 (150)6.89 (175)7.87 (200)9.45 (240)9.84 (250)

11.81 (300)13.78 (350)15.75 (400)19.69 (500)

Extender crossbar for largediameter hoses, seefollowing pages




Part No. Bi Ba+4

400/ 410-05 1.97 (50) 3.31 (84)

400/ 410-06 2.56 (65) 3.90 (99)

400/ 410/ 880-07* 2.95 (75) 4.29 (109)

400/ 410/ 880-10 3.94 (100) 5.28 (134)

400/ 410-11 4.41 (112) 5.79 (147)

400/ 410/ 880-12 4.92 (125) 6.26 (159)

400/ 410-13 5.39 (137) 6.77 (172)

400/ 410/ 880-15 5.91 (150) 7.24 (184)

400/ 410-16 6.38 (162) 7.76 (197)

400/ 410-17 6.89 (175) 8.23 (209)

400/ 410-18 7.36 (187) 8.74 (222)

400/ 410/ 880-20 7.87 (200) 9.21 (234)

400/ 410-21 8.35 (212) 9.72 (247)

400/ 410-22 8.86 (225) 10.20 (259)

400/ 410-23 9.33 (237) 10.71 (272)

400/ 410/ 880-25 9.84 (250) 11.18 (284)

400/ 410-26 10.31 (262) 11.69 (297)

400/ 410-27 10.83 (275) 12.17 (309)

400/ 410-28 11.30 (287) 12.68 (322)

400/ 410/ 880-30 11.81 (300) 13.15 (334)

400/ 410-31 12.28 (312) 13.66 (347)

Part No. Bi Ba+4

400/ 410-32 12.79 (325) 14.13 (359)

400/ 410-33 13.27 (337) 14.65 (372)

400/ 410/ 880-35 13.78 (350) 15.12 (384)

400/ 410-36 14.25 (362) 15.63 (397)

400/ 410-37 14.76 (375) 16.10 (409)

400/ 410-38 15.24 (387) 16.61 (422)

400/ 410/ 880-40 15.75 (400) 17.09 (434)

400/ 410-41 16.22 (412) 17.60 (447)

400/ 410-42 16.73 (425) 18.07 (459)

400/ 410-43 17.20 (437) 18.58 (472)

400/ 410-45 17.72 (450) 19.06 (484)

400/ 410/ 880-46 18.19 (462) 19.57 (497)

400/ 410-47 18.70 (475) 20.04 (509)

400/ 410-48 19.17 (487) 20.55 (522)

400/ 410-50 19.69 (500) 21.02 (534)

400/ 410-51 20.16 (512) 21.54 (547)

400/ 410-52 20.67 (525) 22.01 (559)

400/ 410-53 21.14 (537) 22.52 (572)

400/ 410-55 21.65 (550) 22.99 (584)

400/ 410-60 23.62 (600) 24.96 (634)

Standard







Price Index

Price Index

Price Index





400410

R880

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Series 400/410/R880 “E4/100”

D

H

H -

3.3

1(8

4)

R

3.58(91)

S/2

S

3.3

1(8

4)



2

* The required clearance height is HF = H + 1.57 (40) with 1.34 (2kg/m) fill weight. Please consult igus® if space is particularlyrestricted.

Moving end

Fixed end

R 5.31 (135) 5.91 (150) 6.89 (175) 7.87 (200) 9.45 (240)

H*)-0+25 14.17 (360) 15.16 (385) 17.13 (435) 19.09 (485) 22.24 (565)

D 10.63 (270) 11.22 (285) 12.20 (310) 13.19 (335) 14.76 (375)

K 25.59 (650) 29.53 (750) 32.48 (825) 35.43 (900) 40.16 (1020)

R 9.84 (250) 11.81 (300) 13.78 (350) 15.75 (400) 19.68 (500)

H*)-0+25 23.03 (585) 26.97 (685) 30.91 (785) 34.84 (885) 42.72 (1085)

D 15.16 (385) 17.13 (435) 19.09 (485) 21.06 (535) 25.00 (635)

K 41.34 (1050) 48.23 (1225) 52.76 (1340) 57.09 (1450) 69.88 (1775)

Extension Link






Bi 3 + .75 (19)

ø.35 (9)

3.13

(79.

5) +

1

1.00

(25.

5)

Bi 1 + .75 (19)

.79

(20)

1.38

(35)

[Bi 1 + .75 (19) + Bi 2 + .63 (16) + Bi 3 + .75 (19)] + .71 (18) +- .12 (3)

Bi 2 + .63 (16)

Bi 1 + .75 (19) + Bi 2 + .63 (16) + Bi 3 + .75 (19) +- .12 (3)

Bi 1 Bi 2 Bi 3

All nominal widths from the precedingpage available in all combinations.


400-10/20/10-200-0

http://www.igus.com




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Series 400/410/R880 “E4/100”

Page 6.163

The extender crossbars were developed specifically for applications in which a hose or large diameter cable must be guid-ed carefully. It is intended for hoses and cables with a maximum outer diameter of 11.81 (300 mm). The extender cross-bar can be attached either along the outer or inner radius. In most applications, the inner radius is preferred. However, thechain/tube cannot glide on itself in this case. If gliding operation is required, the crossbars are assembled along the outerradius and a special guide trough is required. The extender crossbar can either be attached to the side links directly or canbe used in combination with two standard snap-open crossbars.













Consult igus® for yourextender crossbarapplications. We arehappy to assist you withyour design layout.


crossbars.




crossbars.


the side link.

Extender Crossbars

E4 Tie ClipFor side-mountedE4/4 Energy Chains® For Energy Chain® with exterior link -







.39(10)

Spacer (Chain Only)



400410

R880

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Series 400/410/R880 “E4/100”

Interior Separation

Separator



.12 (3)

Spacer (Chain Only)





.12 (3)

.31(8)

Spacer (Chain Only)



Spacer (Chain Only)



Spacer (Chain Only)






.12 (3)

.83(21)

Option 1: separatorsSeparators can be placed at any point along the chain’s cross-section. igus® Standard Sepa-

rator (Part No. 401) offers safe stability due to its broad “foot” design, when used with large diam-eter cables or hoses.

For applications using a large number of small cables a separator with a narrow “foot” (Part No. 483) can be used.The separators 401 and 483 can be used both with the Series 400/410 Energy Chains® and R880 Energy Tubes.A locking separator (Part No. 404) with increased retention force is also available for chains only. This separator is used in appli-

cations with very high relative humidity, such as composting plants, or in applications subject to extreme loads. It is more difficult toopen the Energy Chain® when using a locking separator.


415-X 484 414

52

411

Note:The available inner height is decreased by .08 (2 mm) perspacer (for example, if one spacer is placed on either side ofthe separator, the overall inner height is reduced by .16 (4 mm).To avoid this, place the spacers on the outside of the open-ing crossbar.

STANDARD


Center crossbar The center crossbar was developed for applications in which a verylarge number of thin cables are laid in the chain, individually sep-arated. The center crossbar offers the option of subdividing theEnergy Chain® into upper and lower halves, with mutually inde-pendent separators. The center crossbar can be inserted into anychain width.Please consult igus® if your application requires a center crossbar.


RollclipThe Rollclip has ben developed to minimize abrasion of particular-ly sensitive hoses or cables in an Energy Chain®. The Rollclip is sim-ply clamped onto the opening crossbar of the chain link. The inte-grated rollers compensate for relative movement between the chainand the hose or cable. This reduces the abrasion of the hoses orcables. Consult igus® if you have questions regarding the Rollclip.

.35 (9)

.71(18)

Roller Separator



.35(9)

Rollclip



.08 (2)

.47 (12)

Vertical Separatorfor Center Crossbar



27

http://www.igus.com




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Series 400/410/R880 “E4/100”

Page 6.163


Side Plate



Vertical Separator



.12 (3)

.24 (6)

Slotted Separators



10

3Slotted Separators, Open



412 420-X 418413

.18 (4.5)

x-.31 (8)

Shelves 420-XX

2.20

(56)

.19

(4.7

5)

1.56

(39.

75)

.46 (11.75

)

1.29

(32.

75)

.74

(18.

75)

.18

(4.5

).3

7(9

.5)

413412

.28

(7)

1.01

(25.

75)

1.01

(25.

75)

2.20

(56)

Bi

.31(8)

.39(10)

.59(15)

.67(17)

.79(20)

.98(25)

1.38(35)

.79(20)

.79(20)

.79(20)

.79(20)

.39(10)

.16(4)

.71(18)

.91(23)

.98(25)

1.10(28)

1.30(33)

1.69(43)

1.10(28)

1.10(28)

1.10(28)

1.10(28)

.71(18)

412

.65

(16.

5)

1.20

(30.

5)

1.48

(37.

5)

.93

(23.

5)

418 413

.28

(7)

419




.71 (18) .39 (10) 420-18 421-18

.91 (23) .59 (15) 420-23 421-23

.98 (25) .67 (17) 420-25 421-25

1.10 (28) .79 (20) 420-28 421-28

1.30 (33) .98 (25) 420-33 421-33

1.69 (43) 1.38 (35) 420-43 421-43

1.97 (50) 1.65 (42) 420-50 421-50

2.44 (62) 2.13 (54) 420-62 421-62

2.95 (75) 2.64 (67) 420-75 421-75

3.94 (100) 3.62 (92) 420-100 421-100

4.92 (125) 4.61 (117) 420-125 421-125

5.91 (150) 5.59 (142) 420-150 421-150

6.89 (175) 6.57 (167) 420-175 421-175

7.36 (187) 7.05 (179) 420-187 421-187

7.87 (200) 7.56 (192) 420-200 421-200





400410

R880Te

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1-80

0-52

1-27

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1-43

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hai

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6.90

Series 400/410/R880 “E4/100”In

tern

et:

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An integrated strainrelief system, usingprofile rail, is an option

Strain Relief,Chapter 10


40000-__-12T



40000-__-12

Please insert width of selected Energy Chain®.For example, 40000-21-1-12 for Energy Chain® 400/410-21-__


40000-__-12P



Note: One special feature of the E4/100 System is the Energy Chain® may end with either aninner side link or an outer side link. Keep in mind that an outer side link always forms the first chainlink at the moving end. The following part numbers depend on an even or odd number of links:


40000-__-12TP


Chain/Tube BiWidth

-05 1.97 (50)

-06 2.56 (65)

-07 2.95 (75)

-10 3.94 (100)

-11 4.41 (112)

-12 4.92 (125)

-13 5.39 (137)

-15 5.91 (150)

-16 6.38 (162)

-17 6.89 (175)

-18 7.36 (187)

-20 7.87 (200)

-21 8.35 (212)

-22 8.86 (225)

-23 9.33 (237)

-25 9.84 (250)

-26 10.31 (262)

-27 10.83 (275)

-28 11.30 (287)

-30 11.81 (300)

-31 12.28 (312)

-32 12.79 (325)

-33 13.27 (337)

-35 13.78 (350)

-36 14.25 (362)

-37 14.76 (375)

-38 15.24 (387)

-40 15.75 (400)

-41 16.22 (412)

-42 16.73 (425)

-43 17.20 (437)

-45 17.72 (450)

-46 18.19 (462)

-47 18.70 (475)

-48 19.17 (487)

-50 19.69 (500)

-51 20.16 (512)

-52 20.67 (525)

-53 21.14 (537)

-55 21.65 (550)

-60 23.62 (600)

Mounting Brackets

Option 1: pivoting


Standard

45°

45°45°

45°

E E

BC

F

A’ A A A’Bi

CB

Moving end

Fixed end

A

D


http://www.igus.com



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R880

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Series 400/410/R880 “E4/100”

Page 6.163

An integrated strain reliefsystem, using profile rail,is an option



41000-__-12T

Please insert width of selected Energy Tube.For example, 41000-13-12T for Energy Tube 880-13-__.


41000-__-12



41000-__-12P




41000-__-12TP


Chain/Tube BiWidth

-05 1.97 (50)

-06 2.56 (65)

-07 2.95 (75)

-10 3.94 (100)

-11 4.41 (112)

-12 4.92 (125)

-13 5.39 (137)

-15 5.91 (150)

-16 6.38 (162)

-17 6.89 (175)

-18 7.36 (187)

-20 7.87 (200)

-21 8.35 (212)

-22 8.86 (225)

-23 9.33 (237)

-25 9.84 (250)

-26 10.31 (262)

-27 10.83 (275)

-28 11.30 (287)

-30 11.81 (300)

-31 12.28 (312)

-32 12.79 (325)

-33 13.27 (337)

-35 13.78 (350)

-36 14.25 (362)

-37 14.76 (375)

-38 15.24 (387)

-40 15.75 (400)

-41 16.22 (412)

-42 16.73 (425)

-43 17.20 (437)

-45 17.72 (450)

-46 18.19 (462)

-47 18.70 (475)

-48 19.17 (487)

-50 19.69 (500)

-51 20.16 (512)

-52 20.67 (525)

-53 21.14 (537)

-55 21.65 (550)

-60 23.62 (600)

Mounting Brackets

Option 2: locking


E E

BC

F

A’ A A A’Bi

CB

Moving end

Fixed end

A

D





400410

R880

6.92

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®

1. Chain selection:

400-30-300-0

Color black

Radius

Width

Chain type


40000-30-12P

With profile rail

Full set

Chain width

Pivoting

3. Interior separation:2 separators, assembledevery other link (part no. 411).Alternative interior separationconfiguration according to design layoutpossible.




Order example

Ba = 13.23 (336)Bi = 11.81 (300)

1.97”max.

2.20

(56)

3.31

(84)

http://www.igus.com




400410

R880

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Technical DataSeries 400/410/R880 “E4/100”


Page 6.163


-05 .690 (0.313) – 2.31 (3.44) – –

-06 .706 (0.320) – 2.35 (3.50) 2.15 (3.20) –

-07 .708 (0.321) .798 (0.362) 2.37 (3.53) 2.31 (3.44) 2.67 (3.98)

-10 .743 (0.337 .855 (0.388) 2.49 (3.71) 2.37 (3.53) 2.87 (4.27)

-11 .770 (0.349) – 2.58 (3.84) 2.42 (3.60) –

-12 .783 (0.355) .928 (0.421) 2.63 (3.91) 2.44 (3.63) 3.11 (4.63)

-13 .809 (0.367) – 2.72 (4.04) 2.49 (3.70) –

-15 .822 (0.373) 1.014 (0.46) 2.76 (4.10) 2.51 (3.73) 3.40 (5.06)

-16 .845 (0.383) – 2.83 (4.21) 2.54 (3.78) –

-17 .867 (0.393) – 2.90 (4.32) 2.58 (3.84) –

-18 .887 (0.403) – 2.98 (4.43) 2.61 (3.89) –

-20 .893 (0.405) 1.129 (0.512) 3.00 (4.46) 2.63 (3.91) 3.78 (5.63)

-21 .915 (0.415) – 3.07 (4.57) 2.66 (3.96) –

-22 .928 (0.421) – 3.11 (4.63) 2.68 (3.99) –

-23 .955 (0.433) – 3.20 (4.76) 2.73 (4.06) –

-25 .972 (0.441) 1.274 (0.578) 3.26 (4.85) 2.76 (4.10) 4.27 (6.36)

-26 .990 (0.449) – 3.32 (4.94) 2.79 (4.15) –

-27 1.012 (0.459) – 3.39 (5.05) 2.82 (4.20) –

-28 1.017 (0.461) – 3.41 (5.07) 2.83 (4.21) –

-30 1.060 (0.481) 1.407 (0.638) 3.56 (5.29) 2.90 (4.32) 4.72 (7.02)

-31 1.061 (0.481) – 3.56 (5.29) 2.90 (4.32) –

-32 1.078 (0.489) – 3.62 (5.38) 2.94 (4.37) –

-33 1.114 (0.505) – 3.74 (5.56) 3.00 (4.46) –

-35 1.144 (0.519) 1.557 (0.706) 3.84 (5.71) 3.04 (4.53) 5.22 (7.77)

-36 1.144 (0.519) – 3.84 (5.71) 3.04 (4.53) –

-37 1.149 (0.521) – 3.85 (5.73) 3.05 (4.54) –

-38 1.166 (0.529) – 3.91 (5.82) 3.08 (4.59) –

-40 1.206 (0.547) 1.749 (0.793) 4.05 (6.02) 3.15 (4.69) 5.86 (8.72)

-41 1.237 (0.561) – 4.15 (6.17) 3.20 (4.76) –

-42 1.268 (0.575) – 4.25 (6.33) 3.25 (4.84) –

-43 1.281 (0.581) – 4.29 (6.39) 3.27 (4.87) –

-45 1.294 (0.587) – 4.34 (6.46) 3.30 (4.91) –

-46 1.298 (0.589) 1.841 (0.835) 4.35 (6.48) 3.31 (4.92) 6.18 (9.19)

-47 1.325 (0.601) – 4.44 (6.61) 3.35 (4.98) –

-48 1.332 (0.604) – 4.47 (6.65) 3.37 (5.01) –

-50 1.352 (0.613) – 4.53 (6.74) 3.39 (5.05) –

-51 1.356 (0.615) – 4.55 (6.77) 3.40 (5.06) –

-52 1.365 (0.619) – 4.58 (6.81) 3.41 (5.08) –

-53 1.396 (0.633) – 4.68 (6.96) 3.47 (5.16) –

-55 1.493 (0.677) – 5.01 (7.45) 3.63 (5.40) –

-60 1.532 0.695) – 5.14 (7.65) 3.70 (5.50) –


Design, Chapter 1

Material igumid G









400410

R880

6.94

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Series 400/410/R880 “E4/100”

Guide troughs are used with applications wherethe upper run of the Energy Chain® glides on thelower run. If using igus® steel guide troughs, thefollowing components are required.




.XX indicates the length of the profile rails onwhich the guide trough is mounted. The valuesand part numbers are specified in the table onthe left. The standard length of the trough com-ponents and glide bars is 6.56 ft (2m). Therequired overall length of the guide trough directly correlates to the length of travel.




Part No. 94-30



Guide Troughs

BRi ≥ Ba +

FL 40 x 4

Bi

Ba

BRa

.79 (20) .20 (5)

.79(20)

.94 (24)

1.50 (38)

1.97 (50)

3.31

(84)

1.18

(30)

.04 (2)

.16 (4)

.43 (11) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

6.6

9 (1

70)






BRi


-05 3.50 (89) *

-06 4.23 (104) 94-50-225

-07 4.49 (114) 94-50-225

-10 5.47 (139) 94-50-250

-11 5.98 (152) 94-50-275

-12 6.46 (164) 94-50-275

-13 6.97 (177) 94-50-300

-15 7.44 (189) 94-50-300

-16 7.95 (202) 94-50-325

-17 8.42 (214) 94-50-325

-18 8.94 (227) 94-50-350

-20 9.41 (239) 94-50-350

-21 9.92 (252) 94-50-375

-22 10.39 (264) 94-50-375

-23 10.91 (277) 94-50-400

-25 11.38 (289) 94-50-400

-26 11.89 (302) 94-50-425

-27 12.36 (314) 94-50-425

-28 12.87 (327) 94-50-450

-30 13.35 (339) 94-50-450

-31 13.86 (352) 94-50-475

-32 14.33 (364) 94-50-475

-33 14.84 (377) 94-50-500

-35 15.31 (389) 94-50-500

-36 15.82 (402) 94-50-525

-37 16.30 (414) 94-50-525

-38 16.81 (427) 94-50-550

-40 17.28 (439) 94-50-550

-41 17.79 (452) 94-50-575

-42 18.27 (464) 94-50-575

-43 18.78 (477) 94-50-600

-45 19.25 (489) 94-50-600

-46 19.76 (502) 94-50-625

-47 20.24 (514) 94-50-625

-48 20.75 (527) 94-50-650

-50 21.22 (539) 94-50-650

-51 21.73 (552) 94-50-675

-52 22.20 (564) 94-50-675

-53 22.72 (577) 94-50-700

-55 23.19 (589) 94-50-700

-60 25.28 (639) 94-50-750




Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




Design Layout

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6.95

http://www.igus.com




Low-noise design

Steel mountingbrackets


6.96

Series 600/601/R608 “E4/100” 4.25


600/601/R608:

If a simpler low-cost solution

is required

Series 1640, Chapter 6

If more inner height is

required


-

Hinged, snap-open andremovable lids along outerradius of Energy Tube


Closed and open stylescan be combined

Dirt-repellentexterior

Energy Chains®

crossbars areremovable along both radii

When to use the Series

600/601/R608:




Long travels

High fill weights

Product range



13.78 (350),15.75 (400), 17.72 (450),

19.69 (500), 21.65 (550), 23.62 (600),

29.53 (750), 39.37 (1000)



Price Index

FLG

FLB

0 6 . 5 6 13.12 26.2519.69 32.81 39.37

47.04

40.32

33.60

26.88

20.16

13.44

6.725.384.032.691.34

1.01

.67

.34

00

1.643.28

4.926.56

8.209.84

11.4813.12

14.7616.41

18.0519.69

45.93

Unsupported length





Fill

wei

ght

in lb

s/ft



Vertical, hanging

= max 394 ft (120 m)


= max 19.69 ft (6 m)


= max 19.69 ft (6 m)

Rotary


If the unsupported length is exceeded, the EnergyChain®/Tube must glide on itself. This requires a guidetrough Design, Chapter 1

Unsupported Energy Chains® Design, Chapter 1,feature positive camber over short travels. This mustbe accounted for when specifying the clearance height.Please refer to Installation dimensions for furtherdetails.

Accessories for


Further information

Design, Chapter 1

FLG

FLB

H

HF

S (FLG)

S (FLB)



600601

R608

6.97

PD

F:

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Series 600/601/R608 “E4/100”

Page 6.163

Ba

Bi4.

25 (1

08)

5.51

(140

)

3.82”max.

Ba

Bi

4.25

(108

)5.

51 (1

40)

3.82”max.

Series600/601

SeriesR608


Supplement part number with required radiusFor example, 600-20-200-0


7.87 (200)**9.84 (250)

11.81 (300)13.78 (350)15.75 (400)17.72 (450)19.69 (500)21.65 (550)23.62 (600)29.53 (750)

39.37 (1000)


Part No. Bi Ba+4

600/ 601/ 608-20 7.87 (200) 9.92 (252)

600/ 601/ 608-25 9.84 (250) 11.89 (302)

600/ 601/ 608-30 11.81 (300) 13.86 (352)

600/ 601-32 12.60 (320) 14.65 (372)

600/ 601/ 608-35 13.78 (350) 15.83 (402)

600/ 601/ 608-40 15.75 (400) 17.80 (452)

600/ 601-45 17.72 (450) 19.76 (502)

600/ 601-50 19.69 (500) 21.73 (552)

600/ 601-55 21.65 (550) 23.70 (602)

600/ 601-60 23.62 (600) 25.67 (652)

R 7.87 (200) 9.84 (250) 11.81 (300) 13.78 (350)

H*)-0+25 21.46 (545) 25.39 (645) 29.41 (747) 33.27 (845)

D 16.34 (415) 18.31 (465) 20.27 (515) 22.24 (565)

K 36.22 (920) 42.52 (1080) 48.82 (1240) 55.12 (1400)

R 15.75 (400) 17.72 (450) 19.69 (500) 21.65 (550)

H*)-0+25 37.20 (945) 41.14 (1045) 45.08 (1145) 49.02 (1245)

D 24.21 (615) 26.18 (665) 28.15 (715) 30.12 (765)

K 61.42 (1560) 67.72 (1720) 73.62 (1870) 79.53 (2020)

R 23.62 (600) 29.53 (750) 39.37 (1000)

H*)-0+25 52.95 (1345) 64.76 (1645) 84.45 (2145)

D 32.09 (815) 37.99 (965) 47.83 (1215)

K 85.63 (2175) 104.72 (2660) 135.24 (3435)

D

H

H -

5.5

1 (

14

0)

R

5.63(143)

S/2

S

5.51

(140

)



2*The required clearance height is HF = H + 3.94 (100)with 3.36 (5 kg/m) fill weight. Please consult igus ifspace is particularly restricted.

Moving end

Fixed end

Standard







Price Index

Price Index

Price Index





.39(10)

Spacer (Chain Only)



600601

R608

6.98

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Series 600/601/R608 “E4/100”

Note:The available inner height is decreased by .08 (2 mm) per spacer, (for example, if one spacer isplaced on each side of a separator, the overall inner height is reduced by .16 (4 mm). In orderto avoid this, place the spacers on the outside of the opening crossbar.

Interior Separation

Separator



.24 (6)

.94(24)

Locking Separator



.24 (6)

.94(24)

Spacer (Chain Only)



Spacer (Chain Only)



Option 1: separatorsSeparators can be placed at any point along the chain’s cross-section. The standard separator(part No. 6001), offers safe stability due to its broad “foot” design, even when used with large diam-eter cables or hoses.


4.25

(108

)

6011

Option 2: shelvesEnergy Chains® and Energy Tubes can be subdivided both vertically and horizontally using the vari-ous interior separation elements.

Side plates, separators and shelves form the basic pattern of a shelf system. Shelves of variouswidths can be arranged at 15 different heights at .28 (7mm) increments Design, Chapter 1 forlayout recommendations.

Side Plate


Assembled Part No. 6012.41

(10.5)

.18 (4.5)

Vertical Separator



.31 (8)

.31 (8)

.94(24)

Slotted Separators



.55(14)

.16 (4)




6012 420-X 60146013

http://www.igus.com




600601

R608

6.99

PD

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Series 600/601/R608 “E4/100”

Page 6.163

Interior Separation

Option 2: shelves (Continued)

.18 (4.5)

x-.31 (8)


.71 (18) .39 (10) 420-18 421-18

.91 (23) .59 (15) 420-23 421-23

.98 (25) .67 (17) 420-25 421-25

1.10 (28) .79 (20) 420-28 421-28

1.30 (33) .98 (25) 420-33 421-33

1.69 (43) 1.38 (35) 420-43 421-43

1.97 (50) 1.65 (42) 420-50 421-50

2.44 (62) 2.12 (54) 420-62 421-62

2.95 (75) 2.64 (67) 420-75 421-75

3.94 (100) 3.62 (92) 420-100 421-100

4.92 (125) 4.61 (117) 420-125 421-125

5.91 (150) 5.59 (142) 420-150 421-150

6.89 (175) 6.57 (167) 420-175 421-175

7.36 (187) 7.04 (179) 420-187 421-187

7.87 (200) 7.56 (192) 420-200 421-200Shelves 420-XX

60136012

2.58

(65.

5)

.28

(7)

3.13

(79.

5).9

3(2

3.5)

1.48

(37.

5)

2.12

(53.

75)

1.56

(39.

75)

.37

(9.5

)

2.12

(53.

75)10

8

6012 6013

.28

(7)

6014 6015

2.58

(65.

5)

1.48

(37.

5)

2.58

(65.

5)

.93

(23.

5)

Slotted separators (Part No. 6004) are usedfor complex subdivisions. However, they can-not be retrofitted into an existing interior sepa-ration system without removing the shelves first.

The open, slotted separator (Part No. 6005)can be retrofitted into an existing interior sep-aration system without removing the existingshelves, as long as these shelves fit into any ofthe 11 middle slots.

4.41

(112

)

1.97(50)

2.95(75)

3.94(100)

5.91(150)

2.95(75)

1.97(18)

Bi

.31(8)

1.65(42)

1.65(42)

2.64(67)

3.62(92)

5.59(142)

2.64(67)

1.65(42)

.16(4)

1.97(50)





600601

R608

6.100

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Series 600/601/R608 “E4/100”

The mounting brackets 6000-12 fit all Series 600, 601, R608.Depending on the chain length, the carrier will end with outer orinner side links. For the best appearance, make sure the chain endswith outer side links whenever possible.(An odd number of links will always end with outer side links, there-by requiring 2 sets of 6000-1.)

Part No. 6000-1 Mounting bracket set, pin facing outPart No. 6000-2 Mounting bracket set, pin facing in

Part No. A = B C D E F G H I K M

6000-1 Bi - 1.18 (30) .53 (13.5) 3.15 (80) 4.33 (110) .59 (15) 1.97 (50) 1.77 (45) 1.97 (50) .71 (37) 1.20 (30.5)

6000-2 Bi - 1.18 (30) .53 (13.5) 3.15 (80) 4.33 (110) .59 (15) 1.97 (50) 1.77 (45) 1.38 (35) .87 (22) .60 (15.3)

6000-2

CD

E

G H

K M

I

A B

6000-1

F

E

Option 1: steel


60°

40°

40°

74°

40°

74°

60°

Moving end

Fixed end

6000-12 = Full set, 4 parts, 2 parts pinfacing out, 2 parts pin facing in6000-1 = Mounting brackets 1 part eachleft/right, pin facing out6000-2 = Mounting brackets 1 part eachleft/right, pin facing in


Mounting Brackets

6000-1 6000-2

http://www.igus.com




600601

R608

6.101

PD

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Page 6.163


-20 2.756 (1.250) 5.88 (8.75) 5.37 (7.99)

-25 2.870 (1.302) 6.12 (9.11) 5.49 (8.17)

-30 2.977 (1.350) 6.35 (9.45) 5.60 (8.34)

-32 3.021 (1.370) 6.44 (9.59) 5.65 (8.41)

-35 3.069 (1.392) 6.55 (9.74) 5.70 (8.48)

-40 3.210 (1.456) 6.85 (10.19) 5.85 (8.71)

-45 3.250 (1.474) 6.94 (10.32) 5.89 (8.77)

-50 3.347 (1.518) 7.14 (10.63) 6.00 (8.93)

-55 3.457 (1.568) 7.38 (10.98) 6.12 (9.10)

-60 3.612 (1.638) 7.71 (11.47) 6.28 (9.35)

Weight data tolerance:+/- 5%


1. Chain selection:

600-30-300-0

Color black

Radius

Width

Chain type


6000-12

Full set

Steel


For 6.56 ft (2 m) chain, color black with pivoting mounting brackets and integrated profile rails:6.56 ft (2 m) 600-30-300-0 and 6000-12 and 2 Part No. 6011, assembled every other link


Order example

Ba = 13.86 (352)Bi = 11.81 (300)

3.82”max.

4.25

(108

)

5.51

(140

)

Technical Data


Design, Chapter 1

Material igumid G









600601

R608Series 600/601/R608 “E4/100”

6.102

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-XX indicates the length of the profile rails on whichthe guide trough is mounted. The values and part num-bers are specified in the table below. The standardlength of the trough components and glide bars is6.56 ft (2 m). The overall length of the guide troughdirectly correlates to the length of travel.




Part No. 97-30


Part No. 93-01Required number of installation set: = Number of guide trough components + 1= 25 + 1 = 26Part No. of the installation sets 97-50-XXXExample:97-50-400 for 15.75 (400 mm) long profile rail

Guide Troughs

BRi ≥ Ba +

FL 40 x 5

Bi

Ba

BRa

.79 (20) .20 (5)

.79(20)

.94 (24)

1.46 (37)

1.97 (50)

5.51

(140

)

1.18

(30)

.12 (3)

.20 (5)

ø.55 (14) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

11.

81 (3

00)





BRi


-20 10.12 (257) 97-50-375

-25 12.09 (307) 97-50-425

-30 14.06 (357) 97-50-475

-32 14.84 (377) 97-50-500

-35 16.02 (407) 97-50-525

-40 17.99 (457) 97-50-575

-45 19.96 (507) 97-50-625

-50 21.93 (557) 97-50-675

-55 23.90 (607) 97-50-725

-60 25.87 (657) 97-50-775





Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




Design Layout

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6.103

http://www.igus.com




Low-noise design



6.104

Series 640 “E4/100” 4.41

When not to use the Series 640:

If a simpler, low-cost solution

is required


If exceptionally high stability

is required

Series 600/601/R608,

Chapter 6

If a fully enclosed tube is

required

Series 600/601/R608,

Chapter 6

-

Optimizedinteriorspace


Energy Chains®

crossbars areremovable alongboth radii

When to use the Series 640:

If a quiet operation is

required



Long travels

High fill weights

Product range



13.78 (350),15.75 (400), 17.72 (450),

19.69 (500), 21.65 (550), 23.62 (600),

29.53 (750), 3.94 (1000)



39.4 (1001 mm)

Price Index

FLG

FLB

0 6 . 5 6 13.12 26.2519.69 32.81 39.37

47.04

40.32

33.60

26.88

20.16

13.44

6.725.384.032.691.34

1.01

.67

.34

00

1.643.28

4.926.56

8.209.84

11.4813.12

14.7616.41

18.0519.69

45.93

Unsupported length





Fill

wei

ght

in lb

s/ft



Vertical, hanging

= max 394 ft (120 m)


= max 19.69 ft (6 m)


= max 1312 ft (4 m)

Rotary




Accessories for


Further information

Design, Chapter 1

FLG

FLB

H

HF

S (FLG)

S (FLB)



640

6.105

PD

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Series 640 “E4/100”

Page 6.163

Page 6.115

Ba

Bi

4.41

(112

)

5.51

(140

)

3.94”max.

Series640


Supplement part no. with required radiusfor example, 640-20-200-0


7.87 (200)9.84 (250)

11.81 (300)13.78 (350)15.75 (400)17.72 (450)19.69 (500)21.65 (550)23.62 (600)29.53 (750)

39.37 (1000)

Part No. Bi Ba+4

640-12 3.43 (87) 5.47 (139)

640-13 3.90 (99) 5.98 (152)

640-15 4.41 (112) 6.46 (164)

640-16 4.88 (124) 6.97 (177)

640-17 5.39 (137) 7.44 (189)

640-18 5.87 (149) 7.95 (202)

640-20 6.38 (162) 8.43 (214)

640-21 6.85 (174) 8.94 (227)

640-22 7.36 (187) 9.41 (239)

640-23 7.83 (199) 9.92 (252)

640-25 8.35 (212) 10.39 (264)

640-26 8.82 (224) 10.91 (277)

640-27 9.33 (237) 11.38 (289)

640-28 9.80 (249) 11.89 (302)

640-30 10.31 (262) 12.36 (314)

640-31 10.79 (274) 12.87 (327)

640-32 11.30 (287) 13.35 (339)

640-33 11.81 (300) 13.86 (352)

Part No. Bi Ba+4

640-35 12.28 (312) 14.33 (364)

640-36 12.76 (324) 14.84 (377)

640-37 13.27 (337) 15.31 (389)

640-38 13.74 (349) 15.83 (402)

640-40 14.25 (362) 16.30 (414)

640-41 14.72 (374) 16.81 (427)

640-42 15.24 (387) 17.28 (439)

640-43 15.71 (399) 17.80 (452)

640-45 16.22 (412) 18.27 (464)

640-46 16.69 (424) 18.78 (477)

640-47 17.20 (437) 19.25 (489)

640-48 16.68 (449) 19.76 (502)

640-50 18.19 (462) 20.24 (514)

640-51 18.66 (474) 20.75 (527)

640-52 19.17 (487) 21.22 (539)

640-53 19.65 (499) 21.73 (552)

640-55 20.16 (512) 22.20 (564)

640-60 22.13 (562) 24.17 (614)


This design is the standard Energy Chain® for this size range.

Price Index

D

H

H -

5.5

1 (

14

0)

R

5.63(143)

S/2

S

5.5

1(1

40)



2*The required clearance height is HF = H + 3.94 (100)with 3.36 (5 kg/m) fill weight. Please consult igus® ifspace is particularly restricted.

Moving end

Fixed end

R 7.87 (200) 9.84 (250) 11.81 (300) 13.78 (350)

H*)-0+25 21.46 (545) 25.39 (645) 29.41 (747) 33.27 (845)

D 16.34 (415) 18.31 (465) 20.27 (515) 22.24 (565)

K 36.22 (920) 42.52 (1080) 48.82 (1240) 55.12 (1400)

R 15.75 (400) 17.72 (450) 19.69 (500) 21.65 (550)

H*)-0+25 37.20 (945) 41.14 (1045) 45.08 (1145) 49.02 (1245)

D 24.21 (615) 26.18 (665) 28.15 (715) 30.12 (765)

K 61.42 (1560) 67.72 (1720) 73.62 (1870) 79.53 (2020)

R 23.62 (600) 29.53 (750) 3.94 (1000)

H*)-0+25 52.95 (1345) 64.76 (1645) 84.45 (2145)

D 32.09 (815) 37.99 (965) 47.83 (1215)

K 85.63 (2175) 104.72 (2660) 135.24(3435)





640

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Series 640 “E4/100”














crossbars.




crossbars.


the side link.

Extender Crossbars

http://www.igus.com




640

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Series 640 “E4/100”

Page 6.163

Note:The available inner height is decreased by .08(2 mm) per spacer, (for example, if one spaceris placed on each side of a separator, the over-all inner height is reduced by .16 (4 mm). Inorder to avoid this, place the spacers on theoutside of the opening crossbar.

Interior Separation

Separator



.16 (4)

.79(20)

Spacer (Chain Only)



Spacer (Chain Only)



.16 (4)

.79(20)




Spacer (Chain Only)



.39(10)

Spacer (Chain Only)



Spacer (Chain Only)



Option 1: separatorsSeparators can be placed at any point along the chain’s cross-section. The standard separator (Part No. 6401) offers safe stability

due to its broad “foot” design, even when used with large diameter cables or hoses.Separators can be used with both Energy Chains® and Energy Tubes.A locking separator (Part No. 6408) with higher retention force is also available for chains only.

This separator is used in applications subject to extreme loads.All separators are adjustable, but may be fixed in place with spacers (chains only). Spacers are

most often necessary with side-mounted applications. 4.41

(112

)

6411


various interior separation elements.Side plates, separators and shelves form the basic pattern of a shelf system. Shelves of various

widths can be arranged at 13 different heights in .28 (7 mm) increments Design, Chapter 1 forlayout recommendations.

Side Plate


Assembled Part No. 6412.41

(10.5)

.18 (4.5)

Vertical Separator



.31 (8)

.55(14)

.16 (4)Slotted Separators, Open



6412 420.X 64156413





640Te

lep

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ne

1-80

0-52

1-27

47F

ax

1-40

1-43

8-72

70ig

us®

En

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6.108

Series 640 “E4/100”

Interior SeparationOption 2: shelves (Continued)

.18 (4.5)

x-.31 (8)


.71 (18) .39 (10) 420-18 421-18

.91 (23) .59 (15) 420-23 421-23

.98 (25) .67 (17) 420-25 421-25

1.10 (28) .79 (20) 420-28 421-28

1.30 (33) .98 (25) 420-33 421-33

1.69 (43) 1.38 (35) 420-43 421-43

1.97 (50) 1.65 (42) 420-50 421-50

2.44 (62) 2.12 (54) 420-62 421-62

2.95 (75) 2.64 (67) 420-75 421-75

3.94 (100) 3.62 (92) 420-100 421-100

4.92 (125) 4.61 (117) 420-125 421-125

5.91 (150) 5.59 (142) 420-150 421-150

6.89 (175) 6.57 (167) 420-175 421-175

7.36 (187) 7.04 (179) 420-187 421-187

7.87 (200) 7.56 (192) 420-200 421-200

Shelves 420-XX

64136012

2.58

(65.

5)

.28

(7)

3.13

(79.

5).9

3(2

3.5)

1.48

(47.

5)

2.12

(53.

75)

1.56

(39.

75)

.37

(9.5

)

4.41

(112

)

2.12

(53.

75)

6012 6413

.28

(7)

6415

2.62

(65.

5)

1.48

(37.

5)

.93

(23.

5)

2.62

(65.

5)

The open, slotted separator (Part No. 6405)can be retrofitted into an existing interior sep-aration system without removing the existingshelves as long as these shelves, fit into any ofthe 13 middle slots.

4.41

(112

)

1.97(50)

2.95(75)

3.94(100)

5.91(150)

2.95(75)

1.97(18)

Bi

.31(8)

1.65(42)

1.65(42)

2.64(67)

3.62(92)

5.59(142)

2.64(67)

1.65(42)

.16(4)

1.97(50)


RollclipThe Rollclip has ben developed to minimize abrasion of particular-ly sensitive hoses or cables in an Energy Chain®. The Rollclip is sim-ply clamped onto the opening crossbar of the chain link. The inte-grated rollers compensate for relative movement between the chainand the hose or cable. This reduces the abrasion of the hoses orcables. Consult igus® if you have questions regarding the Rollclip.

.35(9)

Rollclip



27

http://www.igus.com




640

6.109

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Page 6.163

Series 640 “E4/100”

Mounting Brackets

A = B C D E F G H I K MBi - 1.18 (30) .53 (13.5) 3.15 (80) 4.33 (110) .59 (15) 1.97 (50) 1.77 (45) 1.46 (37) .71 (18) .43 (11) in. (mm)

Mounting brackets

The mounting brackets Part No. 6000-1 fit all Series 640 chains. Depending on the chain length, thecarrier will end with outer or inner side plates. For the best appearance, make sure the chain ends withouter side plates whenever possible. (An odd number of links will always end with outer side plates.)

6000-2

CD

E

G H

K M

I

A B

6000-1

F

E

Option 1: steel


60°

40°

40°

74°

40°

74°

60°

Moving end

Fixed end




6000-1 6000-2





640

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Order Example and Technical Data:Series 640 “E4/100”

For 6.56 ft (2 m) chain, color black with pivoting mounting brackets and integrated profile rails:6.56 ft (2 m) 640-33-300-0 and 6000-12 and 2 Part No. 6411, assembled every other link


1. Chain selection:

640-33-300-0

Color black

Radius

Width

Chain type


6000-12

Full set

Steel

3. Interior Separation:2 separators, assembledevery other link (Part No. 6411).Alternative interior separation configura-tion according to design layout possible.

Order example

Ba = 13.86 (352)Bi = 11.81 (300)

3.94”max.

4.41

(112

)

5.51

(140

)

http://www.igus.com




Chain Weight Per Link WeightWidth lbs (kg) lbs/ft (kg/m)

640 640

-12 2.386 (1.082) 5.09 (7.57)

-13 2.412 (1.094) 5.15 (7.66)

-15 2.426 (1.100) 5.17 (7.70)

-16 2.448 (1.110) 5.22 (7.77)

-17 2.470 (1.120) 5.27 (7.84)

-18 2.492 (1.130) 5.32 (7.91)

-20 2.496 (1.132) 5.32 (7.92)

-21 2.518 (1.142) 5.37 (7.99)

-22 2.531 (1.148) 5.40 (8.04)

-23 2.558 (1.160) 5.46 (8.12)

-25 2.575 (1.168) 5.50 (8.18)

-26 2.593 (1.176) 5.53 (8.23)

-27 2.615 (1.186) 5.58 (8.30)

-28 2.620 (1.188) 5.59 (8.32)

-30 2.664 (1.208) 5.69 (8.46)

-31 2.664 (1.208) 5.69 (8.46)

-32 2.681 (1.216) 5.73 (8.51)

-33 2.717 (1.232) 5.79 (8.62)

-35 2.747 (1.246) 5.86 (8.72)

-36 2.747 (1.246) 5.86 (8.72)

-37 2.752 (1.248) 5.87 (8.74)

-38 2.769 (1.256) 5.91 (8.79)

-40 2.809 (1.274) 5.99 (8.92)

-41 2.840 (1.288) 6.06 (9.02)

-42 2.871 (1.302) 6.12 (9.11)

-43 2.884 (1.308) 6.16 (9.16)

-45 2.897 (1.314) 6.18 (9.20)

-46 2.902 (1.316) 6.19 (9.21)

-47 2.928 (1.328) 6.25 (9.30)

-48 2.928 (1.328) 6.25 (9.30)

-50 2.955 (1.340) 6.30 (9.38)

-51 2.959 (1.342) 6.31 (9.39)

-52 2.968 (1.346) 6.33 (9.42)

-53 2.999 (1.360) 6.40 (9.52)

-55 3.096 (1.404) 6.61 (9.83)

-60 3.136 (1.422) 6.69 (9.95)

640

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Page 6.163

Technical Data: Series 640 “E4/100”


Design, Chapter 1

Material igumid G






Technical Data:





640

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Series 640 “E4/100”





-XX indicates the length of the profile rails onwhich the guide trough is mounted. The valuesand part numbers are specified in the table onthe left. The standard length of the trough com-ponents and glide bars is 6.56 ft (2 m). The over-all length of the guide trough directly correlatesto the length of travel.




Part No. 97-30


Part No. 93-01Required number of installation sets: = Number of guide trough components + 1= 25 + 1 = 26Part No. of the installation sets 97-50-XXXExample:97-50-400 for 15.75 (400 mm) long profile rail

Guide Troughs

BRi ≥ Ba +

FL 40 x 5

Bi

Ba

BRa

.79 (20) .20 (5)

.79(20)

.94 (24)

1.46 (37)

1.97 (50)

5.51

(140

)

1.18

(30)

.12 (3)

.20 (5)

ø.55 (14) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

11.

81 (3

00)





BRi


-12 5.67 (144) 97-50-275

-13 6.18 (157) 97-50-275

-15 6.65 (169) 97-50-300

-16 7.16 (182) 97-50-300

-17 6.46 (164) 97-50-325

-18 8.15 (207) 97-50-325

-20 8.62 (219) 97-50-350

-21 9.13 (232) 97-50-350

-22 9.61 (244) 97-50-375

-23 10.12 (257) 97-50-375

-25 10.59 (269) 97-50-400

-26 11.10 (282) 97-50-400

-27 11.57 (294) 97-50-425

-28 12.09 (307) 97-50-425

-30 12.56 (319) 97-50-450

-31 13.07 (332) 97-50-450

-32 13.54 (344) 97-50-475

-33 14.06 (357) 97-50-475

-35 14.53 (369) 97-50-500

-36 15.04 (382) 97-50-500

-37 15.51 (394) 97-50-525

-38 16.02 (407) 97-50-525

-40 16.50 (419) 97-50-550

-41 17.01 (432) 97-50-550

-42 17.48 (444) 97-50-575

-43 17.99 (457) 97-50-575

-45 18.46 (469) 97-50-600

-46 18.98 (482) 97-50-600

-47 19.45 (494) 97-50-625

-48 19.96 (507) 97-50-625

-50 20.43 (519) 97-50-650

-51 20.94 (532) 97-50-650

-52 21.42 (544) 97-50-675

-53 21.93 (557) 97-50-675

-55 22.40 (569) 97-50-700

-60 24.37 (619) 97-50-750





Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




Design Layout

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6.113

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Low-noise design


Product Range



18.34 (450), 19.69 (500), 23.62 (600),

29.53 (750), 39.37 (1000)

Pitch: 9.84 (250 mm)/link =

1.22links/ft (4 links/m)

39.37 (1000 mm)

6.114

Series 800 E4/100 "Mammoth"200

The biggestpolymer EnergyChain® in the world(as of 9/2000)


Each chain link is mademore rigid through fouropening crossbars, andconsequently provides agreat unsupportedlength.

Energy Chain®

crossbars areremovable alongboth radii

When to use the Series 800:

If a particularly large and

rigid Energy Chain® is

required

In the case of very high

speeds and/or

accelerations

For long travels

For high fill weight

Price Index

.34

1.01

0

.67

0

1.34

4.03

1.643.28 6.56

4.92 9.84

2.69

16.4119.69 22.97

21.33

5.386.72

13.44

26.88

33.60

20.16

FLG

0 6.56 13.12 26.2519.69 32.81

24.6126.25

40.32

47.04

39.37 52.49

13.12

53.76

60.48

73.92

FLB

45.93

Unsupported length





Fill

wei

ght

in lb

s/ft



Vertical, hanging

= max 394 ft (120 m)

Vertical, standing, unsuppported*

= max 19.69 ft (6 m)


= max 19.69 ft (6 m)

Rotary


If the unsupported length is exceeded, the Ener-gy Chain®/Tube must glide on itself. This requireda guide trough Design, Chapter 1

Unsupported Enrgy Chains® Design, Chapter 1,feature positive camber over short travels. This mustbe accounted for when specifying the clearanceheight. Please refer to Installation dimensions for fur-ther details..

Accessories for


Further information

Design, Chapter 1

FLG

FLB

H

HF

S (FLG)

S (FLB)



800

6.115

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Series 800 E4/100 "Mammoth"

Page 6.163

Ba

Bi

7.87

(200

)9.

29 (2

36)

7.44”max.

Series800


Supplement part number with required radiusfor example 800-20-350-0


12.80 (325)13.78 (350)15.75 (400)17.72 (450)19.69 (500)23.62 (600)29.53 (750)

39.37 (1000)

Part No. Bi Ba

800-20 7.87 (200) 10.24 (260)

800-25 9.84 (250) 12.20 (310)

800-30 11.81 (300) 14.17 (360)

800-32 12.80 (325) 15.16 (385)

800-35 13.78 (350) 16.14 (410)

800-40 15.75 (400) 18.11 (460)

800-45 17.72 (450) 20.08 (510)

800-50 19.69 (500) 22.05 (560)

800-55 21.65 (550) 24.02 (610)

800-60 23.62 (600) 25.98 (660)


Energy Chains® of this size are always used as the version with cross-bars every link

Price Index

R 19.69 (500) 23.62 (600) 29.53 (750) 39.37 (1000)

H* 48.66 (1236) 56.53 (1436) 60.47 (1536) 88.03 (2236)

D 35.43 (900) 39.37 (1000) 45.27 (1150) 55.12 (1400)

K 81.50 (2070) 94.49 (2400) 112.60 (2860) 143.70 (3650)

D

H

H -

9.29

(236

)

R

9.84(250)

S/2

S

9.29

(236

)

9.84(250)



2

* The required clearance height is HF = H + 3.94 (100) with3.36 (5 kg/m) fill weight. Please consult igus® if space is par-ticularly restricted.

Moving end

Fixed end

R 12.79 (325) 13.78 (350) 15.75 (400) 17.71 (450)

H* 34.88 (886) 36.85 (936) 40.79 (1036) 44.72 (1136)

D 28.54 (725) 29.53 (750) 31.50 (800) 33.46 (850)

K 59.84 (1520) 62.99 (1600) 69.29 (1760) 75.59 (1920)





800

6.116

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Interior Separation

Vertical Separator



.39 (10)

1.18(30)

Spacer



Spacer



Spacer



Option 1: separatorsSeparators can be placed at any point along the chain’s cross section. igus® standard separator (Part No.

8001) offers safe stability due to its broad “foot” design, even when used with large diameter cables or hoses.All separators are adjustable, but may be fixed in place with spacers (chains only). Spacers are most often

necessary with side-mounted applications.

204

8011 8011

8.03

(204

)

Mounting Brackets


8000-1

CD

E

G H

K M2

L1

A B

8000-2

F

E

L2M1

8000-1 8000-2

Option 1: steel


40°40°

40°

74°

60°

60°

74°

Moving end

Fixed end

A = B C D E F G H K L1 L2 M1 M2Bi - 1.97 (50) .65 (16.5) 4.72 (120) 6.89 (175) .79 (20) 3.15 (80) 2.95(75) .65(16.5) 1.97(50) 2.52(64) 1.24(31.5) 1.79(45.5)



http://www.igus.com




800

Chain Weight Per Link WeightWidth lbs. (kg) lbs/ft (kg/m)

-20 8.317 (3.772) 10.139 (15.088)

-25 8.546 (3.876) 10.419 (15.504)

-30 8.758 (3.972) 10.677 (15.888)

-32 8.846 (4.012) 10.785 (16.048)

-35 8.943 (4.056) 10.903 (16.224)

-40 9.225 (4.184) 11.247 (16.736)

-45 9.305 (4.220) 11.344 (16.880)

-50 9.499 (4.308) 11.580 (17.232)

-55 9.719 (4.408) 11.849 (17.632)

-60 10.028 (4.548) 12.225 (18.192)

6.117

PD

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Page 6.163


Order Example and Technical Data:Series 800 “E4/100”

1. Chain selection:

800-30-350-0

Color black

Radius

Width

Chain type


8000-1-12

Full set

Steel

3. Interior separation:2 vertical separators, assembledevery other chain link (Part No. 8011)Alternative interior separationconfigurationaccording to design layout possible

For 6.56 ft (2 m) chain, color black, with mounting brackets:6.56 ft (2 m) 800-30-350-0 and 8000-3-12 and 2 Part No. 8011, assembled every other chain link


Order example

Ba = 14.17 (360)Bi = 11.81 (300)

7.44”max.

7.87

(200

)

9.29

(236

)

Technical Data


Design, Chapter 1

Material igumid G









800

6.118

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Full travel length of guide troughPart No. 90-301/2 travel length glide barsPart No. 90-31 Installation sets as end connectorsPart No. 90-50-XX

-XX indicates the length of the profile rails on whichthe guide trough is mounted. The values and part num-bers are specified in the table on the right. Standardlength of the trough components and glide bars is6.56 ft (2m).The required overall length of the guide trough direct-ly correlates to the length of travel.

Example: Length of travel 164 ft (50m)Center mounted


= 25 sections of (2 m) guide trough

without glide bars Part No. 90-30

= 13 section of (2 m) guide troughs

with glide bars Part No. 90-31Required number of installation sets:= Number of guide trough components + 1= 25 + 1 = 26Part number of the installation sets90-50-XXXExample:90-50-400 for (400 m) long profile rail

Guide Troughs

BRi ≥ Ba +

Bi

Ba

BRa

.98 (25) .20 (5)

.79(20)

.98 (25)

2.20 (56)

1.97 (50)

9.29

(236

)

1.57

(40)

.12 (3)

.24 (6)

ø.55 (14)

ha

1.61

(41)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

18.

90 (4

80)

ø.51(13)





BRi


-20 10.43 (265) 90-50-450

-25 12.40 (315) 90-50-500

-30 14.37 (365) 90-50-550

-32 15.35 (390) 90-50-575

-35 16.33 (415) 90-50-600

-40 18.31 (465) 90-50-650

-45 20.28 (515) 90-50-700

-50 22.24 (565) 90-50-750

-55 24.21 (615) 90-50-800

-60 26.18 (665) 90-50-850






Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




Design Layout

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6.119

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6.120

2.20


14040/14140/R18840:


required

Series 400/ 410/ R880,

Chapter 6

If side-mounted chain/tube

with a long unsupported

travel is required

Series 4040/ 4140/

R8840, Chapter 6

If more inner height is

required

Series 14240/14340,

Chapter 6


14040/14140/R18840:

If a simpler, low-cost

solution is required

If maximized interior space

is required

If Series 400 is

overspecified

Product range


Bending Radii (R) inches (mm): 5.31 (135), 5.91 (150), 6.89 (175)

7.87 (200), 9.84 (250), 11.81 (300),

15.75 (400), 19.69 (500)



39.4 (1001 mm)

Price Index

Series 14040/14140/R18840 “E4 Light”



Locking or pivotingmounting bracketsavailable





FLG

FLB

0

33.60

26.88

20.16

13.44

6.725.384.03

1.34

1.01

.67

.34

0

2.69

0 1.643.28

4.926.56

8.209.84

11.4813.12

14.7616.41

6.56 13.12 26.2519.69 32.81

Unsupported length





Fill

wei

ght

in lb

s/ft


FLG

FLB

H

S (FLG)

S (FLB)

HF


Vertical, hanging

= max 262 ft (80 m)


= max 19.69 ft (6 m)


= max 6.56 ft (2 m)

Rotary




Accessories for

Guide Troughs,

Chapter 9

Further information

Design, Chapter 1


http://www.igus.com/igus/wech3_i.asp?series=140&group=E-Chain%20E4/Lite

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Page 6.153

Series 14040/14140/R18840 “E4 Light”Ba

Bi

2.20

(56)

3.31

(84)

1.97”max.

Ba

Bi

2.20

(56)

3.31

(84)

1.97”max.

Series

14040/14140

Series

R18840

For crossbar selection pleasevisit www.igus.com and use the“E-Chain Helper”

Supplement partnumber with required

radiusfor example,

14040-07-150-0


5.31 (135)**5.91 (150)6.89 (175)7.87 (200)9.84 (250)

11.81 (300)15.75 (400)19.69 (500)



** Not availablefor R18840

Standard VersionPart No. Bi Ba+4

14040/14140-05 1.97 (50) 2.99 (76)

14040/14140-06 2.56 (65) 3.58 (91)

14040/ 14140-07 2.95 (75) 3.98 (101)

14040/14140-10 3.94 (100) 4.96 (126)

14040/14140-11 4.41 (112) 5.47 (139)

14040/14140-12 4.92 (125) 5.94 (151)

14040/14140-13 5.39 (137) 6.46 (164)

14040/14140-15 5.91 (150) 6.93 (176)

14040/14140-16 6.38 (162) 7.44 (189)

14040/14140-17 6.89 (175) 7.91 (201)

14040/14140-18 7.36 (187) 8.43 (214)

14040/14140-20 7.87 (200) 8.90 (226)

14040/14140-21 8.35 (212) 9.41 (239)

14040/14140-22 8.86 (225) 9.88 (251)

14040/14140-23 9.33 (237) 10.39 (264)

14040/14140-25 9.84 (250) 10.87 (276)

14040/14140-26 10.31 (262) 11.38 (289)

14040/14140-27 10.83 (275) 11.85 (301)

14040/14140-28 11.30 (287) 12.36 (214)

14040/14140-30 11.81 (300) 12.83 (326)

14040/14140-31 12.28 (312) 13.35 (339)

14040/14140-32 12.80 (325) 13.82 (351)

14040/14140-33 13.27 (337) 14.33 (364)

14040/14140-35 13.78 (350) 14.80 (376)

14040/14140-36 14.25 (362) 15.31 (389)

14040/14140-37 14.76 (375) 15.79 (401)

14040/14140-38 15.24 (387) 16.30 (414)

14040/14140-40 15.75 (400) 16.77 (426)

14040/14140-41 16.22 (412) 17.28 (439)

14040/14140-42 16.73 (425) 17.76 (451)


14040/14140-43 17.20 (437) 18.27 (464)

14040/14140-45 17.72 (450) 18.74 (476)

14040/14140-46 18.19 (462) 19.25 (489)

14040/14140-47 18.70 (475) 19.72 (501)

14040/14140-48 19.17 (487) 20.24 (514)

14040/14140-50 19.69 (500) 20.71 (526)

14040/14140-51 20.16 (512) 21.22 (539)

14040/14140-52 20.67 (525) 21.69 (551)

14040/14140-53 21.14 (537) 22.20 (564)

14040/14140-55 21.65 (550) 22.68 (576)

14040/14140-60 23.62 (600) 24.65 (626)

Standard


Select Energy Chains® with crossbars every link when using rigid hydraulic hoses orif an application is particularly demanding.


This design is the standard Energy Chain® of this size range. For almost all applica-tions, the Series 14140 offers the easiest assembly and best stability for the price.

Series R18840, Energy Tube (fully enclosed)

Energy Tubes offer excellent cable and hose protection against dirt, debris and othercontaminants, as well as hot chips. This design offers cable and hose accessibilityalong both radii. Lids along the entire inner radius are completely removable. Lidsalong the entire outer radius are single-sided, snap-open, with a hinge on the otherside to keep them attached to the chain, or completely removable.

Price Index

Price Index

Price Index


Tube VersionPart No. Bi Ba+4

R18840-07* 2.95 (75) 3.98 (101)

R18840-10 3.94 (100) 4.96 (126)

R18840-12 4.92 (125) 5.94 (151)

R18840-15 5.91 (150) 6.93 (176)

R18840-20 7.87 (200) 8.90 (226)

R18840-25 9.84 (250) 10.87 (276)

R18840-30 11.81 (300) 12.83 (326)

R18840-35 13.78 (350) 14.80 (376)

R18840-40 15.75 (400) 16.77 (426)

R18840-46 18.19 (462) 19.25 (489)




R 5.31 (135) 5.91 (150) 6.89 (175) 7.87 (200)

H*)-0+25 14.17 (360) 15.16 (385) 17.13 (435) 19.09 (485)

D 10.63 (270) 11.22 (285) 12.20 (310) 13.19 (335)

K 25.59 (650) 29.53 (750) 32.48 (825) 35.43 (900)

R 9.84 (250) 11.81 (300) 15.75 (400) 19.69 (500)

H*)-0+25 23.03 (585) 26.97 (685) 34.84 (885) 42.72 (1085)

D 15.16 (385) 17.13 (435) 21.06 (535) 25.00 (635)

K 41.34 (1050) 48.23 (1225) 57.09 (1450) 69.88 (1775)

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Series 14040/14140/R18840 “E4 Light”

Extension Link






Bi 3 + .75 (19)

ø.35 (9)

3.13

(79.

5) +

1

1.00

(25.

5)

Bi 1 + .75 (19)

.79

(20)

1.38

(35)

[Bi 1 + .75 (19) + Bi 2 + .63 (16) + Bi 3 + .75 (19)] + .71 (18) +- .12 (3)

Bi 2 + .63 (16)

Bi 1 + .75 (19) + Bi 2 + .63 (16) + Bi 3 + .75 (19) +- .12 (3)

Bi 1 Bi 2 Bi 3

All nominal widths from the pre-ceding page available in all com-binations.


14040-10/20/10-200-0

* The required clearance height is HF = H + 1.97 (50)with 1.34 lbs/ft (2 kg/m) fill weight. Please consult igus® ifspace is particularly restricted.


D

H

H -

3.3

1 (

84

)

R

3.58(91)

S/2

S

3.3

1(8

4)


2

Moving end

Fixed end

http://www.igus.com




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Series 14040/14140/R18840 “E4 Light”

Page 6.163




crossbars.




crossbars.


the side link.

Extender Crossbars

E4 Tie ClipFor side-mountedE4/4 Energy Chains® For Energy Chain® with exterior link -



















.39(10)

Spacer (Chain Only)



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Series 14040/14140/R18840 “E4 Light”

Interior Separation

Separator



.12 (3)

Spacer (Chain Only)





.12 (3)

.31(8)

Spacer (Chain Only)



Spacer (Chain Only)



Spacer (Chain Only)






.12 (3)

.83(21)

Option 1: separatorsSeparators can be placed at any point along the chain’s cross-section. igus® Standard Separa-

tor (Part No. 401) offers safe stability due to its broad “foot” design, when used with large diametercables or hoses.

For applications using a large number of small cables a separator with a narrow “foot” (Part No. 483) can be used.The separators 401 and 483 can be used both with the Series 14040/14140 Energy Chains® and R188040 Energy Tubes.A locking separator (Part No. 404) with increased retention force is also available for chains only. This separator is used in

applications with very high relative humidity, such as composting plants, or in applications subject to extreme loads. It is moredifficult to open the Energy Chain® when using a locking separator.

All separators are adjustable, but may be fixed in place with spacers (chains only). Spacers are most often necessary withside-mounted applications.

415-X 484 414

52

411

Note:The available inner height is decreased by .08 (2 mm) perspacer (for example, if one spacer is placed on either side ofthe separator, the overall inner height is reduced by .16 (4mm). To avoid this, place the spacers on the outside of theopening crossbar.

STANDARD


Center crossbar The center crossbar was developed for applications in which a verylarge number of thin cables are laid in the chain, individually sep-arated. The center crossbar offers the option of subdividing theEnergy Chain® into upper and lower halves, with mutually inde-pendent separators. The center crossbar can be inserted into anychain width.Please consult igus® if your application requires a center crossbar.


RollclipThe Rollclip has been developed to minimize abrasion of particu-larly sensitive hoses or cables in an Energy Chain®. The Rollclip issimply clamped onto the opening crossbar of the chain link. Theintegrated rollers compensate for relative movement between thechain and the hose or cable. This reduces the abrasion of the hosesor cables. Consult igus® if you have questions regarding the Roll-clip.

.35 (9)

.71(18)

Roller Separator



.35(9)

Rollclip



.08 (2)

.47 (12)

Vertical Separatorfor Center Crossbar



27

http://www.igus.com



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Series 14040/14140/R18840 “E4 Light”

Page 6.163


Side Plate



Vertical Separator



.12 (3)

.24 (6)

Slotted Separators



10

3Slotted Separators, Open



412 420-X 418413

.18 (4.5)

x-.31 (8)

Shelves 420-XX

2.20

(56)

.19

(4.7

5)

1.56

(39.

75)

.46 (11.75

)

1.29

(32.

75)

.74

(18.

75)

.18

(4.5

).3

7(9

.5)

413412

.28

(7)

1.01

(25.

75)

1.01

(25.

75)

2.20

(56)

Bi

.31(8)

.39(10)

.59(15)

.67(17)

.79(20)

.98(25)

1.38(35)

.79(20)

.79(20)

.79(20)

.79(20)

.39(10)

.16(4)

.71(18)

.91(23)

.98(25)

1.10(28)

1.30(33)

1.69(43)

1.10(28)

1.10(28)

1.10(28)

1.10(28)

.71(18)

412

.65

(16.

5)

1.20

(30.

5)

1.48

(37.

5)

.93

(23.

5)

418 413

.28

(7)

419




.71 (18) .39 (10) 420-18 421-18

.91 (23) .59 (15) 420-23 421-23

.98 (25) .67 (17) 420-25 421-25

1.10 (28) .79 (20) 420-28 421-28

1.30 (33) .98 (25) 420-33 421-33

1.69 (43) 1.38 (35) 420-43 421-43

1.97 (50) 1.65 (42) 420-50 421-50

2.44 (62) 2.13 (54) 420-62 421-62

2.95 (75) 2.64 (67) 420-75 421-75

3.94 (100) 3.62 (92) 420-100 421-100

4.92 (125) 4.61 (117) 420-125 421-125

5.91 (150) 5.59 (142) 420-150 421-150

6.89 (175) 6.57 (167) 420-175 421-175

7.36 (187) 7.05 (179) 420-187 421-187

7.87 (200) 7.56 (192) 420-200 421-200





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Series 14040/14140/R18840 “E4 Light”

A A’ B C D E FBi + .47 (12) Bi +1.14 (29) .79 (20) .79 (20) 1.77 (45) 4.92 (125) .35 (9) in. (mm)

Mounting Brackets

Option 1: pivoting


Standard

40°40°

40°

C B B C

A’ A

E

F

A A’

E E

Moving end

Fixed end

A

D


M8 DIN 912-8.8

Option 2: locking


30°

35°

Moving end

Fixed end



http://www.igus.com




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Series 14040/14140/R18840 “E4 Light”

Page 6.163













Chain/Tube BiWidth

-05 1.97 (50)

-06 2.56 (65)

-07 2.95 (75)

-10 3.94 (100)

-11 4.41 (112)

-12 4.92 (125)

-13 5.39 (137)

-15 5.91 (150)

-16 6.38 (162)

-17 6.89 (175)

-18 7.36 (187)

-20 7.87 (200)

-21 8.35 (212)

-22 8.86 (225)

-23 9.33 (237)

-25 9.84 (250)

-26 10.31 (262)

-27 10.83 (275)

-28 11.30 (287)

-30 11.81 (300)

-31 12.28 (312)

-32 12.79 (325)

-33 13.27 (337)

-35 13.78 (350)

-36 14.25 (362)

-37 14.76 (375)

-38 15.24 (387)

-40 15.75 (400)

-41 16.22 (412)

-42 16.73 (425)

-43 17.20 (437)

-45 17.72 (450)

-46 18.19 (462)

-47 18.70 (475)

-48 19.17 (487)

-50 19.69 (500)

-51 20.16 (512)

-52 20.67 (525)

-53 21.14 (537)

-55 21.65 (550)

-60 23.62 (600)

141400pivoting

140400locking

141400pivoting

140400locking

141400pivoting

140400locking

141400pivoting

140400locking

140400/141400-__-12/ 140400-__-12T(P) = Full set. each part with pin/bore140400/141400-__-1/ 140400-__-1T(P) = Mounting bracket with bore140400/141400-__-2/ 140400-__-2T(P) = Mounting bracket with pin





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1. Chain selection:

14040-30-300-0

Color black

Radius

Width

Chain type


141400-30-12P

With profile rail


1 with bore

Chain width

Pivoting

3. Interior separation:2 locking separators assembledevery other link (Part No.411).Alternative interior separation configura-tion according to design layout possible.

For 6.56 ft (2 m) chain, color black, with pivoting mounting brackets and integrated profile rail:6.56 ft (2 m) 14040-30-300-0 and 140040-30-12P and 2 part no. 411, assembled every other link


Series 14040/14140/R18840 “E4 Light”

Order example

Ba = 12.83 (326)Bi = 11.81 (300)

1.97”max.

2.20

(56)

3.31

(84)

Technical Data

Details of material proper-ties Design, Chapter 1

Material igumid G





http://www.igus.com




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Series 14040/14140/R18840 “E4 Light”

Weight datatolerance:+/- 5% Page 6.163


-05 .690 (0.313) – 2.31 (3.44) – –

-06 .706 (0.320) – 2.35 (3.50) 2.15 (3.20) –

-07 .708 (0.321) .798 (0.362) 2.37 (3.53) 2.31 (3.44) 2.67 (3.98)

-10 .743 (0.337) .855 (0.388) 2.49 (3.71) 2.37 (3.53) 2.87 (4.27)

-11 .770 (0.349) – 2.58 (3.84) 2.42 (3.60) –

-12 .783 (0.355) .928 (0.421) 2.63 (3.91) 2.44 (3.63) 3.11 (4.63)

-13 .809 (0.367) – 2.72 (4.04) 2.49 (3.70) –

-15 .822 (0.373) 1.014 (0.46) 2.76 (4.10) 2.51 (3.73) 3.40 (5.06)

-16 .845 (0.383) – 2.83 (4.21) 2.54 (3.78) –

-17 .867 (0.393) – 2.90 (4.32) 2.58 (3.84) –

-18 .887 (0.403) – 2.98 (4.43) 2.61 (3.89) –

-20 .893 (0.405) 1.129 (0.512) 3.00 (4.46) 2.63 (3.91) 3.78 (5.63)

-21 .915 (0.415) – 3.07 (4.57) 2.66 (3.96) –

-22 .928 (0.421) – 3.11 (4.63) 2.68 (3.99) –

-23 .955 (0.433) – 3.20 (4.76) 2.73 (4.06) –

-25 .972 (0.441) 1.274 (0.578) 3.26 (4.85) 2.76 (4.10) 4.27 (6.36)

-26 .990 (0.449) – 3.32 (4.94) 2.79 (4.15) –

-27 1.012 (0.459) – 3.39 (5.05) 2.82 (4.20) –

-28 1.017 (0.461) – 3.41 (5.07) 2.83 (4.21) –

-30 1.060 (0.481) 1.407 (0.638) 3.56 (5.29) 2.90 (4.32) 4.72 (7.02)

-31 1.061 (0.481) – 3.56 (5.29) 2.90 (4.32) –

-32 1.078 (0.489) – 3.62 (5.38) 2.94 (4.37) –

-33 1.114 (0.505) – 3.74 (5.56) 3.00 (4.46) –

-35 1.144 (0.519) 1.557 (0.706) 3.84 (5.71) 3.04 (4.53) 5.22 (7.77)

-36 1.144 (0.519) – 3.84 (5.71) 3.04 (4.53) –

-37 1.149 (0.521) – 3.85 (5.73) 3.05 (4.54) –

-38 1.166 (0.529) – 3.91 (5.82) 3.08 (4.59) –

-40 1.206 (0.547) 1.749 (0.793) 4.05 (6.02) 3.15 (4.69) 5.86 (8.72)

-41 1.237 (0.561) – 4.15 (6.17) 3.20 (4.76) –

-42 1.268 (0.575) – 4.25 (6.33) 3.25 (4.84) –

-43 1.281 (0.581) – 4.29 (6.39) 3.27 (4.87) –

-45 1.294 (0.587) – 4.34 (6.46) 3.30 (4.91) –

-46 1.298 (0.589) 1.841 (0.835) 4.35 (6.48) 3.31 (4.92) 6.18 (9.19)

-47 1.325 (0.601) – 4.44 (6.61) 3.35 (4.98) –

-48 1.332 (0.604) – 4.47 (6.65) 3.37 (5.01) –

-50 1.352 (0.613) – 4.53 (6.74) 3.39 (5.05) –

-51 1.356 (0.615) – 4.55 (6.77) 3.40 (5.06) –

-52 1.365 (0.619) – 4.58 (6.81) 3.41 (5.08) –

-53 1.396 (0.633) – 4.68 (6.96) 3.47 (5.16) –

-55 1.493 (0.677) – 5.01 (7.45) 3.63 (5.40) –

-60 1.532 (0.695) – 5.14 (7.65) 3.70 (5.50) –

Technical Data (continued)





1404014140

R18840


BRi


-05 3.19 (81) *

-06 3.78 (96) *

-07 4.17 (106) 94-50-225

-10 5.16 (131) 94-50-250

-11 5.63 (143) 94-50-275

-12 6.14 (156) 94-50-275

-13 6.61 (168) 94-50-300

-15 7.13 (181) 94-50-300

-16 7.60 (193) 94-50-325

-17 8.11 (206) 94-50-325

-18 8.58 (218) 94-50-350

-20 9.09 (231) 94-50-350

-21 9.57 (243) 94-50-375

-22 10.08 (256) 94-50-375

-23 10.55 (268) 94-50-400

-25 11.06 (281) 94-50-400

-26 11.54 (293) 94-50-425

-27 12.05 (306) 94-50-425

-28 12.52 (318) 94-50-450

-30 13.03 (331) 94-50-450

-31 13.50 (343) 94-50-475

-32 14.02 (356) 94-50-475

-33 14.49 (368) 94-50-500

-35 15.00 (381) 94-50-500

-36 15.47 (393) 94-50-525

-37 15.98 (406) 94-50-525

-38 16.46 (418) 94-50-550

-40 16.97 (431) 94-50-550

-41 17.44 (443) 94-50-575

-42 17.95 (456) 94-50-575

-43 18.43 (468) 94-50-600

-45 18.94 (481) 94-50-600

-46 19.41 (493) 94-50-625

-47 19.92 (506) 94-50-625

-48 20.59 (518) 94-50-650

-50 20.91 (531) 94-50-650

-51 21.38 (543) 94-50-675

-52 21.89 (556) 94-50-675

-53 22.36 (568) 94-50-700

-55 22.87 (581) 94-50-700

-60 24.84 (631) 94-50-750

6.130

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Series 14040/14140/R18840 “E4 Light”





.XX indicates the length of the profile rails on whichthe guide trough is mounted. The values and partnumbers are specified inthe table on the left. Thestandard length of the trough components andglide bars is 6.56 ft (2 m). The required overalllength of the guide trough directly correlates tothe length of travel.


Required guide troughs164 ft (50 m) guide trough82 ft (25 m) glide bars


Part No. 94-30



Guide Troughs

BRi ≥ Ba +

FL 40 x 4

Bi

Ba

BRa

.79 (20) .20 (5)

.79(20)

.94 (24)

1.50 (38)

1.97 (50)

3.31

(84)

1.18

(30)

.04 (2)

.16 (4)

.43 (11) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

6.6

9 (1

70)




Length from adjacent tablefor example 94-50-300




Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




Design Layout

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6.131

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6.132

Series 15050/15150/R19850 “E4 Light” 3.15

Product range



11.81 (300), 13.78 (350),15.75 (400),

19.69 (500)



39.4 (1001 mm)

Price Index


15050/15150/R19850:

If a side-mounted

Chain/Tube with a long

unsupported length is

required

Series 5050/ 5150/

R9850, Chapter 6


15050/15150/R19850:

If a simpler low-cost


If maximized interior space

is required

If Series 5050 is over-speci-

fied






Hinged, snap-open,removable lidsalong outerradius of Ener-gy Tube

FLG

FLB

0

33.60

26.88

20.16

13.44

6.725.384.03

1.34

1.01

.67

.34

0

2.69

0 1.643.28

4.926.56

8.209.84

11.4813.12

14.7616.41

6.56 13.12 26.2519.69 32.81

Unsupported length





Fill

wei

ght

in lb

s/ft



Vertical, hanging

= max 328 ft (100 m)


= max 19.69 ft (6 m)


= max 6.56 ft (2 m)

Rotary




Accessories for

Guide Troughs,

Chapter 9

Further information

Design, Chapter 1

FLG

FLB

H

S (FLG)

S (FLB)

HF

Strain reliefelements canbe integratedwith themountingbracket



1505015150

R19850

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Series 15050/15150/R19850 “E4 Light”

Page 6.163

Ba

Bi

3.15

(80)

4.25

(108

)

2.91”max.

Ba

Bi

3.15

(80)

4.25

(108

)

2.91”max.

Series

15050/15150Series

R19850 For crossbar selection please visit www.igus.comand use the “E-Chain Helper”

Supplement part no.with required radius,

for example,15050-07-150-0


5.91 (150)**7.87 (200)9.84 (250)

11.81 (300)13.78 (350)15.75 (400)19.69 (500)


* Removable lidonly, nohinged option

** Not availablefor R19850


15050/ 15150-05 1.97 (50) 3.15 (80)

15050/ 15150-07* 2.95 (75) 4.13 (105)

15050/ 15150-10 3.94 (100) 5.12 (130)

15050/ 15150-11 4.41 (112) 5.63 (143)

15050/ 15150-12 4.92 (125) 6.10 (155)

15050/ 15150-13 5.39 (137) 6.61 (168)

15050/ 15150-15 5.91 (150) 7.09 (180)

15050/ 15150-16 6.38 (162) 7.60 (193)

15050/ 15150-17 6.89 (175) 8.07 (205)

15050/ 15150-18 7.36 (187) 8.58 (218)

15050/ 15150-20 7.87 (200) 9.06 (230)

15050/ 15150-21 8.35 (212) 9.57 (243)

15050/ 15150-22 8.86 (225) 10.04 (255)

15050/ 15150-23 9.33 (237) 10.55 (268)

15050/ 15150-25 9.84 (250) 11.02 (280)

15050/ 15150-26 10.31 (262) 11.54 (293)

15050/ 15150-27 10.83 (275) 12.01 (305)

15050/ 15150-28 11.30 (287) 12.52 (318)

15050/ 15150-30 11.81 (300) 12.99 (330)

15050/ 15150-31 12.28 (312) 13.50 (343)

15050/ 15150-32 12.80 (325) 13.98 (355)

15050/ 15150-33 13.27 (337) 14.49 (368)

15050/ 15150-35 13.78 (350) 14.96 (380)

15050/ 15150-36 14.25 (362) 15.47 (393)

15050/ 15150-37 14.76 (375) 15.94 (405)

15050/ 15150-38 15.24 (387) 16.46 (418)

15050/ 15150-40 15.75 (400) 16.93 (430)

15050/ 15150-41 16.22 (412) 17.44 (443)

15050/ 15150-42 16.73 (425) 17.91 (455)

Tube VersionPart No. Bi Ba+4

R19850-07* 2.95 (75) 4.13 (105)

R19850-10 3.94 (100) 5.12 (130)

R19850-12 4.92 (125) 6.10 (155)

R19850-15 5.91 (150) 7.09 (180)

R19850-20 7.87 (200) 9.06 (230)

R19850-25 9.84 (250) 11.02 (280)

R19850-30 11.81 (300) 12.99 (330)

R19850-35 13.78 (350) 14.96 (380)

R19850-40 15.75 (400) 16.93 (430)

R19850-46 18.19 (462) 19.41 (493)


15050/ 15150-43 17.20 (437) 18.43 (468)

15050/ 15150-45 17.72 (450) 18.90 (480)

15050/ 15150-46 18.19 (462) 19.41 (493)

15050/ 15150-47 18.70 (475) 19.88 (505)

15050/ 15150-48 19.17 (487) 20.39 (518)

15050/ 15150-50 19.69 (500) 20.87 (530)

15050/ 15150-51 20.16 (512) 21.38 (543)

15050/ 15150-52 20.67 (525) 21.85 (555)

15050/ 15150-53 21.14 (537) 22.36 (568)

15050/ 15150-55 21.65 (550) 22.83 (580)

15050/ 15150-60 23.62 (600) 24.80 (630)

Standard


Select Energy Chains® with crossbars every link when using rigid hydraulic hosesor if an application is particularly demanding.


This design is the standard Energy Chain® for this size range. For almost all appli-cations, the Series 151 offers the easiest assembly and best stability for the price.

Series R19850, Energy Tube (fully enclosed)Energy Tubes offer excellent cable and hose protection against dirt, debris andother contaminants, as well as hot chips. This design offers cable and hose acces-sibility along both radii. Lids along the entire inner radius are completely remov-able. Lids along the entire outer radius are single-sided, snap-open, with a hingeon the other side to keep them attached to the chain, or completely removable.

Price Index

Price Index

Price Index




1505015150

R19850

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Series 15050/15150/R19850 “E4 Light”

Extension Link




Chain widths upto 118 (3000 mm)can be achieved


Bi 3 + .98 (25)

ø.43

(11)

3.13

(79.

5) +

1

1.00

(25.

5)

Bi 1 + .98 (25)

.79

(20)

1.38

(35)

[Bi 1 + .98 (25) + Bi 2 + .87 (22) + Bi 3 + .87 (22)] + .87 (22) +- .12 (3)

Bi 2 + .87 (22)

Bi 1 + .98 (25) + Bi 2 + .87 (22) + Bi 3 + .98 (25) +- .12 (3)

Bi 1 Bi 2 Bi 3



15050-10/20/10-200-0

R 5.91 (150) 7.87 (200) 9.84 (250) 11.81 (300)

H*)-0+25 16.14 (410) 20.08 (510) 24.02 (610) 27.95 (710)

D 11.81 (300) 13.78 (350) 15.75 (400) 17.72 (450)

K 29.53 (750) 35.43 (900) 41.34 (1050) 48.23 (1225)

R 13.78 (350) 15.75 (400) 19.69 (500)

H*)-0+25 31.89 (810) 35.83 (910) 43.70 (1110)

D 19.69 (500) 21.65 (550) 25.59 (650)

K 54.13 (1375) 57.09 (1450) 65.94 (1675)

D

H

H -

4.2

5 (

10

8)

R

3.58(91)

S/2

S

4.25

(108

)



2

* The required clearance height is HF = H + 2.36 (60) with.67 lbs/ft (3 kg/m) fill weight. Please consult igus® if spaceis particularly restricted.

Moving end

Fixed end

http://www.igus.com




1505015150

R19850

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Series 15050/15150/R19850 “E4 Light”

Page 6.163

The extender crossbars were developed specifically for applications in which large diameter hose or cable must be guided care-fully. It is intended for hoses or cables with a maximum outer diameter of 11.81 (300 mm.) The extender crossbar can be attachedalong either the outer or inner radius. In most applications, the inner radius is preferred. However, the chain cannot glide on itselfin this case. If gliding operation is required, the crossbars are assembled along outer radius and a special guide trough is required.The extender crossbar can either be attached to the side link directly or can be used in combination with two standard snap-opencrossbars.


450-15-RHD115 By Request Round No Yes

450-17-RD115 By Request Round Yes No










crossbars.




crossbars.


the side link.

Extender Crossbars





1505015150

R19850

.39(10)

Spacer (Chain Only)



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Series 15050/15150/R19850 “E4 Light”In

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Separator



.12 (3)

Spacer (Chain Only)



Locking Separator (Chain only)



.16 (4)

.83(21) Spacer (Chain Only)



Spacer (Chain Only)



Spacer (Chain Only)






.16 (4)

.83(21)

Option 1: separatorsOption 1: separators

Separators can be placed at any point along the chain’s cross-section. The standard separator(Part No. 501) offers safe stability due to its broad “foot” design, even when used with large diame-ter or hoses.

Vertical separators can be used with both Energy Chains® and Energy Tubes for the Series listedabove.

A locking separator (Part No. 504) with increased retention force is available for chains only. This separator is used with appli-cations subject to extreme loads.

The asymmetrical locking separator (Part No. 508) is used with applications involving high relative humidity, such as compost-ing plants. The clamp at the side serves to uniformly align the separators. In order to avoid destroying the separators when openingthe Energy Chain®, make sure all separators are identically aligned.


3.15

(80)

511 518 514 405-X

Note:The available inner height is decreased by .08 (2 mm) perspacer (for example, if one spacer is placed on either sideof the separator, the overall inner height is reduced by .16(4 mm). To avoid this, place the spacers on the outside ofthe opening crossbar.

RollclipThe Rollclip has been developed to minimize abrasion of particularly sensitive hoses or cablesin an Energy Chain®. The Rollclip is simply clamped onto the opening crossbar of the chain link.The integrated rollers compensate for relative movement between the chain and the hose orcable. This reduces the abrasion of the hoses or cables. Consult igus® if you have questionsregarding the Rollclip.

.35(9)

Rollclip



27

http://www.igus.com




1505015150

R19850

6.137

Series 15050/15150/R19850 “E4 Light”

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Page 6.163



widths can be arranged at 11 different heights at .28 (7mm) increments.Design, Chapter 1 for layout recommendations.

Side Plate



Vertical Separator



Slotted Separator



.14 (3.5)

.24(6)

.16 (4)

.83(21)

Locking Separators with Slot



.39(10)

.12 (3)




512 513 420-X 513 515

.18 (4.5)

x-.31 (8)

3.15

(80)

.11

(2.7

5)

2.3

1(5

8.7

5)

.66

(16.7

5)

2.0

4(5

1.7

5)

.94

(23

.75

)

1.4

9(3

7.7

5)

1.2

1(3

0.7

5)

.37

(9.5

)

513512

.28

(7)

1.4

9(3

7.7

5)

2.20

(56)

Bi

.31(8)

.39(10)

.59(15)

.67(17)

.79(20)

.98(25)

1.38(35)

.79(20)

.79(20)

.79(20)

.79(20)

.39(10)

.16(4)

.71(18)

.91(23)

.98(25)

1.10(28)

1.30(33)

1.69(43)

1.10(28)

1.10(28)

1.10(28)

1.10(28)

.71(18)

5121

.21

(30

.75

)

2.0

4 (5

1.7

5)

2.3

1 (5

8.7

5)

1.4

9(3

7.7

5)

513

.28

(7)

519 515

Slotted separators (Part No. 505) are used for com-plex subdivisions. However, they cannot be retrofit-ted into an existing interior separation system with-out removing the shelves first.

The open slotted separator (Part No. 509) can beretrofitted into an existing interior separation systemwithout removing the existing shelves as long as theseshelves fit into any of the 7 middle slots.


.71 (18) .39 (10) 420-18 421-18

.91 (23) .59 (15) 420-23 421-23

.98 (25) .67 (17) 420-25 421-25

1.10 (28) .79 (20) 420-28 421-28

1.30 (33) .98 (25) 420-33 421-33

1.69 (43) 1.38 (35) 420-43 421-43

1.97 (50) 1.65 (42) 420-50 421-50

2.44 (62) 2.13 (54) 420-62 421-62

2.95 (75) 2.64 (67) 420-75 421-75

3.94 (100) 3.62 (92) 420-100 421-100

4.92 (125) 4.61 (117) 420-125 421-125

5.91 (150) 5.59 (142) 420-150 421-150

6.89 (175) 6.57 (167) 420-175 421-175

7.36 (187) 7.05 (179) 420-187 421-187

7.87 (200) 7.56 (192) 420-200 421-200





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Series 15050/15150/R19850 “E4 Light”

A A’ B C D E F

Bi +.79 (20) Bi +1.46 (37) 1.38 (35) .79 (20) 2.60 (66) 4.92 (125) .35 (9) in. (mm)

Mounting Brackets

Option 1: pivoting


Standard

35°

35°35°

35°

C B B C

A’ A

E

F

A A’

E E

Moving end

Fixed end

A

D


M8 DIN 912-8.8

Option 2: locking


Moving end

Fixed end



http://www.igus.com




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R19850

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Series 15050/15150/R19850 “E4 Light”

Page 6.163



Please insert width of selected Energy Tube Forexample, 150500-15-12T for Energy Tube 19850-15-__

Part No., full set Series 15050/ 15150






Part No. , full set, with profile railSeries R198



Chain/Tube BiWidth

-05 1.97 (50)

-07 2.95 (75)

-10 3.94 (100)

-11 4.41 (112)

-12 4.92 (125)

-13 5.39 (137)

-15 5.91 (150)

-16 6.38 (162)

-17 6.89 (175)

-18 7.36 (187)

-20 7.87 (200)

-21 8.35 (212)

-22 8.86 (225)

-23 9.33 (237)

-25 9.84 (250)

-26 10.31 (262)

-27 10.83 (275)

-28 11.30 (287)

-30 11.81 (300)

-31 12.28 (312)

-32 12.80 (325)

-33 13.27 (337)

-35 13.78 (350)

-36 14.25 (362)

-37 14.76 (375)

-38 15.24 (387)

-40 15.75 (400)

-41 16.22 (412)

-42 16.73 (425)

-43 17.20 (437)

-45 17.72 (450)

-46 18.19 (462)

-47 18.70 (475)

-48 19.17 (487)

-50 19.69 (500)

-51 20.16 (512)

-52 20.67 (525)

-53 21.14 (537)

-55 21.65 (550)

-60 23.62 (600)

150500pivoting

151500locking

150500pivoting

151500locking

150500pivoting

151500locking

150500pivoting

151500locking


An integrated strain relief sys-tem using a profile rail is anoption.






1505015150

R19850

6.140

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Series 15050/15150/R19850 “E4 Light”

For 6.56 ft (2 m) chain, color black with pivoting mounting brackets and integrated profile rails:6.56 ft (2 m) 15050-30-300-0 and 150500-30-12P and 2 Part No. 511, assembled every other link


1. Chain selection:

15050-30-300-0

Color black

Radius

Width

Chain type


150500-30-12P

With profile rails

Full set, 1 with pin

1 with bore

Chain width

Pivoting


Order example

Ba = 12.99 (330)Bi = 11.81 (300)

2.91”max.

3.15

(80)

4.25

(108

)

Option 3: steel


Moving end

Fixed end


1500-1 Bi - .94 (24) .47 (12) 2.76 (70) 3.94 (100) .59 (15) 1.57 (40) 1.77 (45) 1.50 (38) .24 (6) .55 (14)

1500-2 Bi - .94 (24) .47 (12) 2.76 (70) 3.94 (100) .59 (15) 1.57 (40) 1.77 (45) 1.50 (38) .39 (10) .39 (10)

1500-12 = Full set, 4 parts, 2 parts with pin, 2 parts with bore1500-1 = Mounting brackets with bore, 1 part left/right1500-2 = Mounting brackets with pin, 1 part left/right


http://www.igus.com




1505015150

R19850

6.141

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Page 6.163

Series 15050/15150/R19850 “E4 Light”

Technical Data

Details of material properties Design, Chapter 1

Material igumid G






-05 .772 (0.350) – 2.59 (3.85) 2.58 (3.84) –

-07 .803 (0.364) .893 (0.405) 2.69 (4.00) 2.63 (3.92) 3.00 (4.46)

-10 .838 (0.380) .950 (0.431) 2.81 (4.18) 2.69 (4.00) 3.18 (4.74)

-11 .864 (0.392) – 2.90 (4.31) 2.74 (4.07) –

-12 .878 (0.398) 1.023 (0.464) 2.94 (4.38) 2.76 (4.10) 3.43 (5.10)

-13 .904 (0.410) – 3.03 (4.51) 2.80 (4.17)

-15 .917 (0.416) 1.109 (0.503) 3.08 (4.58) 2.82 (4.20) 3.72 (5.53)

-16 .939 (0.426) – 3.15 (4.69) 2.86 (4.26) –

-17 .961 (0.436) – 3.23 (4.80) 2.90 (4.31) –

-18 .983 (0.446) – 3.30 (4.91) 2.94 (4.37) –

-20 .988 (0.448) 1.224 (0.555) 3.31 (4.93) 2.94 (4.38) 4.11 (6.11)

-21 1.010 (0.458) – 3.39 (5.04) 2.98 (4.43) –

-22 1.023 (0.464) – 3.43 (5.10) 3.00 (4.47) –

-23 1.050 (0.476) – 3.52 (5.24) 3.04 (4.53) –

-25 1.067 (0.484) 1.369 (0.621) 3.58 (5.32) 3.08 (4.58) 4.59 (6.83)

-26 1.085 (0.492) – 3.64 (5.41) 3.10 (4.62) –

-27 1.107 (0.502) – 3.71 (5.52) 3.15 (4.68) –

-28 1.111 (0.504) – 3.72 (5.54) 3.15 (4.69) –

-30 1.155 (0.524) 1.502 (0.681) 3.87 (5.76) 3.23 (4.80) 5.03 (7.49)

-31 1.155 (0.524) – 3.87 (5.76) 3.23 (4.80) –

-32 1.173 (0.532) – 3.93 (5.85) 3.25 (4.84) –

-33 1.208 (0.548) – 4.05 (6.03) 3.31 (4.93) –

-35 1.239 (0.562) 1.652 (0.749) 4.15 (6.18) 3.37 (5.01) 5.54 (8.24)

-36 1.239 (0.562) – 4.15 (6.18) 3.37 (5.01) –

-37 1.244 (0.564) – 4.17 (6.20) 3.37 (5.02) –

-38 1.261 (0.572) – 4.23 (6.29) 3.40 (5.06) –

-40 1.301 (0.590) 1.843 (0.836) 4.36 (6.49) 3.47 (5.16) 6.18 (9.20)

-41 1.332 (0.604) – 4.46 (6.64) 3.52 (5.24) –

-42 1.363 (0.618) – 4.57 (6.80) 3.57 (5.31) –

-43 1.376 (0.624) – 4.61 (6.86) 3.59 (5.35) –

-45 1.389 (0.630) – 4.66 (6.93) 3.62 (5.38) –

-46 1.394 (0.632) 1.936 (0.878) 4.67 (6.95) 3.62 (5.39) 6.49 (9.66)

-47 1.420 (0.644) – 4.76 (7.08) 3.67 (5.46) –

-48 1.420 (0.644) – 4.76 (7.08) 3.67 (5.46) –

-50 1.446 (0.656) – 4.85 (7.22) 3.71 (5.52) –

-51 1.451 (0.658) – 4.87 (7.24) 3.72 (5.53) –

-52 1.460 (0.662) – 4.89 (7.28) 3.74 (5.56) –

-53 1.491 (0.676) – 5.00 (7.44) 3.78 (5.63) –

-55 1.588 (0.720) – 5.32 (7.92) 3.94 (5.87) –

-60 1.627 (0.738) – 5.46 (8.12) 4.01 (5.97) –






1505015150

R19850

6.142

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Series 15050/15150/R19850 “E4 Light”









Part No. 99-30



Guide Troughs

BRi ≥ Ba +

FL 40 x 4

Bi

Ba

BRa

.79 (20) .20 (5)

.79(20)

.94 (24)

1.50 (38)

1.97 (50)

3.31

(84)

1.18

(30)

.04 (2)

.16 (4)

.43 (11) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

6.6

9 (1

70)






BRi


-05 3.35 (85) *

-07 4.33 (110) 96-50-225

-10 5.31 (135) 96-50-250

-11 5.83 (148) 96-50-275

-12 6.30 (160) 96-50-275

-13 6.81 (173) 96-50-300

-15 7.28 (185) 96-50-300

-16 7.80 (198) 96-50-325

-17 8.27 (210) 96-50-325

-18 8.78 (223) 96-50-350

-20 9.25 (235) 96-50-350

-21 9.76 (248) 96-50-375

-22 10.24 (260) 96-50-375

-23 10.75 (273) 96-50-400

-25 11.22 (285) 96-50-400

-26 11.73 (298) 96-50-425

-27 12.20 (310) 96-50-425

-28 12.72 (323) 96-50-450

-30 13.19 (335) 96-50-450

-31 13.70 (348) 96-50-475

-32 14.17 (360) 96-50-475

-33 14.69 (373) 96-50-500

-35 15.16 (385) 96-50-500

-36 15.67 (398) 96-50-525

-37 16.14 (410) 96-50-525

-38 16.65 (423) 96-50-550

-40 17.13 (435) 96-50-550

-41 17.63 (448) 96-50-575

-42 18.11 (460) 96-50-575

-43 18.62 (473) 96-50-600

-45 19.09 (485) 96-50-600

-46 19.61 (498) 96-50-625

-47 20.08 (510) 96-50-625

-48 20.59 (523) 96-50-650

-50 21.06 (535) 96-50-650

-51 21.57 (548) 96-50-675

-52 22.04 (560) 96-50-675

-53 22.56 (573) 96-50-700

-55 23.03 (585) 96-50-700

-60 25.00 (635) 96-50-750




Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




Design Layout

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6.143

http://www.igus.com




Low-noise design



6.144

Series 1640/R1608 “E4/Light” 4.41


1640/R1608:

If maximum stability is

required

Series 600/ R608,

Chapter 6

-

Hinged, snap-open

and removable lids

along outer radius

of Energy Tube


Energy Chain®

crossbars are

removable

along

both radii

Removable lids

along inner radius

of Energy Tube

Closed and open

styles can be com-

bined

When to use the Series

1640/R1608:


solutions is required

If optimized interior space is

required

If Series 400 is over-speci-

fied

Product range

Inner Widths (Bi) inches mm: 1.97 - 23.62 (50 - 600)

Bending Radii (R) inches mm: 7.87 (200), 9.84 (250), 11.81 (300),

13.78 (350), 15.75 (400), 17.72 (450),

19.69 (500), 21.65 (550), 23.62 (600)



39.4 (1001 mm)

Price Index

FLG

FLB

0

33.60

26.88

20.16

13.44

6.725.384.03

1.34

1.01

.67

.34

0

2.69

0 1.643.28

4.926.56

8.209.84

11.4813.12

14.7616.41

6.56 13.12 26.2519.69 32.81

Unsupported length





Fill

wei

ght

in lb

s/ft



Vertical, hanging

= max 328 ft (100 m)


= max 16.4 ft (5 m)


= max 6.56 ft (2 m)

Rotary




Accessories for


Further information

Design, Chapter 1

FLG

FLB

H

S (FLG)

S (FLB)

HF



1640R1608

Ba

Bi

4.41

(112

)5.

51 (1

40)

3.94”max.

Ba

Bi

4.41

(112

)

5.51

(140

)

3.94”max.

Series1640

SeriesR1608

6.145

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Series 1640/R1608 “E4/Light”

Page 6.163




7.87 (200)*9.84 (250)

11.81 (300)13.78 (350)15.75 (400)17.72 (450)19.69 (500)21.65 (550)23.62 (600)

Part No. Bi Ba+4

1640-05 1.97 (50) 3.31 (84)

1640-06 2.56 (65) 3.90 (99)

1640-07 2.95 (75) 4.29 (109)

1640-10 3.94 (100) 5.28 (134)

1640-11 4.41 (112) 5.75 (146)

1640-12 4.92 (125) 6.26 (159)

1640-13 5.39 (137) 6.73 (171)

1640-15 5.91 (150) 7.24 (184)

1640-16 6.38 (162) 7.72 (196)

1640-17 6.89 (175) 8.23 (209)

1640-18 7.36 (187) 8.70 (221)

1640/ 1608-20 7.87 (200) 9.21 (234)

1640-21 8.35 (212) 9.69 (246)

1640-22 8.86 (225) 10.20 (259)

1640-23 9.33 (237) 10.67 (271)

1640/ 1608-25 9.84 (250) 11.18 (284)

1640-26 10.31 (262) 11.65 (296)

1640-27 10.83 (275) 12.17 (309)

1640-28 11.30 (287) 12.64 (321)

1640/ 1608-30 11.81 (300) 13.15 (334)

1640-31 12.28 (312) 13.62 (346)

Part No. Bi Ba+4

1640-32 12.80 (325) 14.13 (359)

1640-33 13.27 (337) 14.61 (371)

1640/ 1608-35 13.78 (350) 15.12 (384)

1640-36 14.25 (362) 15.59 (396)

1640-37 14.76 (375) 16.10 (409)

1640-38 15.24 (387) 16.57 (421)

1640/ 1608-40 15.75 (400) 17.09 (434)

1640-41 16.22 (412) 17.56 (446)

1640-42 16.73 (425) 18.07 (459)

1640-43 17.20 (437) 18.54 (471)

1640-45 17.72 (450) 19.06 (484)

1640-46 18.19 (462) 19.53 (496)

1640-47 18.70 (475) 20.04 (509)

1640-48 19.17 (487) 20.51 (521)

1640-50 19.69 (500) 21.02 (534)

1640-51 20.16 (512) 21.50 (546)

1640-52 20.67 (525) 22.01 (559)

1640-53 21.14 (537) 22.48 (571)

1640-55 21.65 (550) 22.99 (584)

1640-60 23.62 (600) 24.96 (634)


This design is the standard Energy Chain® for this size range.

Price Index

Standard

Series R1608, Energy Chain(fully enclosed)


Price Index

* Not availablefor R1608

Extender crossbars for largediameter hoses, seefollowing pages





1640R1608

6.146

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D

H

H -

5.5

1 (

14

0)

R

5 .63(143)

S/2

S

5.5

1(1

40)



2

*The required clearance height is HF = H + 3.94 (100) with 3.36 (5kg/m) fill weight. Please consult igus® if space is particularlyrestricted.

Moving end

Fixed end














crossbars.




crossbars.


the side link.

Extender Crossbars

R 7.87 (200) 9.84 (250) 11.81 (300) 13.78 (350) 15.75 (400)

H* 21.46 (545) 25.39 (645) 29.41 (747) 33.27 (845) 37.20 (945)

D 16.34 (415) 18.31 (465) 20.27 (515) 22.24 (565) 24.21 (615)

K 36.22 (920) 42.52 (1080) 48.82 (1240) 55.12 (1400) 61.42 (1560)

R 17.72 (450) 19.69 (500) 21.65 (550) 23.62 (600)

H* 41.14 (1045) 45.08 (1145) 49.02 (1245) 52.95 (1345)

D 26.18 (665) 28.15 (715) 30.12 (765) 32.09 (815)

K 67.72 (1720) 73.62 (1870) 79.53 (2020) 85.63 (2175)

http://www.igus.com




1640R1608

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Page 6.163

Note:The available inner height is decreased by .08(2 mm) per spacer, (for example, if one spaceris placed on each side of a separator, the over-all inner height is reduced by .16 (4 mm). Inorder to avoid this, place the spacers on theoutside of the opening crossbar.

Interior Separation

Separator



.16 (4)

.79(20)

Spacer (Chain Only)



Spacer (Chain Only)



.16 (4)

.79(20)




Spacer (Chain Only)Unassembled Part No. 405-30


.39(10)

Spacer (Chain Only)



Spacer (Chain Only)



Option 1: separatorsSeparators can be placed at any point along the chain’s cross-section. The standard separa-

tor (Part No. 6401) offers safe stability due to its broad “foot” design, even when used with largediameter cables or hoses.

Separators can be used with both Energy Chains® and Energy Tubes.A locking separator (Part No. 6408) with higher retention force is also available for chains

only. This separator is used in applications subject to extreme loads.All separators are adjustable, but may be fixed in place with spacers (chains only). Spacers are

most often necessary with side-mounted applications.

4.41

(112

)

6411


various interior separation elements.Side plates, separators and shelves form the basic pattern of a shelf system. Shelves of various

widths can be arranged at 7 different heights in .28 (7 mm) increments Design, Chapter 1 forlayout recommendations.

Side Plate


Assembled Part No. 6412.41(10.5)

.18 (4.5)

Vertical Separator



.31 (8)

.55(14)

.16 (4)




6412 420.X 64156413

Separator (Tube Only)



.24 (6)

.94(24)





1640R1608

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6.148


Interior SeparationOption 2: shelves (Continued)

.18 (4.5)

x-.31 (8)


.71 (18) .39 (10) 420-18 421-18

.91 (23) .59 (15) 420-23 421-23

.98 (25) .67 (17) 420-25 421-25

1.10 (28) .79 (20) 420-28 421-28

1.30 (33) .98 (25) 420-33 421-33

1.69 (43) 1.38 (35) 420-43 421-43

1.97 (50) 1.65 (42) 420-50 421-50

2.44 (62) 2.12 (54) 420-62 421-62

2.95 (75) 2.64 (67) 420-75 421-75

3.94 (100) 3.62 (92) 420-100 421-100

4.92 (125) 4.61 (117) 420-125 421-125

5.91 (150) 5.59 (142) 420-150 421-150

6.89 (175) 6.57 (167) 420-175 421-175

7.36 (187) 7.04 (179) 420-187 421-187

7.87 (200) 7.56 (192) 420-200 421-200

Shelves 420-XX

64136012

2.58

(65.

5)

.28

(7)

3.13

(79.

5).9

3(2

3.5)

1.48

(47.

5)

2.12

(53.

75)

1.56

(39.

75)

.37

(9.5

)

4.41

(112

)

2.12

(53.

75)

6012 6413

.28

(7)

6415

2.62

(65.

5)

1.48

(37.

5)

.93

(23.

5)

2.62

(65.

5)

The open, slotted separator (Part No. 6405)can be retrofitted into an existing interior sep-aration system without removing the existingshelves as long as these shelves fit into any ofthe 13 middle slots.

4.41

(112

)

1.97(50)

2.95(75)

3.94(100)

5.91(150)

2.95(75)

1.97(18)

Bi

.31(8)

1.65(42)

1.65(42)

2.64(67)

3.62(92)

5.59(142)

2.64(67)

1.65(42)

.16(4)

1.97(50)


RollclipThe Rollclip has ben developed to minimize abrasion of particularly sensitive hoses or cablesin an Energy Chain®. The Rollclip is simply clamped onto the opening crossbar of the chainlink. The integrated rollers compensate for relative movement between the chain and the hoseor cable. This reduces the abrasion of the hoses or cables. Consult igus® if you have ques-tions regarding the Rollclip.

.35(9)

Rollclip



27

http://www.igus.com




1640R1608

6.149

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Page 6.163


Mounting Brackets


16000-1 Bi - 1.18 (30) .53 (13.5) 3.15 (80) 4.33 (110) .59 (15) 1.97 (50) 1.77 (45) 1.46 (35) .67 (17) .47 (12)

16000-2 Bi - 1.18 (30) .53 (13.5) 3.15 (80) 4.33 (110) .59 (15) 1.97 (50) 1.77 (45) 1.97 (50) .71 (22.5) .87 (22)

Mounting brackets

The mounting brackets 16000-12 fit all Series 1640 chains.Depending on the chain length, the carrier will end with outeror inner side links. For the best appearance, make sure thechain ends with outer side links whenever possible. An oddnumber of links will always end with outer side links.

16400-2

CD

E

G H

K M

I

A B

16400-1

F

E

Option 1: steel


40°40°

40°

74°

60°

60°

74°

Moving end

Fixed end



16000-12 = Full set, 4 parts, 2 parts pinfacing out, 2 parts pin facing in16000-1 = Mounting brackets 1 parteach left/right, pin facing out16000-2 = Mounting brackets 1 parteach left/right, pin facing in

16000-1 16000-2





1640R1608

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1. Chain selection:

1640-30-300-0

Color black

Radius

Width

Chain type


16000-12

Full set

Steel

3. Interior separation:2 separators, assembled everyother chain link (part no 6411).Alternative interior separationconfiguration according to design layoutpossible.

For 6.56 ft (2 m) chain, color black, with steel mounting brackets:6.56 ft (2 m) 1640-30-300-0 and 16000-12, and 2 part no. 6411, assembled every other chain link


Order example

Ba = 13.15 (334)Bi = 11.81 (300)

3.94”max.

4.41

(112

)

5.51

(140

)

Order Example:Series 1640/R1608 “E4/Light”

http://www.igus.com




1640R1608

6.151

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Page 6.163


Design, Chapter 1

Material igumid G





Technical Data:Series 1640/R1608 “E4/Light”

Chain/ Weight Per Link WeightTube Width lbs (kg) lbs/ft (kg/m)

1640 R1608 1640 R1608

-12 1.746 (0.792) 3.72 (5.54)

-13 1.766 (0.804) 3.78 (5.63)

-15 1.786 (0.810) 3.81 (5.67)

-16 1.808 (0.820) 3.86 (5.74)

-17 1.830 (0.830) 3.90 (5.81)

-18 1.852 (0.840) 3.95 (5.88)

-20 1.857 (0.842) 3.96 (5.89)

-21 1.879 (0.852) 4.01 (5.96)

-22 1.892 (0.858) 4.04 (6.01)

-23 1.918 (0.870) 4.09 (6.09)

-25 1.936 (0.878) 4.13 (6.15)

-26 1.954 (0.886) 4.16 (6.20)

-27 1.976 (0.896) 4.21 (6.27)

-28 1.980 (0.898) 4.23 (6.29)

-30 2.024 (0.918) 4.32 (6.43)

-31 2.024 (0.918) 4.32 (6.43)

-32 2.042 (0.926) 4.35 (6.48)

-33 2.077 (0.942) 4.43 (6.59)

-35 2.108 (0.956) 4.50 (6.69)

-36 2.108 (0.956) 4.50 (6.69)

-37 2.112 (0.958) 4.51 (6.71)

-38 2.130 (0.966) 4.54 (6.76)

-40 2.170 (0.984) 4.63 (6.89)

-41 2.201 (0.998) 4.70 (6.99)

-42 2.231 (1.012) 4.76 (7.08)

-43 2.245 (1.018) 4.79 (7.13)

-45 2.258 (1.024) 4.82 (7.17)

-46 2.262 (1.026) 4.83 (7.18)

-47 2.289 (1.038) 4.88 (7.27)

-48 2.289 (1.038) 4.88 (7.27)

-50 2.315 (1.050) 4.94 (7.35)

-51 2.320 (1.052) 4.95 (7.36)

-52 2.328 (1.056) 4.97 (7.39)

-53 2.359 (1.070) 5.03 (7.49)

-55 2.456 (1.114) 5.24 (7.80)

-60 2.496 (1.132) 5.32 (7.92)


Technical Data





1640R1608

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Part No. 97-30



Guide Troughs

BRi ≥ Ba +

FL 40 x 5

Bi

Ba

BRa

.79 (20) .20 (5)

.79(20)

.94 (24)

1.46 (37)

1.97 (50)

5.51

(140

)

1.18

(30)

.12 (3)

.20 (5)

ø.55 (14) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

11.

81 (3

00)





BRi


-05 3.50 (89) *

-06 4.09 (104) 97-50-225

-07 4.49 (114) 97-50-250

-10 5.47 (139) 97-50-275

-11 5.94 (151) 97-50-275

-12 6.46 (164) 97-50-300

-13 6.93 (176) 97-50-300

-15 7.44 (189) 97-50-325

-16 7.91 (201) 97-50-325

-17 8.43 (214) 97-50-350

-18 8.90 (226) 97-50-350

-20 9.41 (239) 97-50-375

-21 9.88 (251) 97-50-375

-22 10.39 (264) 97-50-400

-23 10.87 (276) 97-50-400

-25 11.38 (289) 97-50-425

-26 11.85 (301) 97-50-425

-27 12.36 (314) 97-50-450

-28 12.83 (326) 97-50-450

-30 13.35 (339) 97-50-475

-31 13.82 (351) 97-50-475

-32 14.33 (364) 97-50-500

-33 14.80 (376) 97-50-500

-35 15.31 (389) 97-50-525

-36 15.79 (401) 97-50-525

-37 16.30 (414) 97-50-550

-38 16.77 (426) 97-50-550

-40 17.28 (439) 97-50-575

-41 17.76 (451) 97-50-575

-42 18.27 (464) 97-50-600

-43 18.74 (476) 97-50-600

-45 19.25 (489) 97-50-625

-46 19.72 (501) 97-50-625

-47 20.24 (514) 97-50-650

-48 20.71 (526) 97-50-650

-50 21.22 (539) 97-50-675

-51 21.69 (551) 97-50-675

-52 22.20 (564) 97-50-700

-53 22.68 (576) 97-50-700

-55 23.19 (589) 97-50-725

-60 25.16 (639) 97-50-775





Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




Design Layout

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6.153

http://www.igus.com






6.154

Series 14240/14340 “E4 Ultra-Light”2.44


14240/14340:


Series 400/ 410/ R880,

Chapter 6

If a side-mounted chain/tube

with a long unsupported

length is required

Series 4040/ 4140/

R8840, Chapter 6

If one-sided hinged

accessibility is sufficient



14240/14340:



If optimized interior space

is required

If Series 400 is

overspecified

Product range



7.87 (200), 9.84 (250), 11.81 (300),

15.75 (400), 19.69 (500)


3.35 links/ft (11 links/m) 39.4 (1001 mm)

Price Index

KMA mounting bracketswith attachment pointson all sides

Locking or pivotingmounting bracketsavailable

Optimized interiorspace



FLG

FLB

0

33.60

26.88

20.16

13.44

6.725.384.03

1.34

1.01

.67

.34

0

2.69

0 1.643.28

4.926.56

8.209.84

11.4813.12

14.7616.41

6.56 13.12 26.2519.69 32.81

Unsupported length





Fill

wei

ght

in lb

s/ft


FLG

FLB

H

S (FLG)

S (FLB)

HF


Vertical, hanging

= max 262 ft (80 m)


= max 19.69 ft (6 m)


= max 6.56 ft (2 m)

Rotary




Accessories for

Guide Troughs,

Chapter 9

Further information

Design, Chapter 1



Series 14240/14340 “E4 Ultra-Light”

Ba

Bi

2.44

(62)

3.31

(84)

2.20”max.

Series

14240/14340

For crossbar selection pleasevisit www.igus.com and use the“E-Chain Helper”

Supplement part number withrequired radius

for example, 14240-07-150-0


5.31 (135)5.91 (150)6.89 (175)7.87 (200)9.84 (250)

11.81 (300)15.75 (400)19.69 (500)

Extender crossbarfor large diameterhoses, Page 6.75

Part No. Bi Ba+4

14240/ 14340-05 1.97 (50) 2.99 (76)

14240/ 14340-06 2.68 (68) 3.70 (94)

14240/ 14340-07 2.95 (75) 3.98 (101)

14240/ 14340-087 3.43 (87) 4.49 (114)

14240/ 14340-10 3.94 (100) 4.96 (126)

14240/ 14340-11 4.25 (108) 5.28 (134)

14240/ 14340-112 4.41 (112) 5.47 (139)

14240/ 14340-12 4.92 (125) 5.94 (151)

14240/ 14340-137 5.39 (137) 6.46 (164)

14240/ 14340-15 5.91 (150) 6.93 (176)

14240/ 14340-162 6.38 (162) 7.44 (189)

14240/ 14340-17 6.61 (168) 7.64 (194)

14240/ 14340-18 6.89 (175) 7.91 (201)

14240/ 14340-187 7.36 (187) 8.43 (214)

14240/ 14340-20 7.87 (200) 8.90 (226)

14240/ 14340-212 8.35 (212) 9.41 (239)

Part No. Bi Ba+4

14240/14340-23 8.86 (225) 9.88 (251)

14240/14340-237 9.33 (237) 10.39 (264)

14240/14340-25 9.84 (250) 10.87 (276)

14240/14340-262 10.31 (262) 11.38 (289)

14240/14340-28 10.83 (275) 11.85 (301)

14240/14340-29 11.30 (287) 12.36 (314)

14240/14340-30 11.81 (300) 12.83 (326)

14240/14340-312 12.28 (312) 15.35 (339)

14240/14340-325 12.80 (325) 13.82 (351)

14240/14340-337 13.27 (337) 14.33 (364)

14240/14340-350 13.78 (350) 14.80 (376)

14240/14340-362 14.25 (362) 15.31 (389)

14240/14340-375 14.76 (375) 15.79 (401)

14240/14340-387 15.24 (387) 16.30 (414)

14240/14340-400 15.75 (400) 16.77 (426)

Standard


Select Energy Chains® with crossbars every link when using rigidhydraulilc hoses or if an application is particularly demanding.


This design is the standard Energy Chain® for this size range. Foralmost all applications, the Series 14340 offers the easient assem-bly and best stability for the price.

Price Index

Price Index

R 5.31 (135) 5.91 (150) 6.89 (175) 7.87 (200)

H*)-0+25 14.17 (360) 15.16 (385) 17.13 (435) 19.09 (485)

D 10.62 (270) 11.81 (300) 12.20 (310) 13.78 (350)

K 25.59 (650) 32.87 (835) 32.48 (825) 39.37 (1000)

R 9.84 (250) 11.81 (300) 15.75 (400) 19.69 (500)

H*)-0+25 23.03 (585) 26.97 (685) 34.84 (885) 42.72 (1085)

D 15.75 (400) 17.72 (450) 21.65 (550) 25.59 (650)

K 45.28 (1150) 51.57 (1310) 62.99 (1600) 72.83 (1850)

* The required clearance height is HF = H + 1.97 (50)with 1.34 lbs/ft (2 kg/m) fill weight. Please consult igus®

if space is particularly restricted.


D

H

H -

3.3

1 (

84

)

R

3.58(91)

S/2

S

3.3

1(8

4)


2

Moving end

Fixed end

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Note:The available inner height is decreased by .08 (2 mm) per spacer, (for example, if one spacer is placedon each side of a separator, the overall inner height is reduced by .16 (4 mm). One solution is to placethe spacers on the outside of the opening crossbar.

Interior Separation

Spacer



Separator



.10 (2.5)

.55(14)

Spacer



Separator forCenter Crossbar



.08 (2)

47 (12)

.39(10)

Spacer



Option 1: separatorsSeparators can be placed at any point along the chain’s cross-section. igus® standardseparator (Part No. 407), offers safe stability due to its broad “foot” design even whenused with large diameter cables or hoses. All separators are adjustable but may be fixedin place with spacers (chains only). Spacers are most often necessary with side-mount-ed applications.

382-X

2.28

(58)

407

Option 2: center crossbarThe center crossbar was developed for applications in which a very large number of thincables are laid in the chain, individually separated. The center crossbar offers the optionof subdividing the Energy Chain® into upper and lower halves, with mutually indepen-dent separators. The center crossbar can be inserted into any chain width. Please con-sult igus® if your application requires a center crossbar.





Ba

Bi

Ba

Bi

Ba

Bi

Ba

Bi

http://www.igus.com



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Page 6.163


Side Plate



Vertical Separator



Slotted Separator



.12 (3)

.24 (6)

Option 3: shelvesEnergy Chains and Energy Tubes can be subdivided both vertically and horizontally usingthe various interior separation elements. Side plates, separators and shelves form thebasic pattern of a shelf system. Shelves of various widths can be arranged at 7 differ-ent heights in .28 (7 mm) increments.

Design for layout recommendations.

147 420-X 1417149

.59

(15) .8

7(2

2)

1.1

4(2

9)

(36

)

149147

.28

(7)

.16

(4)

1.1

4(2

9)

1.4

2

1.6

9 (4

3)

147 1417

1.1

4(2

9)

(36

)

1.1

4(2

9)

1.4

2

2.44

(62)

Bi

.31(8)

.39(10)

.59(15)

.67(17)

.79(20)

.98(25)

1.38(35)

.79(20)

.79(20)

.79(20)

.79(20)

.39(10)

.16(4)

.71(18)

.91(23)

.98(25)

1.10(28)

1.30(33)

1.69(43)

1.10(28)

1.10(28)

1.10(28)

1.10(28)

.71(18)

.16 (4)

x-.31 (8)

Shelves 386-XX


.71 (18) .39 (10) 386-18 387-18

.91 (23) .59 (15) 386-23 387-23

.98 (25) .67 (17) 386-25 387-25

1.10 (28) .79 (20) 386-28 387-28

1.30 (33) .98 (25) 386-33 387-33

1.69 (43) 1.38 (35) 386-43 387-43

1.97 (50) 1.65 (42) 386-50 387-50

2.95 (75) 2.64 (67) 386-75 387-75

3.94 (100) 3.62 (92) 386-100 387-100

4.25 (108) 3.94 (100) 386-108 387-108

4.92 (125) 4.61 (117) 386-125 387-125

5.91 (150) 5.59 (142) 386-150 387-150

6.89 (175) 6.57 (167) 386-175 387-175

7.87 (200) 7.56 (192) 386-200 387-200





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A A’ B C D E FBi + .47 (12) Bi +1.14 (29) .79 (20) .79 (20) 1.77 (45) 4.92 (125) .35 (9) in. (mm)

Option 1: pivoting


Standard

40°40°

40°

E E

BC

F

A’

A A A’

Bi

CB

Moving end

Fixed end

A

D

Option 2: locking


30°

35°

Moving end

Fixed end

An integrated strainrelief system, using pro-file rail, is an option


Part No., Full set Series 14240/ 14340


Please insert width of selected Energy Chain®.For example, 142400-112-12 for Energy Chain® 14240/14340-112-__



Please insert width of selected Energy Chain®.For example, 142400-112-12P for Energy Chain® 14240/14340-112-__

Chain/Tube BiWidth

-05 1.97 (50)

-06 2.68 (68)

-07 2.95 (75)

-087 3.43 (87)

-10 3.94 (100)

-11 4.25 (108)

-112 4.41 (112)

-12 4.92 (125)

-137 5.39 (137)

-15 5.91 (150)

-162 6.38 (162)

-17 6.61 (168)

-18 6.89 (175)

-187 7.36 (187)

-20 7.87 (200)

-212 8.35 (212)

-23 8.86 (225)

-237 9.33 (237)

-25 9.84 (250)

-262 10.31 (262)

-28 10.83 (275)

-29 11.30 (287)

-30 11.81 (300)

-312 12.28 (312)

-325 12.80 (325)

-337 13.27 (337)

-350 13.78 (350)

-362 14.25 (362)

-375 14.76 (375)

-387 15.24 (387)

-400 15.75 (400)

143400pivoting

142400locking

143400pivoting

142400locking


M8 DIN 912-8.8

142400-__-/ 143400-__-12(P) = Full set, each part with pin/bore142400-__-/ 143400-__-1(P) = Mounting bracket with bore142400-__-/ 143400-__-2(P) = Mounting bracket with pin

http://www.igus.com




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Page 6.163

Order Example:Series 14240/14340 “E4 Ultra-Light”

1. Chain selection:

14240-30-300-0

Color black

Radius

Width

Chain type


143400-30-12P

With profile rail


1 with bore

Chain width

pivoting

3. Interior separation:2 separators, assembledevery other link (Part No. 407).Alternative interior separationconfiguration according to design layoutpossible.



Ba = 12.83 (326)Bi = 11.81 (300)

2.20”max.

2.44

(62)

3.31

(84)




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Technical Data:Series 14240/14340 “E4 Ultra-Light”


Material

igumid G

Permitted temperature

-40°/266°F (-40/+130°C)

Gliding speed (maximum)

16.4 ft/s (5 m/s)

Unsupported V (maximum)

32.8 ft/s (10 m/s)

Flammability class

VDE 0304 IIC UL94 HB

Chain/ Weight Per Link Weight

Tube Width lbs (kg) lbs/ft (kg/m)

14240 14340 14240 14340-05 .476 (0.216) 1.59 (2.37) 1.56 (2.32)

-06 .480 (0.218) 1.61 (2.40) 1.57 (2.33)

-07 .485 (0.220) 1.63 (2.42) 1.57 (2.34)

-087 .494 (0.224) 1.66 (2.47) 1.59 (2.36)

-10 .505 (0.229) 1.69 (2.52) 1.61 (2.39)

-11 .512 (0.232) 1.71 (2.55) 1.61 (2.40)

-112 .512 (0.232) 1.71 (2.55) 1.62 (2.41)

-12 .525 (0.238) 1.76 (2.62) 1.64 (2.44)

-137 .531 (0.241) 1.79 (2.66) 1.65 (2.46)

-15 .545 (0.247) 1.83 (2.72) 1.67 (2.49)

-162 .547 (0.248) 1.83 (2.73) 1.67 (2.49)

-17 .558 (0.253) 1.88 (2.79) 1.69 (2.52)

-18 .560 (0.254) 1.88 (2.79) 1.69 (2.52)

-187 .569 (0.258) 1.91 (2.84) 1.71 (2.55)

-20 .580 (0.263) 1.94 (2.89) 1.73 (2.58)

-212 .591 (0.268) 1.98 (2.95) 1.75 (2.60)

-23 .602 (0.273) 2.02 (3.01) 1.77 (2.63)

-237 .609 (0.276) 2.04 (3.04) 1.78 (2.65)

-25 .622 (0.282) 2.08 (3.10) 1.80 (2.68)

-262 .624 (0.283) 2.09 (3.11) 1.81 (2.69)

-28 .639 (0.290) 2.14 (3.19) 1.83 (2.72)

-29 .642 (0.291) 2.15 (3.20) 1.83 (2.73)

-30 .662 (0.300) 2.22 (3.30) 1.87 (2.78)

-312 .664 (0.301) 2.22 (3.31) 1.88 (2.79)

-325 .675 (0.306) 2.26 (3.37) 1.89 (2.81)

-337 .681 (0.309) 2.28 (3.40) 1.90 (2.83)

-350 .714 (0.324) 2.39 (3.56) 1.96 (2.91)

-362 .723 (0.328) 2.43 (3.61) 1.97 (2.93)

-375 .730 (0.331) 2.45 (3.64) 1.98 (2.95)

-387 .739 (0.335) 2.48 (3.69) 2.00 (2.97)

-400 .747 (0.339) 2.51 (3.73) 2.01 (2.99)

Weight data toler-ance:+/- 5%

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Page 6.163

Guide Troughs: Series 14240/14340 “E4 Ultra-Light”


BRi


-05 3.19 (81) *

-06 3.90 (99) *

-07 4.17 (106) 94-50-225

-087 4.65 (118) 94-50-250

-10 5.16 (131) 94-50-250

-11 5.47 (139) 94-50-250

-112 5.63 (143) 94-50-275

-12 6.14 (156) 94-50-275

-137 6.61 (168) 94-50-300

-15 7.12 (181) 94-50-300

-162 7.60 (193) 94-50-325

-17 7.83 (199) 94-50-325

-18 8.11 (206) 94-50-325

-187 8.58 (218) 94-50-350

-20 9.09 (231) 94-50-350

-212 9.57 (243) 94-50-375

-23 10.08 (256) 94-50-375

-237 10.55 (268) 94-50-400

-25 11.06 (281) 94-50-400

-262 11.54 (293) 94-50-425

-28 12.05 (306) 94-50-425

-29 12.52 (318) 94-50-450

-30 13.03 (331) 94-50-450

-312 13.50 (343) 94-50-475

-325 14.02 (356) 94-50-475

-337 14.49 (368) 94-50-500

-350 15.00 (381) 94-50-500

-362 15.47 (393) 94-50-525

-375 15.98 (406) 94-50-525

-387 16.46 (418) 94-50-550

-400 16.97 (431) 94-50-550





.XX indicates the length of the profile rails onwhich the guide trough is mounted. The valuesand part numbers are specified in the table onthe left. The standard length of the trough com-ponents and glide bars is 6.56 ft (2 m). Therequired overall length of the guide trough direct-ly correlates to the length of travel.


Required guide troughs164 ft (50 m) guide trough82 ft (25 m) glide bars


Part No. 94-30



Guide Troughs

BRi ≥ Ba +

FL 40 x 4

Bi

Ba

BRa

.79 (20) .20 (5)

.79(20)

.94 (24)

1.50 (38)

1.97 (50)

3.31

(84)

1.18

(30)

.04 (2)

.16 (4)

.43 (11) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

6.6

9 (1

70)




Length from adjacent tablefor example 94-50-300








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Design Layout




Energy Chain Systems®

E4 Energy ChainsAssembly Instructions

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Opening and Closing Series E4/100 Energy Chains®

Series E4/100 Energy Chains®

To remove snap-open crossbars

Insert screwdriver into slot on top of crossbar and push down on thescrewdriver. Repeat this on the other side of the crossbar.

To remove clip(Energy Chains® with crossbars every other link)

Insert the screwdriver into the slot and push down on the screwdriver.

Separating the Series E4/100 Energy Chains®

Remove crossbars, clips and lids.

Assembling the side links of Series E4/100 Energy Chains®

Line up two inner side links, side by side. Attach an outer side link between theinner side links. Make sure the igus logo on the outer side links faces the sameway.NOTE: The exception to this rule is the Series 400 Energy Chain® in this instancethe logos should alternate between right side up and upside down Attach cross-bars, clips, and lids as described above.

Opening and Closing Series E4 Energy Tubes

Series E4 Energy Tubes

Installing the lids of Series E4 Energy Tubes

To remove lids

Insert screwdriver into the slot and push down. Repeat this on the oppositeside.

To hinge the lid

Remove one lid as shown then, release only one side to hinge the lid.

To assemble lids

Attach the lid to the connector at an angle. Snap into place by hand.

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6.165

Series E4/4 Energy Chains®

Opening and Closing Series E4/4 Energy Chains®

To assemble two lengths of E4/4

To remove snap-open crossbars

Insert screwdriver into slot on top of crossbar and push down on thescrewdriver. Repeat this on the other side of the crossbar.

To remove clip(Energy Chains® with crossbars every other link)

Insert the screwdriver into the slot and push down on the screwdriver.

Remove at least 3 of the snap-open crossbars at each connection point. Slidethe side links into each other on one side leaving the Energy Chain® fitted at aslight angle. Press the mated side links together.

Join the side links together on the opposite side by applying pressure to the outerlink. (When doing this, it may be necessary to move the Energy Chain® slightlyalong the bending radius).

If possible, it is helpful to place the chain on one side and join the second sidelink by pressing from the top.

Separating the Series E4/4 Energy Chains®

Remove crossbars, clips, and lids on two adjacent chain links. Guide thescrewdriver into the slot between side links and release the side link by levering itout.

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Opening and Closing Series E4 & E4 Light Energy Chains®

Series E4 & E4 Light Energy Chains®

Series E4 Series E4 Light

To remove clip (Energy Chains® with crossbars every other link)

Insert the screwdriver into the slot and push

down.

Remove crossbars, clips and lids on achain link. Position the Energy Chain at anangle and insert a screwdriver betweenlinks. Release the side link by levering itout.

Separating the Series E4 Energy Chains®

To install snap-open crossbars

Attach the snap-open crossbar by hand ontothe connector, at an angle. Snap the crossbarin using a screwdriver. You may need to placescrewdriver tip under the adjacent crossbarfor leverage.

To install clip (Energy Chains® with crossbars every other link)

Attach the clip by hand onto the connector atan angle. Use a screwdriver to snap the clipinto place. You may need to place the screw-driver tip under the adjacent crossbar forleverage.

Assembling the Series E4 Energy Chains®

Remove crossbars at the joint. Connectside links by slight tilting. Install crossbars,clips, bottoms and lids.

To remove snap-opencrossbars

Insert screwdriver into slot on top of crossbarand push down. Repeat this on the otherside of the crossbar.

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6.167

Using Strain Relief Elements1. All electrical cables should be anchored on both ends of the Energy Chain® using Chainfix strain

relief elements

2. The position of the Chainfix Strain relief clamps, in relation to the cable feed-in point or themachine tow arm, is automatically specified by integration along with a profile C-Channel intothe KMA style Energy Chain® mounting bracket. In cases where KMA style mounting bracketsare not used, and the placement/position of Chainfix strain relief elements are located externalto the Energy Chain® mounting brackets, the gap between strain relief elements and the mount-ing brackets should be as short as possible. Where these gaps between strain relief elementsand mounting brackets are project specified and documented, strict adherence must be main-tained.

3. When installing the Chainfix strain relief elements into the profile C-Channel, be certain that the“toe” of the Chainfix strain relief element points away from the Energy Chain®.

4. All electrical cables should first be anchored to the machines tow arm with Chainfix strain reliefelements. Next move the machines tow arm to it’s mechanical end position in the traveldistance with the upper section of the Energy Chain® fully extended. At this point, proceed toanchor the electrical cables on the fixed end of the Energy Chain®. Make certain the cableshave freedom of longitudinal movement and are not pulled tightly on the Energy Chain’s innerradius crossbars. Also adhere to all project specified protocols and maintenance schedules.

5. Make certain all hardware used to fasten profile C-Channels and strain relief elements are tight-ened securely and cannot loosen during machine operation.

6. After cable installation according instruction 4 above, make certain a minimum of 2% or250mm of cable “slack” exists to one side of the Energy Chain® for possible future adjustmentpurposes. The most accessible Energy Chain® side (moving or fixed) during machine operationis the preferred location for this electrical cable “slack” length.

Mounting Brackets1. Energy Chain mounting brackets should be attached and oriented to the Energy Chain® in a way that

does not interfere or impinge with its movement along the traverse and back to the storage depotposition

2. Energy Chainr® mounting brackets should be fastened securely to the machines surface with theappropriate and designated amount of screws. As a rule, minimum two screws per bracket side.

3. Energy Chain® mounting brackets should fit closely and flush against the Energy Chain side linksbefore they are fastened to the machine’s mounting surface.

4. Energy Chain® mounting brackets should be fastened to the machine’s mounting surface so that theEnergy Chainr can move forward in the direction of the machines tow arm without interruption orjamming

1. Assemble parts todesired layout.

2. Open chain –remove crossbar.

3. Snap assemblyonto the crossbar.

4. Close chain –secure crossbar.

Assembly of Shelving andSeparation Components

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