emeritus professor bob randall - pennsylvania state university · • structural and acoustic...

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Acoustics and vibration research at the University of New South Wales, Australia Emeritus Professor Bob Randall School of Mechanical and Manufacturing Engineering UNSW Australia With contributions from Associate Professor Nicole Kessissoglou Associate Professor Con Doolan and Dr Danielle Moreau

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Page 1: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Acoustics and vibration research at the University of New South Wales, Australia

Emeritus Professor Bob RandallSchool of Mechanical and Manufacturing Engineering

UNSW AustraliaWith contributions from

Associate Professor Nicole KessissoglouAssociate Professor Con Doolan and Dr Danielle Moreau

Page 2: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Overview of UNSW

• Located in Sydney• Founded in 1949• 45,000 students• 5,000 staff 

Page 3: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

8 Faculties of UNSW

• Arts and Social Sciences• Australian School of Business• Built Environment• College of Fine Arts• Engineering• Law• Medicine• Science

Page 4: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Faculty of Engineering

9 Engineering Schools• Biomedical Engineering• Chemical Engineering• Civil and Environmental Engineering• Computer Science and Engineering• Electrical Engineering and Telecommunications• Mechanical and Manufacturing Engineering• Mining Engineering• Photovoltaics and Renewable Energy Engineering• Petroleum Engineering

Page 5: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

UNSW Engineering RankingsQS World University Rankings by Faculty of Engineering• 27 in 2014• 33 in 2013

Shanghai Jiao Tong World University Rankings by Faculty of Engineering• 42 in 2014• 57 in 2013

Page 6: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

School of Mechanical &Manufacturing Engineering5 Bachelor degrees offered within the School of Mechanical and Manufacturing Engineering:• Mechanical• Mechatronic• Manufacturing• Aerospace• Naval Architecture

Personnel• Academic and research staff           40• Laboratory & workshop staff           22• Administrative staff 12• Undergraduate students 1100• Masters by coursework students   140• PhD students  140

Page 7: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Vibration and Acoustics Group

Associate Professor Nicole KessissoglouSchool of Mechanical and Manufacturing Engineering

UNSW Australia

[email protected]

Page 8: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Research Activities

• Structural and acoustic responses of underwater vehicles

• Numerical finite element / boundary element modelling

• Flow induced noise / vorticity induced vibration

• Vibration analysis of structures with uncertainties 

• Barrier acoustics

• Porous materials

Page 9: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

• Analytical models

Caresta, Kessissoglou, Structural and acoustic responses of a fluid‐loaded cylindrical hull withstructural discontinuities, Applied Acoustics, 70, 954–963 (2009)

Caresta, Kessissoglou, Free vibrational characteristics of isotropic coupled cylindrical‐conical shells, Journal of Sound and Vibration, 329, 733‐751 (2010)

Caresta, Kessissoglou, Vibration of fluid loaded conical shells, Journal of the Acoustical Society of America, 124, 2068–2077 (2008)

Underwater Vehicles

Merz, Kinns, Kessissoglou, Structural and acoustic responses of a submarine hull due to propeller forces, Journal of Sound and Vibration, 325, 266‐286 (2009)

Page 10: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

• Analytical / numerical models

Dylejko, Kessissoglou, Tso, Norwood, Optimisation of a resonance changer to minimise the vibration transmission in marine vessels, Journal of Sound and Vibration, 300, 101‐116 (2007)

Merz, Kessissoglou, Kinns, Marburg, Minimisation of the sound power radiated by a submarine through optimisation of its resonance changer, Journal of Sound and Vibration, 329, 980‐993 (2010)

Propeller/Shafting System

Page 11: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Caresta, Kessissoglou, Active control of sound radiated by a submarine hull in axisymmetric vibration using inertial actuators, Journal of Vibration and Acoustics, Transactions of the ASME, 134, 011002 (2012).

Merz, Kessissoglou, Kinns, Marburg, Passive and active control of the radiated sound power from a submarine excited by propeller forces, Journal of Ship Research, 57, 1–13 (2013)

Active Control Strategies

Page 12: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Internal Mass Isolation

Peters, Kinns, Kessissoglou, Effects of internal mass distribution and its isolation on the acoustic characteristics of a submerged hull, Journal of Sound and Vibration, 333, 1684‐1697 (2014)

Page 13: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Intensity‐Based Numerical Techniques

Marburg, S., Lösche, E., Peters, H. and Kessissoglou, N. Surface contributions to radiated sound power, Journal of the Acoustical Society of America, 133 (6), 3700–3705, (2013).

Acoustic impedance matrix

Eigenvalue decomposition

Acoustic radiation modes

Non-negative intensity

• Non‐negative intensity based on the boundary element method

100 Hz

Page 14: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

• Hybrid computational fluid dynamics (CFD) / boundary element model (BEM)• A CFD model is used to predict the hydrodynamic flow field • Acoustic sources are extracted from the CFD data• Acoustic sources then applied to a boundary element model of the body to predict the scattered field

• A technique has been developed to reduce the amount of CFD data and accelerate the calculation of the acoustic wave propagation to the BEM surface

Croaker, Kessissoglou, Kinns, Marburg, Fast low‐storage method for evaluating Lighthill’s volume quadrupoles, AIAA Journal, 51, 867‐885 (2013)

Flow Induced Noise

Page 15: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

• Hybrid Reynolds Averaged Navier‐Stokes (RANS) ‐ boundary element method (BEM) technique• Statistical noise sources extracted from steady state RANS data; BEMs used to predict the scattered 

sound field produced by these statistical noise sources

Croaker, Karimi, Doolan, Kessissoglou, Prediction of low Mach number flow induced noise using a hybrid RANS‐BEM technique, Journal of Sound and Vibration (under review)

Hybrid RANS‐BEM Technique

Page 16: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

2D Plate excited by Vortex Shedding

Radiated Sound

Page 17: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

• Continuous and discrete structures are modelled using a periodic boundary element method

• For periodic structures, the nodal coordinates for the entire structure can be extracted from the nodal coordinates of a unit cell

Karimi, Croaker, Kessissoglou, Boundary element solution for periodic acoustic problems, International Journal for Numerical Methods in Engineering (under review)

Periodic Boundary Element Method

Discontinuous periodic structureContinuous periodic structure

Page 18: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Sonic Crystal Noise Barriers

• A sonic crystal noise barrier can be modelled using the periodic BEM technique (SPL in dB at 265 Hz)

Page 19: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Aeroacoustics @ UNSWCon Doolan and Danielle Moreau

A/Professor Con [email protected]

Page 20: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Facilities

4’ × 3’ closed circuit wind tunnel  

4’ × 3’ wind tunnel test section

18” wind tunnel

Page 21: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

64 Channel ArrayBeamforming/NAH

Acoustic and flow Instrumentation:• Beamforming arrays• Hot‐wire anemometry• Laser diagnostics• Surface pressure• High‐channel‐count DAQ systems

Instrumentation

Page 22: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Owl‐inspired quiet airfoils

Wind Tunnel Testing

Page 23: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Controlled fan/turbine testing: beamforming

RMS

Phase Averaged

Page 24: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Wall‐Mounted Finite Airfoils

Flow

CFD

Experimental campaign performed in the Virginia Tech Stability Wind Tunnel

3 kHz 60 m/s, 0⁰

3.55 kHz 60 m/s, 0⁰

Test model

Microphonearray

Page 25: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Wall Mounted Cylinder

Flow

Flow

Trailing vortex

Separation line

Wavelet analysis at z/L = 0.8 : bimodal shedding 

Page 26: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Sub‐boundary layer steps

LES

Experiment

Page 27: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Experimental Time Reversal for Aeroacoustics

RMS Time Reversal Localisation

Anechoic Wind Tunnel Experiment

Line Array

Line Array

Cylinder in Cross‐Flow

Dipole Source Field Revealed

Page 28: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Machine Condition Monitoring and Diagnostics

Bob Randall and Zhongxiao Peng

Page 29: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Research Areas

• Diagnostics of gears and bearings• Diagnostics of internal combustion engines• Simulation of faults in gears, bearings, engines• Diagnostics under varying speed and load conditions

(wind turbines)• Phase demodulation based order tracking• Operational modal analysis• Combining vibration with oil analysis

Page 30: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

WIND TURBINE GEARBOX – Use of SKBarszcz & Randall MSSP

Spectral kurtos is in 9-11kHz band

0

50

100

150

200

250

300

7-06 17-06 27-06 7-07 17-07 27-07 6-08 16-08

Date

Kur

tosi

s

Spectrum

kurtogram

Optimally filtered signal

Trend of normal kurtosis

Trend of spectral kurtosisCould have been detected earlier

Tooth damage

Page 31: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Helicopter Gearbox Bearing

Page 32: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Simulation and Diagnostics of IC Engine FaultsDr Jian ChenMisfire diagnostics

Crankshaft torsional vibration

Block rotational acceleration

Piston slap (FE model)

Bearing knock (Reynolds equation)

Inertia properties of engine components

Page 33: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Phase demodulation based order tracking

by phase demodulation

Resample from uniform time to uniform phase intervals

Maximum speed range is 2:1 (first harmonic) so use overlapping windows

Segment 1 Segment 5

Machine Run-up divided into five segments

Tacho signal before and after order tracking

Page 34: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Order tracking of Run-up signal

Five order-tracked segments overlaid

Order spectrum of response signal

Spectrograms before and after order tracking

Page 35: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

The Cepstrum – Inverse FT of a Log Spectrum

Comparison with the autocorrelation – both are a “spectrum of a spectrum”

Echo removal in complex cepstrum

Cepstra

Spectra

Removal of high speed shaft effects

Page 36: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

Enhancement of modal information using an exponential “lifter” (gas turbine signal)

0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1-0.02

00.020.040.06

0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10

0.5

1

0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1-0.02

00.020.040.06

Time (s)

0 0.5 1 1.5 2 2.5 3 3.5 4

x 104

101

102

103

104

Frequency (Hz)

0 0.5 1 1.5 2 2.5 3 3.5 4

x 104

101

102

103

104

Frequency (Hz)

(a)

(b)

(c)

(e)

(d)

(a) Cepstrum (from (d))(b) Shortpass lifter(c) Liftered cepstrum(d) Original log spectrum(e) Liftered spectrum (from (c))

Page 37: Emeritus Professor Bob Randall - Pennsylvania State University · • Structural and acoustic responses of underwater vehicles • Numerical finite element / boundary element modelling

• Acoustics and Vibration at Mech Eng UNSW

• Contact Bob Randall    [email protected]

Thank You