encoder output emulator installation...
TRANSCRIPT
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Installation Instructions
Original Instructions
Encoder Output Emulator ModuleCatalog Number 2198-ABQE
About the ModuleThe Allen-Bradley encoder output emulator is a DIN-rail mounted EtherNet/IP network-based standalone module capable of outputting encoder pulses to a customer-supplied peripheral device (cameras, for example, used in line-scan vision systems). The encoder output emulator supports real and virtual axes for systems using the integrated motion on EtherNet/IP network.
See the Encoder Output Emulator User Manual, publication 2198-UM003, for detailed information on wiring, applying power, troubleshooting, and integration with your drive system and Logix5000 controller.
Before You BeginRemove all packing material, wedges, and braces from within and around the components. After unpacking, check the item nameplate catalog number against the purchase order.
The encoder output emulator ships with the following items:
24V wiring plug for control power input (installed) Label for recording the IP address and attaching to the encoder output emulator (applied) These installation instructions, publication 2198-IN013
Also Required for InstallationThese items are ordered separately:
2198-K57CK-D15M connector kit, for terminating output cable conductors (1 for each output connector) 2198-KITCON-ABQE spare connector and end-anchor set that includes the following:
24V wiring plug for control power input (replacement) Label for recording the IP address and attaching to the encoder output emulator (replacement) DIN-rail end-anchors for holding the module in position (2 per module)
Topic Page
About the Module 1
Before You Begin 1
Install the Module 2
Connector Data 5
Wire the Module 7
Additional Resources 7
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Encoder Output Emulator
Install the ModuleThis procedure assumes that you have prepared your panel and understand how to bond your system. For installation instructions regarding equipment and accessories not included here, refer to the instructions that came with those products.
Clearance RequirementsObserve these clearance requirements when mounting your module to the panel:
Additional clearance is required for cables and wires connected to the top of the module. Additional clearance is required if other devices are installed above and/or below the module and have clearance requirements of their
own (see Product Dimensions on page 4, for mounting dimension details).
Mount the ModuleFollow these steps to mount the encoder output emulator.
1. Attach your DIN rail to the panel.
Follow the appropriate bonding techniques to make sure the DIN rail maintains a high-frequency bond to the panel. For more information on system bonding, see the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.
SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the module prior to applying power. Once power is applied, connector terminals can have voltage present even when not in use.
ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling, tapping, and welding with the system removed from the enclosure. Because the system is of the open type construction, be careful to keep any metal debris from falling into it. Metal debris or other foreign matter can become lodged in the circuitry and result in damage to components.
IMPORTANT Mount the module in an upright position as shown. Do not mount the module on its side.
MODNET
OUTPUT-A OUTPUT-B
Clearance right of the drive is not required.
Clearance left of thedrive is not required.
100 mm (3.94 in.) clearance belowmodule for airflow and installation.
100 mm (3.94 in.) clearance abovemodule for airflow and installation.
2198-ABQEEncoder Output Emulator
2 Rockwell Automation Publication 2198-IN013A-EN-P - July 2016
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Encoder Output Emulator
2. Pull the mounting latch downward until it locks in the open position beneath the ground point.
3. Determine the approximate position for mounting the module and hang the mounting bracket on the DIN rail.
4. Pivot the module downward until it rests flat against the DIN rail.
5. Push the mounting latch upward until the latch locks into place.
6. Adjust the module left or right on the DIN rail, if needed, and install end anchors (one on each side of the module) to hold the module firmly in position on the DIN rail.
The 2198-KITCON-ABQE spare connector and end-anchor set includes two DIN-rail end anchors.
IMPORTANT The mounting latch must lock firmly in the closed position for the DIN rail to make contact with safety ground.
IMPORTANTThe encoder output module must have adjacent modules or end anchors installed on either side to prevent the module from sliding left or right on the DIN rail.
Mounting Latch
Mounting Bracket
Pull Down to OpenPush Up to Close
2198-ABQEEncoder Output Emulator
(back view)
Mounting Latch Lockedin the Open Position
Safety Ground Point
MODNET
OUTPUT-A OUTPUT-B
End Anchor Screws0.50 Nm (4.4 lbin) Torque
2198-ABQE Encoder Output Emulator(front view)End Anchors (2)
8.0 mm (0.31 in.)
Rockwell Automation Publication 2198-IN013A-EN-P - July 2016 3
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Encoder Output Emulator
Product DimensionsIncluded in this figure are 2198-K57CK-D15M connector kits attached to the output connectors. End anchors, used to secure the module on the DIN rail, add 8 mm (0.31 in.) on either side of the module.
Encoder Output Emulator with 2198-K57CK-D15M Connector Kits
MODNET
OUTPUT-A OUTPUT-B
34(1.34)
Dimensions are in mm (in.)
2198-K57CK-D15M Connector Kits
2198-ABQE Encoder Output Emulator, Front View
2198-ABQEEncoder Output Emulator,
Side View150
(5.91) 158(6.22)
62(2.44)
154(6.06)
120(4.72)
50(1.97)
5.0(0.20)
4 Rockwell Automation Publication 2198-IN013A-EN-P - July 2016
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Encoder Output Emulator
Connector DataUse this illustration to identify the encoder output emulator features and indicators.
Module Features and Indicators
Encoder Output Emulator Connectors
Control Input Power (CP) Connector Pinout
24V Connector Wiring Requirements
Designator Description Connector
CP 24V control input power 2-position plug, terminal screws
PO1Encoder output to peripheral device Dual-stacked 15-pin shielded D-shell, female
PO2
PORT1, PORT2 Ethernet communication ports RJ45 Ethernet
CP Pin Description Signal
1 24V power supply, customer-supplied 24V+
2 24V common 24V-
Connects to Terminals Wire Sizemm2 (AWG)
Strip Lengthmm (in.)
Torque ValueNm (lbin)Pin Signal
CP-1CP-2
24V+24V-
2.50.5(1420) 7.0 (0.28)
0.220.25(1.92.2)
3
11
4
87
10
9
MODNET
5
6
24V
24V+
OUTPUT-A OUTPUT-B
2
1
0 1 2 3 4 5 6
7 8 90 1 2 3 4
5 6
7 8 90 1 2 3 4
5 6
7 8 9
2
1
2198-ABQE Encoder Output Emulator, Top View
2198-ABQE Encoder Output Emulator, Front View
2198-ABQE Encoder Output Emulator, Side View Item Description
1 IP address switches
2 Mounting latch
3 15-pin output connector - A
4 15-pin output connector - B
5 Ethernet (PORT1) RJ45 connector
6 Ethernet (PORT2) RJ45 connector
7 Network status indicator
8 Module status indicator
9 24V control input power (CP) connector
10 Link speed status indicators
11 Link/Activity status indicators
12
Rockwell Automation Publication 2198-IN013A-EN-P - July 2016 5
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Encoder Output Emulator
Ethernet Communication PORT1 and PORT2 Pinout
Output Connector Pinout
Pin Orientation for 15-pin Output Connector
Port Pin Description Signal
1 Transmit port (+) data terminal TD+
2 Transmit port (-) data terminal TD-
3 Receive port (+) data terminal RD+
4
5
6 Receive port (-) data terminal RD-
7
8
Pin Description Signal Pin Description Signal
1 Differential A phase signal positive (RS422) / differential STEP signal - positive A+ / Step+ 9 Reserved
2 Differential A phase signal negative (RS422) / Differential Step signal negative (RS422) A / Step 10 Differential Z phase signal - negative (RS422) Z
3 Differential B phase signal - positive (RS422) / Differential Direction signal positive (RS422) B+ / Direction+ 11 Reserved
4 Differential B phase signal - negative (RS422) / Differential Direction signal negative (RS422) B / Direction 12Single-ended A phase signal / Single-ended Step signal A / Step
5 Differential Z phase signal - positive (RS422) Z+ 13 Single-ended B phase signal / Single-ended Direction signal B / Direction
6 Reference/Common for output signals COM 14 Power supply (customer-supplied) for single-ended output signals PWR
7 Reserved 15 Reserved
8 Single-ended Z phase signal Z
1
8
Standard RJ45
Pin 11Pin 6
Pin 15
Pin 1
Pin 10Pin 5
6 Rockwell Automation Publication 2198-IN013A-EN-P - July 2016
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Encoder Output Emulator
Wire the ModuleUse 2198-K57CK-D15M connector kits to terminate wires from your peripheral device to the 15-pin output connectors.
2198-K57CK-D15M Connector Kit Wiring Requirements
See the Universal Feedback Connector Kit Installation Instructions, publication 2198-IN010, for kit specifications, cable preparation, and shield ground information.
Ground Your Module to the SubpanelThe module safety ground connection to earth ground is made when the module is mounted properly to the DIN rail. See Mount the Module (step 5) on page 3 for an illustration.
Additional ResourcesThese documents contain additional information concerning related products from Rockwell Automation.
IMPORTANT The mounting latch must lock firmly in the closed position for the DIN rail to make contact with safety ground.
Additional Resources
Resource Description
Encoder Output Emulator Module User Manual, publication 2198-UM003
Provides troubleshooting information for your encoder output emulator module. Also includes information on how to access and install the Add On Profile (AOP) and Add On Instructions (AOI) for your drive system that includes an encoder output emulator.
Kinetix Servo Drives Specifications Technical Data, publication GMC-TD003
Provides product specifications for the Kinetix Integrated Motion over EtherNet/IP network, Integrated Motion over sercos interface, EtherNet/IP networking, and component servo drive families.
Kinetix 5700 Servo Drives User Manual, publication 2198-UM002
Information on installing, configuring, starting, and troubleshooting your Kinetix servo drive system.Kinetix 5500 Servo Drives User Manual, publication 2198-UM001
Kinetix 6500 Servo Drives User Manual, publication 2094-UM002
Kinetix 350 Servo Drives User Manual, publication 2097-UM002
12
34
56
78
910
1112
1314
1516
Terminal Signal Strip Lengthmm (in.)Torque ValueNm (lbin)
1 A+ / Step+
5.0 (0.2) 0.220.25(1.92.2)
2 A / Step
3 B+ / Direction+
4 B / Direction
5 Z+
6 COM
7
8 Z
9
10 Z
11
12 A / Step
13 B / Direction
14 PWR
15
16 Drain
16-pinConnector
Rockwell Automation Publication 2198-IN013A-EN-P - July 2016 7
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You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.
Rockwell Automation SupportUse the following resources to access support information.
Documentation FeedbackYour comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete the How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf.
Technical Support Center Knowledgebase Articles, How-to Videos, FAQs, Chat, User Forums, and Product Notification Updates. https://rockwellautomation.custhelp.com/
Local Technical Support Phone Numbers Locate the phone number for your country. http://www.rockwellautomation.com/global/support/get-support-now.page
Direct Dial Codes Find the Direct Dial Code for your product. Use the code to route your call directly to a technical support engineer. http://www.rockwellautomation.com/global/support/direct-dial.page
Literature Library Installation Instructions, Manuals, Brochures, and Technical Data. http://www.rockwellautomation.com/global/literature-library/overview.page
Product Compatibility and Download Center (PCDC)
Get help determining how products interact, check features and capabilities, and find associated firmware. http://www.rockwellautomation.com/global/support/pcdc.page
PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001
Provides you with the basic information needed to install, start-up, and troubleshoot PowerFlex 755 and PowerFlex 527 AC drives.PowerFlex 527 Adjustable Frequency AC Drive User Manual, publication 520-UM002
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details.
Additional Resources (continued)
Resource Description
Allen-Bradley, Kinetix, Logix5000, PowerFlex, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.
Rockwell Otomasyon Ticaret A.., Kar Plaza Merkezi E Blok Kat:6 34752 erenky, stanbul, Tel: +90 (216) 5698400
Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.
*PN-350204*PN-350204
Publication 2198-IN013A-EN-P - July 2016Copyright 2016 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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Encoder Output Emulator ModuleAbout the ModuleBefore You BeginAlso Required for Installation
Install the ModuleClearance RequirementsMount the ModuleProduct Dimensions
Connector DataWire the ModuleGround Your Module to the Subpanel
Additional Resources
Introduction_Category Types
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.
Publication Type and Print Category
Publication TypeOff Set Print Category Spec. (See table below)JIT Spec. (See table below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal
APA3D2Application Solution or Customer Success Story5100Presale / External
ARNANAArticle/Editorial/BylineNANAPresale / Internal
(press releases should not be checked into DocMan or printed)
ATB3, B4D5Application techniques5100Presale / External
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PCB3D5Packaging Contents
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PMB2D6Programming Manual15Post / External
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SRB2, B3D5, D6Specification Rating Sheet5100Presale / External
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WPB3 Primary, B5D5White Paper550Presale / External
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Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
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1 or 2 pages100
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A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text
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A42 color170gsm Silk 120gsm Silk80# gloss cover, 80# gloss text
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2 color text
Selection Guide
A92 color100gsm bond50# matte sheet text, self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale / Technical Communication
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50# matte sheet text
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B31 color100gsm bond50# matte sheet text, self cover
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B52 color100gsm bond50# matte sheet text, self cover
Catalogs
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C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45# Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32#-33# Coated Sheet
JIT / PODAll paper in this category is White Brightness, 82% or better. Opacity 88% or better
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
D14 color170gsm white silk80# gloss cover, coated 2 sides
D24 color120gsm white silk80# gloss text, coated 2 sides, self cover
D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides
D41 color160gsm tab90# index
D51 color80gsm bond20# bond, self cover
D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond
D72 color160gsm tab90# index
D82 color80gsm bond20# bond, self cover
D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond
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Gray shading indicates Obsolete Print Catagories
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Black & White Printing
Color Printing
Color Printing
Print Spec Sheet
JIT Printing SpecificationsRA-QR005J-EN-P - 6/14/2013
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) Publication Number:2198-IN013A-EN-PSample: 2030-SP001B-EN-P11 x 17LOOSE -Loose LeafYESPre-sale / MarketingTOP
Use Legacy Number:YES or NO8.5 x 11PERFECT - Perfect BoundA1LEFT
Legacy Number if applicable:Sample Legacy Number: 0160-5.338.375 x 10.875SADDLE - Saddle StitchA2RIGHTCORNER
Publication Title:Encoder Output Emulator Module Installation InstructionsSample: ElectroGuard Selling Brief80 character limit - must match DocMan Title8.25 x 11 (RA product profile std)PLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Used in Manufacturing:YESYES or NO - If Yes, must have Part No. listed below8.25 x 10.875STAPLED1 -1 positionA3
Part Number:PN-350204If SAP Part Number, be sure to enter PN- before the number7.385 x 9 (RSI Std)STAPLED1B - bottom 1 positionA5
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Paper Stock Color:White is assumed. For color options contact your vendor5.5 x 8.5 (half-size)THERMAL - Thermal bound (Tape bound)A7
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Page Count:8Total page count including cover. Enter PAGE count, not SHEET count4.75 x 7 (slightly smaller half-size)A9
(required) Finished Trim Size Width:8.5 x 11This is sheet size, before folding4.25" x 5.50"Post Sale / Technical Communication
Fold:SampleReview key below. Leave blank if folded for saddle stitching4 x 6B1
Finished Fold Size:This is size after folding is completed3 x 5B2
Binding/Stitching:SADDLE - Saddle StitchReview key below9 x 12 (Folder)B3None
Stitching Location:SIDEBlank, Corner or SideA4 (8 x 11 ) (210 x 297 mm)B4Half or V or Single Fold
Drill Hole (Yes/No):NOAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of inch from the inner page border.A5 (5.83 x 8.26) (148 x 210 mm)B5C or Tri-Fold
Number of Tabs Needed:5 tab in stock at RR Donnelley36 x 24 PosterCatalogsDbleParll
Number of Pages per Pad:Average sheets of paper. 25, 50 75,100 Max24 x 36 PosterC1Sample
Glue Location on Pad:Glue location on pads18 x 24 PosterC2Short (must specify dimensions between folds in Comments)
(required) Business Group:Marketing CommercialAs entered in DocManJIT/PODZ or Accordian Fold
(required) Cost Center:19134 - IAIf your Business Unit is Marketing Commercial, add the appropriate division name after 19134 using the chart on the right. All other Business Units: Enter only the number as in DocMan, no description. Example - 1902119134 - Commerc 19134 - OEM 19134 - Compone 19134 - Power C19134 - Global 19134 - Process 19134 - IA 19134 - Service 19134 - IMC 19134 - Safety 19134 - Industr 19134 - Softwar19134 - Mkt Dig 19134 - US MarkeD1Microfold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing
Comments:POD/JIT for manuafacturing. Eonly for CustomPoint. Fold pub in half to 8.5x5.5, then in 3rds to 5.5x2.75 so back cover barcode and PN are showing. Final folded dimensions are 5.5x2.75. Sample folding was done earlier. See Jim Houseman.D2Double Gate
FoldsHalf, V, Single C or Tri
Dble Parll
Z or Accordian Microfold or French
Double Gate
Short FoldSaddle-Stitch Items All page quantities must be divisible by 4.Note: Stitching is implied for Saddle-Stitch -no need to specify in Stitching Location.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)
Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words
Plastcoil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)
Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)D3
D4
D5
D6
D7
D8
D9
MBD000B0209.bin
MBD000B020B.bin
MBD000B020C.bin
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