emergency stop operators installation instructions
TRANSCRIPT
Emergency Stop Operators Installation InstructionsInstallation
Instructions Original Instructions
Emergency Stop Operators Bulletin Number 800F 800F Emergency Stop Operators are designed to be mounted in a 22.5 mm opening in either the equipment cabinet or control enclosure. These operators are not intended to be used in any applications other than emergency stop.
Operators
Guards
ATTENTION: • Only qualified personnel must install, operate, service, and maintain electrical equipment. In no event will Rockwell Automation be responsible or liable
for indirect or consequential damages resulting from the use or application of this equipment. Failure to follow these instructions can result in death, serious injury, or equipment damage.
• Before starting your system, test all safety functions. • To verify that all safety functions and mechanisms are working properly, you must test them regularly (at least annually).
800F P – MT 4 4 a b c
a b c Operator Construction Operator Type Operator Size Code Description Code Type [Size Code from Table c] Code Type
P Plastic MT Twist-to-release [3, 4, 6] 3 30 mm M Metal MP Push-pull [4, 9] 4 40 mm
LMT Illuminated twist-to-release [4, 6] 6 60 mm LMP Illuminated push-pull [3, 4, 6, 9] 9 90 mm MK Keyed [4]
Description Material Cat. No.
Mounting latch Metal 800F-ALM
N.C. — Self-Monitoring 800F-X01S (1)
Screw terminal 800F-NxR (2)
(2) Replace the x with one of the following: 3 = 24V AC/DC, 5 =120V AC, 7 = 240V AC, U = 24…120V AC/DC.
Spring clamp 800F-QxR (3)
(3) Replace the x with one of the following: 3 = 24V AC/DC, 5 =120V AC, 7 = 240V AC.
Base mount 800F-BNxR (3)
800FP-MT44 800FP-MP94800FP-MK44 800F – 15YS
Size Text (1)
(1) For languages other than what is listed, contact your local Allen-Bradley distributor or Rockwell Automation sales office.
Code Description Code Description
Blank No text
15YS 60 mm round (3) (4)
(3) 22.5 mm mounting hole. (4) Not for use with base-mounted contact blocks.
B112 EMERGENCY STOP, ARRÊT D’URGENCE, PARADA DE EMERGENCIA16Y 90 mm round (3) (4)
E112 EMERGENCY STOP F112 ARRÊT D’URGENCE G112 NOT HALT P112 PARADA DE EMERGENCIA S112 PARO DE EMERGENCIA T112 ARRESTO EMERGENZA
Description Type Cat. No.
Protective ping for use with non-illuminated 2-position maintained mushroom operators (40 mm only) Yellow metal 800F-AMRGY
Plastic guard for use with the following operators: • 40 mm E-stop (SEMI Standards Compliant) • 40 mm illuminated/non-illuminated • 60 mm illuminated/non-illuminated
Yellow 800F-A6PR5
Narrow plastic guard for use with Bul. 800FD monolithic E-stops (SEMI standards compliant) Yellow 800F-AMEGY
Locking attachments Metal 800F-AML2
Emergency Stop Operators Installation Instructions
Declaration of Conformity Rockwell Automation, Inc. hereby declares that the Bulletin 800F Series emergency stop devices are in compliance with Essential Health and Safety Requirements (EHSR) of the Machinery Directive 2006/42/EC (MD) and EN 60947-5-1.
The full text version of the EU Declaration of Conformity is available from rok.auto/certifications.
Specifications Table 1 - Product Certifications
Attribute Plastic (Bulletin 800FP) and Metal (Bulletin 800FM)
Certifications UR/UL, CSA, CCC, CE
Standards Compliance — CE Marked
NEMA ICS-5; UL 508, EN ISO 13850, EN 60947-1, EN 60947-5-1, EN 60947-5-5
Terminal Identification EN/IEC 60947-1
Attribute Plastic (Bulletin 800FP) Metal (Bulletin 800FM)
Vibration (assembled to panel) Tested at 10…2000 Hz, 1.52 mm displacement (peak-to-peak) max./ 10 G max. for 3 hr duration, no damage
Shock Tested at 1/2 cycle sine-wave for 11 ms; no damage at 100 G
Degree of protection (1)
(1) Momentary mushroom operators are IP65. Plastic keyed operators are IP66, Type 4/13; not Type 4X.
IP65/66 (Type 3/3R/4/4X/12/13) IP65/66 (Type 3/3R/4/12/13)
Mechanical durability (2)
(3) Limit of four contact blocks (max) for these devices.
300,000 cycles Twist-to-release E-stop, illuminated push-pull E-stop (3)
Operating forces (typical with one contact block)
Flush/extended = 5 N, E-stop = 36 N Mushroom = 9 N
Operating torque (typical with one contact block) Selector switch = 0.25 N•m (2.2 lb•in)
Mounting torque
Table 3 - Environmental — Operators
Temperature Range
Operating -25…+70 °C (-13…+158 °F) (1)
(1) Operating temperatures below 0 °C (32 °F) are based on the absence of freezing moisture and liquids, UL Recognized to 55 °C (131 °F) - Incandescent module max. 40 °C (104 °F).
Short-term storage -40…+85 °C (-40…+185 °F)
Humidity 50…95% RH from 25…60 °C (77…140 °F)
Table 4 - Electrical Ratings — Back-of-panel Components
Attribute Screw Termination Spring Clamp Termination
Standard Contact Block Ratings A600, Q600
600V AC A300, Q300
300V AC
AC 15, DC 13 to IEC/EN 60947-5-1 and UL 508, 17V, 5 mA min
Low-voltage Contact Block Ratings (1)
(1) Low-voltage contacts are recommended for applications below 17V, 5 mA.
5V, 1 mA DC min. C300, R150, AC 15, DC 13 to EN 60947-5-1 and UL 508
LED Module Ratings
102…132V AC 204…264V AC
15 mA (AC), 12 mA (DC) 31 mA 24 mA 6 mA 6 mA
3 mA 3 mA 3 mA 3 mA 3 mA
50/60 Hz, DC 50/60 Hz
DC 50/60 Hz 50/60 Hz
Thermal Current 10 A max. enclosed (40 °C [104 °F] ambient) to UL508, EN 60947-5-1
Insulation Voltage (Ui) Screw terminal = 690V, spring-clamp = 300V
Wire Capacity
Screw terminal (2)
(2) Wires less than #18 AWG (0.75 mm²) may not hold in terminal securely.
#18…12 AWG (0.75…2.5 mm²) Max. (2) #14 AWG or (1) #12 AWG
Spring-clamp terminal #18…14 AWG (0.75…1.5 mm²) One per clamp, two clamps per terminal
Recommended Tightening Torque on Screw Terminals 0.7…0.9 N•m (6…8 lb•in)
Dielectric Strength (Minimum) 2500V for 1 minute
External Short Circuit Protection
Standard blocks 10 A type gL/gG cartridge fuse to EN 60269-2-1 or gN (Class J to UL 248-8 or Class C to UL 248-4)
Low-voltage contact blocks
6 A type gL/gG cartridge fuse to EN 60269-2-1 or gN (Class J to UL 248-8 or Class C to UL 248-4)
Electrical shock protection Fingersafe conforming to IP2X
Table 5 - Mechanical Ratings — Back-of-panel Components
Attribute Value
Vibration (assembled to panel) Tested at 10…2000 Hz, 1.52 mm displacement (peak-to-peak) max./ 10 G max. 6 hr
Shock Tested at 1/2 cycle sine-wave for 11 ms and no damage at 100 G max.
Contact durability per EN 60947-5-1 (Annex C) 10,000,000 cycles
Contact operation
N.C. & S.M.C.B. Slow double make and break — positive opening
N.C.L.B. Double break / double make, late break — positive opening
Push button travel to change electrical state
N.C. 1.5 mm (0.060 in.)
N.O. and N.C.L.B. 2.5 mm (0.1 in.)
Operating forces (typical)
Dual-circuit contact block 5…6.5 N
Table 6 - Illumination — Back-of-panel Components
Attribute Value
Incandescent maximum wattage 2.6 W
→
→
Installation
OPTIONAL EN OPTION OPTIONAL OPCIONAL OPZIONALE
=
0.7…0.9 N•m 6…8 lb•in
1.7 N•m 15 lb•in
4.4 N•m 40 lb•in
1…2.8 (0.04…0.11)
(0.04…0.16)
Illuminated and Non-illuminated (30 mm, 40 mm, and 60 mm)
Operator A 30 mm 30 (1.18) 40 mm 40 (1.57) 60 mm 60 (2.36)
Mushroom Key Release Operator (40 mm) 90 mm Half Dome
45 (1.77)
Contact Cartridges with Latch
Dual-circuit Contact Block or Selfmonitoring Contact Block (1 Deep, Max)
45.7 (1.8) 23 (0.91)
Rockwell Automation Publication 800F-IN016B-EN-P - March 2020 3
Publication 800F-IN016B-EN-P - March 2020 | Supersedes Publication 800F-IN016A-EN-P-December 2019 Copyright © 2020 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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PN-566841 10005277521 Ver 01
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Waste Electrical and Electronic Equipment (WEEE)
Rockwell Automation maintains current product environmental information on its website at rok.auto/pec.
At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Operators
Emergency Stop Operators Installation Instructions
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PLASTCOIL - Plastic Coil (Coil Bound)
A4
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SIDE
YES
YES or NO - If Yes, must have Part No. listed below
8.25” x 10.875”
STAPLED1 -1 position
PN-566841
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7.385” x 9” (RSI Std)
STAPLED1B - bottom 1 position
B3
Select Print Category A,B,C or D from category list, on "Introduction_Category Types" tab
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100
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AT
PP
A3
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100
NA
Sales Promotion NOTE: Service profiles are to be assigned the PP pub type.
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Emergency Stop Operators Bulletin Number 800F 800F Emergency Stop Operators are designed to be mounted in a 22.5 mm opening in either the equipment cabinet or control enclosure. These operators are not intended to be used in any applications other than emergency stop.
Operators
Guards
ATTENTION: • Only qualified personnel must install, operate, service, and maintain electrical equipment. In no event will Rockwell Automation be responsible or liable
for indirect or consequential damages resulting from the use or application of this equipment. Failure to follow these instructions can result in death, serious injury, or equipment damage.
• Before starting your system, test all safety functions. • To verify that all safety functions and mechanisms are working properly, you must test them regularly (at least annually).
800F P – MT 4 4 a b c
a b c Operator Construction Operator Type Operator Size Code Description Code Type [Size Code from Table c] Code Type
P Plastic MT Twist-to-release [3, 4, 6] 3 30 mm M Metal MP Push-pull [4, 9] 4 40 mm
LMT Illuminated twist-to-release [4, 6] 6 60 mm LMP Illuminated push-pull [3, 4, 6, 9] 9 90 mm MK Keyed [4]
Description Material Cat. No.
Mounting latch Metal 800F-ALM
N.C. — Self-Monitoring 800F-X01S (1)
Screw terminal 800F-NxR (2)
(2) Replace the x with one of the following: 3 = 24V AC/DC, 5 =120V AC, 7 = 240V AC, U = 24…120V AC/DC.
Spring clamp 800F-QxR (3)
(3) Replace the x with one of the following: 3 = 24V AC/DC, 5 =120V AC, 7 = 240V AC.
Base mount 800F-BNxR (3)
800FP-MT44 800FP-MP94800FP-MK44 800F – 15YS
Size Text (1)
(1) For languages other than what is listed, contact your local Allen-Bradley distributor or Rockwell Automation sales office.
Code Description Code Description
Blank No text
15YS 60 mm round (3) (4)
(3) 22.5 mm mounting hole. (4) Not for use with base-mounted contact blocks.
B112 EMERGENCY STOP, ARRÊT D’URGENCE, PARADA DE EMERGENCIA16Y 90 mm round (3) (4)
E112 EMERGENCY STOP F112 ARRÊT D’URGENCE G112 NOT HALT P112 PARADA DE EMERGENCIA S112 PARO DE EMERGENCIA T112 ARRESTO EMERGENZA
Description Type Cat. No.
Protective ping for use with non-illuminated 2-position maintained mushroom operators (40 mm only) Yellow metal 800F-AMRGY
Plastic guard for use with the following operators: • 40 mm E-stop (SEMI Standards Compliant) • 40 mm illuminated/non-illuminated • 60 mm illuminated/non-illuminated
Yellow 800F-A6PR5
Narrow plastic guard for use with Bul. 800FD monolithic E-stops (SEMI standards compliant) Yellow 800F-AMEGY
Locking attachments Metal 800F-AML2
Emergency Stop Operators Installation Instructions
Declaration of Conformity Rockwell Automation, Inc. hereby declares that the Bulletin 800F Series emergency stop devices are in compliance with Essential Health and Safety Requirements (EHSR) of the Machinery Directive 2006/42/EC (MD) and EN 60947-5-1.
The full text version of the EU Declaration of Conformity is available from rok.auto/certifications.
Specifications Table 1 - Product Certifications
Attribute Plastic (Bulletin 800FP) and Metal (Bulletin 800FM)
Certifications UR/UL, CSA, CCC, CE
Standards Compliance — CE Marked
NEMA ICS-5; UL 508, EN ISO 13850, EN 60947-1, EN 60947-5-1, EN 60947-5-5
Terminal Identification EN/IEC 60947-1
Attribute Plastic (Bulletin 800FP) Metal (Bulletin 800FM)
Vibration (assembled to panel) Tested at 10…2000 Hz, 1.52 mm displacement (peak-to-peak) max./ 10 G max. for 3 hr duration, no damage
Shock Tested at 1/2 cycle sine-wave for 11 ms; no damage at 100 G
Degree of protection (1)
(1) Momentary mushroom operators are IP65. Plastic keyed operators are IP66, Type 4/13; not Type 4X.
IP65/66 (Type 3/3R/4/4X/12/13) IP65/66 (Type 3/3R/4/12/13)
Mechanical durability (2)
(3) Limit of four contact blocks (max) for these devices.
300,000 cycles Twist-to-release E-stop, illuminated push-pull E-stop (3)
Operating forces (typical with one contact block)
Flush/extended = 5 N, E-stop = 36 N Mushroom = 9 N
Operating torque (typical with one contact block) Selector switch = 0.25 N•m (2.2 lb•in)
Mounting torque
Table 3 - Environmental — Operators
Temperature Range
Operating -25…+70 °C (-13…+158 °F) (1)
(1) Operating temperatures below 0 °C (32 °F) are based on the absence of freezing moisture and liquids, UL Recognized to 55 °C (131 °F) - Incandescent module max. 40 °C (104 °F).
Short-term storage -40…+85 °C (-40…+185 °F)
Humidity 50…95% RH from 25…60 °C (77…140 °F)
Table 4 - Electrical Ratings — Back-of-panel Components
Attribute Screw Termination Spring Clamp Termination
Standard Contact Block Ratings A600, Q600
600V AC A300, Q300
300V AC
AC 15, DC 13 to IEC/EN 60947-5-1 and UL 508, 17V, 5 mA min
Low-voltage Contact Block Ratings (1)
(1) Low-voltage contacts are recommended for applications below 17V, 5 mA.
5V, 1 mA DC min. C300, R150, AC 15, DC 13 to EN 60947-5-1 and UL 508
LED Module Ratings
102…132V AC 204…264V AC
15 mA (AC), 12 mA (DC) 31 mA 24 mA 6 mA 6 mA
3 mA 3 mA 3 mA 3 mA 3 mA
50/60 Hz, DC 50/60 Hz
DC 50/60 Hz 50/60 Hz
Thermal Current 10 A max. enclosed (40 °C [104 °F] ambient) to UL508, EN 60947-5-1
Insulation Voltage (Ui) Screw terminal = 690V, spring-clamp = 300V
Wire Capacity
Screw terminal (2)
(2) Wires less than #18 AWG (0.75 mm²) may not hold in terminal securely.
#18…12 AWG (0.75…2.5 mm²) Max. (2) #14 AWG or (1) #12 AWG
Spring-clamp terminal #18…14 AWG (0.75…1.5 mm²) One per clamp, two clamps per terminal
Recommended Tightening Torque on Screw Terminals 0.7…0.9 N•m (6…8 lb•in)
Dielectric Strength (Minimum) 2500V for 1 minute
External Short Circuit Protection
Standard blocks 10 A type gL/gG cartridge fuse to EN 60269-2-1 or gN (Class J to UL 248-8 or Class C to UL 248-4)
Low-voltage contact blocks
6 A type gL/gG cartridge fuse to EN 60269-2-1 or gN (Class J to UL 248-8 or Class C to UL 248-4)
Electrical shock protection Fingersafe conforming to IP2X
Table 5 - Mechanical Ratings — Back-of-panel Components
Attribute Value
Vibration (assembled to panel) Tested at 10…2000 Hz, 1.52 mm displacement (peak-to-peak) max./ 10 G max. 6 hr
Shock Tested at 1/2 cycle sine-wave for 11 ms and no damage at 100 G max.
Contact durability per EN 60947-5-1 (Annex C) 10,000,000 cycles
Contact operation
N.C. & S.M.C.B. Slow double make and break — positive opening
N.C.L.B. Double break / double make, late break — positive opening
Push button travel to change electrical state
N.C. 1.5 mm (0.060 in.)
N.O. and N.C.L.B. 2.5 mm (0.1 in.)
Operating forces (typical)
Dual-circuit contact block 5…6.5 N
Table 6 - Illumination — Back-of-panel Components
Attribute Value
Incandescent maximum wattage 2.6 W
→
→
Installation
OPTIONAL EN OPTION OPTIONAL OPCIONAL OPZIONALE
=
0.7…0.9 N•m 6…8 lb•in
1.7 N•m 15 lb•in
4.4 N•m 40 lb•in
1…2.8 (0.04…0.11)
(0.04…0.16)
Illuminated and Non-illuminated (30 mm, 40 mm, and 60 mm)
Operator A 30 mm 30 (1.18) 40 mm 40 (1.57) 60 mm 60 (2.36)
Mushroom Key Release Operator (40 mm) 90 mm Half Dome
45 (1.77)
Contact Cartridges with Latch
Dual-circuit Contact Block or Selfmonitoring Contact Block (1 Deep, Max)
45.7 (1.8) 23 (0.91)
Rockwell Automation Publication 800F-IN016B-EN-P - March 2020 3
Publication 800F-IN016B-EN-P - March 2020 | Supersedes Publication 800F-IN016A-EN-P-December 2019 Copyright © 2020 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Rockwell Otomasyon Ticaret A.. Kar Plaza Merkezi E Blok Kat:6 34752 çerenkÖy, stanbul, Tel: +90 (216) 5698400 EEE YÖnetmeliine Uygundur
PN-566841 10005277521 Ver 01
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Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback. For technical support, visit rok.auto/support.
Waste Electrical and Electronic Equipment (WEEE)
Rockwell Automation maintains current product environmental information on its website at rok.auto/pec.
At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Operators
Emergency Stop Operators Installation Instructions
Sample: ElectroGuard Selling Brief 80 character limit - must match DocMan Title
8.25” x 11” (RA product profile std)
PLASTCOIL - Plastic Coil (Coil Bound)
A4
BOTTOM
SIDE
YES
YES or NO - If Yes, must have Part No. listed below
8.25” x 10.875”
STAPLED1 -1 position
PN-566841
If SAP Part Number, be sure to enter PN- before the number
7.385” x 9” (RSI Std)
STAPLED1B - bottom 1 position
B3
Select Print Category A,B,C or D from category list, on "Introduction_Category Types" tab
6” x 4”
STAPLED2 - 2 positions
5.5” x 8.5” (half-size)
A7
Black
One color assumes BLACK / 4 color assume CMYK / Indicate PMS number here
4.75” x 7.75”
A8
4
Total page count including cover. Enter PAGE count, not SHEET count
4.75” x 7” (slightly smaller half-size)
A9
8.5” x 11”
4.25" x 5.50"
Review key below. Leave blank if folded for saddle stitching
4” x 6”
3” x 5”
A4 (8 ¼” x 11 ¾”) (210 x 297 mm)
B4
Drill Hole (Yes/No):
NO
All drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.
A5 (5.83” x 8.26”) (148 x 210 mm)
B5
36” x 24” Poster
Average sheets of paper. 25, 50 75,100 Max
24” x 36” Poster
Comments:
Print on Demand (POD)
Double Gate
Saddle-Stitch Items All page quantities must be divisible by 4. Note: Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location. 80 pgs max. on 20# (text and cover) 76 pgs max. on 20# (text) and 24# (cover) 72 pgs max. on 24# (text and cover) Perfect Bound Items 940 pgs max. w/cover (90# index unless indicated otherwise) 70 pgs. min. for spine without words 200 pgs min. for spine with words Plastic Coil Bound Items 530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise) Tape Bound Items 250 pgs max. on 20# no cover 240 pgs max. w/cover (90# index unless indicated otherwise)
D1
D2
D5
D6
Introduction_Category Types
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released print on demand or if it requires an RFQ for offset printing. Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas). For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.
Publication Type and Print Category
Publication Type
Print on Demand Spec. (See tables below)
Description
AD
5
100
(press releases should not be checked into DocMan or printed)
AT
PP
A3
D1
Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.
5
100
NA
Sales Promotion NOTE: Service profiles are to be assigned the PP pub type.
5
100
D5, D6
Technical Data
Presale / External
** Minimum order quantities on all POD items are based on the publication length. **
Publication length
33 to 76 pages
Pre-sale / Marketing
All paper in this category is White Brightness, 90% or better. Opacity 90% or better
Category
A1
A2
A3
80# gloss cover, 80# gloss text
A4
A5
A6
A7
Category being deleted
A8
2 color text
Selection Guide
Post Sale / Technical Communication
B1
B3
B4
B5
Catalogs
Category
C1
Print on Demand by Print Vendor (POD)
All paper in this category is White Brightness, 82% or better. Opacity 88% or better
Category
D1
D2
D3
80# gloss cover, 80# gloss text coated 2 sides
D4
90# index, 20# bond
90# index, 20# bond
Cover 160gsm with Body 80gsm
90# index, 20# bond
Gray shading indicates Obsolete Print Catagories
Print on Demand By Print Vendor (POD) or Off Set (OS)?
Use these guidelines to determine if your publication should be print on demand by print vendor (POD) or if it would be more economical to print ffset/on a press (OS). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the POD category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.
&LPrint Specifications
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