enabling sustainable interoperability for the oil and gas industry · 2017-07-26 · ibm isbm...
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© 2013 MIMOSA
MIMOSA
The Oil and Gas Interoperability (OGI) Pilot Enabling Sustainable Interoperability for the Oil and Gas Industry
MIMOSA Members Meeting
Applied Technology Publications
Dec 11, 2013
Alan Johnston
MIMOSA President
ISO TC 184/WG 6 Convener
© 2013 MIMOSA
Plan /
Program /
Contract
Engineer /
Design Procure
Fabricate /
Construct
Complete /
Commission /
Startup
Operate /
Maintain
Decommissi
on / Dispose
Sustained Lifecycle Digital
Asset Management
Enterprise Capital
Project Data
Management
Standards
OGI Use Case 1: Capital project handovers to O&M
OGI Use Case 4: Enterprise Product Data Library Management
OGI Use Case 10: Automated provisioning of O&M systems
OGI Use Case 11: Enterprise Reference Data Library (RDL) Management
Fiatech EDRC Use Case 1: Pump
Replacement Specification
Handover (O/O to EPC) Fiatech EDRC Use Case 2:
Field Instruments & Control
System (EPC to Supplier)
OGI Pilot Business Use Cases Roadmap - Part 1
Continuous Handover of Structured Digital Assets Establishing an Environment for Lifecycle System of Systems Interoperability
Fiatech EDRC Use Case 1 Fiatech EDRC Use Case 2
© 2013 MIMOSA
Plan /
Program /
Contract
Engineer /
Design Procure
Fabricate /
Construct
Complete /
Commission /
Startup
Operate /
Maintain
Decommissi
on / Dispose
Enterprise Capital
Project Data
Management
Standards
OGI Pilot Business Use Cases Roadmap - Part 2
OGI Use Case 2: Recurring Engineering Updates to O&M OGI Use Case 3: Field Changes to Plant/Facility Engineering
OGI Use Case 4: Enterprise Product Data Library Management OGI Use Case 5: Asset Installation/Removal Updates OGI Use Case 6: Preventive Maintenance Triggering OGI Use Case 7: Condition-Based Maintenance Triggering OGI Use Case 8: Early Warning Notifications OGI Use Case 9: Incident Management/Accountability
OGI Use Case 10: Provisioning of O&M systems OGI Use Case 11: Enterprise Reference Data Library (RDL) Management
Continuous Handover of
Structured Digital Assets Sustained Lifecycle Digital Asset Management
Sustaining the Interoperable O&M Environment
© 2013 MIMOSA
MIMOSA Summary
Focus on Physical Asset Life-Cycle Management and Facilities O&M
Develops and publishes industry-driven standards in alignment with ISO
Officially organized as a 501 c(6) non-profit industry association in 1997
Membership
Owner/Operators – Oil and Gas, Chemical, Aerospace and Defense Sectors
Suppliers/integrators
Academia/Researchers
Industrial Media
Founding Member and IP Manager for OpenO&M™ Initiative
OpenO&M Owner/Operator Leadership Council
Founding Member Standards Leadership Council
© 2013 MIMOSA
Requirements-driven Development of Standards
MIMOSA has a rich history of developing industry standards
which are driven by industry requirements • Open Systems Architecture for Enterprise Application Integration (OSA-EAI)-1997
• Open Systems Architecture for Condition Based Maintenance (OSA-CBM)-1999
• OpenO&M Information Service Bus Model (ISBM)-2011
• OpenO&M Common Interoperability Register (CIR)-2011
MIMOSA works closely with formal standards bodies to help
develop international standards reflecting industry requirements
ISO TC 108/SC 5 – ISO 13374 (CBM)
ISO TC 184/SC 5 – ISO 18435 (O&M)
ISO TC 184/WG 6 – Developing ISO OGI Technical Specification
© 2013 MIMOSA
MIMOSA CCOM Object Identifier History
CRIS MED ASCII Document Exchange
CRIS DTD XML Document Exchange
CRIS XML Schema Point-to-Point Web Services
CRIS XML Schema for Compound Documents Web Services
CCOM XML Schema with ISBM Web Services
1998
2002
2003 2007
Today
Immutable,
Globally-Unique,
Non-Meaningful
Integer Object
Identifiers
Distinct Objects for Functional
Tag (Segment), Product
Catalog Object (Model), and
Serialized Equipment (Asset)
Immutable,
Globally-Unique,
Non-Meaningful
ISO/IEC 11578
Object Identifier
OpenO&M
Information
Service Bus &
Common
Interoperability
Register
© 2013 MIMOSA
OSA-CBM Dual Use Technology Program - Office of Naval Research
The OSA-CBM MIN
Demonstration Concept
Remote Maintenance
Coordination Center
Carrier
USS NIMITZ
Remote Diagnostics
Provider A
Remote Diagnostics
Provider B
MIN-Viewer Segment Navigation 1
User
Interface
Modeled
On The
Microsoft
Windows
Explorer
MIMOSA Information Network
(MIN)
June 21, 2000
MIN-Viewer
OSA-CBM Presentation
Alan T. Johnston
MIN Project Director
© 2013 MIMOSA
Army Collaborative Telemaintenance – Army CECOM
U.S. Army CECOM
Collaborative Telemaintenance Project
Phase I Demonstration Briefing – July 31, 2002
Alan Johnston – MIMOSA
Kenneth Bever – MIMOSA
Bob Walter – Penn State ARL Condition Data
Request for data
U.S. Army Collaborative Telemaintenance DemonstrationRevised 07/03/2002 – Phase I Demonstration
MIN-Client & MIN-Server
are Trademarks of MIMOSA
Condition data
Failure and diagnostic info
Request for work
Simulated
Platform (SP)
Demo Architecture Based on
reusable MIN-Client™ & MIN-
Server™ Components
Maintenance
Technician (MT)
Maintenance Subject Matter Expert (SME)
CMA Data Services (CDS)
User Interface (CGUI)
Central Maintenance Aid (CMA)
Persistent DB
MIN-Clients
MIN-Servers
Dyn WorkReg Trend
Dyn WorkReg Trend
XML
CMA Database
Services (CDBS)
} PMAG
CMAG {
PMA Data Services (PDS)
User Interface (PGUI)
Portable Maintenance Aid (PMA)
Persistent DB
MIN-Clients
MIN-Servers
Dyn WorkReg Trend
Dyn WorkReg Trend
XML
PMA Database
Services (CDBS)
CMA Showing Measurement Events In Alarm
© 2013 MIMOSA UNCLASSIFIED
UNCLASSIFIED
6 Yourfilename.ppt
OAGIS
GEIA 927
Platform Life-cycle Information Management
Concept Mapping- Aerospace & Defense Industry
ISO 15926-3&4
STEP PLCS
DEXs
MIMOSA
OSA-EAI OSA-CBM
ASD S1000DGEIA STD 0007
Aerospace and Defense Industry Developed Life-cycle Reference
Data Exchange Sets
Cross Industry Developed Physical Asset
Management Standards (Sensor To Enterprise)
Aerospace and Defense Industry Developed IETM
Standard
Government Developed Military Platform Element Definitions in
ISO STEP AP Formats
Process Industry Developed, Ontology-based Geometry, Topology and Reference
Information Standards
© 2013 MIMOSA
Function Legend
HMI
EAM
DSS
ALM
MRB
ICDM
Organization Legend
1 - 3eTI
2 - Ivara
3 - Indus
4 - Iconics
5 - ESRG
6 - IFS
7 - Honeywell
ALM
HMI HMI
ODH
ODH
ODHHMI
CM
CM
CM
CM
DSS
HMI
ICDM
ODH
DSSDSS
DSS
MRB
EAM
EAMEAM
OpenO&M
Network
Asset Lifecycle Mgmt &
Universal ID
Condition Monitoring
Operational Data
Historian
Human-Machine
Interface
Instrumentation &
Control Device
Management
Decision Support
System
Enterprise Asset
Management / CMMS
Maintenance &
Reliability Browser
8 - AspenTech
9 - Matrikon
10 - PdMA
11 - Synergen
12 - Yokogawa
13 - Rockwell
14 - DEI
MRB
December 2004
October 13, 2011 728© Chevron 2007
bp data model map
Calculations
Project P&ID’s
Purchase Orders
Invoices
As-built P&ID’s
HAZOP minutes
Tag Monitoring Locations Process Data
Tank inventories
Lab results
Bill of Lading
Transfer Advices
Operator Logs
TAR reports
Fault data w Op Params
Component tracking
Inspection records
Work Order History
Work Permits
Design Requirements Purchase Requests
Construction Schedule
Shift roster
Daily plans
Stock progressions
Price sets
Work requests
TAR plans
PM program
Inspection schedule
Maintenance roster
Equipt. Calibration
Equipt. Capability Forecast
Service Contracts Operator Unit knowledgeTrade skills register
Root Cause Analysis Data
Vendor Catalogs Bill of Material As-installed Equipment Data
Operations Procedures
Equipment & Alarm Configuration
Operating Envelopes
Maintenance Procedures
Job plans
As maintained eqpt. data
As operated reliability data
Spare Parts Lists
Stores InventoryReliability Data
Crude Assays
MSDS
capabilityoperationconstructionprocurementengineering
Material Specifications
Piping Specs.
Material Master
Catalog
Tool Catalog
Vendor & Engineering Contracts
Contracted Services Contracts
actualsmodel
plant model
equipment
model
materials
model
personnel
model
PISTEP PIDX ISA95 OPC ISO14224MIMOSA
plant lifecycle
ISO 15926
© 2013 MIMOSA
Physical Asset Control Real-time Systems
Enterprise Business Systems Enterprise Resource Planning (ERP)
The OpenO&M™ Initiative Enabling Open Standards-based O&M Interoperability
OpenO&M™
F O U N D A T I O N
Op
era
tion
s
Ma
inte
na
nce
© 2013 MIMOSA
Points of intersection
Data in
M
otio
n
Life Cycle
Facility M
gmt
© 2013 MIMOSA
Reasons for Oil and Gas Interoperability (OGI) Pilot and ISO OGI TS (ISO 18101)
Problem Statement – Current Oil and Gas and other Asset Intensive industry
enterprise solutions are too chaotic and too difficult to sustain.
The current enterprise solutions model is critically dependent on large amounts of custom
Systems Integration and this is a weak link.
• Chaotic and Fragile – Vulnerable to breakage and exploitation
• Expensive to sustain (20% annual recurring maintenance cost)
• Proprietary point to point interfaces also limit flexibility and constrain innovation
The current solutions model often forces data to be re-entered many times rather than
managing it on a full life-cycle basis and data is “trapped” in proprietary applications.
• Decreases availability and portability of information
• Highly inefficient and chaotic business process
• Increases costs
• Decreases quality
Owner/Operators are asking for a better Solutions Model
© 2013 MIMOSA
Current Eco-system Options
Walled Garden
Large suppliers proprietary eco-systems
Suppliers make the rules
Suppliers often set high barriers to entry
High switching cost – O/O lock in
O/O data is trapped in proprietary apps
Innovation can be constrained
Open Source
Can be chaotic
Suppliers may be unknown
Ambiguous support model
Fragmentation often takes place
Interoperability may become poor
Critical infrastructure often precluded
Industrial solutions are still heavily dependent on large scale custom
integration services efforts. Individual Owner/Operators redundantly bear
the development and sustainment cost for each of these efforts.
© 2013 MIMOSA
We Need a Significant Paradigm Shift
The “Un-walled Garden” and the OGI Ecosystem A new industry solutions model where systems of systems interoperate in an industry eco-system defined by open, supplier neutral standards
Collaboration between industry standards bodies – Bring proven standards together
Shared, supplier neutral industry information models – O/O Data is not trapped
Shared, supplier neutral industry utility services , driven by industry use cases
All other required conventions maintained and published by industry (not individual suppliers)
Suppliers have responsibility for developing and maintaining compatibility of their own solutions components
Trusted public/private organization provide third-party certification & identification
Owner/Operator Leadership and Governance
Incremental, prioritized transformation
© 2013 MIMOSA
LIFE CYCLE ENGINEERING
Systems
Life-cycle Interoperability Context for O&M
ISO 18435
© 2013 MIMOSA
LIFE CYCLE ENGINEERING
Systems
Critical Control Point for a Supplier Neutral Ecosystem
Enabling Systems Interoperability
Enterprise
Business
Systems
Automation
and Control
Systems
Ecosystem Control Console
Supplier Neutral
Open Specifications
© 2013 MIMOSA
Why an Oil and Gas Industry Pilot Is Required
The OGI Ecosystem model offers cost, quality, flexibility and risk management
features distinctively superior to those achievable by individual owner/operators
Establishing and validating a “To Be” Industry Ecosystem and the required
Industry Foundation Architecture is not something which can be reasonably
addressed by individual owner/operator project teams
Industry Use Case-driven, solutions component specifications can be safely taken
from the industry pilot and applied to real projects, only once they have been
properly proven in an industry pilot – Makes standards “consumable”
A properly supported OGI Pilot provides a required transformational
development and validation proving grounds at minimum total cost and risk
Focused on proper asset classes and prioritized functions
Downstream, mid-stream and upstream
At industry scale
Enables pragmatic, incremental transformation for owner operators
© 2013 MIMOSA
2013 MIMOSA Members Meeting-Status
Have reached key milestones for OGI Pilot in preparation for Machine
Readable, Supplier Neutral Handover from Capital Project to
Operations and Maintenance
Just published Joint MIMOSA/PCA IT Architecture Version 1.0
Are prepared to pivot back to O&M Suppliers starting in 2014
© 2013 MIMOSA
Owner/Operators Objective
Shared Industry Foundation Architecture
1
2
OpenO&M
OpenO&M Information Service Bus Model (ISBM)
ISO TC 184/WG 6
Context for Collaboration
Semantic ContextReference Information
Environment
Execution Environment
“P2B Stack”
Enterprise Business Systems
Physical Assets
Controls
Registry
O&M
Requirements
RepositoryOpenO&M
Information Service Bus
Transform
Engine
ISO 18435
ISO 13374
Engineering &
Construction
PCA
RDL/Ontology
ISO 15926
MIMOSA
© 2013 MIMOSA
Enterprise Business Systems
Engineering
Design
Construction
Procurement
OpenO&M Information Service Bus Model
Construction
Management
Automation and Control
HSE and Operation Monitoring
Prognostic and Health
Management
Automation Control Bus
Sensor/
Transducer
Sensor/
Transducer
Sensor/
Transducer
Enterprise Mirrored Reference Data Library/ Enterprise Specific Reference Data Library
EPC/OEM Reference Data Libraries
PCA Reference Data Library
Standardized Interoperability
Register
Operations
Management
Operations Risk
Management
Maintenance
Management
ISBM services
ISO 15926 SPARQL
OPC Interfaces
Deterministic interface
Industrial
DMZ
Enterprise Specific Reference Data Library
OGI Ecosystem Simplified Systems Architecture
© 2013 MIMOSA
IBM ISBM Implementation Provides Connectivity Environment
AVEVA P&ID
Bentley
OpenPlant
UniSA
15926
Transform
IOMOG
Register IBM IIC
Proteus
OWL/ecXML
MIMOSA
CCOM-ML
MIMOSA
CCOM-ML
OGI Pilot Phase 1+ Presentation
OSIsoft PI/AF
Historian
OPCUA Tag
Register ISO 15926 Reference Data
MIMOSA CCOM
Reference Data
Worley Parsons-Lead EPC for Downstream OGI Pilot
•Developing and Managing Reference Engineering Data Set
•Providing standard engineering artifacts used for EPC process
Intergraph
P&ID XMpLant
Cormac
6 Minutes
© 2013 MIMOSA
© 2013 MIMOSA
Debutanizer P&ID 001- Worley Parsons
© 2013 MIMOSA
ISBM
AVEVA P&ID
Bentley
OpenPlant
Assetricity
15926
Transform
UniSA
15926
Transform
Assetricity
IOMOG
Register
IBM IIC
XMpLant
OWL/ecXML MIMOSA
CCOM-ML
MIMOSA
CCOM-ML
MIMOSA
CCOM-ML
Live Interoperability Demonstration
OSIsoft PI/AF
Historian
OPCUA Tag
Register ISO 15926 Reference Data
MIMOSA
CCOM
Reference
Data
IBM IIC – Provision OSI Soft PI and View
© 2013 MIMOSA
Oil and Gas Interoperability (OGI) Pilot - Summary
Owner/Operator leadership
Industry Use Case driven - (OpenO&M, PCA and SPE DSA-TS) Use Cases
Cooperatively aligned with PCA under Joint MIMOSA/PCA O&M SIG
Managed like a true capital project- Worley Parsons-Lead EPC for downstream
Pragmatic focus on Commercial Off The Shelf (COTS) products
Suppliers assume responsibility for compliance of their own products
Current Status-Planning Phase 2 inclusions based on closing gaps identified in
Phase 1, adding existing O&M use cases and adding upstream specific elements
Publication – Working documents and results are on the mimosa website at www.mimosa.org
Proven OGI Pilot output provides basis for ISO 18101 Technical Specification
Industry press coverage for OGI Pilot
iRING Today
www.PhysicalAssetLifecycle.com
© 2013 MIMOSA
LEVERAGING THE ISO PROCESS FOR ESTABLISHING STANDARDS AND SPECIFICATIONS
The ISO Manufacturing asset management Integration Task Force
ISO OGI Technical Specification (ISO 18101)
© 2013 MIMOSA
ISO TC184 Manufacturing Asset Management Integration Task Force
Total Asset Life-Cycle Summary
Operations & Maintenance (O&M) End of Life
Product/Asset/Plant/Facility/Vehicle Life-Cycles
Product
DesignConstruction
Commissioning
Asset
MFG
DB 1 DB 2 DB N+4DB 4DB 3 DB N DB N+1 DB N+2
Services Oriented Architecture Using Standards-based Federated Data Model
SC1 & SC4Other
Standards
SC5, SC5-IEC/JWG5, SC4-SC5/JWG8
OpenO&M & Other Standards
Other
Standards
IEC TC 65
Standards
Continuous Improvement
Feedback Loops
ISO/IEC UID
FIATECH
POSC CAESAR
MIMOSA/OpenO&M™
March 2009
ISO TC 184/WG 6ISO TC 184/WG 6
Alan T. JohnstonConvener
Nils SandsmarkCo-convener
September 23- 25, 2012
Orlando, FL
ISO TC 184/WG 6Oil and Gas asset management operations and maintenance Interoperability (OGI) Technical Specification Project Update
ISO TC 184/WG 6
Physical Asset ControlReal-time Systems
Enterprise Business SystemsEnterprise Resource Planning (ERP)
The OpenO&M™ InitiativeEnabling Open Standards-based O&M Interoperability
OpenO&M™
F O U N D A T I O N
Op
era
tion
s
Ma
inte
na
nce
ISO TC 184/WG 6
ISO 18435 - 1Application Domain Integration Diagram
Application Domain Integration Diagram
A4.1 – Intra-enterprise activities: Business Planning, Orders &
Production, and Maintenance
A4.2 – Inter-enterprise activities: Supply Chain Planning, Logistics
Strategy
A3.1 - Operations
Planning & Scheduling
A3.2 – Capability Assessment &
Order Fulfillment
A3.3 - Maintenance
Planning & Scheduling
A2.2 - Asset Prognostics and Health,
Quality, Safety, & Environmental Management
A2.3 - Maintenance
Execution & Tracking
A2.1 - Supervisory Control & Human-
Machine Interface
A1.1- Control, I/O,Data Acquisition,
Data Historian, Asset Utilization,& Displays
A1.2 - Asset Condition Monitoring &
Sample / Test / Diagnostic& Quality Monitoring
A1.3 - Asset Configuration,
Calibration & Repair / Replace
Resources
( Material / Personnel )
A0.1 - Resource
Identification and Location
A0.2 - Asset
Identification and Location
Assets
(Equipment / Facilities / Serialized Components / Sensors / Transducers / Software / Documents)
Level R4
Enterprise / Site
Level R3
Area
Level R2
Work Center
Level R1
Work Unit
Level R0
Asset
ISO TC 184/WG 6August
2009 23
ISO 13374 Standard
ADVISORY GENERATION (AG)
PROGNOSTICS ASSESSMENT (PA)
HEALTH ASSESSMENT (HA)
STATE DETECTION (SD)
DATA MANIPULATION (DM)
DATA ACQUISITION (DA)
External
Systems,
Data Archiving,
& Block
Configuration
Technical
Displays &
Information
Presentation
Machine condition assessment
data processing & information
flow blocks.Sensor / Transducer / Manual Entry
Open CM&D Processing Architecture Requirements
ISO TC184 SC5
ISO TC 184
Industrial automation systems and integration
ISO TC 108
Mechanical vibration
and shock
SC4
Industrial Data
15926- Data for Process
Industries
10303-Product data
representation and exchange
STEP/PLCS
OASIS
Collaborating on the deployment of an
international standard for product
data exchange (ISO 10303)
SC5
Architecture, communications
and integration frameworks
ISO 18435
MIMOSA OSA-EAI
WG7
Diagnostic and maintenance
applications integration
SC5
Condition monitoring and
diagnostics of machines
ISO 13374
MIMOSA OSA-CBM
WG6
Formats and methods for
communicating, presenting and
displaying relevant information
and data
Some Relevant ISO Related Activities
ISO TC 67
Materials, equipment
and offshore structures
for petroleum,
petrochemical and
natural gas industries
ISO 14224
Petroleum, petrochemical and
natural gas industries --Collection and exchange of
reliability and maintenance data for equipment
ISO TC 184/WG 6
Scope and Deliverables
The OGI TS specifies the use of a combination of ISO and industry standards to
meet the interoperability requirements of the Oil and Gas industry and appropriate
closely related industry groups such as the Petrochemical industry.
Major associated deliverables include:
Industry developed and owned Pilots driven by industry Use Cases• Downstream Pilot
• Upstream Production Optimization and Drilling Automation Pilots
Industry developed and owned Use Cases are prioritized by owner/operators
and incorporated by reference
Industry developed and owned pilot & Compliance Data Sets are
incorporated by reference• Downstream Data Set – Plant Light Ends Unit with debutanizer and depropanizer towers
• Upstream – Drilling Automation , Rigs and Wells Construction Data Sets – with SPE DSATS