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    Industrial Robots

    Introduction on industrial robots 8Stud welding 9Internal wiring in industrial robots 10Hose packages 11LFLEX ROBOT 900 P / 900 DP 12/13LFLEX ROBOT F1 UL/CSA 14/15Robot Multibus cable with connector 16/17

    Inspection and Sewerage Reconditioning Robots

    Introduction to inspection and sewerage reconditioning 18Manual inspection push cable 18Inspection robot 19UV-light hardener robot 19

    Special Applications

    Introduction to special applications 20Underwater robots 20Other robots 21Request for consultation 22

    Table of Contents

    LFLEX ROBOT

    Our international brands 4

    Synergies combined to your advantage 6Imagepage Lapp Group worldwide 7

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    Our international brands

    LFLEX connectionand control cables

    LFLEX is used in machinery,machine tools, system and appli-ance engineering, measuring,control, heating and air condition-ing technologies. For permanentconnections or in cable chains,halogen-free or internationally

    certified, you can choose fromour comprehensive range of stan-dard products.

    UNITRONICData cables

    Lapp produces a full range of

    data cables for fast and securetransfers of large volumes of

    data. From machine electronics

    and bus systems to super-fastLAN data networks or highly-

    versatile applications: We havethe data cables you need for

    virtually any situation.

    HITRONICFibre optic cables

    HITRONIC fibre optic cables aredesigned to transfer large volumesof data. Communications mediavia fibre optics are fast, efficient,and secure. Not even electro-magnetic interference can affect

    HITRONIC fibre optic cable. TheHITRONIC range of pro ductsincludes cables for office commu-nications, industrial applications,simplex, duplex, hybrid wiring, orcable chain applications.

    SKINTOP Cable glands

    SKINTOP cable glands guaranteesecure connections every time.Simply thread the cable and twist.Thats all! Your cables are per-fectly centered, secured, herme ti-cally sealed, and ready for action.Choose from a wide range ofmodels in plastic or brass, for EXand EMC applications, halogen-

    free types or anti-kink protection,metric, PG or NPT.

    4

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    SILVYNcable protection and

    guiding systemsIn many applications cableshave to be additionally protectedagainst mechanical and chemicalstress. For this type of appli-cation, Lapp Kabel can supplythe universal SILVYN protectivecable conduit program. Cableconduits manufactured frommetal or plastic material, whichcan be used with matching glandsto form a perfect system connec-tion. The complete system results

    in all round protection for cablesin indoor and outdoor instal-lations. With SILVYN CHAIN,Lapp Kabels widely variableprogramme of power chains weoffer both cable protection andguidance for highly dynamic ap-plications.

    FLEXIMARKmarking systems

    Labels on single cores, cables,and control cabinets need to

    remain legible for years to come.This is the best way to keepthings well organized and avoidpotential problems. From plasticto durable stainless steel, manualor electronic identification, withFLEXIMARK you can be sure thatyour labels will last a lifetime.

    EPICindustrial connectors

    When we talk about secureconnections, you can take usat our word. EPIC industrialconnectors produce an absolute-ly secure connection in combi-nation with LFLEX cables. Weprovide the right contact for allyour needs: From rectangular orcircular connectors, to housings,inserts, contacts and accesso-ries, bus or fibre optic cableapplications.

    ETHERLINE

    Industrial Ethernetcomponents

    The Lapp Group is now in a po-sition to offer comprehensivesystem solutions in the field ofindustrial networking. Its FactoryAutomation division supplies ac-tive network components thatare used to supplement existingcable and plug technologies.These include services and se-curity systems incorporating

    firewall solutions, in addition todistribution components suchas switches, routers, cables andplug connectors. For its industrialcustomers, all of this means thata solution from the Lapp Grouprepresents a considerable stepforward in terms of security,safety and availability.

    5

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    Synergies combined to your advantage

    Powerful brandsin a powerful program

    Pioneering market leaders Expertise and solutions for

    many industries and markets Innovative technologies Highest quality Extensive product range for

    standard and tailor-madesolutions

    Over more than 45 years ofmanufacturing experience

    Perfect products,complete systems

    Tailor-made for excellent fit Perfectly matching cables and

    connectors System solutions for

    immediate deployment Effective with fast assembly Economical with simplified

    warehouse storage

    The Lapp Group offersmore than cabling

    Wires and cables Cable glands Cable accessories Industrial connectors Cable marking systems Cable systems Machines for cable and cable

    handling Communication technology Comprehensive range of

    services

    Everything froma single source

    Convenient and time-saving Full range of products and

    services Direct contacts for your

    solutions One group, one number, one

    call

    Fast delivery,state-of-the-art logistics

    Constant availability, owingone of the industrys largestwarehouses

    Delivery within 24 hours

    Worldwide sales network Innovative customer services

    LFLEX SERVO cables EPIC industrial connectors

    Cable systems and cable assemblies

    LFLEX FD cables

    SKINTOP cable glands

    HITRONIC fibre optic cables

    UNITRONIC data cables

    SILVYN cable conduit system LFLEX ROBOT cables

    6

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    Grimaud,Southern France

    15 production sitesworldwide in America,Europe and Asia

    Global market competence range of products and

    services unique worldwide Highest quality standards

    worldwide

    Perfectly adapted to therelevant market

    Head quarter in Stuttgart-Vaihingen USA

    India France Austria

    7

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    Industrial robots in theautomotive industry

    Ultramodern laboratories andtest facilities are available tothe research and developmentteam at Lapp for this purpose.In addition, they have also coll-ected an immense know-how inthis field over the last 25 years.All robot cables are always deve-loped in close cooperation withthe customer, and all require-ments such as cross sections,

    movements and the surroundingenvironment are included in thedevelopment process.

    8

    Youve certainly often seen robots at work. Theyre constantly in motion. They pull and they turnand they accept it all without complaining when theyre installed in heat or cold, in water or che-micals. A robot like this has to withstand a lot. And so do its cables. Especially in the automotiveindustry, the robots of today have a permanent place in production lines. Robot cables are used inover 60 percent of all cases in the automotive industry. Its a very sensitive area, as a production-line standstill costs a fortune. Robots just arent allowed to break down.

    Tested quality

    Movement length: 55 m Speed: 1.0 to 5.0 m/s Acceleration: 1.0 to 5.0 m/s2

    Various bending radii All cables are constantly

    monitored by computer forcontinuity and short-circuits

    Torsion testingmachine

    8 cables can be simultane-ously tested and monitoredby computer for continuityand short-circuits

    Maximum torsion angle: 720

    The test length is adjustable The rotating speed is adjus-

    table

    Power chain test unit

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    8 cables can be simultaneous-ly tested and monitored bycomputer for continuity andshort-circuits

    Maximum torsion angle: 360

    Maximum bending angle:180

    Length of test link freely selec-table

    Bending and torsion speed areadjustable

    9

    34 cores with 0,34 mm2 2 cores with 0,75 mm2

    1 power core with 50 mm2

    2 PUR hoses for compressed-air supply

    Superfine stranding Special TPE core insulation Anti-friction tape over each

    element Tinned copper spinning PUR sheath resistant to wel-

    ding spatter Outside diameter: 30 mm

    The cable is designed to resist avery high number of bending andtorsion movement cycles.

    Combined torsion and bending test

    Application example stud welder

    As an international automotive

    supplier, the company NelsonBolzenschweitechnik GmbH inGevelsberg, Germany, contribu-tes to designing fastenings andprocesses more economicallyand to optimizing productionprocesses with special studs andcomplete welding systems. Thestud welding devices are gene-

    rally mounted on robots. The

    studs are welded by the robotonto the body and therefore pro-vide, for example, for the faste-ning of instrument panels anddoor trim panels.Here you see the special cabledeveloped by Lapp for this appli-cation.

    NELSON

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    These cables are subject to a

    torsion of up to 600/m andhave a guaranteed fatigue limitunder reversed torsional stressand flexural fatigue strength of10 million cycles. In the process,

    the screen developed by Lapp

    especially for these robot appli-cations retains its electromag-netic screening properties evenunder maximum stress.

    The company COMAU Roboticsalso trusts in Lapps manydecades of know-how. TheItalian company with head-quarters in Turin also developsrobots for the automotiveindustry and is specialized in

    the areas of spot welding, arc

    welding and handling.The cables from Lapp guaran-tee the problem-free operationof the robots. Lapp has beenapproved for the delivery ofrobot cables for all Comaurobots since 1998.

    Industrial Robots

    Cable for servo motors 4 x1,5 mm2 for motor power

    supply 2 x 0,5 mm2 for brake power

    supply

    Superfine stranding Special TPE core insulation Anti-friction tape Tinned copper spinning PUR sheath flame retardant

    and oilproof Feedback cables 5 x 2 x 0,25 mm2 superfine

    stranding Special TPE core insulation Anti-friction tape Tinned copper spinning PUR sheath flame retardant

    and oilproof

    Sensor cable 16 x 0,34 mm2

    Superfine stranding Special TPE core insulation

    Anti-friction tape Tinned copper spinning PUR sheath flame retardant

    and oilproof

    Robot manufacturer

    Internal wiring in the robot

    10

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    Preassembled hose packages

    The Drr corporate group with itsapprox. 7,000 employees and aturnover of Euro 1,900 million isthe worlds largest manufacturerof painting systems.Drr trusts in Lapp quality ofthe wiring of its systems. In par-ticular, Lapp Systems providescompletely preassembled hosepackages.

    From the production of the technical documentation, preassembly of the cables, and fitting of thehoses to the final inspection - everything comes from one supplier.

    From the production of the tech-nical documentation, preassem-bly of the cables, and fitting ofthe hoses to the final inspection- everything comes from onesupplier. Customer-specific test

    adapters are produced and usedto ensure 100 % reliability and todocument it accordingly. We alsohave the latest test equipment at

    our disposal. Up to 5 kV high-vol-tage tests can be conducted anddocumented here.In addition, torsion-bending testswere conducted in our own testlaboratory in extremely close

    cooperation with the customer.The results gained were thenimmediately integrated in seriesproduction.

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    Bending and torsion

    LFLEX ROBOT 900 P / 900 DP

    The robot cable, screened version indicated by DP

    ApplicationRange of application: This special cable transmits

    control and monitoringsignals as well as powersupply in installations wherecombined twisting andbending stresses occur

    Suitable for: connecting handling tools of

    assembly and welding robotsand manipulators, to connectrotating or tilting tables or ininstallations, where nodefined cable guidance ispossible due to design (forexample: power chains)

    Advantages High quality, adhesive-free

    TPE-core insulation and

    teflon-tape wrappingimproves the service life inapplications where combinedtwisting and bendingstresses occur

    The special polyurethaneouter sheath compound isresistant against oil,microbes, hydrolysis, wearand tear as well as flame-retardant

    The smooth surfacecharacteristics preventadhesion of side by sideinstalled cables

    Worth knowingComparable products: Our FD cables are intended

    for use in power chains, seeappendix selection table A 2.

    Technical note:Also usable in power chains 20 GOhm x cm

    Mutual capacitance:C/C approx. 100 nF/kmC/S approx. 120 nF/km

    Inductance:approx. 0,7 mH/km

    Peak working voltage:up to 0,34 mm: Upp 350 V (notfor power voltage purposes)

    Test voltage:up to 0,34 mm: 1500 Vfrom 0,5 mm onwards: 3000 V

    In accordance to:VDE 0281/0282VDE 0250/0245

    Max. torsion angle:+/- 360 degree/meter

    Part number No. of cores and mm per conductor Approx. Outside diameter in mm ca. Copper weight kg/km Approx. weight kg/km

    LFLEX ROBOT 900 P0028 110 7 X 0,25 6,2 16,8 48,00028 116 25 X 0,25 10,2 60,0 141,00028 188 2 X 0,34 5,0 7,0 27,00028 145 18 G 0,5 11,2 84,6 120,00028 146 25 G 0,5 13,3 120,0 254,00028 160 4 G 0,75 6,6 28,8 63,00028 164 14 G 0,75 11,4 100,8 199,00028 170 2 X 1,0 6,2 19,2 47,00028 171 3 G 1,0 6,5 29,0 61,00028 172 4 G 1,0 7,2 38,4 76,00028 174 7 G 1,0 9,3 67,2 131,00028 176 12 G 1,0 11,5 115,2 216,00028 185 16 G 1,0 + (2 X 1 DP) 16,5 195,0 376,00028 178 18 G 1,0 13,2 172,8 304,00028 186 23 G 1,0 + (2 X 1 DP) 17,3 262,0 470,00028 180 25 G 1,0 16,4 240,0 433,00028 190 34 G 1,0 18,9 326,4 565,00028 191 41 G 1,0 21,4 393,6 696,0

    G = with protective conductor; X = without protective conductor.No cutting charge for standard stock units (50, 100, 250, 500, 1000 m).Please declare us your desired design (e.g. 1 x 500 m drum or 5 x 100 rings).Rings < 30 kg, beyond automatically drums.

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    Bending and torsion

    LFLEX ROBOT 900 P / 900 DP

    The robot cable, screened version indicated by DP

    Part number No. of cores and mm per conductor Approx. Outside diameter in mm ca. Copper weight kg/km Approx. weight kg/km

    0028 198 18 G 1,5 15,8 259,2 446,00028 200 25 G 1,5 19,7 360,0 638,00028 181 3 G 2,5 9,3 72,0 136,00028 182 4 G 2,5 10,1 96,0 171,00028 184 3 G 4 12,3 116,0 226,00028 300 3 G 10 18,3 288,0 517,00028 400 3 G 16 21,4 460,8 721,00028 187 3 G 25 26,2 720,0 1178,00028 189 3 G 35 28,8 1008,0 1559,0

    LFLEX ROBOT 900 DP0028 100 12 X 0,14 DP 6,7 42,5 69,00028 105 3 X 2 X 0,14 DP 5,9 17,0 44,00028 126 25 X 0,25 DP 11,1 103,5 183,00028 135 4 X 0,34 DP 5,7 21,3 46,00028 136 5 X 2 X 0,34 DP 9,1 64,4 114,0

    0028 195 12 G 1,5 DP 14,0 259,0 395,00028 199 18 G 1,5 DP 16,9 392,0 590,0

    G = with protective conductor; X = without protective conductor.No cutting charge for standard stock units (50, 100, 250, 500, 1000 m).Please declare us your desired design (e.g. 1 x 500 m drum or 5 x 100 rings).Rings < 30 kg, beyond automatically drums.

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    bending & torsion

    LFLEX ROBOT F1 UL/CSA

    UL/CSA approved robotic cable, screened version indicated by (C)

    ApplicationRange of application: This special cable transmits

    control and monitoringsignals as well as powersupply in installations where

    combined twisting andbending stresses occur

    Suitable for: connecting handling tools of

    assembly and welding robotsand manipulators, to connectrotating or tilting tables or ininstallations, where nodefined cable guidance ispossible due to design (forexample: power chains)

    Advantages High quality, adhesive-free

    TPE-core insulation and low-friction-tape wrappingimproves the service life inapplications where combined

    twisting and bendingstresses occur The special polyurethane

    outer sheath compound isresistant against oil,microbes, hydrolysis, wearand tear as well as flame-retardant

    The smooth surfacecharacteristics preventadhesion of side by sideinstalled cables

    UL AWM approval for USAand Canada.

    Worth knowingComparable products: LFLEX ROBOT 900P & CP

    if UL approval is not required. Our FD cables are intended

    for use in power chains, see

    appendix selection table A 2.

    Technical note:Also usable in power chains 20 GOhm x cm

    Test voltage:Cores spark test 6kV

    Approval:UL rec. AWM style 20940 VW 1cUL rec AWM I/II A/B FT1

    Max. torsion angle:on request

    Part number No. of cores and mm per conductor Conductor cross section in AWG/MCM Approx. Outside diameter in mm ca. Copper weight kg/km Approx. weight kg/km

    LFLEX ROBOT F 1 UL/CSA0029 590 7 x 0,25 24 6,7 16,8 620029 591 12 x 0,25 24 9,0 30 1220029 592 18 x 0,25 24 10,6 45 1560029 593 25 x 0,25 24 12,5 60 2050029 594 2 x 0,34 22 4,6 7 380029 595 3 x 0,34 22 4,8 10 400029 596 4 x 0,34 22 5,2 15 480029 599 12 x 0,34 22 9,4 40 1300029 600 18 x 0,34 22 11,2 60 1700029 601 25 x 0,34 22 13,1 83 2200029 608 18 G 0,5 20 12,3 84 2020029 609 25 G 0,5 20 15,2 120 2840029 610 2 X 1,0 18 6,3 19 600029 611 3 G 1,0 18 6,6 28 710029 612 4 G 1,0 18 7,2 38 87

    0029 614 7 G 1,0 18 9,2 65 1410029 615 12 G 1,0 18 12,4 110 2370029 616 14 G 1,0 18 13,2 128 257

    G = with protective conductor; X = without protective conductor.No cutting charge for standard stock units (50, 100, 250, 500, 1000 m).Please declare us your desired design (e.g. 1 x 500 m drum or 5 x 100 rings).Rings < 30 kg, beyond automatically drums.

    New

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    bending & torsion

    LFLEX ROBOT F1 UL/CSA

    UL/CSA approved robotic cable, screened version indicated by (C)

    Part number No. of cores and mm per conductor Conductor cross section in AWG/MCM Approx. Outside diameter in mm ca. Copper weight kg/km Approx. weight kg/km

    0029 617 16G1+(2X1D) 18 15,4 190 3460029 618 18 G 1,0 18 16,1 170 3480029 619 23G1+(2X1D) 18 18,0 250 4610029 620 25 G 1,0 18 15,0 240 4070029 621 34 G 1,0 18 21,1 320 6000029 622 41 G 1,0 18 23,6 390 7530029 624 4 G 1,5 16 8,2 57 1140029 625 5 G 1,5 16 9,1 72 1410029 627 7 G 1,5 16 10,5 101 1870029 629 12 G 1,5 16 14,3 170 2940029 630 18 G 1,5 16 17,5 259 4500029 631 25 G 1,5 16 21,2 360 6610029 632 3 G 2,5 14 9,1 72 1360029 641 4 G 6 10 13,3 220 330

    LFLEX ROBOT F 1 (C) UL/CSA0029 653 3 x 2x 0,25 DP 24 8,0 38 100

    0029 654 25 x 0,25 DP 24 13,8 115 2800029 655 2 x 0,34 DP 22 5,2 18 540029 656 3 x 0,34 DP 22 5,4 20 560029 657 4 x 0,34 DP 22 6,6 28 720029 658 5 x 2 x 0,34 DP 22 10,2 69 1580029 689 12 G 1,5 CP 16 15,4 230 3800029 690 18 G 1,5 CP 16 18,5 340 550

    G = with protective conductor; X = without protective conductor.No cutting charge for standard stock units (50, 100, 250, 500, 1000 m).Please declare us your desired design (e.g. 1 x 500 m drum or 5 x 100 rings).Rings < 30 kg, beyond automatically drums.

    New

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    Robot Multibus cable

    In the past the cable routingon the robot was such that therespective field bus line wasmounted in the robot dependingon the customer or the order. Inthe process, the choice of thesuitable cable was dependent onthe respective field bus presentin or intended for a system.In contrast, a simpler and lessexpensive option for robot wiring

    results by using a Multibus

    cable with the matching con-nector. With one cable for themost common field buses, therobot manufacturer can designthe electromechanical compon-ents in the robot in a universaland standardised manner. Thisenables robot manufacturers toreduce their range of variants. Inaddition, the simpler handling inassembly and the reduced sto-

    cking required help cut costs.

    However, not only the cable qua-lity is decisive for smooth operati-on, but also the connector design.The current state of technology inindustrial applications is the M23connector.The cable clamping is realizedwith a screw fitting that clampsthe cable sheath, but neverthe-

    less permits a movement of theindividual cores within the cable.Here the use of an extrudeddesign with which the connectorand cable can be interconnectedwith a polyurethane is advantage-ous.In this case cable clamping isrealised via a defined pressing ofthe metal bushing onto the cable,

    which is then extrusion-coatedwith polyurethane following pre-assembly.The metal housing provides forthe vibration resistance for thecontact system and for increasedcorrosion and EMC protection.

    16

    Due to the dynamic challenges to the transfer media - from bending in ground cables to combi-ned torsion in robot joints - optimized materials and connection solutions are essential. At thesame time, the limited space available at the robot makes it necessary to realise data and energytransmission together in just one cable and in one connector.

    Just one bus line

    Connection with M23

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    The Multibus cable is designedso that it is suitable for the com-bined bending and torsion whichoccurs in the robot joint:It withstands a torsion of around+/- 600 per meter over up toten million cycles.

    Signal connector for rated vol-tage up to 125 V and ratedcurrents up to 7.5 A.

    Increased protection againstenvironmental influences withIP 68 - that means greaterprotection against the penet-ration of dust and water.

    Vibration-tested, thereforeoptimally suited for electricaldrives and moving machines.

    With screen connection - safe-ty against electromagneticradiation is integrated in the

    connector.

    Advantages

    17

    1 pair 0,34 mm2 for Profibus-protocol

    2 pairs 0,25 mm2 forDeviceNet-protocol

    2 pairs 0,25 mm2 for Interbus-protocol

    5 conductors 1 mm2 forpower supply

    Anti-friction tape over eachelement

    Each element with tinnedcopper spinning

    Polyurethane sheath Flame-retardant and oil-

    resistant Outer diameter: 16,3 mm Lapp part number 3032303

    3 housing designs with 4 dif-ferent pole configurations(9, 12, 16 &17)

    Electrical data according toIEC 61984

    M23: 125V/7A Connection type: crimp, sol-

    der 0.14-1.0 mm2/AWG 18-22 Protection type: IP 68 (dust

    and waterproof) Vibration-resistant Corrosion-protected

    General data of EPIC CIRCON M23industrial connector

    Ten million cycles

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    Glass-fibre rod in centre Diameter 5 mm Anti-friction tape Coaxial cable RG 178 14 x 0.25 mm2

    TPE-insulated Aramid braiding Hard PUR sheath Outside diameter: 11.4 mm

    For more than 25 years thecompany KaRo Rohrreinigungs-Technology GmbH has beendeveloping, producing and sel-ling high-quality pipe and sewercleaning machines and inspec-tion systems. For the wiring ofits sewer TV devices it puts itstrust in the many decades ofLapp know-how.

    Water- the basis for all life

    Reconditioning is extremely dif-ficult and expensive. Lapp has

    developed new cables that con-siderably simplify the inspectionof sewerage systems. Thanks tothis push cable, sewers can beexamined quite simply with avideo camera. As a result, evenlocations inaccessible in the pastcan now be reached.There are various cable typesdepending on the need:

    1. Push cables: These consistof copper cores and a rigidcentral element that enables

    the cable to be guided into thesewer pipe.

    2. Pull cables: These consist of

    copper cores, coaxial cablesand Kevlar elements to catch

    the tensile forces. The cableconnects the sewer inspectionrobot and the central com-mand post to the surface.

    If the damage is then localisedand is not too large, additionalsewerage reconditioning robotsare used. These can repair thedamage from inside withoutexpensive excavation work. Thecable must be able to withstanda great deal. It must be resis-tant to water, dirt and chemi-

    cals, must be extremely abrasi-on-resistant and must withstandvery high tensile forces.

    18

    Inspection and Sewerage ReconditioningRobots

    Ground water is the most important drinking water resource. To protect this important com-modity, there are cameras that can locate damage in our sewage lines. This is intended toprotect the environment by preventing dirty water from getting into our valuable ground water.Unfortunately, the sewerage systems are antiquated almost everywhere in the world.

    Revision video camera

    Push cable

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    1919

    Inspection and Sewerage ReconditioningRobots

    Glass-fibre rod in centre Intermediate sheath 17 x 0,25 mm2

    TPE-insulated Extremely hard thermoplastic

    sheath Outside diameter: 8.5 mm

    From the main sewer the 2nd

    camera can be pushed by therobot into the house connection

    by up to another 30 m.

    In 1982 Wolfgang Rausch foun-ded Rausch GmbH & Co. KGwith the goal of producing TVinspection systems for opticalpipe and sewer inspections. Thefact that his concept was rightfrom the outset is proven bythe companys success. Sinceits founding, Wolfgang RauschGmbH & Co. KG has grown on ahotly contested market to a com-

    pany with world-renowned pro-ducts. Today Wolfgang RauschGmbH & Co. KG, with its teamof 45 employees, is doing itsutmost to continue this successin future - with innovative ideasand a tried-and-true philosophy,i.e. quality from the ground up.And thats why great importanceis placed on the quality of thebrand-name products of Lapp.

    Filler 5 x screened Pairs 0,25 mm2 1 x coaxial for video transmis-

    sion

    10 x 0,5 mm2 Fluor-Polymer-isolation 24 x 1,5 mm2

    Inspection robots/optical pipe and sewer inspections

    By using the specially developedUV radiator and its shadow-freepositioning within the light train,the UV liners are optimally irradi-ated by the KASRO light sources.

    This method enables the effi-cient, economical reconditioningof sewers and piping. Thanks tothe simple use at the construc-

    tion site - without chemicalsor excavation costs - damagedpipes can also be repaired indifficult-to-reach areas. Thecompany ProKasro Mechatronik

    uses the special cable from Lappdescribed below to connect thelight train to the central com-mand post on the surface.

    Sewerage reconditioning from inside

    Fluor-Polymer-isolation Aramid fiber braid breaking

    load 6000 N High temperature polyester

    elastomer sheath Outer diameter: 19 mm

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    Special Applications

    20

    Only robots can be used at thereprocessing plant of the compa-ny Cogema in La Hague, France,due to dangerous radiation. Hereare 3 examples of applicationssupplied with radiation-resistantcables from Lapp.

    Floating cables

    Nowadays there are even more applications for which robots can be used. Here are a few examp-les of work carried out by robots.

    Hose 1 x 0,22 mm2 3 x 0,93 mm2

    2 x optical fibre 9/125 Special polyolefin insulation Inner sheath: special polyole-

    fin Aramid supporting braid

    (Breaking strength 2300 DaN) Outer sheath: Special polyole-

    fin

    Outer diameter: 15 mm Cable density: 0,98

    In the field of underwater ro-botics, since the birth of the firstunderwater mine-clearing deviceover 30 years ago, the companyECA in Toulon, France, has beenable to maintain its position asthe worlds market leader hold

    Radiation-resistantcables

    in this area due to continuousfurther development. ECA usesthe floating cable from Lappdescribed below to connect theremote-controlled underwaterrobot to the mother ship.

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    2121

    3 triads 1,50 mm2

    3 triads 0,25 mm2

    1 element 5 x 0,25 mm21 element 4 x 0,5 mm2

    2 Pairs 2,50 mm2

    2 conductors 6 mm2

    1 element with 4 optical fibres

    Tape Tinned copper braid Tape Outer sheath: Special thermo-

    plasticFlame retardant, halogen-free Outer diameter: 22,5 mm2

    Resistance to irradiation:5 Mrad

    Data- and powersupplyfor robot

    Special Applications

    High-pressure tube = 23,6 mm 3100 bar = 20,2 mm 240 bar = 17,0 mm 240 bar = 23,4 mm 180 bar = 25,5 mm 7 bar

    = 8 mm 7 bar 4 conductors 6 mm2

    2 Pairs 2,50 mm2

    8 screened Pairs 0,6 mm2 2 screened Pairs 0,22 mm2 for

    RS 485 2 screened Pairs 0,25 mm2 for

    FIP Bus 6 coaxial RG 174 50 Ohm 1 coaxial KX15 50 Ohm Inner sheath: polyurethane Aramid-braid breaking

    strength 2000 DaN Outer sheath: polyurethane Flame retardant, halogen-free Outer diameter: 83 mm Resistance to irradiation:

    10 Mrad Trailing cable

    Cable fordecontaminations robot

    13 screened Pairs 0,38 mm2 4 screened triads 0,38 mm2 3 elements 5 x 1,34 mm2 7 triads 1,82 mm2

    Tape Aramid-braid breaking

    strength 750 DaN Outer sheath: polyurethane Flame retardant, halogen-free

    Outer diameter: 32 mm Resistance to irradiation:

    500 Mrad Trailing cable

    Data- and powersupplyfor gantry robot

  • 7/28/2019 En 1206 Lappkabel OlflexRobot

    20/20

    Well develop a cable for your special applicationcustom-tailored to your requirements.

    Fax reply: +49(0)711/7838-6570

    Just copy, f ill out and fax to Lapp Kabel:

    Youre also welcome to request a consulting appointment by sending an email to

    [email protected]

    U.I. Lapp GmbH Schulze-Delitzsch-Str. 25 D-70565 StuttgartTel. +49 (0)711/7838 -01 Fax +49 (0)711/7838 -2640 www.lappkabel.de

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