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www.uic.comemail: [email protected]

AMERICASTel. 1-800-432-2607 orTel. +1-607-779-7522

CHINA, SHENZHENTel. +86-755-2685-9108

CHINA, SHANGHAITel. +86-21-6495-2100

EUROPETel. +36-23-445-500

©2010 Universal InstrumentsCorporation. All rights reserved. All specifications are subject to change.

MC-5792 04/10

“A 40-year history asthe leading through-holeprovider, coupled withoutstanding customersupport, made Universalthe obvious choice forour productionrequirements.”

Through-hole technology remains vital and viable in electronicmanufacturing, in mature products as well as products in emergingmarkets. The challenge is how to manage your older, slower, through-hole equipment with these increasing demands. Refined throughdecades of experience, Universal’s through-hole lineup has beenevolving to stay one step ahead by leveraging improvements andenhancements to conquer growing demands of the industry.

The answer is Universal Instruments Generation 88 through-holeequipment portfolio. Generation 88 is designed for higher speeds,better throughput, improved reliability, and increased capability tohandle your increasing production demands. Universal’s Generation 88equipment provides the industry’s highest level of performance,throughput, quality, and support of any supplier in the world.

Generation 88the enduring standard for

Through-Hole Automation

A heritage of reliabilityRobust equipment solutions that run with maximum performance and minimal down-time are critical in

getting the most from your manufacturing resources. Generation 88 was designed with rock-solid

reliability in mind. New features include:

• RoHS wear-resistant tooling

• New Axial feeder technology eliminates lubrication

• New Radial feeder technology eliminates jamming

Minimizing downtime and lowering your cost of ownership were priorities in the Generation 88 design,

ensuring your time is spent building product and adding to your bottom line.

The green machineGeneration 88 through-hole machines are the most economical and environmentally friendly

gear available today, featuring the industry’s lowest electrical and air consumption.

• Uses 50% less electricity than alternative solutions

• Uses 8% less pneumatic than alternative solutions

• Zero scrap on the Jumper Wire 88 inserter

The Jumper Wire 88 is the world’s only “zero-scrap” high speed jumper wire inserter, reducing

energy costs and eliminating scrap.

Value-driven evolutionEasy to use and easy to maintain with higher throughput

and reliability, today’s Generation 88 family delivers real

speed, stability and cost advantages on your shop floor.

• Fast Auto-repair – 50% faster than Generation 8

• Alternate feeder feature – load several feeders with like

components

• Double index feeder – eliminate derate for double-pitch

components

• X/Y table speed increase – from 14.5”/second to

17.5”/second

• Dual component sense on the VCD/Sequencer

Easy to useGeneration 88 machines are simply the easiest to use, with a full-color graphical

user interface that has been simplified to feature just five key functions.

eComStation Operating system provides:

• Improved Networking

• USB port for file and data transfer

• DVD-ROM

• Off-line program generation

From emerging markets where turnover makes operation a challenge, to to state-

of-the-art facilities, Generation 88 is equally capable of lessening the learning

curve. Simple setup and operation with intuitive controls minimizes operator

training.

Flexible performanceChoose from several machine configurations to exactly match your

application requirements. From low-cost manual-load with zero board

transfer time, to modular automatic board handling options including

an optional CE-compliant manual-load machine.

Further optimize productivity and get a faster ROI with expandable

component sequencers. With up to 220 stations for axial insertion, or

100 stations for radial insertion platforms. You can load the next job

or unload the last while the machine continues working.

The optional component verifier identifies setup errors in advance to

guard against improperly loaded components. Each machine can be

individually configured for specific requirements.

LED

• 19k–20k cph actual throughput

• Dense component placement

• Large component count (# of insertions)

• 360-degree radial component placement

• N-style clinching

• Dedicated 2.5mm radial insertion

head/clinch (high-density tooling)

• Low number of feeders required – smaller

footprint machine configuration

• Large board and thick board options

• Component replenishment on-the-fly with

alternate feeder

• Optional manual or automatic board

handling configurations

(White Goods) Appliance


• Large component count (# of insertions)

• Large component range

• No derate on large components

• Zero-scrap jumper wire option

• Rapid product changeover

• High-speed Triple-span Radial

(2.5/5.0/7.5mm)


alternate feeder



Power Supply


• Small component count (# of insertions)

• Large component range

• No derate on large components

• 360-degree radial component placement

• N-style and T-style clinching

• Large triple-span Radial (5.0/7.5/10.0mm)


alternate feeder

• High-throughput double-index 15mm

feeder



TV Set-top Box


• Dense component placement

• Dual-span Radial (2.5/5.0mm)

• Triple-span Radial

(2.5mm/5.0mm/7.5mm) or

(5.0mm/7.5mm/10.0mm)

• Zero-scrap jumper wire option

• Large board or thick board options


alternate feeder



Radial

Axial

JW

Radial

Axial

JW

Radial

Axial

JW

Radial

Axial

JW

the ideal solutionfor any market

RADIAL 88 SPECIFICATIONS

Radial 88Flexible Radial sequencer / inserter for high productivity

eComStation Windows®-compatible OS• Simplified Networking• USB support• Operation• Diagnostic support• Management data• Graphical product generation/editor

10mm Lead Span CapabilityVirtually eliminates tedious manualassembly requirements to improvethroughput, product quality, andoutput per floor space, whilereducing associated labor costs andtime requirements to provide greaterreturns.

Green MachineLower utility costs for electrical andpneumatic, coupled with the zero-scrap feature on the Jumper Wire 88make Generation 88 the greenestmachine on the market.

360° Insertion AngleInsertion heads are servo-driven forprecise and rapid componentinsertion. The insertion tooling maybe rotated from 0° to 360° in 1°increments. Mechanical limitsprevent the head from rotatingbetween 101° and 159°.

Sequencer Configuration Options Available in-line or straight-backsequencer configurations toaccommodate a variety of factorylayouts. Expandable from 20 stationsup to 100 stations in 20-stationincrements.

Component FeedingSequencer feeds components tomachine from reels or ammo packs.Generation 88 features new jam-resistant designs, alternate feedercapability, and double-index feedersfor higher speed and increasedthroughput.• 22,000 CPH

• Highest “real” throughput Radial inserter

• Highest reliability in the industry (300 ppm)

• Expandable from 20 inputs up to 100 inputs

• Inserts components with lead spans up to 10mm

• Manual Load or Automatic PCB Load/Unload

• Configurable sequencer styles (In-Line or Straight-

Back)

• Multiple Clinch options (N, T, 90 Long, 90 Short)

• Expanded Range Verifier

• Simple-to-use operator environment:

- Operation

- Diagnostic support

- Management data

- Graphical product generation/editor

Servo-Driven Axis The Radial 88 utilizes servo-drivenaxis to improve speed, accuracyand reliability, while reducingmaintenance and setuprequirements. The Generation 88increases table move time from14.5 inches per second to 17.5inches per second.

Board Handling OptionsMachines are available with eithermanual-load or automatic PCBhandling configurations, including fullmagazine-to-magazine loader/unloader.

Re-fire Component Sense The re-fire circuit in the dispensinghead senses a missing componentfrom the input tape and re-fires thedispensing head index mechanismto bring a component into position.

Expanded Range Verifier (ERV)The ERV allows for the on-lineverification of value and polarity ofthe components to be inserted,reducing the risk of insertingdefective, out-of-sequence, orincorrectly oriented components.

Radial Head Tooling OptionsAvailable 2.5mm (single-span),2.5/5.0mm (dual-span), or2.5/5.0/7.5mm (triple-span),5.0/7.5/10.0mm (triple-span) headtooling can be changed in the field.Generation 88 boasts a smallertooling footprint for higher-densityinsertion and RoHS compliance forsignificantly longer tooling life.

Cycle Rate Max 22,000 cph (0.16 sec. per insertion)Lead Spans Single Span 2.5mm

Dual Span 2.5/5.0mmTriple Span 2.5/5.0/7.5mm or 5.0/7.5/10.0mm

Reliability Dual Span 300 ppm or betterTriple Span 400 ppm or better

Intrinsic Availability 95% Intrinsic AvailabilityInsertion Capability 360° in 1° incrementsComponent Types Standard and Odd Form Capacitors (electrolytic, ceramic, box, and film),

transistors, hairpin resistors, diodes, SIPs, LEDs, connectors, tact switches, coils, potentiometers, fuse clips, lamps, fuses, etc.

Component Specs Maximum Size (LxDxH) 13.0 x 13.0 x 23.0mm (0.512 x 0.512 x .906”)Tape Pitch 12.7mm (0.5”) and 15.0mm (0.6”)Component Replenishment Without stopping production

Noise Level 78 dba @ 10 feetOptions Board Handling Manual or Automatic PCB load/unload

Sequencer Size Up to 100 inputs (in 20 station increments)Sequencer Configuration In-line or Straight-backClinch Types N or T styleComponent Verification Expanded Range Verifier (ERV) ensures operator

accuracy of component loadingNetworking eComStation Ethernet, TCP/IPOff-line Programming Virtual PC

PCB SpecificationsAutomated Bd Handling Length x Width (minimum) 102 x 80mm (4 x 3.1”)

Length x Width (maximum) 483 x 406mm (19 x 16”)Insertable Area 483 x 406mm (19 x 16”)PCB Transfer Time 2.5 seconds

Manual Bd Handling Length x Width (minimum) 51 x 51mm (2.0 x 2.0”)Length x Width (maximum) 559 x 470mm (22 x 18.5”)Insertable Area 508 x 470mm (20 x 18.5”)PCB Transfer Time 0 seconds (with 2-window board-holding fixture)

VCD/Sequencer 88High Performance Axial sequencer / inserter for demanding production

Expandable Sequencer Expandable from 20 stations up to220 stations in 20-stationincrements.

Axial Head Tooling OptionsAvailable 5mm, standard, and large-lead head tooling to accommodate avariety of applications, and can bechanged in the field.

Expanded Range Verifier (ERV)The ERV allows for the on-lineverification of value and polarity ofthe components to be inserted,reducing the risk of insertingdefective, out-of-sequence, orincorrectly oriented components.

• 26,000 CPH

• Highest “real” throughput Axial sequencer/inserter


• Expandable from 20 inputs up to 220 inputs


• Expanded Range Verifier


- Operation


- Management data


VCD/SEQUENCER 88 SPECIFICATIONS

Board Handling OptionsMachines are available with eithermanual-load or automatic PCBhandling configurations, includingfull magazine-to-magazine loader/unloader.

Low-Maintenance Lead Screw onHead and Clinch The Teflon-coated insertion head andclinch lead screws are virtuallymaintenance free, requiring very littleattention over the machine life cycle.

Component FeedingSequencer feeds components tomachine from reels, ammo packsor jumper wire spools. New low-friction feeders reduce scheduledmaintenance requirements by 50%.

Jumper Wire StationThe VCD/Sequencer allows for up tofour jumper wire stations that utilizea continuous wire input spool.Dispensing jumper wire in thismanner reduces the amount of scrapwire, and is lower in cost than pre-packaged jumper wire reels.

Optical Re-fire Component Sense The optical re-fire circuit in thedispensing head senses a missingcomponent from the input tape andre-fires the dispensing head indexmechanism to bring a componentinto position.

Servo-Driven Axis The VCD/Sequencer utilizes servo-driven axis to improve speed,accuracy and reliability, whilereducing maintenance and setuprequirements.

Cycle Rate Max 26,000 cph (0.14 sec. per insertion)Reliability 200 ppm or betterIntrinsic Availability 95% Intrinsic AvailabilityComponent Types Capacitors, resistors, diodes, jumper wire, etc.Component Specs

Component Class I Distance Between Tapes 52.4mm +/- 1.5mm (2.063” +/- 0.059”)Pitch 5.08mm (0.200”) or 10.16mm (0.400”)Component Replenishment Without stopping production

Component Class II* Distance Between Tapes 63.54mm +/- 1.5mm (2.50” +/- 0.059”)*Quantity of locations for Class II components is limited.

Pitch 10.16mm (0.400”)*Pitch not recommended for Class II input

Component Replenishment Without stopping productionStandard Tooling Hole Span 7.62mm (0.300”) min – 24.13mm (0.950”) max

Component Body Diameter Wire lead diameter (min) – 10.69mm (0.420”)minus 2 times board thickness (max)

Lead Wire Diameter 0.38mm (0.015”) min – 0.81mm (0.032”) max5mm Tooling Hole Span 5.00mm (0.197”) min – 21.59mm (0.850”) max

Component Body Diameter Wire lead diameter (min) – 11.68mm (0.460”) minus 2 times board thickness (max) (At 5mm span,

max component body diameter is 2.29mm (0.090”))

Lead Wire Diameter 0.38mm (0.015”) min – 0.81mm (0.032”) maxNoise Level 78 dba @ 10 feetOptions Board Handling Manual or Automatic PCB load/unload

Sequencer Size Up to 220 inputs (in 20 station increments)Insertion Tooling Standard or 5mmJumper Wire Bulk Jumper Wire Dispenser SystemComponent Verification Expanded Range Verifier (ERV) ensures operator

accuracy of component loadingNetworking eComStation Ethernet, TCP/IPOff-line Programming Virtual PC




Multi-component SenseThis new feature detects double-dropcomponents, ensuring the bestoutgoing board quality.

Single-Head Jumper Wire 88High-Reliability Jumper Wire inserter with zero waste

• 33,000 CPH

• Zero Scrap – zero scrap leads


• Programmable clinch angles from 25° to 75° from

vertical



- Operation


- Management data


Servo-Driven Axis The SH JW 8HS utilizes servo-drivenaxis to improve speed, accuracy andreliability, while reducingmaintenance and setuprequirements.

Long Tool LifeRobust tooling endures an extensivelife span of approximately 10M -15M insertion cycles, depending onthe material composition of the wirebeing utilized.

Servo-Driven Wire Feeding The servo-driven wire feed deliversprecise feed lengths into theinsertion head to eliminate scrap.

High-Performance Insertion Head The insertion head utilizes servo-driven motors for fast, precisejumper wire insertion.

Wipe ClinchThe wipe-only, servo-controlledclinch offers programmable clinchangles from 25° to 75° off the board.

Board Handling OptionsMachines are available with eithermanual-load or automatic PCBhandling configurations, includingfull magazine-to-magazine loader/unloader.

JUMPER WIRE 88 SPECIFICATIONS

Low-Maintenance Lead Screw onHead and Clinch The Teflon-coated insertion head andclinch lead screws are virtuallymaintenance free, requiring very littleattention over the machine life cycle.

Zero Scrap The Jumper Wire 88 utilizes aprecise, servo-driven wire feedmechanism to feed the exact lengthof wire required for insertion andclinching in the board without anyscrap leads.

Cycle Rate Max 33,000cph (0.109 sec. per insertion)Reliability Dual Span 75 ppm or better

Triple Span Zero-scrap Jumper Wire leadsIntrinsic Availability 95% Intrinsic AvailabilityComponent Specs Input Wire Diameter 0.51mm (0.020”) to 0.81mm (0.032”) tin-coated

copper wire [0.6mm (0.024”) is recommended]Input Wire Packaging Preferred package is a drum that measures up to

405mm (16”) high by 350mm (13.8”) diameter, which may be placed on the floor next to the machine

Hole Span 5.00mm (0.197”) min to 33.00mm (1.300”) maxNoise Level 70 dba @ 10 feetOptions Board Handling Manual or Automatic PCB load/unload

Networking eComStation Ethernet, TCP/IPOff-line Programming Virtual PC




email: [email protected] americas tel. 1-800 ... · an optional ce-compliant manual-load machine....

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