en fahrzeug 06
TRANSCRIPT
The Quality Connection Content
Edition: May 2006
Subject to change and error.
© by LEONI Kabel GmbH 2006
Please note: LEONI herewith warrants that the delivery items contained in this catalogue will be of
the agreed nature and quality upon passing of the risk. Aforementioned nature of the delivered
items shall be exclusively rated and measured by the sale and purchase agreements made in writing
between LEONI and the purchaser about nature and quality, properties and characteristic performance
features of the respective delivery item. Illustrations and information contained in catalogues, price
lists and other information material disclosed to the purchaser by LEONI as well as any information
describing the product shall be only legally binding, if expressly being referred to as binding informa-
tion. Under no circumstances, such information shall be taken as guarantee for the special quality or
nature of the delivery item. Such quality guarantees must be explicitly agreed upon in writing. LEONI
herewith reserves the right to modify the content of this catalogue at any time.
LEONI – The Quality Connection
2 Content
4 LEONI sets standards
6 LEONI quality management
7 LEONI – the global player
Type designation
8 Coding key
9 Examples
Marking
10 Marking of automotive wires
Conductor and Insulation materials
11 Insulation materials
12 Insulation material properties
14 Conductor materials
Standards
16 Overview of standards
Product range
17 Automotive cables, single-core
45 Automotive cables, multi-core
Packaging
68 Packaging
The LEONI group
70 We also produce …
The Quality Connection
unshielded
18 FLY
19 FLYW
20 FLYK
21 FLYWK / FLRYWK
22 FLRY-A
23 FLRY-B
24 FLRYW
25 FLRY T2 IR
26 FLRY T2 ID
27 FLRY T3 IR
28 FLRY T3 ID
29 FLR4Y
30 LEONI Mocar® 125 P
31 LEONI Mocar® 125 X
32 LEONI Mocar® 150 A
33 LEONI Mocar® 180 E
34 LEONI Mocar® 210 F
35 LEONI Mocar® 260 T
36 TXL
37 TWP
38 AV
39 AVS
40 AVSS
41 FL91Y / FL11Y
42 FLYY
43 FLY0Y / FLYK0Y
shielded
44 FLRYDY
ABS/ESP sensor cables
46 FLR4G11Y / FL4G11Y
47 FLR2X11Y
48 FLR31Y11Y
49 FLRY11Y
Cables up to 105 °C
50 FLYY / FLRYY / FLYKYK
51 FLYYF
52 FLYZ
53 FLRYBY / FLRYDY / FLRYBDY / FLRYCY
54 FLRYY (GGVS) / FLRYY11Y
55 FLY(YDY)(YBY)CY 3x0.35+(1x0.35)+(2x0.35)
Cables up to 125 °C
56 FLYWYW / FLRYWYW / FLRYWZ / FLRYWYWF
57 FLR91Y11Y / FLR12Y11Y / FLU7Y11Y / FLU6Y11Y
Cables from 150 °C
58 FLR13Y13Y / FLR13YC13Y / FLU7Y7Y /
FLU6Y6YF / FLR6YC6Y
LEONI Dacar® data cables
59 LEONI Dacar® 502 – LVDS
60 LEONI Dacar® 533 – Bus systems
61 LEONI Dacar® 550 – Sensor cables
62 LEONI Dacar® 570 – Car telephone cables
LEONI Dacar® coaxial cables
63 LEONI Dacar® 300
64 LEONI Dacar® 302
LEONI Hivocar®
65 LEONI Hivocar®
Flat cables
66 LEONI exFC®
Ribbon cables
67 Ribbon cables
page 17 page 45
Automotive cablessingle-core
Automotive cablesmulti-core
4
LEONI sets standardsThe Quality Connection
There is tradition and a future in expertise.
The production of wires and cables is a traditional activity at LEONI
going back several decades. In fact, the first automotive wires were
manufactured in the 1930s, and LEONI has been setting standards in
this product sector for the entire industry ever since. For example,
the first ever automotive wires with reduced insulation thickness –
which LEONI developed for a manufacturer of sports cars – are now
the industry-wide standard. It would be wrong, however, to think that
we have been content to rest on our laurels. New production start-ups
in Hungary, Poland, Mexico and China plus selective company take-
overs have turned LEONI into the world‘s biggest and most successful
producer of wires for automotive applications.
Our product engineers not only have considerable know-how in the
full range of automobile-related applications but are also highly expe-
rienced in the production of cables and in the solving of even the most
difficult cabling problems. Our customers know this and appreciate it.
LEONI is your partner for:
Consulting on product optimization
Development of system solutions
Development of prototypes and series
Laboratory, testing and RF instrumentation
This current catalogue provides a comprehensive overview of our
standard range of practice-proven automotive wire products.
If you fail to find the wire you need, please let us know. We will be glad
to make it to your specifications.
Your “Automotive & Standard Cables” Team.
5
The Quality Connection
Some of our customers
Audi
BMW
Bosch
Continental Teves
DaimlerChrysler
Delphi
Fiat
Ford
General Motors
JAH
Lear
MAN
Porsche
PSA
Renault
Siemens VDO
Sumitomo
Volkswagen Group
Yazaki
Top names place their trust in LEONI
6
LEONI quality management The Quality Connection
LEONI environmental management
For us, business success with ecological responsibility is not a contra-
diction in terms. As a globally active producer we acknowledge our
co-responsibility in protecting the world‘s natural resources and basis
of life. It is our objective to strike a harmony between nature‘s needs
and our company‘s interests. As such, environmental protection is an
intrinsic element of our corporate activities.
We motivate our contractual partners to follow environmental guide-
lines that are equivalent to our own and advise our customers on how to
use and dispose our products in an environmentally responsible manner.
Our environmental management system is certified as complying
with DIN EN ISO 14001, confirming that our environmental policy is
effectively implemented.
LEONI quality management
It receives special attention from us in the exactness with which we
conduct our planning, testing and draw up our documentation.
Without this attention we would be unable to satisfy the exception-
ally high standards of our customers from the automobile industry.
The quality management at all the LEONI Wire and Cable locations
throughout the world is certified as complying with ISO 9001:2002;
locations producing automotive cables are also certified according
to ISO/TS 16949:2002. Our efforts are concentrated on preventive
quality assurance involving fault-inhibiting instruments such as FMEA
or machine and process capability analysis.
We use state-of-the-art systems to continuously measure, monitor
and control the diameter and dielectric strength of our cables and
wires during the production process. Regular testing of random
samples (statistical process control methods) guarantees product
compliance with the required limit values. With these tests conducted
directly alongside the production line it is possible to respond quickly
to any faults.
Product properties are tested in accordance with our customers‘ own
specifications and/or German and international standards. They include:
cable and wire behavior under extreme temperature
conditions
functionality after artificial ageing
resistance to fuels, lubricants and environmental influences
resistance of the insulated covering to stretching,
abrasion and tearing
mechanical and electrical properties of the conductor
alternate bending strength and resistance to torsion
Through the combined efforts of these quality assurance activities we
are able to continuously optimize our ambitious quality goals.
7
The Quality ConnectionLEONI – the global player
Cable facilities of the business unit “Automotive & Standard Cables”
LEONI Kabel, Roth
(Germany)
LEONI Slowakia, Nova Dubnica
(Slovakia)
LEONI Kabel Polska, Kobierzyce
(Poland)
LEONI Kábelgyár Hungaria, Hatvan
(Hungary)
LEONI Cable (Changzhou), Changzhou
(China)
LEONI Cable, Cuauhtémoc
(Mexico)
LEONI Kablo ve Teknolojileri, Gemlik
(Turkey)
The high quality of LEONI products is one of the most important factors behind the company‘s success.
8
Coding keyType designation
1. Type of wire (German abbreviations)
FL = Automotive wire
FZL = Automotive ignition wire
2. Special conductor materials (excluding electrolytic copper)
M Materials other than E-Cu or resistance conductors
(e. g. aluminium, steel, steel copper, etc.)
W Resistance conductors
(usually copper alloys with Ni, Cr, Mn, etc.)
3. Geometric construction of insulation
Normal thickness of insulation (equivalent to ISO 6722 “Thick wall”)
is not coded.
U Greatly reduced thickness of insulation equivalent to ISO 6722
R Reduced thickness of insulation equivalent to ISO 6722
S Reinforced insulation
(thickness bigger than specified in ISO 6722) The code can also be used for other thicknesses.
The relevant standard or thickness is then also named.
4. Codes for the dielectrics
Code for the dielectrics used for the insulation and sheath.
Y Soft-PVC (polyvinyl chloride)
YW Soft-PVC, heat-resistant, hot-pressure resistant
YK Soft-PVC, cold-resistant
2Y PE (polyethylene)
4Y PA (polyamide)
6Y FEP (tetrafluoroethylene/hexafluoropropylene)
7Y E/TFE (ethylene/tetrafluoroethylene)
9Y PP (polypropylene)
11Y TPE-U (thermoplastic elastomer on polyurethane basis)
12Y TPE-E (thermopl. polyester elastomer on polyether ester basis)
13Y TPE-E (thermopl. polyester elastomer on polyester ester basis)
31Y TPE-S (thermopl. polyester elastomer on polystyrene basis)
41Y TPE-A (thermopl. polyester elastomer on polyamide basis)
51Y PFA (perfluoroalkoxy copolymer)
91Y TPE-O (thermopl. polyester elastomer on polyolefin basis)
X PVC-X (polyvinyl chloride crosslinked)
2X XLPE (polyethylene crosslinked)
4G EVA (ethylene/vinyl acetate)
10Y PVDF (polyvinylidenfluoride)
In foamed materials the code is preceded by a “zero”:
e. g. 02Y = foamed or cellular PE.
5. Codes for constructional elements
Codes for further constructional elements and non-extruded
coverings (where applicable).
B Foil shield
C Copper wire braiding
D Copper wire spiral shield
G Glass fiber braiding
P Insulation foil
T Textile braiding
6. Special design features
F Flat wire
Z Multi-core wire with separable cores
7. Finally …
… the number of cores (except in the case of single core wires) and
the nominal cross-section in mm2 are specified. Especially flexible or
highly flexible stranded conductors are identified by additional speci-
fication of the nominal cross-section of the single wire.
In some cases the type of metal plating is specified for metal-plated
copper wires as follows:
SN tin-plated
NI nickel-plated
AG silver-plated
Bare copper has no special code.
Various components joined by specific structural elements (e. g. inner
sheaths or inner shields) are grouped in parentheses in the type code
(see examples of coding).
The type designation provides information on the type of wire, the
insulation and sheath materials used and the principle design features
in abbreviated and simplified form.
A type designation is made up of several groups. The type of wire is
specified first and then its construction from inside to outside.
9
Type designationExamples
according to ISO 6722
1. Single-core cables
2. Multi-core cables
FL R Y 0.75
Nom. cross-section
0.75 mm2
PVC insulation
Reduced thickness of insulation
Automotive wire
FL YK 25.0/ 0.1
Max. individual
wire-diameter
Nominal cross-section 25 mm2
Insulation (cold-resistant PVC)
Automotive wire
FL Y 0.5
Nominal cross-section
0.5 mm2
PVC insulation
Automotive wire
FL Y Y 2x 0.5
Nominal cross-section 0.5 mm2
Two cores
PVC sheath
PVC insulation
Automotive wire
FL R Y 2x 1.5 sn- A
Symmetric
conductor structure
Tinned individual wire
Nominal cross-section 1.5 mm2
Two cores
PVC insulation
Reduced thickness of insulation
Automotive wire
FL R Y B D YW 2x 0.5
Nominal cross-
section 0.5 mm2
Two cores
Outer sheath
(heat-resistant PVC)
Copper wire spiral shield
Foil shield (static shielding)
PVC insulation
Reduced thickness of insulation
Automotive wire
FL Y (Y D Y) (Y B Y) C Y 3x0.35+ (1x0.35)+ (2x0.35)
2 cores with
foil shield and inner sheath
1 core with inner shield
(copper wire braiding and inner sheath)
3 cores (without inner shield and inner sheath)
PVC outer sheath for all elements
Complete shield (copper wire braiding) for all elements
PVC inner sheath for the specially grouped elements
Inner sheath (foil tape) for the specially grouped elements
PVC insulation for further specially grouped elements (cores)
PVC inner sheath for the specially grouped element
Inner shield (copper wire spiral shield) for the specially grouped element
PVC insulation for a specially grouped element (core)
PVC insulation
Automotive wire
10
Marking of automotive wiresMarking
Manufacturer’s markings
1. Single-core wires with a nominal cross-section of 0.35 mm2 and
more are permanently marked with the manufacturer’s logo “LEONI”
at maximum intervals of 200 mm (embossed or printed).
The marking of wires with a nominal cross-section smaller than
0.35 mm2 is the subject of agreement between the manufacturer and
user.
2. There are several alternative methods of marking multi-core wires:
Marking of one (or more) core(s) as described under 1 above.
Embossing or printing of the sheath.
Color coding
1. The colors commonly used for the insulation of automotive wires
are: white, yellow, grey, green, red, violet, brown, blue, black, orange.
(Colors according to DIN 47002 and DIN IEC 304).
2. Two-color automotive wires are marked by two diametrically
opposed extruded longitudinal stripes. The width of every stripe must
cover at least 7 % of the surface of the wire, with both marking stripes
together covering at most 35 % of the surface.
3. Tricolor automotive wires are marked according to LV 112, Part 6:
First color: primary color.
Second color: longitudinal stripes (as under 2 above).
Third color: in the form of rings. Width of rings: 3 ± 1 mm.
Distance between two successive rings: 6 to 20 mm.
An offset of maximum 1 mm between the two ring halves
is permissible.
Other markings
On request the wires can also be supplied with numbers printed on
them. Since automotive wires fall into the class of low-voltage wires,
no CE marking is needed.
11
Insulation materials Conductor and Insulation materials
LEONI develops and uses insulation materials that provide
high reliability and durability under operating conditions.
The structure and properties of the materials used are listed
below and in the table on page 12–13.
Thermoplastics
Plasticized or semi-crystalline polymers
Viscoplastic properties in the service temperature range
Plastically ductile at temperatures above the yield limit
Thermoplastic elastomers
Polymer soft and hard segments
Rubber-like elastic properties in the service temperature range
Plastically ductile at temperatures above the yield limit
Elastomers / Crosslinked plastics
Crosslinked polymer soft and hard segments
Rubber-like elastic properties with high reversible deformability
in the service temperature range
No thermoplastic flow properties – the crosslinked structure
is retained up to decomposition temperature, i.e. well above
service temperature
Requirements and quality
Material testing and development according to customer
specifications and/or national and international standards
Optimization of properties to meet changed or new requirements
Regular quality control in the form of product audits
Selection criteria
Service temperatures
Electrical values
Flexibility/hardness
Mechanical stability under load
Wear resistance
Resistance to oil, fuels, brake fluid, acids/alcalines, organic agents
Flame-retardant
halogen-free
low halogen
Service temperatures
The low service temperature range is determined by cold strength
tests, dynamic bending strength tests or by wrapping tests at low tem-
perature in accordance with ISO 6722. The maximum continuous service
temperature for materials with impairment of specific material proper-
ties is defined by the temperature index according to DIN ISO 2578.
Temperature-time curves with a 50 % reduction of the original elon-
gation at break after heat storage define the temperature index at
3000 h. Higher temperatures are permitted for shorter time intervals
(thermal overload capacity).
The diagram shows examples of how to determine the continuous
service temperature. The measurement curves lie above the tempera-
ture-time curves specified for the material. The zone in between rep-
resents the confidence interval.
temperature/time curve
measurement curve
12
Insulation material properties
Service Temperatures Resistance to
Symbol Name Codee.g. Density
Ignition residue
Extractable constituents
Halogen content
Hardness Shore A/D
Tensile strength
Elongation at break
Tempera-ture
index
Thermal overload capacity
Cold winding
test
Specific volume
resistanceDielectric strength Abrasion
Flame retardation Oil Fuels Brake fluid
Acids/ Alkalines
Organic agents
e.g. DIN ISO 1629 and 7728 DIN 76722 DIN 53479DIN 53568
T1 DIN 53738 DIN 53505 DIN 53504 DIN 53504DIN ISO
2578 ISO 6722
ISO 6722 DIN 53482 DIN 53481 ISO 6722 ISO 6722
g/cm3 % % approx. % MPa % °C/3000 hrs °C/48 hrs °C Ω · cm kV/mm
PVC-P Polyvinyl chloride (plasticized) Y 1.30–1.45 10–30 20–30 35 85A– 95A >10 >150 105 110/125 –25/–40 >1012 >10 + + + + – + –
PVC-P cold-resistant YK 1.24–1.34 10–15 30– 40 30 80A– 95A >10 >150 105 110 – 50 >1012 >10 + + + + – + –
PVC-P hot-pressure resistant, heat-resistant YW 1.24–1.34 8–15 20–30 35 92A– 97A >15 >150 125 140 –25/–40 >1012 >10 + + + + – + –
PE Polyethylene 2Y 0.92–0.95 0 0 0 50D– 62D >15 >300 90 100 – 40 >1016 >30 + – – – +/– – – + –
PA Polyamide 4Y 1.01 0 0 0 – /72D > 40 >300 105 140 – 50 >1012 >10 ++ – ++ ++ + + +
FEP Tetrafluoroethylene hexafluoropropylene 6Y 2.14 0 0 75 – /55D >15 >200 210 260 – 65 >1015 >30 ++ ++ ++ ++ ++ ++ ++
ETFE Ethylen tetrafluoroethylene 7Y 1.70 0 0 60 – /75D >30 >200 180 230 – 65 >1015 >30 ++ ++ ++ ++ ++ ++ ++
PP Polypropylene 9Y 0.91 0 0 0 – /70D >15 >200 125 150 – 40 >1016 >30 + – – + + – + +
PP-FR Polypropylene, flame-retardant 9Y 1.05–1.3 0–10 0 10 – /70D >15 >200 125 150 – 40 >1014 >20 + + + + – + +
PFA Perfluoroalkoxy copolymer 51Y 2.15 0 0 75 – /55D >20 >200 260 290 – 80 >1015 >30 ++ ++ ++ ++ ++ ++ ++
PVDF Polyvinylidenfluorid 10Y 1.8 0 0 35 –/78D >25 >100 150 160 –30 >1014 >30 ++ ++ ++ ++ ++ + +
g/cm3 % % approx. % MPa % °C/3000 hrs °C/48 hrs °C Ω · cm kV/mm
TPE-U Thermoplastic polyether polyurethane 11Y 1.12 0 0 0 85A– 54D >30 > 400 125 150 – 40 >109 >10 ++ – ++ ++ + + +
TPE-E Thermoplastic polyether ester elastomer 12Y 1.16–1.25 0 0 0 40D–72D >25 > 400 90 150 – 40 >109 >10 ++ – ++ ++ + – +
TPE-E Thermoplastic polyester elastomer 13Y 1.25–1.28 0 0 0 – /55D >30 >300 150 180 – 40 >109 >10 ++ +/– ++ ++ + + +
TPE-S Thermoplastic polystyrene block copolymer 31Y 1.10–1.30 0–10 0 0–10 55D– 65D >15 >200 125 150 – 40 >1010 >10 – +/– + + – + –
TPE-A Thermoplastic polyamide elastomer 41Y 1.01–1.06 0 0 0 75A–70D >25 > 400 90 120 – 50 >1010 >10 ++ – ++ ++ + – +
TPE-O Thermoplastic polyolefin elastomer 91Y 0.95–1.25 0–10 0 0–10 87A/– >10 >300 125 150 – 40 >1014 >20 – +/– – – – + –
g/cm3 % % approx. % MPa % °C/3000 hrs °C/48 hrs °C Ω · cm kV/mm
E/VA Ethylene vinyl acetate 4G 1.30–1.40 40– 50 0–10 0 80A– 85A >7 >150 140 180 – 40 >1010 >10 – – – – – – –
PVC-X Polyvinyl chloride, crosslinked X 1.35 15 30 30 95A/– >10 >150 105 140 – 40 >1012 >10 ++ + + + – + +
PE-X Polyethylene, crosslinked (XLPE) 2X 1.1 0 0 10 95A/– >10 >200 125 150 – 40 >1014 >20 + + + + – + +
PE-X Polyethylene, crosslinked, halogen-free (XLPE) 2X 1.4 20 0 0 – /42D >10 >200 125 150 – 40 >1014 >10 + + + + – + +
All compounds used are lead free
Conductor and Insulation materials
13
depends on recipe, as required criterion: residual elongation at break > 50 %
++ Excellent+ Good– Fair–– Poor
Service Temperatures Resistance to
Symbol Name Codee.g. Density
Ignition residue
Extractable constituents
Halogen content
Hardness Shore A/D
Tensile strength
Elongation at break
Tempera-ture
index
Thermal overload capacity
Cold winding
test
Specific volume
resistanceDielectric strength Abrasion
Flame retardation Oil Fuels Brake fluid
Acids/ Alkalines
Organic agents
e.g. DIN ISO 1629 and 7728 DIN 76722 DIN 53479DIN 53568
T1 DIN 53738 DIN 53505 DIN 53504 DIN 53504DIN ISO
2578 ISO 6722
ISO 6722 DIN 53482 DIN 53481 ISO 6722 ISO 6722
g/cm3 % % approx. % MPa % °C/3000 hrs °C/48 hrs °C Ω · cm kV/mm
PVC-P Polyvinyl chloride (plasticized) Y 1.30–1.45 10–30 20–30 35 85A– 95A >10 >150 105 110/125 –25/–40 >1012 >10 + + + + – + –
PVC-P cold-resistant YK 1.24–1.34 10–15 30– 40 30 80A– 95A >10 >150 105 110 – 50 >1012 >10 + + + + – + –
PVC-P hot-pressure resistant, heat-resistant YW 1.24–1.34 8–15 20–30 35 92A– 97A >15 >150 125 140 –25/–40 >1012 >10 + + + + – + –
PE Polyethylene 2Y 0.92–0.95 0 0 0 50D– 62D >15 >300 90 100 – 40 >1016 >30 + – – – +/– – – + –
PA Polyamide 4Y 1.01 0 0 0 – /72D > 40 >300 105 140 – 50 >1012 >10 ++ – ++ ++ + + +
FEP Tetrafluoroethylene hexafluoropropylene 6Y 2.14 0 0 75 – /55D >15 >200 210 260 – 65 >1015 >30 ++ ++ ++ ++ ++ ++ ++
ETFE Ethylen tetrafluoroethylene 7Y 1.70 0 0 60 – /75D >30 >200 180 230 – 65 >1015 >30 ++ ++ ++ ++ ++ ++ ++
PP Polypropylene 9Y 0.91 0 0 0 – /70D >15 >200 125 150 – 40 >1016 >30 + – – + + – + +
PP-FR Polypropylene, flame-retardant 9Y 1.05–1.3 0–10 0 10 – /70D >15 >200 125 150 – 40 >1014 >20 + + + + – + +
PFA Perfluoroalkoxy copolymer 51Y 2.15 0 0 75 – /55D >20 >200 260 290 – 80 >1015 >30 ++ ++ ++ ++ ++ ++ ++
PVDF Polyvinylidenfluorid 10Y 1.8 0 0 35 –/78D >25 >100 150 160 –30 >1014 >30 ++ ++ ++ ++ ++ + +
g/cm3 % % approx. % MPa % °C/3000 hrs °C/48 hrs °C Ω · cm kV/mm
TPE-U Thermoplastic polyether polyurethane 11Y 1.12 0 0 0 85A– 54D >30 > 400 125 150 – 40 >109 >10 ++ – ++ ++ + + +
TPE-E Thermoplastic polyether ester elastomer 12Y 1.16–1.25 0 0 0 40D–72D >25 > 400 90 150 – 40 >109 >10 ++ – ++ ++ + – +
TPE-E Thermoplastic polyester elastomer 13Y 1.25–1.28 0 0 0 – /55D >30 >300 150 180 – 40 >109 >10 ++ +/– ++ ++ + + +
TPE-S Thermoplastic polystyrene block copolymer 31Y 1.10–1.30 0–10 0 0–10 55D– 65D >15 >200 125 150 – 40 >1010 >10 – +/– + + – + –
TPE-A Thermoplastic polyamide elastomer 41Y 1.01–1.06 0 0 0 75A–70D >25 > 400 90 120 – 50 >1010 >10 ++ – ++ ++ + – +
TPE-O Thermoplastic polyolefin elastomer 91Y 0.95–1.25 0–10 0 0–10 87A/– >10 >300 125 150 – 40 >1014 >20 – +/– – – – + –
g/cm3 % % approx. % MPa % °C/3000 hrs °C/48 hrs °C Ω · cm kV/mm
E/VA Ethylene vinyl acetate 4G 1.30–1.40 40– 50 0–10 0 80A– 85A >7 >150 140 180 – 40 >1010 >10 – – – – – – –
PVC-X Polyvinyl chloride, crosslinked X 1.35 15 30 30 95A/– >10 >150 105 140 – 40 >1012 >10 ++ + + + – + +
PE-X Polyethylene, crosslinked (XLPE) 2X 1.1 0 0 10 95A/– >10 >200 125 150 – 40 >1014 >20 + + + + – + +
PE-X Polyethylene, crosslinked, halogen-free (XLPE) 2X 1.4 20 0 0 – /42D >10 >200 125 150 – 40 >1014 >10 + + + + – + +
Conductor and Insulation materials
14
Conductor materials Conductor and Insulation materials
Extract from EN 13602 – copper and copper alloys – raw wire made of copper
International Annealed Copper Standard = IACS
Electrical conductivity of copper = min. 58 m/Ωmm2 = 100 % IACS
Most of our conductor material is copper (Cu). For the production of
our wires we mainly use Cu-ETP1 (oxygenic copper) and Cu-OF 1
oxygen-free copper for special applications (e. g. hydrogen resistance).
In addition to pure copper we also process a variety of copper alloys
for special applications.
Symbol Material number
Composition Density Melting point
% IACS min.
Notes on properties and use
in % by weight g/m3
Oxygenic copper
Cu-ETP1
(E-Cu)
CW 003 A Cu ≥ 99.90
Oxygen
max. 0.040
8.9 1083 °C 101 Oxygenic (tough-pitch) copper with an
electrical conductivity in the soft state of
≥58.58 m/Ωmm2 at 20 °C.
Oxygen-free copper, non-deoxidized
Cu-OF1
(OF-Cu)
CW 007 A Cu 99.95 8.9 1083 °C 101 High-purity copper, largely free of ele-
ments that evaporate in vacuum, with
an electrical conductivity in the soft state
≥58.58 m/Ωmm2 at 20 °C.
Intermediate material meeting high require-
ments on hydrogen resistance; welding and
hard soldering capability.
For vacuum systems and electronics.
15
Galvanic coatings: The metal materials used for galvanically refined copper wires are tin, silver or nickel, depending on the requirements.
Conductor and Insulation materials
Tin Silver Nickel
Designation
Density
Melting point
Symbol
Tin 99.90
7.29 g/cm3
232 °C
Sn
Designation
Density
Melting point
Symbol
Fine silver 99.97
10.5 g/cm3
960 °C
Ag
Designation
Density
Melting point
Symbol
Nickel 99.90
8.9 g/cm3
1450 °C
Ni
Criteria for use
Good solderability
Effective protection against corrosion
High temperature resistance
Good surface conductivity (skin effect)
High resistance to corrosion and
temperature
Temperature limits for the use of conductor materials.
Directive CSA-C22.2 No. 210.2 assigns conductor materials to the following temperature limits:
Temperature range max. 150 °C Temperature range max. 200 °C Temperature range max. 250 °C
Bare and tin-plated copper with single
wire Ø ≤0.38 mm
Copper-plated steel wire (e.g. Staku)
with single wire Ø ≤0.38 m
Bare and tin-plated copper with
single wire Ø ≥0.38 mm
Copper-plated steel wire (e.g. Staku)
with single wire Ø ≥0.38 m
bare and tin-plated
Silver-plated copper
Copper alloy
Nickel-plated copper
Silver-plated alloys of cadmium-
chrome-copper
Nickel-plated steel wires
Pure nickel wires for flexible
applications and nickel alloys
16
Overview of standardsStandards
Abbreviations:
Global Standards
ISO 6722
LV112 + 212
PSA Peugeot, Citroën
PSA 96 418 794 99
FLRY IR Automotive standard cable with reduced insulation
FLRY ID Automotive standard cable with diminished insulation
FLRYW IR Automotive standard cable heat-resistant with reduced insulation
FLRYW ID Automotive standard cable heat-resistant with diminished insulation
SAE J 1128 Engineering Society for advancing mobility Land, Sea, Air and Space
TWP Thin wall, thermoplastic insulated
GPT General purpose, thermoplastic insulated
HDT Heavy duty, thermoplastic insulated
TXL Thin wall, cross (X) linked polyolefin insulated
GXL General purpose, cross (X) linked polyolefin insulated
SXL Special purpose, cross (X) linked polyolefin insulated
TWE Thin wall, thermoplastic elastomer insulated
GTE General purpose, thermoplastic elastomer insulated
HTE Heavy duty, thermoplastic elastomer insulated
JASO D 609-90 Japanese Automobile Standard
AV Vinyl insulated low tension electric cable for automobiles
AVS Low tension cable with reduced outside diameter for automobiles, general wall thickness
AVSS Low tension cable with reduced outside diameter for automobiles, thin wall thickness
AVSSf Low tension cable with reduced outside diameter for automobiles, thin wall thickness, high flexibility
CAVS Construction of conductors pressed in circular shape,
low tension cable with reduced outside diameter for automobiles, general wall thickness
AVX Crosslinked vinyl heat-resistant low-tension cable for automobiles
AEX Crosslinked polyethylene heat-restistant low-tension cable for automobiles
Customer Standards
FIAT 91107/17 + 91107/18
VW 60306
18
PVC automotive cable
Temperature range:
–40 °C to +105 °C (3000 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Conductor construction according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class B,
lead free.
Special properties
Conductors with cross-sections > 6 mm2 are also suitable as battery
cables.
Standards and specifications
LV 112
BMW 95007-2
VW 60306
Single-core cables
unshielded
FLY
Nominal value, tolerance of number of strands: ± 5 % (≥ 6.0 mm2)
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
Diameter of conductor
Electrical resistance
at 20 °C
Wall thickness
Weight
min. max.
mm2 mm mm mΩ/m mm mm mm kg/km
0.5 16 0.21 1.0 37.1 0.6 2.0 2.3 9
0.75 24 0.21 1.2 24.7 0.6 2.2 2.5 12
1 32 0.21 1.35 18.5 0.6 2.4 2.7 15
1.5 30 0.26 1.7 12.7 0.6 2.7 3.0 20
2 40 0.26 2.0 9.42 0.6 2.9 3.3 26
2.5 50 0.26 2.2 7.6 0.7 3.3 3.6 32
3 60 0.26 2.4 6.15 0.7 3.5 3.9 38
4 56 0.31 2.75 4.71 0.8 4.0 4.4 49
6 84 0.31 3.3 3.14 0.8 4.6 5.0 69
10 80 0.41 4.5 1.82 1.0 6.0 6.5 113
16 126 0.41 6.3 1.16 1.0 7.0 8.3 181
25 196 0.41 7.8 0.743 1.3 8.7 10.2 288
35 276 0.41 9.0 0.527 1.3 10.0 10.7 361
50 400 0.41 10.5 0.368 1.5 11.9 13.0 521
70 560 0.41 12.5 0.259 1.5 14.0 15.0 716
95 740 0.41 14.8 0.196 1.6 15.4 16.2 918
120 960 0.41 16.5 0.153 1.6 18.7 19.7 1220
19
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Conductor construction according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class B,
lead free.
Special properties
Hot-pressure resistant test at 120 °C. Suitable for applications inside
the engine compartment.
Standards and specifications
Bosch 5 998 341…
Single-core cables
unshielded
PVC automotive cable
hot-pressure resistant
Temperature range:
–40 °C to +125 °C (3000 hrs)
FLYW
Nominal value, tolerance of number of strands: ± 5 % (≥ 6.0 mm2)
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance
at 20 °C max.
Wall thickness
nom.
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm kg/km
0.5 16 0.21 1.0 37.1 0.6 2.0 2.3 8
0.75 24 0.21 1.2 24.7 0.6 2.2 2.5 11
1 32 0.21 1.35 18.5 0.6 2.4 2.7 14
1.5 30 0.26 1.7 12.7 0.6 2.7 3.0 19
2 40 0.26 2.0 9.42 0.6 2.9 3.2 25
2.5 50 0.26 2.2 7.6 0.7 3.3 3.7 31
3 60 0.26 2.5 6.0 0.7 3.5 3.9 37
4 56 0.31 2.75 4.71 0.8 4.0 4.4 47
6 84 0.31 3.3 3.14 0.8 4.6 5.0 68
10 80 0.41 4.5 1.82 1.0 6.0 6.5 111
16 126 0.41 6.3 1.16 1.0 7.5 8.1 179
25 196 0.41 7.8 0.743 1.2 9.5 10.2 278
20
PVC automotive cable
cold-resistant with increased flexibility
Temperature range:
–50 °C to +105 °C (3000 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Conductor construction according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class B,
lead free.
Special properties
Cold bending test according to ISO 6722 at –50 °C.
Short-term and long-term ageing according to ISO 6722, Class B.
Single-core cables
unshielded
FLYK
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance
at 20 °C max.
Wall thickness
nom.
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm kg/km
0.5 28 0.16 1.1 37.7 0.6 2.0 2.3 9
0.75 42 0.16 1.3 25.1 0.6 2.2 2.5 12
1 57 0.16 1.5 18.8 0.6 2.4 2.7 15
1.5 84 0.16 1.8 12.7 0.6 2.7 3.0 20
2.5 140 0.16 2.3 7.54 0.7 3.5 3.9 32
4 1015 0.08 3.3 4.71 0.8 4.5 4.9 53
6 1543 0.08 4.2 3.14 0.8 5.3 6.0 76
10 2510 0.08 5.2 1.85 1.0 6.7 7.3 124
16 4033 0.08 6.7 1.16 1.0 8.2 8.8 198
25 3169 0.11 8.0 0.743 1.2 9.9 10.5 298
21
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Conductor construction according to DIN 46438 or customers‘
request.
Insulation
Plasticized PVC, heat- and cold-resistant, lead free.
Special properties
Cold bending test according to ISO 6722 at –50 °C.
Short-term and long-term ageing according to ISO 6722, Class B.
Standards and specifications
Bosch 5 998 342…
Single-core cables
unshielded
PVC automotive cable
heat- and cold-resistant
Temperature range:
–50 °C to +105 °C (3000 hrs)
More cross-sections and strand constructions on request.
FLYWK / FLRYWK
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance
at 20 °C max.
Wall thickness
nom.
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm kg/km
0.5 16 0.21 1.0 37.1 0.28 1.4 1.6 6
0.75 24 0.21 1.2 24.7 0.6 2.2 2.5 9
1 32 0.21 1.4 18.5 0.3 1.8 2.1 12
1.5 30 0.26 1.7 12.7 0.3 2.2 2.4 16
2.5 50 0.26 2.1 7.6 0.7 3.3 3.7 30
22
PVC automotive cable
with concentric conductor (Type A)
and thin wall insulation
Temperature range:
–40 °C to +105 °C (3000 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare or tinned. Conductor construction according to ISO 6722 (concen-
tric construction).
Insulation
Plasticized PVC with properties according to ISO 6722, Class B.
Standards and specifications
BMW GS 95007-1
VW 60306
DBL 6312 / MB 22014
Ford WSK 1A348-A2
LV 112
MAN 3135
BOSCH 5 998 340
FIAT 91107/13
FIAT 91107/18
Single-core cables
unshielded
This cross-section with tinned stranded conductor is suitable for use with insulation displacement connectors.
FLRY-A
Conductor construction Insulation Cable
Nominal cross-
section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance at 20 °C
Wall thickness
min.
O.D. Weight
approx.
Limit
tolerancebare/tinned
min.bare/tinned
max.
mm2 mm mm mΩ/m mΩ/m mm mm mm kg/km
0.22 7 0.21 0.7 77.9 / – 84.8 / 86.5 0.20 1.2 –0.1 3.1
0.35 7 0.26 0.8 47.8 / – 52.0 / 54.5 0.20 1.3 –0.1 4.5
0.5 19 0.19 1.0 34.1 / – 37.1 / 38.2 0.22 1.6 –0.2 6.6
0.75 19 0.23 1.2 22.7 / – 24.7 / 25.4 0.24 1.9 –0.2 9
1 19 0.26 1.35 17.0 / – 18.5 / 19.1 0.24 2.1 –0.2 11
1.5 19 0.32 1.7 11.7 / – 12.7 / 13.0 0.24 2.4 –0.2 16
2 19 0.37 2.0 8.66 / – 9.42 / 9.69 0.28 2.8 –0.3 22
2.5 19 0.41 2.2 7.0 / – 7.6 / 7.8 0.28 3.0 –0.3 26
23
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare or tinned. Conductor construction according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class B,
lead free.
Standards and specifications
BMW GS 95007-1
VW 60306
DBL 6312 / MB 22014
Ford WSK 1A348-A2
LV 112
MAN 3135
BOSCH 5 998 340
FIAT 91107/13
FIAT 91107/18
Single-core cables
unshielded
PVC automotive cable
with conductor (Type B)
and thin wall insulation
Temperature range:
–40 °C to +105 °C (3000 hrs)
FLRY-B
Nominal value, tolerance of number of strands: ± 5 % (≥ 6.0 mm2).
Conductor construction Insulation Cable
Nominal cross-
section
No. of
strandsDiameter of
single wire
max.
Diameter of conductor
max.
Electrical resistance at 20 °C
Wall thickness
min.
O.D. Weight
approx.Limit
tolerancebare/tinned
min.bare/tinned
max.
mm2 mm mm mΩ/m mΩ/m mm mm mm kg/km
0.35 12 0.21 0.9 47.8 / – 52.0 / 54.5 0.20 1.4 –0.2 4.5
0.5 16 0.21 1.0 34.1 / – 37.1 / 38.2 0.22 1.6 –0.2 6.6
0.75 24 0.21 1.2 22.7 / – 24.7 / 25.4 0.24 1.9 –0.2 9
1 32 0.21 1.35 17.0 / – 18.5 / 19.1 0.24 2.1 –0.2 11
1.5 30 0.26 1.7 11.7 / – 12.7 / 13.0 0.24 2.4 –0.2 16
2 30 0.31 2.0 8.6 / – 9.42 / 9.69 0.28 2.8 –0.3 22.5
2.5 50 0.26 2.2 7.0 / – 7.6 / 7.8 0.28 3.0 –0.3 26
3 45 0.31 2.4 5.8 / – 6.15 / 6.36 0.28 3.2 –0.3 33.5
4 56 0.31 2.75 4.32 / – 4.7 / 4.8 0.32 3.7 –0.3 42
6 84 0.31 3.3 2.85 / – 3.1 / 3.2 0.32 4.3 –0.3 61
10 80 0.41 4.5 – / – 1.82 / 1.85 0.48 6.0 –0.6 108
16 126 0.41 6.3 – / – 1.16 / 1.18 0.52 7.9 –0.6 170
25 196 0.41 7.8 – / – 0.743 / 0.757 0.52 9.4 –0.8 265
24
PVC automotive cable
hot-pressure resistant
with thin wall insulation
Temperature range:
–40 °C to +125 °C (3000 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare or tinned. Conductor construction according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class C,
lead free.
Special properties
Hot-pressure resistant test at 120 °C. Suitable for applications inside
the engine compartment.
Standards and Specifications
DBL 6312
Single-core cables
unshielded
FLRYW
Nominal value, tolerance of number of strands: ± 5 % (≥ 6.0 mm2).
Conductor construction Insulation Cable
Nominal cross-
section
No. of
strandsDiameter of single wire
max.
Diameter of conductor
max.
Electrical resistance at 20 °C
Wall thickness
min.
O.D. Weight
approx.Limit
tolerancebare/tinned
min.bare/tinned
max.
mm2 mm mm mΩ/m mΩ/m mm mm mm kg/km
0.35 7 0.26 0.8 47.8 / – 52.0 / 54.5 0.20 1.4 –0.1 4.5
0.35 12 0.21 0.9 47.8 / – 52.0 / 54.5 0.20 1.4 –0.2 4.5
0.5 16 0.21 1.0 34.1 / – 37.1 / 38.2 0.22 1.6 –0.2 6.6
0.75 24 0.21 1.2 22.7 / – 24.7 / 25.4 0.24 1.9 –0.2 9
1 32 0.21 1.35 17.0 / – 18.5 / 19.1 0.24 2.1 –0.2 11
1.5 30 0.26 1.7 11.7 / – 12.7 / 13.0 0.24 2.4 –0.2 16
2 30 0.31 1.9 – / – 9.42 / 9.69 0.28 2.8 –0.3 22
2.5 50 0.26 2.2 7.0 / – 7.6 / 7.8 0.28 3.0 –0.3 26
3 45 0.31 2.4 – / – 6.15 / 6.36 0.28 3.2 –0.3 32.5
4 56 0.31 2.75 4.32 / – 4.7 / 4.8 0.32 3.7 –0.3 42
6 84 0.31 3.3 2.85 / – 3.1 / 3.2 0.32 4.3 –0.3 61
10 80 0.41 4.5 – / – 1.82 / 1.85 0.48 6.0 –0.6 108
16 126 0.41 6.3 – / – 1.16 / 1.18 0.52 7.9 –0.6 170
25 196 0.41 7.8 – / – 0.743 / 0.757 0.52 9.4 –0.8 265
25
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602.
Conductor construction according to ISO 6722 and PSA Standard.
Insulation
Plasticized PVC with properties according to ISO 6722,
Class B, lead free.
Standards and specifications
PSA STE 96 418 794 99 IR
Single-core cables
unshielded
PVC automotive cable
Temperature range:
–40 °C to +105 °C (3000 hrs)
FLRY T2 IR
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
Electrical resistance
at 20 °C max.
Wall thickness
nom.
O.D. Weight
approx.min. max.
mm2 mm mΩ/m mm mm mm kg/km
0.35 7 0.26 55.9 0.22 1.25 1.40 4.7
0.5 16 0.21 37.1 0.28 1.40 1.70 6.7
0.75 24 0.21 24.7 0.3 1.70 1.90 9.1
1 32 0.21 19.5 0.3 1.99 2.15 11.7
1.5 30 0.26 12.7 0.3 2.10 2.40 16.2
2 37 0.26 10.0 0.35 2.50 2.80 22.4
2.5 50 0.26 7.6 0.35 2.65 3.00 27.4
3 45 0.31 6.06 0.4 3.25 3.45 36.4
4 56 0.31 4.95 0.4 3.70 3.90 47.2
5 70 0.31 3.94 0.4 3.80 4.00 52.8
6 84 0.31 3.14 0.4 4.20 4.50 62.6
7 105 0.31 2.72 0.48 4.76 5.00 82
26
PVC automotive cable
Temperature range:
–40 °C to +105 °C (3000 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602.
Conductor construction according to ISO 6722 and PSA Standard.
Insulation
Plasticized PVC with properties according to ISO 6722,
Class B, lead free.
Standards and specifications
PSA STE 96 418 794 99 ID
Single-core cables
unshielded
FLRY T2 ID
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
max.
Electrical resistance
at 20 °C max.
Wall thickness
nom.
O.D. Weight
approx.min. max.
mm2 mm mΩ/m mm mm mm kg/km
0.35 7 0.26 55.9 0.20 1.25 1.35 4.5
0.5 16 0.21 37.1 0.20 1.40 1.50 6.2
0.75 24 0.21 24.7 0.20 1.60 1.80 8.3
1 32 0.21 19.5 0.25 1.75 1.90 10.2
1.5 30 0.26 12.7 0.25 2.10 2.25 14.8
2 37 0.26 10.0 0.25 2.30 2.50 20
2.5 50 0.26 7.6 0.30 2.70 2.90 26.7
3 45 0.31 6.06 0.30 3.00 3.20 33.5
4 56 0.31 4.95 0.30 3.40 3.60 45.2
5 70 0.31 3.94 0.30 3.70 3.90 51.4
6 84 0.31 3.14 0.35 4.10 4.30 61
7 105 0.31 2.72 0.35 4.30 4.60 78
27
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602.
Conductor construction according to ISO 6722.
Insulation
Plasticized PVC, hot-pressure resistant, lead free.
Standards and specifications
PSA STE 96 418 794 99 IR
Single-core cables
unshielded
PVC automotive cable
hot-pressure resistant
Temperature range:
–40 °C to +125 °C (3000 hrs)
FLRY T3 IR
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
max.
Electrical resistance
at 20 °C max.
Wall thickness
O.D. Weight
approx.min. max.
mm2 mm mΩ/m mm mm mm kg/km
0.35 7 0.26 55.9 0.22 1.25 1.40 4.7
0.5 16 0.21 37.1 0.28 1.40 1.70 6.7
0.75 24 0.21 24.7 0.30 1.70 1.90 9.1
1 32 0.21 19.5 0.30 1.99 2.15 11.6
1.5 30 0.26 12.7 0.30 2.10 2.40 16.1
2 37 0.26 10.0 0.35 2.50 2.80 22.3
2.5 50 0.26 7.6 0.35 2.65 3.00 27.3
3 45 0.31 6.06 0.40 3.25 3.45 36.2
4 56 0.31 4.95 0.40 3.70 3.90 47
5 70 0.31 3.94 0.40 3.80 4.00 52.5
6 84 0.31 3.14 0.40 4.20 4.50 62.3
7 105 0.31 2.72 0.48 4.76 5.00 81.6
28
PVC automotive cable
hot-pressure resistant
Temperature range:
–40 °C to +125 °C (3000 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602.
Conductor construction according to ISO 6722.
Insulation
Plasticized PVC, hot-pressure resistant, lead free.
Standards and specifications
PSA STE 96 418 794 99 ID
Single-core cables
unshielded
FLRY T3 ID
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
max.
Electrical resistance
at 20 °C max.
Wall thickness
O.D. Weight
approx.min. max.
mm2 mm mΩ/m mm mm mm kg/km
0.35 7 0.26 55.9 0.20 1.25 1.35 4.5
0.5 16 0.21 37.1 0.20 1.40 1.50 6.2
0.75 24 0.21 24.7 0.20 1.60 1.80 8.3
1 32 0.21 19.5 0.25 1.75 1.90 10.1
1.5 30 0.26 12.7 0.25 2.10 2.25 14.7
2 37 0.26 10.0 0.25 2.30 2.50 19.9
2.5 50 0.26 7.6 0.30 2.70 2.90 26.6
3 45 0.31 6.06 0.30 3.00 3.20 33.3
4 56 0.31 4.95 0.30 3.40 3.60 45
5 70 0.31 3.94 0.30 3.70 3.90 51.1
6 84 0.31 3.14 0.35 4.10 4.30 60.7
7 105 0.31 2.72 0.35 4.30 4.60 77.6
29
Construction / Materials
Conductor
Soft-annealed elctrolytic copper Cu-ETP1 according to DIN EN 13602,
bare or tinned. Conductor construction according to ISO 6722.
Insulation
PA (Polyamide).
Special properties
Outstanding fuel resistance. Especially suitable as fuel gauge wire.
Single-core cables
unshielded
PA automotive cable
Temperature range:
–40 °C to +105 °C (3000 hrs)
FLR4Y
Conductor construction Insulation Cable
Nominal cross-
section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance at 20 °C
Wall thickness
min.
O.D. Weight
approx.Limit
tolerancebaremin.
tinnedmax.
mm2 mm mm mΩ/m mΩ/m mm mm mm kg/km
FLR4Y-A
0.35 7 0.26 0.8 47.8 / – 52.0 / 54.5 0.20 1.3 –0.1 4.2
0.5 19 0.19 1.0 34.1 / – 37.1 / 38.2 0.22 1.6 –0.2 5.8
0.75 19 0.23 1.2 22.7 / – 24.7 / 25.4 0.24 1.9 –0.2 8
1 19 0.26 1.35 17.0 / – 18.5 / 19.1 0.24 2.1 –0.2 11
1.5 19 0.32 1.7 11.7 / – 12.7 / 13.0 0.24 2.4 –0.2 15
2.5 19 0.41 2.2 7.0 / – 7.6 / 7.8 0.28 3.0 –0.3 24
FLR4Y-B
0.35 12 0.21 0.9 47.8 / – 52.0 / 54.5 0.20 1.4 –0.2 4.2
0.5 16 0.21 1.0 34.1 / – 37.1 / 38.2 0.22 1.6 –0.2 5.8
0.75 24 0.21 1.2 22.7 / – 24.7 / 25.4 0.24 1.9 –0.2 8
1 32 0.21 1.35 17.0 / – 18.5 / 19.1 0.24 2.1 –0.2 11
1.5 30 0.26 1.7 11.7 / – 12.7 / 13.0 0.24 2.4 –0.2 15
2.5 50 0.26 2.2 7.0 / – 7.6 / 7.8 0.28 3.0 –0.3 24
4 56 0.31 2.75 4.32 / – 4.7 / 4.8 0.32 3.7 –0.3 40
30
PP automotive cable
heat-resistant with thin wall insulation
Temperature range:
–40 °C to +125 °C (3000 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Conductor construction according to ISO 6722.
Insulation
PP-FR (Polypropylene flame-retardant), low halogen.
Special properties
Marking according to customer requirement.
Standards and specifications
Renault 36-05-009/--L
FIAT 91107/17
VW 60306
Single-core cables
unshielded
125 P
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance
at 20 °C max.
Wall thickness
O.D. Weight
approx.Limit
tolerance
mm2 mm mm mΩ/m mm mm mm kg/km
0.22 7 0.21 0.7 84.8 0.20 1.2 –0.1 3.1
0.35 7 0.26 0.8 52.0 0.20 1.4 –0.2 4.5
0.5 19 0.19 1.0 37.1 0.22 1.6 –0.2 6.6
0.75 24 0.21 1.2 24.7 0.24 1.9 –0.2 9
1 32 0.21 1.35 18.5 0.24 2.1 –0.2 11
1.5 30 0.26 1.7 12.7 0.24 2.4 –0.2 16
2 40 0.26 1.9 9.42 0.24 2.8 –0.3 22
2.5 50 0.26 2.2 7.6 0.28 3.0 –0.3 26
3 45 0.31 2.4 6.06 0.28 3.3 –0.3 32.5
4 56 0.31 2.75 4.7 0.32 3.7 –0.3 42
6 84 0.31 3.3 3.1 0.32 4.3 –0.3 61
10 80 0.41 4.5 1.82 0.48 6.0 –0.6 104
16 126 0.41 6.3 1.16 0.52 7.0 –0.6 158
31
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Conductor construction according to ISO 6722.
Insulation
PE-X (Polyethylene crosslinked) with properties according to ISO 6722,
Class C.
Single-core cables
unshielded
PE-X automotive cable
heat-resistant with thin wall insulation
Temperature range:
–40 °C to +125 °C (3000 hrs)
125 X
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resis-tance at 20 °C
max.
Wall thickness
nom.
O.D. Weight
approx.Limit
tolerance
mm2 mm mm mΩ/m mm mm mm kg/km
LEONI Mocar® 125 X Type A
0.22 7 0.21 0.7 84.8 0.20 1.2 –0.1 3.1
0.35 7 0.26 0.8 52.0 0.20 1.3 –0.1 4.5
0.5 19 0.19 1.0 37.1 0.22 1.6 –0.2 6.6
0.75 19 0.23 1.2 24.7 0.24 1.9 –0.2 9
1 19 0.26 1.35 18.5 0.24 2.1 –0.2 11
1.5 19 0.32 1.7 12.7 0.24 2.4 –0.2 16
2 19 0.37 2.0 9.42 0.28 2.8 –0.3 22
2.5 19 0.41 2.2 7.6 0.28 3.0 –0.3 26
LEONI Mocar® 125 X Type B
0.35 12 0.21 0.9 52.0 0.20 1.4 –0.2 4.5
0.5 16 0.21 1.0 37.1 0.22 1.6 –0.2 6.6
0.75 24 0.21 1.2 24.7 0.24 1.9 –0.2 9
1 32 0.21 1.35 18.5 0.24 2.1 –0.2 11
1.5 30 0.26 1.7 12.7 0.24 2.4 –0.2 16
2 30 0.31 2.0 9.42 0.28 2.8 –0.3 22
2.5 50 0.26 2.2 7.6 0.28 3.0 –0.3 26
3 45 0.31 2.4 6.15 0.28 3.2 –0.3 32.5
4 56 0.31 2.75 4.7 0.32 3.7 –0.3 42
6 84 0.31 3.3 3.1 0.32 4.3 –0.3 61
32
Automotive cable
heat-resistant with TPE-E insulation
Temperature range:
–40 °C to +150 °C (3000 hrs)
+180 °C (48 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Concentric resp. fine-wire stranded conductor according to
ISO 6722.
Insulation
TPE-E (Thermoplastic polyester elastomer).
Single-core cables
unshielded
Special properties
Suitable for headlight applications.
Limited resistance to hydrolysis.
150 A
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resis-tance at 20 °C
max.
Wall thickness
nom.
O.D. Weight
approx.Limit
tolerance
mm2 mm mm mΩ/m mm mm mm kg/km
LEONI Mocar® 150 A Type A
0.35 7 0.26 0.8 52.0 0.20 1.3 –0.1 4.5
0.5 19 0.19 1.0 37.1 0.22 1.6 –0.2 6
0.75 19 0.23 1.2 24.7 0.24 1.9 –0.2 9
1 19 0.26 1.35 18.5 0.24 2.1 –0.2 11
1.5 19 0.32 1.7 12.7 0.24 2.4 –0.2 16
2 19 0.37 2.0 9.42 0.28 2.8 –0.3 22
2.5 19 0.41 2.2 7.6 0.28 3.0 –0.3 26
LEONI Mocar® 150 A Type B
0.35 12 0.21 0.9 52.0 0.20 1.4 –0.2 4.5
0.5 16 0.21 1.0 37.1 0.22 1.6 –0.2 6
0.75 24 0.21 1.2 24.7 0.24 1.9 –0.2 9
1 32 0.21 1.35 18.5 0.24 2.1 –0.2 11
1.5 30 0.26 1.7 12.7 0.24 2.4 –0.2 16
2 30 0.31 2.0 9.42 0.28 2.8 –0.3 22
2.5 50 0.26 2.2 7.6 0.28 3.0 –0.3 26
4 56 0.31 2.75 4.7 0.32 3.7 –0.3 42
6 84 0.31 3.3 3.1 0.32 4.3 –0.3 61
33 Ultra-thin wall thickness on request.
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare, tinned or silver-plated. Fine-wire stranded conductor according
to ISO 6722.
Insulation
ETFE (Ethylene tetrafluoroethylene) with properties according to
ISO 6722, Class E.
Special properties
Good mechanical and thermal properties with excellent resistance to
aggressive media. Suitable for applications inside the engine compart-
ment.
Single-core cables
unshielded
Automotive cable
high temperature resistant with ETFE insulation
Temperature range:
–65 °C to +180 °C (3000 hrs)
+230 °C (48 hrs)
180 E
Conductor construction Insulation Cable
Nominal cross-
section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance at 20 °C
Wall thickness
min.
O.D. Weight
approx.Limit
tolerancebaremin.
tinnedmax.
mm2 mm mm mΩ/m mΩ/m mm mm mm kg/km
LEONI Mocar® 180 E Type A
0.35 7 0.26 0.8 47.8 / – 52.0 / 54.5 0.20 1.3 –0.1 4.7
0.5 19 0.19 1.0 34.1 / – 37.1 / 38.2 0.22 1.6 –0.2 6.3
0.75 19 0.23 1.2 22.7 / – 24.7 / 25.4 0.24 1.9 –0.2 9
1 19 0.26 1.35 17.0 / – 18.5 / 19.1 0.24 2.1 –0.2 11.5
1.5 19 0.32 1.7 11.7 / – 12.7 / 13.0 0.24 2.4 –0.2 16.5
2.5 19 0.41 2.2 7.0 / – 7.6 / 7.8 0.28 3.0 –0.3 27.5
LEONI Mocar® 180 E Type B
0.35 12 0.21 0.9 47.8 / – 52.0 / 54.5 0.20 1.4 –0.2 4.7
0.5 16 0.21 1.0 34.1 / – 37.1 / 38.2 0.22 1.6 –0.2 6.3
0.75 24 0.21 1.2 22.7 / – 24.7 / 25.4 0.24 1.9 –0.2 9
1 32 0.21 1.35 17.0 / – 18.5 / 19.1 0.24 2.1 –0.2 11.5
1.5 30 0.26 1.7 11.7 / – 12.7 / 13.0 0.24 2.4 –0.2 16.5
2.5 50 0.26 2.2 7.0 / – 7.6 / 7.8 0.28 3.0 –0.3 27.5
4 56 0.31 2.75 4.32 / – 4.7 / 4.8 0.32 3.7 –0.3 42
34
Automotive cable
high temperature resistant with FEP insulation
Temperature range:
–65 °C to +210 °C (3000 hrs)
+260 °C (48 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare, tinned, silver-plated or nickel-plated. Fine-wire stranded conduc-
tor according to ISO 6722.
Insulation
FEP (Tetrafluoroethylene hexafluoropropylene) with properties accor-
ding to ISO 6722, Class F.
Special properties
Good mechanical and thermal properties with excellent resistance to
aggressive media. Suitable for applications inside the engine compart-Suitable for applications inside the engine compart-
ment.
Single-core cables
unshielded
Ultra-thin wall thickness on request.
210 F
Conductor construction Insulation Cable
Nominal cross-
section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance at 20 °C
Wall
thickness
min.
O.D. Weight
approx.Limit
tolerancebaremin.
tinnedmax.
mm2 mm mm mΩ/m mΩ/m mm mm mm kg/km
LEONI Mocar® 210 F Type A
0.35 7 0.26 0.8 47.8 / – 52.0 / 54.5 0.20 1.3 –0.1 5
0.5 19 0.19 1.0 34.1 / – 37.1 / 38.2 0.22 1.6 –0.2 7
0.75 19 0.23 1.2 22.7 / – 24.7 / 25.4 0.24 1.9 –0.2 10
1 19 0.26 1.35 17.0 / – 18.5 / 19.1 0.24 2.1 –0.2 13
1.5 19 0.32 1.7 11.7 / – 12.7 / 13.0 0.24 2.4 –0.2 18
2.5 19 0.41 2.2 7.0 / – 7.6 / 7.8 0.28 3.0 –0.3 29
LEONI Mocar® 210 F Type B
0.35 12 0.21 0.9 47.8 / – 52.0 / 54.5 0.20 1.4 –0.2 5
0.5 16 0.21 1.0 34.1 / – 37.1 / 38.2 0.22 1.6 –0.2 7
0.75 24 0.21 1.2 22.7 / – 24.7 / 25.4 0.24 1.9 –0.2 10
1 32 0.21 1.35 17.0 / – 18.5 / 19.1 0.24 2.1 –0.2 13
1.5 30 0.26 1.7 11.7 / – 12.7 / 13.0 0.24 2.4 –0.2 18
2.5 50 0.26 2.2 7.0 / – 7.6 / 7.8 0.28 3.0 –0.3 29
4 56 0.31 2.75 4.32 / – 4.7 / 4.8 0.32 3.7 –0.3 44
35
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare or silver-plated according to ASTM 298.
Insulation
PFA (Perfluoroalkoxy copolymer). Colors: according to order or
transparent. Properties according to ISO 6722, Class G.
Special properties
Excellent resistance to chemicals, very good mechanical stability.
Due to its high temperature resistance, an equivalent alternative to
PTFE.
Single-core cables
unshielded
Automotive cable
high temperature resistant with PFA insulation
Temperature range:
–80 °C to +260 °C (3000 hrs)
+290 °C (48 hrs)
Ultra-thin wall thickness on request.
Conductor can also be supplied nickel-plated according to ASTM B355 on request (nickel layer: ≥1.0 µm).
260 T
Conductor construction Insulation Cable
Nominal cross-
section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance at 20 °C
Wall
thickness
min.
O.D. Weight
approx.Limit
tolerancebaremin.
tinnedmax.
mm2 mm mm mΩ/m mΩ/m mm mm mm kg/km
0.35 7 0.26 0.8 47.8 / – 52.0 / 54.5 0.20 1.3 –0.1 5
0.5 19 0.19 1.0 34.1 / – 37.1 / 38.2 0.22 1.6 –0.2 7
0.75 19 0.23 1.2 22.7 / – 24.7 / 25.4 0.24 1.9 –0.2 10
1 19 0.26 1.35 17.0 / – 18.5 / 19.1 0.24 2.1 –0.2 13
1.5 19 0.32 1.7 11.7 / – 12.7 / 13.0 0.24 2.4 –0.2 18
2.5 19 0.41 2.2 7.0 / – 7.6 / 7.8 0.28 3.0 –0.3 29
4 56 0.31 2.75 4.32 / – 4.7 / 4.8 0.32 3.7 –0.3 44
36
XLPE automotive cable
thin wall with crosslinked insulation
Temperature range:
–40 °C to +125 °C
Construction / Materials
Conductor
Soft-annealed copper according to ASTM B3.
Conductor construction according to customer specification.
Insulation
XLPE (Polythylene crosslinked), flame-retardant.
Insulation material according to SAE J 1128/ESB-M12 123-A/MS-8288/
UTMS 12501.
Special properties
Also available as SXL and GXL type.
Standards and specifications
SAE J 1128
Single-core cables
unshielded
TXL
Conductor construction Insulation Cable
Size Nominal cross-section
No. of strands
Diameter of single wire
nom.
Diameter of conductor
nom.
Wall thickness
O.D.
max.
Weight
approx.nom. min.
AWG mm2 mm mm mm mm mm kg/km
22 0.35 7 0.25 0.76 0.40 0.28 1.7 5.4
20 0.5 7 0.32 0.97 0.40 0.28 1.9 7.7
18 0.8 16 0.25 1.17 0.40 0.28 2.2 10.7
18 0.8 19 0.23 1.17 0.40 0.28 2.2 10.7
16 1 19 0.28 1.45 0.40 0.28 2.4 14.6
14 2 19 0.36 1.8 0.40 0.28 2.7 22
12 3 19 0.45 2.29 0.46 0.32 3.3 34
10 5 19 0.57 2.87 0.50 0.35 4.0 53
37
Construction / Materials
Conductor
Soft-annealed copper according to ASTM B3.
Conductor construction according to customer specification.
Insulation
PVC (Polyvinyl chloride), lead free.
Insulation material according to SAE J 1128/ESB-M1L 120-A/MS-7889/
UTMS 12501.
Special properties
Also available as GPT and HDT type.
Standards and specifications
SAE J 1128
Single-core cables
unshielded
PVC automotive cable
with thin wall
Temperature range:
–40 °C to +85 °C (3000 hrs)
+105 °C (48 hrs)
TWP
Conductor construction Insulation Cable
Size Nominal cross-section
No. of strands
Diameter of single wire
nom.
Diameter of conductor
nom.
Wall thickness
O.D.
max.
Weight
approx.nom. min.
AWG mm2 mm mm mm mm mm kg/km
22 0.35 7 0.25 0.76 0.40 0.28 1.7 5.4
20 0.5 7 0.32 0.97 0.40 0.28 1.9 7.7
18 0.8 16 0.25 1.17 0.40 0.28 2.2 10.7
18 0.8 19 0.23 1.17 0.40 0.28 2.2 10.7
16 1 19 0.28 1.45 0.40 0.28 2.4 14.6
14 2 19 0.36 1.8 0.40 0.28 2.7 22
12 3 19 0.45 2.29 0.46 0.32 3.3 34
10 5 19 0.57 2.87 0.50 0.35 4.0 53
PVC automotive cable
Temperature range:
–40 °C to +85 °C (3000 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to D 609-90,
bare. Conductor construction according to JIS C 3102/JIS C3406.
Insulation
PVC (Polyvinyl chloride), lead free.
Insulation material according to JIS C3406.
Single-core cables
unshielded
38
AV
The “f” in the nominal cross-section column indicates a flexible conductor with a finer wire diameter.
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
nom.
Diameter of conductor
nom.
Electrical resistance
at 20 °C
max.
Wall thickness
nom.
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm kg/km
0.5 7 0.32 1.0 32.7 0.6 2.2 2.4 10
0.85 11 0.32 1.2 20.8 0.6 2.4 2.6 13
1.25 16 0.32 1.5 14.3 0.6 2.7 2.9 17
2 26 0.32 1.9 8.81 0.6 3.1 3.4 26
3 41 0.32 2.4 5.59 0.7 3.8 4.1 40
5 65 0.32 3.0 3.52 0.8 4.6 4.9 62
8 50 0.45 3.7 2.32 0.9 5.5 5.8 92
10 63 0.45 4.5 1.84 1.0 6.5 6.9 120
15 84 0.45 4.8 1.38 1.1 7.0 7.4 160
0.5 f 20 0.18 1.0 36.7 0.6 2.2 2.4 9
0.75 f 30 0.18 1.2 24.4 0.6 2.4 2.6 12
1.25 f 50 0.18 1.5 14.7 0.6 2.7 2.9 18
2 f 37 0.26 1.8 9.5 0.6 3.0 3.4 25
3 f 61 0.26 2.4 5.76 0.7 3.8 4.1 40
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to D 609-90,
bare. Conductor construction according to JASO D 611-94.
Insulation
PVC (Polyvinyl chloride), lead free.
Insulation material according to JASO D 611-94.
Single-core cables
unshielded
PVC automotive cable
Temperature range:
–40 °C to +85 °C (3000 hrs)
39
AVS
The “f” in the nominal cross-section column indicates a flexible conductor with a finer wire diameter.
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
nom.
Diameter of conductor
nom.
Electrical resistance
at 20 °C max.
Wall thickness
nom.
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm kg/km
0.3 7 0.26 0.8 50.2 0.5 1.8 1.9 6
0.5 7 0.32 1.0 32.7 0.5 2.0 2.1 8
0.85 11 0.32 1.2 20.8 0.5 2.2 2.3 12
1.25 16 0.32 1.5 14.3 0.5 2.5 2.6 16
2 26 0.32 1.9 8.81 0.5 2.9 3.1 25
3 41 0.32 2.4 5.59 0.6 3.6 3.8 39
5 65 0.32 3.0 3.52 0.7 4.4 4.6 60
0.3 f 15 0.18 0.8 48.9 0.5 1.8 1.9 6
0.5 f 20 0.18 1.0 36.7 0.5 2.0 2.1 8
0.75 f 30 0.18 1.2 24.4 0.5 2.2 2.3 11
1.25 f 50 0.18 1.5 14.7 0.5 2.5 2.6 17
2 f 37 0.26 1.8 9.5 0.5 2.9 3.1 24
PVC automotive cable
with thin wall insulation
Temperature range:
–40 °C to +85 °C (3000 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to JIS C 3102,
bare. Conductor construction according to JASO D 611-94.
Insulation
PVC (Polyvinyl chloride), lead free.
Insulation material according to JASO D 611-94.
Single-core cables
unshielded
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
nom.
Diameter of conductor
nom.
Electrical resistance
at 20 °C max.
Wall thickness
nom.
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm kg/km
0.3 7 0.26 0.8 50.2 0.3 1.4 1.5 5
0.5 7 0.32 1.0 32.7 0.3 1.6 1.7 7
0.85 19 0.24 1.2 21.7 0.3 1.8 1.9 10
1.25 19 0.29 1.5 14.9 0.3 2.1 2.2 14
2 (f) 37 0.26 1.8 9.5 0.4 2.6 2.7 22
0.3 f 19 0.16 0.8 48.8 0.3 1.4 1.5 5
0.5 f 19 0.19 1.0 34.6 0.3 1.6 1.7 7
0.75 f 19 0.23 1.2 23.6 0.3 1.8 1.9 10
1.25 f 37 0.21 1.5 14.6 0.3 2.1 2.2 14
40
AVSS
The “f” in the nominal cross-section column indicates a flexible conductor with a finer wire diameter.
FL91Y / FL11Y
Battery cable
Temperature range:
–40 °C to +110 °C (3000 hrs) FL11Y
+125 °C (3000 hrs) FL91Y
Single-core cables
unshielded
Construction / Materials
Conductor
Fine-wire stranded conductor of electrolytic copper Cu-ETP1
according to DIN EN 13602.
Insulation
FL11Y: TPE-U (Thermoplastic polyurethane elastomer) according to
ISO 6722, Class B.
FL91Y: TPE-O (Thermoplastic polyolefin elastomer) according to
ISO 6722, Class C.
Special versions
Also available as aluminium battery cables.
Conductor construction Insulation Cable
Nominal cross-section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance
at 20 °C max.
Wall thickness
nom.
O.D. Weight approx.
min. max.
mm2 mm mm mΩ/m mm mm mm kg/km
6 84 0.31 3.3 3.14 0.8 4.6 5.0 66
10 80 0.41 4.5 1.82 1.0 6.0 6.5 109
16 126 0.41 6.3 1.16 1.0 7.0 8.1 176
25 196 0.41 7.8 0.743 1.3 8.7 10.2 273
35 276 0.41 9.0 0.527 1.3 10.0 10.7 355
50 400 0.41 10.5 0.368 1.5 11.9 13.0 511
70 560 0.41 12.5 0.259 1.5 14.0 15.0 705
95 740 0.41 14.8 0.196 1.6 15.4 16.2 905
120 960 0.41 16.5 0.153 1.6 18.7 19.7 1170
41 Nominal value, tolerance of number of strands: ±5 %.
42
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Conductor construction according to ISO 6722.
Insulation / sheath
Plasticized PVC with properties according to ISO 6722, Class B,
lead free.
Special properties
Sheath options: firmly bonded or separable.
Single-core cables
unshielded
Automotive cable
with core insulation and PVC sheath
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor construction Insulation Cable
Nominal cross-
section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance
at 20 °C max.
Wall thickness
nom.
Diameter of Core
Sheathwall
thickness
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm mm mm kg/km
0.5 16 0.21 1.0 37.1 0.6 2.1 0.4 2.7 3.1 14
0.75 24 0.21 1.2 24.7 0.6 2.3 0.4 3.0 3.3 17
1 32 0.21 1.35 18.5 0.6 2.5 0.4 3.2 3.6 20
1.5 30 0.26 1.7 12.7 0.6 2.8 0.5 3.7 4.1 28
2 40 0.26 2.0 9.42 0.6 3.0 0.5 3.9 4.3 33
2.5 50 0.26 2.2 7.6 0.7 3.5 0.5 4.3 4.8 41
All cross-sections can also be supplied with reduced insulation thickness (FLRYY).
FLYY
43
Single-core cables
unshielded
Construction / Materials
Conductor
Fine or super-fine wire stranded conductor of Cu-ETP1 according
to DIN EN 13602.
Insulation
PVC according to ISO 6722, Class B.
Sheath
Foamed PVC, density approx. 1 g/cm3, lead free .
Special properties
Special low temperature flexibility.
Other cross-sections and dimensions on request.
Conductor construction Insulation Cable
Nominal cross-
section
No. of strands
Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance
at 20 °C max.
Wall thickness
nom.
Diameter of Core
Sheath wall
thickness
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm mm mm kg/km
FLY0Y
4 56 0.31 2.75 4.7 0.8 4.2 2.0 8.0 8.4 106
6 84 0.31 3.3 3.1 0.8 4.8 2.0 8.6 9.0 125
10 80 0.41 4.5 1.82 1.0 6.2 3.0 12.2 12.8 208
16 126 0.41 6.3 1.16 1.0 7.7 2.0 11.5 12.1 245
FLYK0Y
50 396 0.41 10.5 0.368 0.8 12.0 1.4 14.5 15.1 540
50 / 0.2 1600 0.21 10.9 0.386 0.8 12.0 1.4 14.5 15.1 550
70 / 0.2 2200 0.21 13.3 0.272 1.0 14.7 1.6 17.5 18.3 79
FLY0Y / FLYK0Y
Special battery cable
sheathed
Temperature range:
–40 °C to +105 °C (3000 hrs)
44
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Fine-wire stranded conductor according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class B,
lead free.
Shielding
Soft-annealed electrolytic copper E-Cu 58 F21, bare.
Wire spun cover with high surface covering ratio (≥90 %).
Sheath
Plasticized PVC with properties according to ISO 6722, Class B,
lead free.
Single-core cables
shielded
PVC automotive cable
shielded with reduced insulation
and sheath wall thickness
Temperature range:
–40 °C to +105 °C (3000 hrs)
Also available with increased insulation and/or sheath wall thickness.
FLRYDY
Conductor construction Insulation Cable
Nominal cross-
section
No. of strands
Diameter of single
wire max.
Diameter of conductor
max.
Electrical resistance
at 20 °C max.
Wall thick-ness
nom.
Diameter of core
Sheathwall
thickness
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm mm mm kg/km
0.75 24 0.21 1.2 24.7 0.3 1.75 0.3 2.5 2.7 18
1 32 0.21 1.35 18.5 0.3 1.95 0.3 2.7 2.9 21
1.5 30 0.26 1.7 12.7 0.3 2.25 0.3 3.0 3.2 27
46
FLR4G11Y / FL4G11YMulti-core cables
ABS/ESP sensor cables
ABS/ESP cable
with EVA insulation
Temperature range:
–40 °C to +125 °C (3000 hrs)
Structure Conductor construction Insulation Cable
No. of cores x
nominal cross-section
No. of strands
Diameter of single wire max.
Diameter of conductor
max.
Electrical resistance
at 20 °Cmax.
Wall thickness
nom.
Diameter of core
Sheathwall
thickness
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm mm mm kg/km
FLR4G11Y
2 x 0.35 19 0.16 0.8 54.5 0.35 1.45 0.5 3.8 4.0 20
2 x 0.5 28 0.16 1.0 40.1 0.35 1.65 0.55 4.1 4.5 27
2 x 0.5 28 0.16 1.0 40.1 0.35 1.65 0.9 5.0 5.3 34
3 x 0.5 28 0.16 1.0 40.1 0.35 1.65 0.8 5.0 5.4 39
4 x 0.5 28 0.16 1.0 40.1 0.35 1.65 0.6 5.0 5.4 42
FL4G11Y
2 x 0.5 16 0.21 1.0 40.1 0.6 2.2 0.85 5.9 6.3 44
2 x 0.75 42 0.16 1.2 27.1 0.5 2.2 0.9 6.0 6.4 47
2 x 1.5 30 0.26 1.7 13.7 0.6 2.8 0.65 6.6 7.0 66
3 x 0.5 16 0.21 1.0 40.1 0.6 2.2 0.8 6.0 6.4 51
3 x 1.5 30 0.26 1.7 13.7 0.7 2.9 1.1 8.1 8.7 107
Note: This chart shows an extract of our existent product portfolio. Other versions on request.
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
tinned. Fine or super-fine high flexible stranded conductor.
Insulation
E/VA (Ethylene vinyl acetate) with properties based on ISO 6722,
Class C.
Optional: Polyester foil according to DIN 40634 can be laid longitudi-
nally under the insulation.
Sheath
TPE-U (Polyether polyurethane with especially high resistance to
hydrolysis).
Special properties
Cables in hot-pressure resistant version to 150 °C available on
request.
Very high fatigue strength under reversed bending stresses and
abrasion resistance.
Conductors with three or four cores for additional functions.
FLR4G11Y
Reduced wall thickness.
47
Multi-corecables
ABS/ESP sensor cables
Note: This chart shows an extract of our existent product portfolio. Other versions on request.
Structure Conductor construction Insulation Cable
No. of cores x
nominal cross-section
No. of strands
Diameter of single
wiremax.
Diameter of conduc-
tor max.
Electrical resistance at 20 °C
bare tinned max. max.
Wall thickness
nom.
Diameter of core
Sheathwall
thickness
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mΩ/m mm mm mm mm mm kg/km
2 x 0.35 12 0.21 0.9 52.0 54.5 0.25 1.35 0.5 3.5 3.9 18
2 x 0.5 19 0.19 1.0 37.1 40.1 0.3 1.5 0.65 4.2 4.6 25
2 x 0.5 28 0.16 1.0 37.1 40.1 0.3 1.5 0.65 4.2 4.6 25
2 x 0.5 64 0.10 1.0 38.2 40.1 0.35 1.6 0.95 5.0 5.4 36
2 x 0.75 42 0.16 1.2 24.7 27.1 0.5 2.2 0.9 6.0 6.4 46
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to
DIN EN 13602, bare or tinned.
Insulation
PE-X (Polyethylene crosslinked).
Sheath
TPE-U (Polyether polyurethane with especially high resistance to
hydrolysis).
ABS/ESP cable
with PE-X insulation
Temperature range:
–40 °C to +125 °C (3000 hrs)
FLR2X11Y
48
Multi-core cables
ABS/ESP sensor cables
Structure Conductor construction Insulation Cable
No. of cores x
nominal cross-section
No. of strands
Diameter of single wire max.
Diameter of conductor
max.
Electrical resistance
at 20 °Cmax.
Wall thickness
nom.
Diameter of core
Sheathwall
thickness
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm mm mm kg/km
2 x 0.5 28 0.16 1.0 37.1 0.30 1.5 0.7 4.3 4.7 27.5
2 x 0.5 28 0.16 1.0 37.1 0.30 1.5 1.0 4.8 5.2 35
2 x 0.75 42 0.16 1.2 24.7 0.30 1.8 1.2 6.0 6.4 47.5
2 x 0.75 96 0.11 1.2 24.7 0.30 1.8 1.2 6.0 6.4 48
3 x 0.5 19 0.19 1.0 37.1 0.30 1.6 0.8 5.0 5.2 37
3 x 0.75 19 0.23 1.2 24.7 0.30 1.8 1.0 5.7 6.1 49
3 x 1 19 0.26 1.2 18.5 0.35 2.0 0.8 5.7 6.1 56
4 x 0.5 28 0.16 1.0 37.1 0.30 1.5 1.2 6.0 6.4 51
4 x 0.5 64 0.1 1.0 37.1 0.30 1.6 1.2 6.0 6.4 51
5 x 0.5 64 0.1 1.0 37.1 0.30 1.6 1.0 6.0 6.4 54
Note: This chart shows an extract of our existent product portfolio. Other versions on request.
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare.
Insulation
TPE-S (Thermoplastic polystyrene block copolymer).
Sheath
TPE-U (Polyether polyurethane with especially high resistance to
hydrolysis).
ABS/ESP cable
with TPE-S insulation
Temperature range:
–40 °C to +125 °C (3000 hrs)
FLR31Y11Y
49
Multi-corecablesFLRY11YABS/ESP sensor cables
Structure Conductor construction Insulation Cable
No. of cores x
nominal cross-section
No. of strands
Diameter of single wire max.
Diameter of conductor
max.
Electrical resistance
at 20 °Cmax.
Wall thickness
nom.
Diameter of core
Sheathwall
thickness
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm mm mm kg/km
2 x 0.75 42 0.16 1.2 24.7 0.4 1.9 0.8 5.2 5.6 39
3 x 1 32 0.21 1.5 18.5 0.35 2.0 0.7 5.6 6.0 56
3 x 1.5 30 0.26 1.7 13.3 0.4 2.4 0.75 6.5 6.9 75
Note: This chart shows an extract of our existent product portfolio. Other versions on request.
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare or tinned.
Insulation
PVC (Polyvinyl chloride).
Sheath
TPE-U (Polyether polyurethane with especially high resistance to
hydrolysis).
ABS/ESP cable with PVC insulation
reduced wall thickness
Temperature range:
–40 °C to +105 °C (3000 hrs)
50
Multi-core cables
Cables up to 105 °C
Other versions are available on request.
FLYY / FLRYY / FLYKYK
Construction / Materials
Conductor Soft-annealed electrolytic copper Cu-ETP1 according to
DIN EN 13602, bare or tinned. Conductor according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class B.
Sheath Plasticized PVC with properties according to ISO 6722, Class B.
Special properties
FLYY – Heat- and hot-pressure resistant designs can be supplied on
request (see page 56).
FLRYY – Versions with space-saving, thin wall insulation.
Application for operating voltage up to 60 V (DC).
FLYKYK – Especially flexible at low temperatures.
PVC automotive cable
Temperature range:
–40 °C to +105 °C (3000 hrs) FLYY / FLRYY
–50 °C to +90 °C (3000 hrs) FLYKYK
Structure Conductor construction Insulation Cable
No. of cores x
nominal cross-section
No. of strands
Diameter of single
wiremax.
Diameter of conduc-
tor max.
Electrical resistance at 20 °C
bare tinned max. max.
Wall thickness
nom.
Diameter of core
Sheathwall
thickness
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mΩ/m mm mm mm mm mm kg/km
FLYY
2 x 0.5 16 0.21 1.0 37.1 38.2 0.4 1.75 0.50 4.3 4.7 31
2 x 0.75 24 0.21 1.2 24.7 25.4 0.6 2.3 0.50 5.4 5.8 48
7 x 0.75 24 0.21 1.2 24.7 25.4 0.5 2.15 0.80 7.8 9.4 112
7 x 1 32 0.21 1.4 18.5 19.1 0.6 2.5 1.00 9.0 9.6 148
7 x 1.5 30 0.26 1.7 12.7 13.0 0.6 2.75 1.10 10.2 11.0 201
FLRYY
2 x 0.35 7 0.26 0.8 52.0 54.5 0.25 1.3 0.50 3.3 3.7 20
2 x 0.5 19 0.19 1.0 37.1 38.2 0.3 1.6 0.60 4.2 4.6 29
2 x 0.5 16 0.21 1.0 37.1 38.2 0.3 1.6 0.60 4.2 4.6 29
2 x 0.75 24 0.21 1.2 24.7 25.4 0.3 1.75 0.60 4.5 4.9 36
2 x 1 32 0.21 1.4 18.5 19.1 0.3 1.95 0.60 4.8 5.4 45
5 x 0.75 24 0.21 1.2 24.7 25.4 0.3 1.75 0.75 6.3 6.7 75
6 x 0.5 16 0.21 1.0 37.1 38.2 0.3 1.6 0.85 6.2 6.8 68
6 x 0.75 24 0.21 1.2 24.7 25.4 0.3 1.75 0.75 6.6 7.0 82
6 x 1 32 0.21 1.4 18.5 19.1 0.3 1.95 1.00 7.6 8.0 114
7 x 0.75 24 0.21 1.2 24.7 25.4 0.3 1.75 0.75 6.6 7.0 89
7 x 1 32 0.21 1.4 18.5 19.1 0.3 1.95 0.75 7.2 7.6 113
8 x 0.5 16 0.21 1.0 37.1 38.2 0.3 1.6 0.95 6.9 7.5 87
FLYKYK
2 x 0.5 16 0.21 1.0 37.1 38.2 0.5 1.95 0.70 5.0 5.6 34
2 x 1 32 0.21 1.4 18.5 19.1 0.6 2.5 0.60 6.0 6.6 50
3 x 0.5 16 0.21 1.0 37.1 38.2 0.5 1.95 0.60 5.1 5.7 41
51
Multi-corecables
Cables up to 105 °C
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Fine-wire stranded conductor according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class B.
Sheath
Plasticized PVC with properties according to ISO 6722, Class B.
Flat PVC cable
Temperature range:
–40 °C to +105 °C (3000 hrs)
FLYYF
Other versions are available on request.
Structure Conductor construction Insulation Cable
No. of cores x
nominal cross-section
No. of strands
Diameter of single wire max.
Diameter of conductor
max.
Electrical resistance
at 20 °Cmax.
Wall thickness
nom.
Diameter of core
Sheathwall
thickness
Dimension Weight
approx.Width Height
mm2 mm mm mΩ/m mm mm mm mm mm kg/km
2 x 0.75 24 0.21 1.2 24.7 0.6 2.3 0.6 5.8 ± 0.3 3.5 ± 0.2 35
2 x 1 32 0.21 1.4 18.5 0.6 2.5 0.6 6.2 ± 0.3 3.7 ± 0.2 42
2 x 1.5 30 0.26 1.7 12.7 0.6 2.7 0.5 6.4 ± 0.3 3.8 ± 0.2 53
2 x 2.5 50 0.26 2.2 7.6 0.7 3.4 0.6 8.1 ± 0.3 4.6 ± 0.2 78
3 x 1.5 30 0.26 1.7 12.7 0.6 2.7 0.5 9.2 ± 0.4 3.8 ± 0.2 79
52
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Fine-wire stranded conductor according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class B.
Multi-core cables
PVC twin cable
Temperature range:
–40 °C to +105 °C (3000 hrs)
FLYZ
Other versions are available on request.
Structure Conductor construction Insulation Cable
No. of cores x
nominal cross-section
No. of strands
Diameter of single wire max.
Diameter of conductor
max.
Electrical resistance
at 20 °Cmax.
Wall thickness
nom.
Diameter of core
Dimension Weight
approx.Width Height
mm2 mm mm mΩ/m mm mm mm mm kg/km
2 x 0.5 16 0.21 1.0 37.1 0.5 2.1 4.4 ± 0.2 2.1 ± 0.15 15
2 x 0.75 24 0.21 1.2 24.7 0.6 2.35 4.7 ± 0.3 2.35 ± 0.15 23
2 x 1.5 30 0.26 1.7 12.7 0.6 2.8 5.6 ± 0.3 2.8 ± 0.15 39
Cables up to 105 °C
53
Multi-corecablesFLRYBY / FLRYDY / FLRYBDY / FLRYCY
PVC cable multi-core
with complete shielding
Temperature range:
–40 °C bis +105 °C (3000 h)
Shielding
Foil shield (B), spirally wrapped overlapping aluminium-coated foil.
Spiral shield of copper wires (D).
Braiding of copper wires (C) of Cu-ETP1 according to
DIN EN 13602 as well as combined shieldings (e. g. BD).
Sheath
Plasticized PVC with properties according to ISO 6722, Class B.
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare or tinned. Conductor according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class B.
Sheath for drain wire made of conductive PVC.
Drain wire
Drain wire of tinned copper wires of Cu-ETP1 according to
DIN EN 13602 to contact the shielding.
Other versions are available on request.
Structure Conductor construction Insulation Cable
No. of cores x
nominal cross-section
No. of strands
Diameter of single
wiremax.
Diameter of conduc-
tor max.
Electrical resistance at 20 °C
bare tinned max. max.
Wall thickness
nom.
Diameter of core
Sheathwall
thickness
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mΩ/m mm mm mm mm mm kg/km
FLRYBY
1 x 0.35+(0.35) 7 0.26 0.8 52.0 54.5 0.25 1.25 0.5 2.9 3.3 14
4 x 0.35+(0.35) 7 0.26 0.8 52.0 54.5 0.25 1.25 0.5 4.3 4.7 35
FLRYDY
2 x 0.22 7 0.21 0.7 84.8 86.5 0.25 1.15 0.5 3.4 3.8 25
2 x 0.35 12 0.21 0.8 52.0 54.5 0.25 1.35 0.6 4.2 4.6 30
2 x 0.5 19 0.19 1.0 37.1 38.2 0.30 1.5 0.8 4.9 5.3 38
2 x 0.75 24 0.21 1.2 24.7 25.4 0.30 1.75 0.6 4.9 5.2 44
2 x 1 19 0.26 1.4 18.5 19.1 0.30 2.0 0.7 5.5 5.9 52
3 x 0.75 24 0.21 1.2 24.7 25.4 0.30 1.75 0.6 5.1 5.4 55
3 x 1 32 0.21 1.4 18.5 19.1 0.30 1.95 0.5 5.5 5.8 64
FLRYBDY
2 x 0.5 19 0.19 1.0 37.1 38.2 0.30 1.6 0.6 4.7 4.9 36
FLRYCY
9 x 0.08 10 0.11 0.45 353 365 0.20 0.8 0.6 4.6 4.9 38
10 x 0.25 14 0.16 0.7 84.8 86.5 0.20 1.1 0.6 5.8 6.2 68
5 x 0.35 19 0.16 0.8 52.0 54.5 0.25 1.3 0.5 4.7 5.1 47
8 x 0.35 19 0.16 0.8 52.0 54.5 0.25 1.25 0.65 5.9 6.3 75
10 x 0.35 19 0.16 0.8 52.0 54.5 0.25 1.25 0.65 6.5 6.9 83
Cables up to 105 °C
54
Multi-core cables
Cables up to 105 °C
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Concentric stranded conductor according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class B.
Sheath
Plasticized PVC with properties according to ISO 6722, Class B.
Special properties
FLRYY11Y – Combined multi-core cable. Outer sheath made of
TPE-U (thermoplastic polyurethane elastomer) with especially high
resistance to abrasion (11Y).
Standards and specifications
German approval for transportation of hazardous materials (GGVS).
Tested in accordance with GGVS/ADR.
PVC special cable
with thin insulation
Temperature range:
–40 °C to +105 °C (3000 hrs)
FLRYY (GGVS) / FLRYY11Y
Structure Core Core Cable
No. of cores x nominal cross-section
Diameter of core
max.
Color code Diameter of core
max.
Color code O.D.
max.
Weight
approx.
mm2 mm2 mm mm2 mm mm kg/km
FLRYY (GGVS)
2 x 1 1 Ø 2.1 5.7 19.5
3 x 1.5 + 2 x 6 1.5 Ø 2.0 6 Ø 4.3 12.3 150
4 x 1.5 + 3 x 2.5 1.5 Ø 2.4 2.5 Ø 3.0 10.5 130
7 x 1.5 1.5 Ø 2.4 10.6 101
10 x 1.5 + 3 x 2.5 + (2 x 1.5)PP data pair
1.5 Ø 2.4 2.5 1.5
Ø 3.0 Ø 2.4
14.7 245
FLRYY11Y
2 x 4 + 3 x 1.5 4 Ø 3.7 1.5 Ø 2.4 11.3 212
3 x 2.5 + 4 x 1.5 2.5 Ø 3.0 1.5 Ø 2.4 10.5 130
7 x 1 + 1 x 1.5 1 Ø 2.1 1.5 Ø 2.4 9.2 82
9 x 1 + 1 x 4 1 Ø 2.1 4 Ø 3.7 12.5 125
Structure Conductor construction Insulation
Cross-section No. of strands Diameter of single wire
max.
Diameter of conductor
max.
Electrical resistance at 20 °C
max.
Wall thickness
nom.
mm2 mm mm mΩ/m mm
0.75 24 0.21 1.2 24.7 0.3
1 32 0.21 1.4 18.5 0.3
1.5 30 0.26 1.7 12.7 0.35
2.5 50 0.26 2.2 7.6 0.35
4 56 0.31 2.75 4.7 0.4
6 84 0.31 3.3 3.1 0.4
Other versions are available on request.
55
Multi-corecables
CD player control cable
Temperature range:
–40 °C to +105 °C (3000 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602.
Concentric stranded conductor according to ISO 6722.
Drain wire
Multi-wire stranded conductor of Cu-ETP1 according to DIN EN 13602,
(nominal cross-section 0.35 mm2).
Insulation
Plasticized PVC according to ISO 6722, Class B.
FLY(YDY)(YBY)CY 3x0.35+(1x0.35)+(2x0.35)
Internal shielding
1. Spiral shield of tinned copper wires (individual wire
diameter max. 0.13 mm). Visual covering min. 95 %.
2. Foil shield of aluminium-coated polyester foil.
Spirally wrapped overlapping tape. Metal side in electric contact
with the drain wire.
Inner sheath
Plasticized PVC according to ISO 6722, Class B.
Complete shielding
Braiding of tinned copper wires of Cu-ETP1 according to DIN EN 13602.
Visual covering min. 75 %.
Outer sheath
Plasticized PVC according to ISO 6722, Class B, matt.
Cables up to 105 °C
Structure Conductor construction Insulation Inner sheath Complete cable
No. of cores x
nominal cross-
section
No. of strands
Dia-meter
of single wire
max.
Dia-meter of con- ductor
max.
Electrical resistance
at 20 °C
max.
Wall thick-ness
Dia-meter of core
Wall thickness
nom.
Inner- O.D.
Braiding construction
No. of wires x
individual wire-O.D.
Outer sheath
wall thickness
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm mm mm mm mm mm kg/km
3 x 0.35 12 0.21 0.9 52.0 0.40 1.6
(1 x 0.35) 12 0.21 0.9 52.0 0.25 1.35 0.4 2.4 144 x 0.13 0.7 8.0 8.4 97
(2 x 0.35) 12 0.21 0.9 52.0 0.22 1.3 0.35 3.4
Other versions are available on request.
56
Multi-core cables
Cables up to 125 °C
FLYWYW / FLRYWYW / FLRYWZ / FLRYWYWF
Round, flat and twin cable
Temperature range:
–40 °C bis +125 °C (3000 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare or tinned. Conductor according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class C,
hot-pressure resistant.
Sheath
Plasticized PVC with properties according to ISO 6722, Class C,
hot-pressure resistant.
Versions
Round cable (FLYWYW or FLRYWYW)
Twin cable (FLRYWZ)
Flat cable (FLRYWYWF)
Other versions are available on request.
Structure Conductor construction Insulation Cable
No. of cores x
nominal cross-section
No. of strands
Diameter of single
wiremax.
Diameter of conduc-
tor max.
Electrical resistance at 20 °C
bare tinned max. max.
Wall thickness
nom.
Diameter of core
Sheathwall
thicknessnom.
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mΩ/m mm mm mm mm mm kg/km
FLYWYW 2 x 0.75
2 x 0.75 24 0.21 1.2 24.7 25.4 0.60 2.4 0.7 6.0 6.2 50
FLRYWYW 4 x 1
4 x 1 19 0.26 1.4 18.5 19.1 0.35 2.0 0.5 5.6 6.0 65
FLRYWZ 4 x 0.35
4 x 0.35 7 0.26 0.8 52.0 54.5 0.25 1.25 – 1.25 x 8.9 (h x w) 18
FLRYWYWF 2 x 2.5
2 x 2.5 19 0.41 2.2 7.6 2.8 0.40 2.8 0.6 3.9 x 7.0 (h x w) 68
57
Multi-corecables
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare or tinned. Conductor according to ISO 6722.
Insulation
Thermoplastic elastomers based on polyolefins (91Y)
resp. polyesters (12Y), fluoropolymeres, e.g. ETFE (7Y) or FEP (6Y).
Sheath
TPE-U (polyether polyurethane) with especially high resistance to
hydrolysis (11Y).
Special cable
Temperature range:
–40 °C to +125 °C (3000 hrs)
FLR91Y11Y / FLR12Y11Y / FLU7Y11Y / FLU6Y11YCables up to 125 °C
Other versions are available on request.
Structure Conductor construction Insulation Cable
No. of cores x
nominal cross-section
No. of strands
Diameter of single
wiremax.
Diameter of conduc-
tor max.
Electrical resistance at 20 °C
bare tinned max. max.
Wall thickness
nom.
Diameter of core
Sheathwall
thickness
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mΩ/m mm mm mm mm mm kg/km
FLR91Y11Y 3 x 0.75
3 x 0.75 19 0.23 1.2 24.2 25.4 0.3 1.8 1.0 5.7 6.1 48
FLR12Y11Y 2 x 0.5
2 x 0.5 19 0.19 1.0 32.1 38.2 0.3 1.5 0.6 4.15 4.45 25
FLU7Y11Y 2 x 0.5
2 x 0.5 64 0.11 1.0 – 38.2 0.2 1.4 0.25 3.2 3.4 18.5
FLU6Y11Y 4 x 0.14
4 x 0.14 18 0.11 0.6 – 136.0 0.1 0.7 0.25 2.0 2.4 10
58
Multi-core cables
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare or tinned. Conductor according to ISO 6722.
Insulation
Thermoplastic elastomers based on polyesters (13Y), fluoropolymeres,
e. g. ETFE (7Y) or FEP (6Y).
FLR13Y13Y / FLR13YC13Y / FLU7Y7Y FLU6Y6YF / FLR6YC6Y
Special cable
Temperature range
(see chart below)
Shielding
Braiding of tinned copper wires of Cu-ETP1 according to DIN EN 13602
with high visual covering (≥90 %).
Sheath
Thermoplastic elastomers based on polyesters resp. fluoropolymeres,
e. g. ETFE or FEP. Round or flat version.
Cables from 150 °C
Structure Conductor construction Insulation Cable
No. of cores x
nominal cross-sec-
tion
No. of strands
Diameter of
single wire max.
Diameter of conduc-
tor
max.
Electrical resistance
at 20 °C
max.
Wall thickness
nom.
Diameter of core
Sheathwall
thickness
O.D. Weight
approx.
Temperature range
min. max.
mm2 mm mm mΩ/m mm mm mm mm mm kg/km 3000 hrs
FLR13Y13Y 2 x 0.5
2 x 0.5 19 0.19 1.0 38.2 0.3 1.55 0.9 4.9 5.1 32 –40 °C to +150 °C
FLR13YC13Y 10 x 0.5
10 x 0.5 16 0.21 1.5 38.2 0.3 1.55 0.65 7.6 8.2 127 –40 °C to +150 °C
FLU7Y7Y 3 x 0.5
3 x 0.5 28 0.16 1.0 38.2 0.2 1.3 0.4 3.6 3.9 26 –40 °C to +175 °C
FLU6Y6YF 4 x 0.35
4 x 0.35 19 0.15 0.75 54.5 0.2 1.2 0.45 2.1 x 5.5 (h x w) 32 –40 °C to +200 °C
FLR6YC6Y 2 x 0.5
2 x 0.5 19 0.19 1.0 38.2 0.3 1.5 0.5 4.45 4.75 53 –40 °C to +200 °C
Other versions are available on request.
59
Multi-corecables
Low voltage differential signaling
cable (LVDS), e.g. data transfer
4 x 2 x 0.22 + (0.22)
Temperature range:
–40 °C bis +105 °C (3000 hrs)
502
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare or tinned. Conductor according to ISO 6722.
Insulation
PP (Polypropylene).
Shielding
Aluminium-coated foil.
Braiding of tinned copper wires and drain wire.
Sheath
Plasticized PVC, lead free.
Electrical properties
Impedance 100 ±15 Ω
LEONI Dacar©
data cables
Overview Product range data cables – LVDS
Designation Construction Dielectric Impedance Sheath Temperature range Application
LEONI Dacar® 501 FL2YBCY 4 x 2 x 0.22 (+ 0.22) PE 100 Ω PVC –40 to +85 °C LVDS
LEONI Dacar® 502 FL9YBCY 4 x 2 x 0.22 (+ 0.22) PP 100 Ω PVC –40 to +105 °C LVDS
LEONI Dacar® 503 FL09YBCY 4 x 2 x 0.22 Foam-PP 100 Ω PVC –40 to +105 °C LVDS
LEONI Dacar® 508 FL2YBCY 5 x 2 x 0.22 PE 100 Ω PVC –40 to +85 °C LVDS
LEONI Dacar® 509 FL9YBCY 5 x 2 x 0.22 PP 100 Ω PVC –40 to +105 °C LVDS
LEONI Dacar® 511 FL09YBCY 5 x 2 x 0.22 Foam-PP 100 Ω PVC –40 to +105 °C LVDS
LEONI Dacar® 535 FL9YBCY 4 x 0.14 PP 100 Ω PVC –40 to +105 °C LVDS
Other versions are available on request.
60
Multi-core cables
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Conductor according to ISO 6722.
Insulation
PP foamed (Polypropylene).
Shielding
Aluminium-coated foil, visual covering 100 %.
Cable for bus systems
FL09YBY 2 x 0.35 + (0.35)
Temperature range:
–40 °C bis +105 °C (3000 hrs)
533
Sheath
Plasticized PVC with properties according to ISO 6722, Class B.
Electrical properties
Impedance 100 ± 15 Ω
LEONI Dacar©
data cables
Designation Construction Dielectric Impedance Sheath Temperature range Application
LEONI Dacar® 520 FL09YS11Y 2 x 0.35 Foam-PP 120 Ω TPE-U –40 to +105 °C CAN
LEONI Dacar® 507 FLY2YY 2 x 2 x 0.14 PE 100 Ω PVC –40 to +85 °C FireWire
LEONI Dacar® 532 FL09YB11Y 2 x 0.35 Foam-PP 100 Ω TPE-U –40 to +105 °C Flexray
LEONI Dacar® 533 FL09YBY 2 x 0.35 + (0.35) Foam-PP 100 Ω PVC –40 to +105 °C e-Most
LEONI Dacar® 560 FL2X11Y 2 x 0.35 PE-X 120 Ω TPE-U –40 to +120 °C CAN
LEONI Dacar® 562 FL2X11Y 2 x 0.55 PE-X 120 Ω TPE-U –40 to +120 °C CAN
LEONI Dacar® 565 FL09YSBY 2 x 0.75 + (0.75) Foam-PP 120 Ω PVC –40 to +120 °C CAN
Overview product range data cables – bus systems
Other versions are available on request.
61
Multi-corecables
Sensor cable for lambda probe
Temperature range:
–40 °C to +105 °C (3000 hrs)
Drain wire
550
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Conductor according to ISO 6722.
Insulation
Plasticized PVC according to ISO 6722, Class B.
Sheath for the drain wire
Conductive PVC.
Shielding
Foil shield of spirally wrapped overlapping tape of aluminium-coated
PVC foil.
Sheath
TPE-U (polyether polyurethane) with especially high resistance to
hydrolysis (11Y).
LEONI Dacar©
data cables
Structure Conductor construction Insulation Cable
No. of cores x
nominal cross-section
No. of strands
Diameter of single wire max.
Diameter of conductor
max.
Electrical resistance
at 20 °Cmax.
Wall thickness
nom.
Diameter of core
Sheathwall
thickness
O.D. Weight
approx.min. max.
mm2 mm mm mΩ/m mm mm mm mm mm kg/km
1 x 0.35+(0.35) 7 0.26 0.8 52.0 0.25 1.25 0.6 3.9 4.3 21
2 x 0.35+(0.35) 7 0.26 0.8 52.0 0.25 1.25 0.6 4.1 4.5 24
3 x 0.35+(0.35) 7 0.26 0.8 52.0 0.25 1.25 0.6 4.4 4.8 30
4 x 0.35+(0.35) 7 0.26 0.8 52.0 0.25 1.25 0.6 4.8 5.2 39
5 x 0.35+(0.35) 7 0.26 0.8 52.0 0.25 1.25 0.6 5.4 5.8 46
Overview product range data cables – Lambda probe
Other versions are available on request.
62
Multi-core cables
Car telephone cable
FLR7YC11Y
12 x 0.22 SN + coax Z 50
Temperature range:
–40 °C bis +85 °C (3000 hrs)
570
Construction core
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Conductor according to ISO 6722.
Insulation
Ethylene tetrafluoroethylene (ETFE) with properties according to
ISO 6722, Class D.
Construction cable
Shielding
Braiding of tinned copper wires of Cu-ETP1 according to DIN EN 13602,
0.10 mm, visual covering appr. 90 %.
Sheath
TPE-U (polyether polyurethane) with especially high resistance to
hydrolysis (11Y).
Construction coaxial element Z 50
Conductor
Fine tinned stranded conductor of Cu-ETP1 according to DIN EN 13602.
Dielectric
PE (Polyethylene).
Shielding
Braiding of tinned copper wires of Cu-ETP1 according to DIN EN 13602,
0.10mm, visual covering appr. 85 %.
Sheath
Plasticized PVC, lead free.
LEONI Dacar©
data cables
Designation Construction Sheath Temperature range Application
LEONI Dacar® 505 FL2YBC11Y 4 x 2 x 0.22 TPE-U –40 to +85 °C UHI
LEONI Dacar® 506 FL6YBC11Y 4 x 2 x 0.22 TPE-U –40 to +125 °C UHI
LEONI Dacar® 514 FLR12YBCY 5 x 2 x 0.14 + 2 x 0.5 PVC –40 to +105 °C UHP
LEONI Dacar® 570 FLR7YC11Y 12 x 0.22 + Z 50 TPE-U –40 to +85 °C Car telephone
LEONI Dacar® 573 FLRY (YB12Y) BY 3 x 0.56 + 3 x 0.14 + 2 x 0.14
PVC –40 to +105 °C Car telephone
LEONI Dacar® 590 FLR7YC11Y 8 x 0.22 + 2 x 0.35 + Z 50 TPE-U –40 to +85 °C Car telephone
LEONI Dacar® 800 FL(R2YCY) (09YCY)CY 2 x (0.14) + 2 x (Coax B-75-1.68-2.7)
PVC –40 to +85 °C Audio/Video
Overview product range data cables
Other versions are available on request.
63
Multi-corecables
RF coaxial cable
with solid dielectric
Temperature range:
–40 °C bis +105 °C (3000 hrs)
300
Construction / Materials
Conductor
Copper clad steel wire, bare, 7 x 0.16, diameter 0.48 mm.
Dielectric
PP (Polypropylene), diameter 1.52 mm.
Shielding
Braiding of tinned copper wires of Cu-ETP1 according to DIN EN 13602,
visual covering nom. 90 %, diameter 1.92 mm.
Sheath
Plasticized PVC according to ISO 6722, Class B,
lead free, diameter 2.8 mm.
Electrical properties
Impedance 50 ± 3 Ω
Capacitance at 1 kHz max. 106 pF/m
Conductor resistance at 20 °C max. 317 Ω/km
LEONI Dacar©
coaxial cables
Overview product range coaxial cables
Designation Impedance ConductorDielectric
O.D. [mm] / MaterialShielding
Sheath O.D. [mm] / Material
Temperature range
LEONI Dacar® 110 50 Ω Copper strand SN 19 x 0.182 2.95 / PE 95 % Cu SN 4.95 / PVC –40 to +85 °C
LEONI Dacar® 310 50 Ω Copper strand SN 19 x 0.182 2.95 / PP 95 % Cu SN 4.95 / PVC –40 to +105 °C
LEONI Dacar® 100 50 Ω Staku BL 7 x 0.16 1.52 / PE 86 % Cu SN 2.80 / PVC –40 to +85 °C
LEONI Dacar® 300 50 Ω Staku BL 7 x 0.16 1.52 / PP 86 % Cu SN 2.80 / PVC –40 to +105 °C
LEONI Dacar® 200 75 Ω Copper strand SN 7 x 0.182 3.1 / PE 95 % Cu SN 4.60 / PVC –40 to +85 °C
LEONI Dacar® 218 75 Ω Copper strand BL 7 x 0.182 3.2 / PE 95 % Cu SN 4.60 / PVC –40 to +85 °C
LEONI Dacar® 400 50 Ω Staku AG 7 x 0.17 1.48 / FEP 96 % Cu AG 2.50 / FEP –65 to +205 °C
LEONI Dacar® 450 75 Ω Staku AG 7 x 0.102 1.6 / FEP 92 % Cu AG 2.60 / FEP –65 to +205 °C
Other versions are available on request.
64
Multi-core cables 302
RF coaxial cable with foamed dielectric
Temperature range:
–40 °C bis +105 °C (3000 hrs)
Construction / Materials
Conductor
Copper wire, bare, 7 x 0.27, diameter 0.81 mm.
Dielectric
PP foamed (Polypropylene), diameter 2.1 mm.
Shielding
Aluminium-coated foil, visual covering 100 %.
Braiding of tinned copper wires, visual covering nom. 90 %,
diameter 2.5 mm.
Sheath
PVC (Polyvinyl chloride), lead free, diameter 3.3 mm.
Electrical properties
Impedance 50 ± 3 Ω
Capacitance at 1 kHz max. 85 pF/m
Conductor resistance at 20 °C max. 48.5 Ω/km
Special features
Coax cables with foamed dielectric show an outstanding trans-
mission performance combined with a significant reduction of
the cable dimensions. A typical feature of this product range is,
amongst others, their high velocity ratio of approx. 78 % of the
speed of light.
LEONI Dacar©
coaxial cables
Designation Impedance ConductorDielectric
O.D. [mm] / MaterialShielding
Sheath O.D. [mm] / Material
Temperature range
LEONI Dacar® 034 50 Ω Copper strand BL 7 x 0.30 2.25 / Foam-PE 87 % Cu SN 3.5 / PVC –40 to +85 °C
LEONI Dacar® 031 50 Ω Copper strand BL 7 x 0.27 2.1 / Foam-PE 92 % Cu SN + AL 3.2 / PVC –40 to +85 °C
LEONI Dacar® 302 50 Ω Copper strand BL 7 x 0.27 2.1 / Foam-PP 90 % Cu SN + AL 3.3 / PVC –40 to +105 °C
LEONI Dacar® 360 75 Ω Copper strand BL 7 x 0.127 1.68 / Foam-PP 90 % Cu SN + AL 2.7 / PVC –40 to +105 °C
LEONI Dacar® 077 120 Ω Staku BL 7 x 0.10 3.1 / Foam-PE 75 % Cu BL 4.8 / PVC –40 to +85 °C
Other versions are available on request.
Overview product range coaxial cables
65
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare.
Insulation
Plasticized PVC according to ISO 6722, Class B, resp. Class C. PVC
(heat-resistant) or TPE-O (thermoplastic polyolefin elastomer), copper
stabilised, lead free.
Shield
High flexible braiding of bare or tinned copper wires.
Minimum visual covering 95 %.
Special cable for vehicles with battery,
hybrid or fuel cell drive systems
Temperature range:
–40 °C to +105 °C (3000 hrs) 105-F
–40 °C to +125 °C (3000 hrs) 125-F
LEONI Hivocar©
Conductor construction Insulation Cable
Type of conductor Nominal cross-
section
No. of strands
max.
Diameter of conductor
max.
Electrical resistance
max.
Wall thickness
nom.
Diameter of core
Sheathwall
thickness
O.D. Weight
approx.min.
mm2 mm mm mΩ/m mm mm mm mm kg/km
LEONI Hivocar® 105-F cables for –40 °C up to +105 °C in highly flexible version (F)
LEONI Hivocar® 105-F 70 1 x 70 2205 12.4 0.27 1.2 14.8 1.2 17.6 ± 0.4 860
LEONI Hivocar® 105-F 2 x 2.5 2 x 2.5 651 2.2 7.6 0.8 3.75 1.0 10.0 ± 0.3 145
LEONI Hivocar® 105-F 2 x 4 2 x 4 1020 2.6 4.71 0.8 4.2 1.1 11.0 ± 0.4 182
LEONI Hivocar® 105-F 2 x 16 2 x 16 2079 5.5 1.16 1.0 7.5 1.6 18.6 ± 0.4 553
LEONI Hivocar® 105-F 2 x 25 2 x 25 3185 7.0 0.75 1.3 9.0 2.4 23.3 ± 0.6 700
LEONI Hivocar® 105-F 2 x 1.5 2 x 1.5 392 1.7 12.7 1.1 3.7 1.0 99.0 ± 0.3 125
LEONI Hivocar® 125-F cables for –40 °C up to +105 °C in highly flexible version (F)
LEONI Hivocar® 125-F 5 1 x 5 651 3.7 3.6 1.0 5.5 1.0 7.9 ± 0.3 109
LEONI Hivocar® 125-F 8 1 x 8 1008 4.0 2.55 1.0 5.8 1.0 8.2 ± 0.3 139
LEONI Hivocar® 125-F 25 1 x 25 3185 6.8 0.75 1.4 9.6 1.3 12.6 ± 0.3 360
LEONI Hivocar® 125-F 35 1 x 35 4473 8.5 0.53 1.4 10.8 1.4 14.0 ± 0.4 481
LEONI Hivocar® 125-F 50 1 x 50 6370 10.8 0.37 1.6 13.8 1.4 17.0 ± 0.4 670
LEONI Hivocar® 125-F 2 x 2.5 2 x 2.5 651 2.2 7.6 0.8 3.75 1.0 10.0 ± 0.3 131
Other versions are available on request.
Multi-corecables
Sheath
Plasticized PVC according to ISO 6722, Class B, resp. Class C. PVC
(heat-resistant) or TPE-U (specific hydrolysis resistant polyether
polyurethane).
Other versions according to customer specifications available
E. g. high flexible, unshielded version LEONI Hivocar® 125-FU
or with aluminium conductors LEONI Hivocar® 125-A
66
Multi-core cables
Flat cables
Extruded flat cables
Chart of standard dimen-sions
Construction
Conductors
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13599.
Insulation
Heat-resistant PVC, lead free
Thermoplastic polyurethane-based elastomer
Thermoplastic polyolefin elastomer
Polypropylene, flame-retardant
Ethylene/tetrafluoroethylene
Insulation wall thicknesses from 0.1 – 0.25 mm are available,
depending on the insulation material and cable structure involved.
Tolerances
Insulation wall thickness ± 0.04 mm
Cable width ± 0.30 mm (up to cable width of 70 mm)
Pitch: ± 0.15 mm (up to cable width of 20 mm)
Marking options
Imprint
Edge marking to indicate the first conductor
Dyed insulation material
Separation grooves
It is possible to produce the cable with separation grooves. These
can be utilized during further processing when cutting the cable.
Pitch
2.54 mm (standard). Other pitch dimensions are available on request.
Material designations
Insulation materials
Y PVC –40 °C to +105 °C
YW Heat-resistant PVC –40 °C to +110 °C
11Y PUR (Polyurethane) –40 °C to +110 °C
12Y TPE-E –40 °C to +105 °C
9Y PP-FR –40 °C to +110 °C
7Y ETFE –65 °C to +180 °C
Conductor materials
BL Bare copper
SN Tinned copper
AG Silver-plated copper
Example of a material designation
exFC–YW 5x1.54+3x4.08/0.2 BL
extruded flat cable
heat-resistant PVC insulation
5 x conductors (1.54 x 0.2 mm) + 3 x conductors (4.08 x 0.2 mm)
bare copper conductor material
insulation wall thickness core
insulation material
separation groove
conductor widthconductor thickness
pitch
Chart of standard dimensions
Conductor thickness
mm
Conductor width mm
0.80 1.00 1.23 1.35 1.40 1.54 2.05 4.08 6.62
0.076 6
0.100 6 6 6 6
0.120 6 6
0.130 6 6
0.150 6
0.200 6 6 6 6
0.450 6 6
67
Ribbon cables
Multi-corecables
pitchthickness of insula-tion between the tracks
core
insulation material
Ribbon cables
Construction
Conductors
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602.
Insulation
Heat-resistant PVC, lead free
PP, flame-retardant
Dimensions
according to LV 112
max. 24 conductors
Marking options
Imprint
Edge marking to indicate the first conductor
Dyed insulation material
Pitch
Material designations
Insulation materials
Y PVC –40 °C to +105 °C
YW Heat-resistant PVC –40 °C to +110 °C
9Y PP-FR –40 °C to +110 °C
Conductor materials
BL Bare copper
SN Tinned copper
AG Silver-plated copper
2.54 mm (standard). Other pitch dimensions are available on request.
68
Our cables can be supplied
in all standard forms of packag-
ing to suit the customer’s further
processing needs:
barrels
drums
coils
coni-packs
coiled
Packaging of special cables on
request.
Packaging
Drums
Single-core cables of large cross section and multi-core cables are
generally supplied on wooden or plastic drums from the drum pool of
KTG Kabeltrommel GmbH & Co. KG, Schanzenstrasse 30, 51043
Cologne, Germany. Drum rental is governed by KTG`s terms and
conditions.
A copy is available upon request.
If requested, we can supply LEONI drums at a charge.
Popular drum types:
Manufacturer Type Material
KTG-Drum (re-usable)KT050 plastic
KT080 plastic
LEONI-Drum (re-usable)
K3502 plastic
K5000 plastic
K8002 plastic
LEONI-Drum (one-way)H6008 wood
H7601 wood
Packaging
69
Coni-packs
The Niehoff re-usable coni-pack is a particularly advanced form of
packaging. It consists of a re-usable, high-grade plastic spool which
can be disassembled into an upper flange with core and a lower,
removable flange.
The coni-pack is moved by means of a hoist inserted in holes on
the flange. A pay-off device is used to feed cable from the pack.
Partly used packs can be moved and restacked with ease.
As many as 100 re-usable packs can be stacked inside one another on
one pallet for return shipment.
The LEONI-BOX
The LEONI-BOX is a practical and environmentally-friendly, cardboard
package for conductors. The corrugated cardboard is made of organic,
recyclable and environmentally friendly materials. The return of the
empties to the cable manufacturer is not necessary.
Full LEONI-BOXES are shipped with closed lids on pallets
103 x 103 cm. The pallets are taken back on request.
A maximum of 8 LEONI-BOXES can be stacked on a pallet.
Barrels
To protect the environment and to conform with legislation, our
barrels are re-usable cardboard barrels almost without exception.
The most popular barrel types:
Typ O.D. d1 Core diame-ter d2
Height h Weight empty
mm mm mm kg
F 5000 500 315 410 approx. 9.0
F 5001 500 320 710 approx. 10.8
Packaging
70
The LEONI group We also produce…
Cable WireWiring Systems
Single wires, tin, silver, gold and nickel
plated made of copper and copper based
alloys Bunched and stranded conductors for
the cable industry
Highly flexible copper strands, ropes
and braids
Tinsel conductors and braided tubes Copper alloy wires (resistance wires) Metallic gold and silver threads;
bouillon
Wiring systems for automobiles, trucks
and buses
tractors and forklifts Conventional and preformed cable
harnesses Plastic mouldings, also in foamed version Electronic solutions for automobile
construction (part and full multiplex) Cable assemblies for ABS systems and
sensors
Automotive wires UL and CSA approved cables Insulated power cables Earthing ropes Control cables, shielded and unshielded Insulated Hook-up wires according to
DIN, VDE Fiber optic cables
with glass and plastic optical fibers Copper data cables Coaxial cables Customised special cables for robotics,
seismology, medicine, sensor systems,
audio/video, environmental engineering ... Cord sets Spiral cables Cable assemblies Special cables assembled to customer
specification Connection cables and car kits for
mobile phones Automotive cables for electronic drive
controls, engine management, mobile
communication Extruded flat cables Battery, starter and generator cables
with copper and aluminium conductors
Stieberstrasse 5
91154 Roth
Germany
Phone +49 (0)9171-804-2218
Fax +49 (0)9171-804-2232
E-mail [email protected]
www.leoni-cable.com
LEONI Kabel GmbH