emerging research opportunities in energy manufacturing g. glenn lipscomb chemical &...
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Emerging Research Opportunities in Energy Manufacturing
G. Glenn LipscombChemical & Environmental Engineering, University of Toledo
NSF CMMI Research and Innovation ConferenceMembrane and Module Manufacture
Tuesday, 4 January 2011Atlanta, GA
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Outline
Membrane Separations Flat Sheet/Spiral Wound Modules Hollow Fiber/Module Manufacture Module Efficiencies Large Applications
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Desalination
Ashkelon SWRO Plant 100 million m3/yhttp://www.water-technology.net/projects/israel/
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Desalination
Review of the Desalination and Water Purification Technology Roadmap; http://www.nap.edu/catalog/10912.html
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Desalination
0
10
20
30
40
50
60
70
80
90
100
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
$/m3
kWh
/m3
MSFMED
RO+Boost RO
33% Electric Conversion Efficiency
Desired Direction
High flux membrane
Wade, Desalination 136 (2001) 3–12Busch & Mickols, Desalination 165 (2004) 299-312
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Blue Energy – Reverse ED/PRO
http://www.wetsus.nl/
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CO2 Capture
Pre-combustion
Oxygen ionic conducting
perovskite type membranes
Air Products
BP-Amoco-Praxair
Post-combustion
Polymeric CO2 selective
Membranes
MTR
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Membrane Separations
http://www.environmental-expert.com/stse_resulteach_product.aspx?cid=21795&idproduct=32902&codi=32902
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http://www.egr.msu.edu/~steffe/handbook/fig643.html
Membrane Separations
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http://www.trisep.com/elements/Tech Support/How a Membrane is Made.pdf
Thin-film Composite Membranes
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Flat Sheet Membrane Manufacture
Baker, Membrane Technology and Applications, 2nd Edition, Wiley, 2004
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Membrane Casting and Coating
http://www.gkss.de/institute/polymer_research/structure/geestacht/equipment/membranes/index.html.en
Membrane casting Membrane coating
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Spiral Wound Modules
Case
Feed Reject
Seal
Permeate
Collection Tube
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Spiral Wound Modules
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Spiral Wound Modules
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Spiral Wound Modules
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Spiral Wound Modules
“Leaf” or “Envelope”
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Spiral Wound Modules
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Spiral Wound Modules
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Spiral Wound Modules
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Spiral Wound Modules
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6,190,557 Hisada & Nishida, Nitto Denko, 2001.
3,417,870 Bray, Gulf General Atomic, 1968.
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Hollow Fiber Membranes
http://www.matrix-membranes.com/
http://www.appliedmembranes.com/ultrafiltration_uf_systems.htm
http://www.microfiltration.nl/hollow_fiber.php
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Hollow Fiber Membrane Manufacture
http://eng.clima.org.cn/Machine/polyster_staple_fibre_production_line/polyester_staple_fibre_production_line_84.html
United States Patent 6802973
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Induced Phase Separation
Cooling Evaporation
Ri Ro
Cd, T
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Induced Phase Separation
Hypothesis: Concentration gradient predictor of pore size and porosity asymmetry
Thermal (TIPS)Diffusion (DIPS)
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Hollow Fiber Modules
Case
Lumen access port
Shell access port
Tubesheet Fiber Bundle
Distribution collar for shell fluid
Lumen header
Bolts to attach header to case
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External Shell PortsLumen Port Lumen Port
Lumen Headspace
Seal
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5,598,874 Alei et al., MG Generon, 1997.
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Module Inefficiencies
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Flow Distribution Effects – Header
J. Park & H. Chang, AIChEJ, 32, 1937 (1986).
Lumen-side Shell-side
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Flow Distribution Effects – Bundle
Lumen-side Shell-side
Variation in transport properties has similar effect
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Flow Distribution Effects – Bundle
Axial flow
Distribution introduces RTD and cross flow regions
• From shell header
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packing fraction=0.26, Sc=1000
Shell-side Mass Transfer Coefficients
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CT Imaging
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Fluid Introduction into Module
Z = 4 cm from dialysate feed port
Fiber packing field Concentration packing field
S.S. Concentration/Packing Comparison
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Fluid Introduction into Module
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CFD Simulations
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CFD Simulations
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Challenges Increase membrane line rates Metallic, ceramic, mixed matrix materials Efficient counter-current contacting Linear scaling/larger modules
http://www.natcogroup.com/