elomatic catalogue 2015

2015TheElomatic

Catalogue

TheElomaticCatalogue

Services and Products

We have divided our catalogue into four parts to ease your browsing. If you need general information about Elomatic you will find that in part one. Part two sheds light on our areas of industrial expertise and related references. In part three we highlight our services. Part four introduc-es our products and concepts.

At Elomatic we continuously strive to provide our customers with the very best and latest innovations that the engineering world has to offer. Keep a watch out for online updates to your Elomatic Catalogue and don’t hesitate to contact us for more information.

We look forward to offering you technical expertise that can drive your busi-ness!

Olli Manner CEO

Welcome to the Elomatic Catalogue!

4 The Elomatic Catalogue

Contents

1 Elomatic in BriefEngineering the future with devoted people . . . . . . . . . . . . . . . . . . . . . . . 8

Environmental Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10The Elomatic Management Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Elomatic Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2 Industrial Expertise Areas Machinery and Equipment Manufacturing Industry . . . . . . . . . . . . . . . .16Biotech and Pharmaceutical Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Process Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Starch and Potato Processing Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36Marine Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Marine Design and Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Marine Life Cycle Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Marine Life Cycle Solutions – Environmental Retrofits . . . . . . . . . . . . . . 48Marine Life Cycle Solutions – Information Management Solutions . . 50

Offshore Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58Oil & Gas Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

3 Elomatic Services Design and Engineering Disciplines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

Aerospace and Lightweight Structures Engineering . . . . . . . . . . . . . . . . 70Electrical, Instrumentation, Automation & IT . . . . . . . . . . . . . . . . . . . . . . . 72HVAC Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Mechanical Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Plant and Process Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Product and Service Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84Application Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Human Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Innovation Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Industrial Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Visualisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Virtual Reality Studio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100Panoramic Imaging – 360° Imaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102Laser Scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Machine Vision System Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106Industrial Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Contents 5

Contents

Production Engineering and Development Services . . . . . . . . . . . . . .110

Information Management Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114EloWise – MES Application Platform Solution. . . . . . . . . . . . . . . . . . . . . . 116360°tools – clear maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118Consumption Management Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Document Management – EloDoc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Project Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124EPCM Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Health, Safety and Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128Occupational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Machine Safety and CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131Risk Analyses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134Pressure Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135Validation Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136Energy Audit Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Technical Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140Application areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

4 Elomatic Products & ConceptsCadmatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148

Cadmatic 3D Plant Design Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150eBrowser project review tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153Cadmatic eShare – information management solution . . . . . . . . . . . 153Nupas-Cadmatic 3D Ship Design Software . . . . . . . . . . . . . . . . . . . . . . . . 154Cadmatic offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Caligo – patented flue gas treatment and process waste heat recovery system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160Wellquip Production Systems – FloWQ™ . . . . . . . . . . . . . . . . . . . . . . . . . .162Wheat Starch Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166Sterile Liquid Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168

Copyright Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170

The Elomatic Catalogue 2015Publisher: Elomatic, Itäinen Rantakatu 72, 20810 Turku, Finland, www.elomatic.comCopyright: © 2015 ElomaticEditor-in-Chief: Martin Brink, martin.brink elomatic.comArt Director: Olli Tuomola, olli.tuomola elomatic.comDisclaimer: The publisher believes that information provided in this publication is correct at the time of publishing. The publisher is not responsible for any inadvertent errors.

1

Elomatic in Brief


Elomatic is a globally operating consulting and engineering company and a leader in its field in Europe. We provide a comprehensive range of plant, ship and mechanical consult-ing, engineering and project management services that cover the initial investment, product development phase and the entire life cycle of technical products and invest-ments. We have an international partner network at our disposal and clients in over 80 countries around the world. We are a pio-neering design method developer and have achieved international success with our soft-ware for 3D plant and ship design.

Know-how leaders

Our technical experts have a thorough understand-ing of our customers’ working methods, processes and products and provide solutions that consistently add value throughout investment life cycles. Elomatic con-sultants are highly qualified and experienced profes-sionals and know-how leaders in their respective fields. They place their expertise effectively at our customers’ disposal to assist them in their decision making and management of demanding technical investments.

We have a genuine ability to invent new ideas and ways of working that bring added value for our clients. The desire to develop and continuously improve our own performance and our customers’ results is an in-tegral part of our corporate culture.

Engineering the future with devoted people

1 Elomatic in Brief 9

Comprehensive range of services

Professionalism

Through continuous development of our skills and targeted recruitment we ensure the highest levels of professionalism. Skill levels are maintained with con-tinuous training, job circulation and interactive work-ing environments.

In all projects we strive for zero defect levels and have an extensive quality assurance system that assists us in consistently delivering the highest quality services possible. Project confidentiality and information secu-rity are always of the highest priority.

Partnership-driven

We understand that long-term customer partnerships and strict confidentiality are vital in creating lasting product and service value. We measure our success through our customers’ results and satisfaction. We have an enthusiastic, independent and innovative ap-proach to solve our customers’ problems and a desire to apply and take the best practices into use in our or-ganisation.

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Elomatic has been ISO-9001 quality certified since 1991


Green thinking and environmental aspects have become natural considerations in engi-neering like any other design parameter. In-creasingly stringent and complex environ-mental legislation requires consultants with special expertise. At Elomatic we have inte-grated environmental thinking into our core competences. This holds true regardless of the industrial area or product and service offering.

We do not view the environment as a separate activity or business, but something that is to be considered in all designs from small components to large units such as ships and paper machines. Our goal is to identify and implement sustainable and efficient technologies that provide our customers with added value through-out the life cycles of their technical investments.

Environmental know-how

Through our extensive experience in various engineer-ing segments we have gained wide-ranging environ-mental knowledge and competence:

■ Full scope of environmental consultancy and de-sign services for maritime activities

■ Energy consultation and engineering including biofuels and energy efficiency

■ Water technology consultation and engineering ■ Emissions and exhaust gas cleaning consultation

and engineering ■ Selected products such as environmentally

friendly flue gas scrubbers

Environmental Orientation



Keeping abreast of technology developments

Technology develops rapidly and technologies that to-day are in their infancies will be the solutions of tomor-row. Through innovative thinking, continuous monitor-ing of technology developments and by implementing emerging technologies into visionary projects we want to be part of the engineering of a greener future and contribute to enhancing the sustainability of our cus-tomers’ products and services.

We started by reducing our own footprint

In order to be able to bring added value to our cus-tomers we realised that we needed to start by looking at ourselves first. We have evaluated our own carbon footprint in order to improve our environmental per-formance. We bring this level of commitment to every customer project regardless of its size or direct envi-ronmental impact.

ÎÎ Watch the visualisation on our Elomatic YouTube channel: www.youtube.com/watch?v=f7lpb-lvBE0

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The Super ECO Ship 2030 concept vessel was created by Elomatic and our partners in cooperation with the end customer. The futuristic container vessel will, among others, make use of wind power, solar panels and LNG fuel cells to reduce CO₂ emissions by up to 70%.


Marja Salenius-RankiSenior Vice PresidentHuman ResourcesTel . +358 2 412 4407Mob . +358 50 308 9145marja .salenius-ranki@elomatic .com

HeadquartersItäinen Rantakatu 72, 20810 Turku, FinlandTel. +358 2 412 [email protected]

Helsinki Vernissakatu 1, 01300 Vantaa, FinlandTel. +358 10 395 7600

JyväskyläKangasvuorentie 10, 40320 Jyväskylä, FinlandTel. +358 14 446 7111

OuluKiilakiventie 1, 90250 Oulu, FinlandTel. +358 10 395 7522

PoriValtakatu 6, 28100 Pori, FinlandTel. +358 2 631 8700

TampereHatanpäänkatu 1 A, 33900 Tampere, FinlandTel. +358 2 412 411

MumbaiElomatic-Pharmalab Consulting & Engineering Pvt. Ltd‘Metropolitan’, Plot – A/140, Road No. 23, Wagle Indl EstateThane – 400 604, IndiaTel. +91 22 2583 6146

ShanghaiElomatic Co., LtdRoom 1246, Floor 12, Nanzheng BuildingNo. 580, West Nanjing Road, Jingan DistrictShanghai 200041, P.R. ChinaTel. +86 21 6991 0869 / 6032 2021

GdańskElomatic sp. z o.o. ul. Partyzantów 76, III Floor, 80-254 Gdańsk, PolandTel. +48 58 554 6655

ŁódźElomatic sp. z o.o. ul. Piotrkowska 270, 8th floor, 90-361 Łódź, PolandTel. +48 42 230 25 42

Tero-Seppo TuomelaChief Financial OfficerTel . +358 2 412 4605Mob . +358 40 516 5285 tero-seppo .tuomela@elomatic .com

Patrik RautaheimoSenior Vice PresidentMarine and OffshoreEngineering ResourcesTel . +358 2 412 4357Mob . +358 40 518 5806patrik .rautaheimo@elomatic .com

Olli MannerPresident, CEOTel . +358 2 412 4438Mob . +358 40 052 4843olli .manner@elomatic .com

The Elomatic Management Board

Elomatic Offices


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Contact info

St. PetersburgOOO Elomatic (OOO Arctic Rig Service)Uralskaya ul. 13 K, office 29199155 St Petersburg, RussiaTel. +7 812 448 36 73

BelgradeElomatic d.o.o.Jurija Gagarina 28a/24, 11070 Belgrade, SerbiaTel./Fax +381 11 2280 645, mob. +381 63 775 1053

DubaiCadmatic Middle EastP.O. Box 33109, Building No. 14, Office 218Dubai Internet City, Dubai, United Arab EmiratesTel. +971 4 430 8171

RomeCadmatic Italyvia Biagio Petrocelli 228, 00173, Roma, ItalyTel. +39 06 8339 4455

ÎÎ Elomatic offices web page: www.elomatic.com/en/contacts/offices/

ÎÎ Cadmatic offices, p. 156

ÎÎ Caligo Industria offices, p. 161

¹ Industries: Bio & Pharma, Process, Energy and Starch and Potato Technology

² Industries: Machinery and Equipment Manufacturing, Production Technology

³ Design, Engineering and Data Management Solutions

Kari ToivonenSenior Vice PresidentProcess1Tel . +358 2 412 4398Mob . +358 40 771 1715kari .toivonen@elomatic .com

Timo MartikainenSenior Vice PresidentMechanical2Tel . +358 14 446 7200Mob . +358 50 466 0303timo .martikainen@elomatic .com

Jukka RantalaPresidentCadmatic3Tel . +358 2 412 4446Mob . +358 40 528 7130jukka .rantala@cadmatic .com

2

Industrial Expertise Areas


Elomatic provides a wide range of design, consulting and other services for manufac-turers of machinery and equipment. We are involved in our customers’ R&D projects, in product design and in production develop-ment.

Our design services are often aimed at our customers’ demanding investment projects with co-operation that has evolved over a long period of time. This has enabled us to develop our operations very efficiently in rela-tion to product expertise, personal skills, op-erating processes and tools.

Creativity and innovation in R&D

In our customers’ R&D projects the nature of the work is very innovative, creative and customer-centred. Prod-uct expertise is important, but special skills in different fields such as structural analyses, flow calculations, ma-terial know-how and production technology all play key roles.

We are involved all the way from concept design and idea generation to the detailed planning of R&D pro-jects and, if necessary, we seek suitable manufacturing subcontractors for products. Our services extend to surveys of end-users and usability analyses to ensure the success of a new product in the marketplace.

Machinery and Equipment Manufacturing Industry

2 Industrial Expertise Areas 17


Getting the most out of production systems

Our production analysis service covers production planning and production-centred R&D of either new or existing products. We use different simulation mod-els to identify the best solutions for our customers in order to boost the competitiveness of their products.

We have experts in such fields as production flows and masters of robotics. Our specialists are constantly seek-ing new ideas and learning about different technolo-gies to keep our expertise at the highest level for the benefit of our customers.

Optimizing production technologies and product design

Our industrial designers get involved in projects at the earliest design phases. They seek optimal solutions with regards production technology in order to ensure the competitiveness of our customers’ products.

At the same time, the visual appearance of the prod-ucts is also improved. In order to ensure product us-ability and a good user experience many people spe-cially trained in this field are involved in our service. The service covers not only usability training, but also com-prehensive user-centred design, which aims to achieve the optimal end-result through evaluation, simulation and testing.

The physical and mental limitations of people should increasingly be taken into account in product design. Through visualisation we can illustrate how a device or machine functions. Visualisation is also used to assist in training and marketing. To this end, we also have first-class tools at our disposal.

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Paper machines

For more than 20 years we have been engaged in me-chanical, plant and process design for companies spe-cialised in paper, board and pulp technologies.

In paper machines we are specialised in handling the paper and board industry’s demanding upgrade and modernisation projects. Our design services are fo-cused on the mechanical design of different assembly groups and components for paper and board machin-ery, including all phases from conceptual and product development to implementation and installation su-pervision.

Paper machine expertise areas ■ Headboxes ■ Forming sections ■ Press sections ■ Dryer sections ■ Component engineering ■ Paper and board machines

Cranes

Elomatic has been engaged in crane design since 1976 when we received our first commissions from Kone Oy. The co-operation that began at that time is ongoing and at present our main customer is Konecranes Finland Oy.

In addition to traditional steel structure and outfitting design, Elomatic’s part in crane pro-jects includes installation and transport plan-ning, strength calculations, electrical plan-ning and production control for domestic and international projects.

Crane expertise areas

Elomatic’s experience mainly comprises four types of cranes, of which 80–90 units in total have been produced:

■ Container gantry cranes ■ Grab unloaders ■ Shipbuilding gantry cranes ■ Shipboard gantry cranes

ÎÎ Electrical, Instrumentation, Automation & IT, p. 72

ÎÎ Technical Analysis, p. 140



Vehicles

Elomatic’s know-how covers more than 30 years of de-manding design work for different vehicles and their applications.

Our vehicle projects often include not only the prepa-ration of traditional drawings, but also structural cal-culations, modelling, usability, electrical engineering, visualisation and the preparation of operating and maintenance instructions.

Our customers include Valtra, Sandvik Mining and Con-struction, Transtech, Vapo, Kesla and RCM Harveri. With many of our customers we have developed long-term product development relationships, some of which have been ongoing for more than two decades.

Vehicle expertise areas ■ Tractors ■ Mining vehicles ■ Trailers ■ Harvesters

Machines and production devices

Elomatic has extensive experience in delivering design and implementation services for different production machines and devices. We have specialised know-how for tailor-made production machines, test benches, material handling machines as well as welding jigs, machining jigs and assembly jigs for different indus-trial application areas.

In the preliminary design phase modern visual design systems allow us to create virtual assembly areas where different solutions can be studied instead of building expensive prototypes. In addition to normal design de-liveries our projects typically include, among others, the necessary investment calculations, structural analyses, visualisations and electrical and automation solutions.

Machine and production device expertise areas ■ Test benches ■ Special production machines ■ Material handling equipment and tools ■ Assembly jigs ■ Welding jigs ■ Accessory tools ■ Aerospace tools

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Paper machines

Paper, board and pulp drying machines, Valmet Technologies, Inc

■ Mechanical engineering since 1985 throughout the whole process from headbox to winder

■ New lines and rebuilds ■ Component engineering: rolls, doctors, tail

threading, etc. ■ From pre-engineering and sales layouts to

erection supervision and start-ups ■ R&D projects and pilot machines

Selected References



Selected References

Cranes

Shipbuilding cranes ■ Different shipbuilding crane projects since 1976 ■ Lifting capacity 300–1,800 tonnes ■ Effective span up to 200 m ■ Lifting height up to 114 m

Container gantry cranes ■ Different container crane projects since 1976 ■ Lifting capacity 40–65 tonnes

Gantry grab cranes ■ Different grab crane projects since 1976 ■ Lifting capacity 22–80 tonnes

Shipboard gantry cranes ■ Different shipboard gantry crane

projects since 1997 ■ Lifting capacity 40–68 tonnes

Vehicles

Tractors

Valtra Ltd ■ Cabin, chassis solutions, equipment ■ Test benches, production line jigs, accessory tools ■ Animations ■ Transmission assembly machines, accessory tools ■ Design Catia 3D

Foresting machines

Kesla Ltd ■ Increasing carrying capacity ■ Structural optimisation ■ Structural analysis, chopper, structural changes,

Design Inventor 3D

Mining vehicles

Normet, Sandvik

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Machines and production devices

Production development

Diverse projects in a range of industrial areas that in-clude:

■ New factories ■ Developing existing factories ■ Series production ■ Material handling

Automotive industry jigs and tools ■ Welding jigs ■ Assembly jigs ■ Accessory tools for assembly

Engineering works jigs ■ Welding jigs ■ Machining jigs ■ Assembly jigs

Aerospace industry ■ Lamination and trimming jigs ■ Assembly jigs ■ Drill guides and machining brackets


Related services

ÎÎ Computational Fluid Dynamics (CFD), see Technical Analysis, p. 140


ÎÎ Health, Safety and Environment, p. 128

ÎÎ Machine Safety and CE Marking, p. 131

ÎÎ Mechanical Engineering, p. 80

ÎÎ Product and Service Development, p. 84

ÎÎ Production Engineering and Development, p. 110

ÎÎ Project Services, p. 124


ÎÎ Visualisation, p. 98

Selected References

Timo MartikainenSenior Vice PresidentTel . +358 14 446 7200Mob . +358 50 466 0303timo .martikainen@elomatic .com

Tapio MartikainenSenior Design ManagerTel . +358 10 395 7701Mob . +358 40 431 4313tapio .martikainen@elomatic .com

Helsinki

Turku

Oulu

Hannu LähdeniemiSenior Design ManagerTel . +358 2 412 4316Mob . +358 40 034 2442hannu .lahdeniemi@elomatic .com

Teemu LaunisVice PresidentTechnical Analysis and R&D ServicesTel . +358 2 412 411Mob . +358 400 190 113teemu .launis@elomatic .com

Mikko Kajatsalo Oulu Office Manager Tel . +358 10 395 7524Mob . +358 50 445 5963mikko .kajatsalo@elomatic .com

Yrjö KauttoVice PresidentPaper and Board MachinesTel . +358 14 446 7205Mob . +358 40 550 2564yrjo .kautto@elomatic .com

Contact Information

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Arto SampoVice PresidentMechanicalTel . +358 14 338 8370Mob . +358 50 530 8370arto .sampo@elomatic .com

Timo PiirainenVice PresidentR&D ServicesTel . +358 14 338 8401Mob . +358 40 716 1896timo .piirainen@elomatic .com

Jari NaumanenSenior Design ManagerTel . +358 10 395 7633Mob . +358 50 431 5131jari .naumanen@elomatic .comJari Åberg

Vice PresidentAutomation and Electrification Tel . +358 2 412 4487Mob . +358 50 401 5559jari .aberg@elomatic .com


We have worked for more than two decades with both international and domestic com-panies within the pharmaceutical and bio-tech industry. In the past ten years a great number of our assignments have been in the area of biopharmaceuticals.

In industrial biotech our know-how covers all process phases from upstream processing to cultivation and downstream purification with a variety of strategies for purification processes. We also have experience of engineering work for BSL3 (biosafety level 3) facilities.

Our customers

Our customers include both big international compa-nies and smaller local companies in Europe, India, Asia, Middle-East and Africa. We can offer our customers as-signments of any size from consulting and conceptual design up to EPCM and turnkey solutions.

Biotech and Pharmaceutical Industries



Good Engineering Practices – our promise to you

Elomatic’s way of working complies with Good Engi-neering Practises that ensure time and cost savings in design, commissioning, qualification and validation of completely new or modified facilities. We are able to establish and maintain project documentation that is both technically of a high standard and that is valid throughout the whole project. This project documen-tation forms the backbone of the successful life cycle management of the process plant and has an effect beyond the time when the project is completed. The proof of our know-how and experience in Biotech and Pharma are the numerous facilities we have worked on that have passed inspections by EMEA or FDA.

Deep domain knowledge ■ Biotechnical manufacturing processes ■ Biopharmaceuticals ■ All pharmaceutical dosage forms ■ Highly potent compounds in manufacturing ■ Diagnostics production ■ Clean utility systems ■ Clean rooms ■ Automation (according to GAMP) ■ Commissioning, qualifications and validation ■ Regulatory and quality issues

Broad in-house engineering scope ■ Process engineering ■ Plant engineering ■ Mechanical engineering ■ Construction engineering ■ HVAC engineering ■ Electrical engineering and Instrumentation ■ Automation system engineering ■ Information system engineering

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Ministry of Health and Medical Industry of Turkmenistan

Turnkey delivery of a new infusion solution factory ■ Process equipment ■ Laboratory equipment and furniture ■ Clean utility equipment ■ Clean rooms and clean room HVAC ■ Piping and electrical installations ■ Automation ■ Commissioning, start-up and validations

Cytomed Oy

Rebuilding of existing workshop ■ In the first phase 440 m² clean room area, grade

D areas (EU GMP) for capsules, dry syrups, creams, ointments and suppositories

■ Space for future expansion for sterile ampoule fill-ing facility

■ Basic and detail design, all official applications, equipment specifications, construction supervision and validation of process, HVAC and clean rooms

Q-Med

A new, complete production facility for aesthetics in-jections

■ All utilities produced in-house ■ 624 m² clean room area, class 7 and 8 areas (ISO

14644-1) ■ Conceptual, basic and detail design, project coor-

dination, specifications, construction supervision, commissioning and validation

■ European authorities approved factory for pro-duction spring 2005 and FDA autumn 2005

Biovitrum Ab Stockholm

Biotech pilot plant including cell culture fermentation, purification, clean utility and other utility systems

■ All utilities produced in-house ■ 380 m² clean room area, class 7 and 8 (ISO 14644-1) ■ Basic and detail design, process and clean room

design

Selected References

New infusion solution factory Turkmenistan

Q-Med

Cytomed

Turkmenistan


Selected References

Medipolis

A GMP-biopharmaceutical pilot plant ■ 400 m²,class A/B, C, D (ISO 5 – ISO 8) ■ Basic design, detailed engineering, automation,

procurement, installation supervision, commis-sioning and validation IQ/OQ

Pfizer Health

Production Facility for Tumor Therapeutic Antibodies (TTMA)

■ All utilities produced in-house ■ 260 m² clean room area, grade C and D areas (EU

GMP) ■ Basic and detail design, project coordination,

specifications, construction supervision, commis-sioning and validation

Related services



ÎÎ Plant and Process Engineering, p. 82


ÎÎ Validations Services, p. 136

Contact Information

Kari ToivonenSenior Vice PresidentTel . +358 2 412 4398Mob . +358 40 771 1715kari .toivonen@elomatic .com

Bio & Pharma IndustryAulis RajalaVice PresidentTel . +358 2 412 4311Mob . +358 400 522 532aulis .rajala@elomatic .com

Abhay RanjanDirector, Elomatic-Pharmalab Consulting & EngineeringTel . +91 22 6622 9900Mob . +91 9833 191 162abhay .ranjan@epce .co .in

Mumbai

Russia and CIS

Heikki NiskanenSenior Consulting EngineerTel . +358 2 412 4336Mob . +358 40 514 7015heikki .niskanen@elomatic .com

Stefan ÅkermanProject ManagerTel . +358 2 412 4329Mob . +358 400 829 658stefan .akerman@elomatic .com

Biot

ech

and

Phar

mac

eutic

al

Medipolis

Pfizer Health

Biovitrum

Дмитрий Новиков (Dmitry Novikov)моб: +358 50 363 7670dimitri .novikov@kolumbus .fiskype: dknovikov

Manne SaviojaProduct ManagerPharmaceutical TechnologyTel . +358 2 412 4349Mob . +358 40 718 8581manne .savioja@elomatic .com


Elomatic has extensive knowledge of and ex-perience in projects for various sectors of the process industry related to production plant expansions, modernisations, maintenance services and completely new greenfield pro-jects. Beyond technical expertise our knowl-edge and experience also cover production logistics from inbound to outbound logistics with automatic data collection, management and reporting and applications like traceabil-ity and quality control.

Responsibility for the environment and sustainability together with safety are always top priorities for our project teams. Risk evaluations, process reliability stud-ies and profound knowledge of practices and regula-tions related to e.g. ATEX environments are utilised in an ever increasing number of projects.

Flexible service delivery

Our services can be flexibly structured and combined according to the needs of each project. In some pro-jects the best option may be a one-stop full EPCM service package covering all areas of project manage-ment, engineering in multiple disciplines, procure-ment, construction management and commissioning, while another project may require only engineering in a niche area. In the area of electrification, automation and IT systems we operate also as a turnkey supplier.

Our customers

Our customers include both big international com-panies and smaller local companies operating in the food, fine chemicals, construction chemicals, pulp and paper and petrochemical industries. In addition to our engineering professionals in Finland, we can serve our customers by complementing our engineering teams with engineers from our engineering unit in Poland.

Process Industry



Deep domain knowledge ■ Food industry: milk, vegetable oil and grain prod-

uct processing and convenience food production ■ Chemical and agrochemical industry: heavy

chemicals, petrochemicals and fine chemicals, adhesives, polymers and active ingredients, con-struction chemicals and products

■ Pulp and paper industry: chemical systems and recovery systems

■ Biomass processing: grain, lignocellulose and waste processing into chemicals, bio-chemicals or liquid and gaseous fuels

■ HVAC design services for industrial and public buildings

■ EPCM integrated service concept including pro-ject management, engineering, procurement and construction site supervision services

■ Siemens automation systems as turnkey deliveries


Related services

ÎÎ 360°tools – clear maintenance, p. 118

ÎÎ EloWise – Information Management Solutions, p. 116

ÎÎ EPCM Services, p. 126

ÎÎ Laser scanning, p. 104


ÎÎ Production Development, p. 110

Proc

ess


Finnprotein

Construction of Europe’s largest soya processing plant in Uusikaupunki, Finland

■ Design of the soya processing plant covering wide range of disciplines

■ Procurement and supervision during the con-struction phase

■ Project management ■ Installation supervision

Raisio Group / Benecol

A new, complete production facility for cholesterol lowering food ingredient

■ All utilities produced in-house ■ EPCM services ■ 3,160 m² production area, Atex classified areas ■ Conceptual, basic and detail design, project coor-

dination, specifications, construction supervision, commissioning and automation system supplies

■ Process based on Raisio’s patented know-how and technology

Selected References

Raisio Group

Finnprotein

CP Kelco Ltd

Nordkalk Ltd

Kiilto Ltd


Proc

ess

Selected References

Nordkalk Ltd

A new, complete production facility for crushed lime stone products

■ Engineering and procurement services ■ 670 m² production area (11 400 m³), steel con-

structions design and strength calculations for process tower, process and plant design

■ Basic and detail design, project coordination and engineering services, plant and steel construction design

■ Laser scanning of existing process and facilities

CP Kelco Ltd

Process and utility systems for CMC chemicals produc-tion plant

■ Engineering services for production plant expansion ■ Basic and detail design, project engineering ser-

vices, plant, electrification, instrumentation and automation design. Site services with construc-tion supervision, commissioning and start-up.

Kiilto Ltd

Production facility for polymerised adhesives products ■ EPCM services ■ 530 m² production area floor ■ Basic and detail design, project coordination and

engineering services, process, plant, piping, elec-trification, instrumentation and automation de-sign

■ Site services with construction supervision, com-missioning and start-up.

■ Laser Scanning of existing process and facilities ■ Siemens PCS7 automation system delivery

Contact Information


Hannu Heikkilä Vice PresidentProcess industryTel . +358 2 412 4422Mob . +358 40 500 0427hannu .heikkila@elomatic .com

Martin StjernbergDesign ManagerTel . +358 2 412 4738Mob . +358 50 331 2808martin .stjernberg@elomatic .com

Riina BradeSales and Development ManagerTel . +358 10 395 7629Mob . +358 50 302 3178riina .brade@elomatic .com

Olli SchemeikkaVice PresidentEnergyTel . +358 14 446 7145Mob . +358 40 740 6750olli .schemeikka@elomatic .com

Ossi KauranenSenior Design EngineerTel . +358 14 338 8310Mob . +358 50 530 8310ossi .kauranen@elomatic .com

Jani KujanpääDesign ManagerProcess and Plant DesignMob . +358 40 865 7810jani .kujanpaa@elomatic .com

Tampere

Jyväskylä

Turku

Helsinki

Markku S . LehtinenVice PresidentProcess and PlantTel . +358 2 412 4319Mob . +358 40 833 8959markku .s .lehtinen@elomatic .com


Elomatic offers a unique combination of ex-perience and know-how regarding the pro-cesses, technologies and optimal operation of starch and food potato processing plants.

We provide our own proprietary technologies and turnkey solutions all over the world to customers that process wheat and potatoes into higher value products.

Market leader in wheat starch processing technology

Elomatic is the owner of the internationally renowned Raisio Process technology for wheat starch process-ing. The Raisio Process produces the highest quality A-starch and gluten possible at high yields with mini-mum fresh water consumption.

Elomatic’s core process technology in starch technol-ogy covers (i) wheat processing into gluten, A-starch and by-products and (ii) potato processing into starch, pulp and fruit juice and (iii) barley processing into starch and animal feed.

We also have expertise in further processing or modi-fying starch for food and technical applications and in producing B-syrups.

Starch and Potato Processing Industry


Star

ch a

nd P

otat

o Pr

oces

sing


Benefits of Elomatic starch technology

■ Allows large variation in incoming flour quality – e.g. falling number can be as low as 100

■ Results in the highest possible gluten and A-starch yield and quality

■ Almost fully closed process water circulation, meaning less fresh water and less waste water: fresh water consumption is less than 2 m³ per tonne of wheat flour

■ Comprehensive support, including management and operational support to run production with more than 30 years’ experience in management and operating starch plants

■ Strong experience in start-up, commissioning and staff training

■ Production time up to 8,200 hours per year as maintenance and CIP cycle is only necessary eve-ry 6–7 weeks.

■ Fully independent from equipment manufacturers ■ 3D plant design

Turnkey solutions

Our process technology and turnkey solutions cover the entire life cycle of the plant:

■ Early investment and feasibility studies ■ Basic engineering ■ Detailed engineering ■ Start-up and commissioning ■ Operation and maintenance ■ Plant modifications

Related services






AB Amilina, Lithuania ■ Wheat starch plant ■ 2 Agglomerators for gluten separation

Wheat starch projects in Russia ■ Project design phase P (Proyekt P) – design and

documentation according to the Russian Federa-tion guidelines N87

■ Capacities from 50 000 tonnes of wheat per year to 200 000 tonnes of wheat per year into vital wheat gluten, native wheat starch and by-prod-ucts into biofuel and animal feed

■ The plants are located in Omsk, Altai and Novosi-birsk region

Wheat starch plants in Germany and Kazakhstan ■ Consultancy in process problems

Altia Oyj, Finland ■ Barley starch dry modification plant ■ Feasibility study

AB Amilina, Lithuania

Wheat starch plant with a capacity of 20 tonnes of wheat flour per hour into:

■ Vital wheat gluten 2.24 t/h, ds 93% ■ Native A-starch 12.7 t/h, ds 88% ■ By-product 6.1 t/h, ds 88% ■ Preliminary, basic and detail design, procurement,

project management, equipment delivery for ag-glomeration and process automation and report-ing system with Siemens PCS7, supervision of in-stallation, start-up and training of personnel

Younian Golden Dragon Group, ZhangYe, China ■ Production line for potato flake and granule ■ Capacities: 800 kg/h of flake or 900 kg/h of granule ■ Engineering, equipment delivery, supervision of

installation, start-up and training of personnel

Selected References


Star

ch a

nd P

otat

o Pr

oces

sing

Shanxi Xuguang Investment Co. Ltd, China

Food potato processing plant ■ Potato storage with a capacity of 70 000 tonnes

of potato ■ French fries production line 3,000 kg/h ■ Flake line 800 kg/h ■ Granule line 1,000 kg/h ■ Engineering, equipment delivery, supervision

of installation, start-up and training of personnel for granule line

East Ocean Oils & Grains Industries, Zhangjiagang, China

Wheat starch plant with a capacity of 8 tonnes of wheat flour per hour into:

■ Vital wheat gluten 0.9 t/h, ds 93% ■ A-starch 6 t/h, ds 60% ■ B-starch slurry 3.3 t/h, ds 32.7% ■ Feed slurry ds 7% ■ Engineering, equipment delivery, supervision of

installation, start-up and training of personnel for the wet process and gluten dryer

Henan Lianhua Gourmet Powder Co. Ltd, China ■ Wheat starch plant with a capacity of 16 tonnes

of wheat flour per hour into ■ Vital wheat gluten 1.9 t/h, ds 93% ■ A-starch slurry 21 t/h, ds 39% ■ B-starch slurry 7.6 t/h, ds 32.7% ■ Engineering, equipment delivery, supervision

of installation, start-up and training of personnel for the wet process and gluten dryer

Contact Information


Heikki PiriläVice PresidentTel . +358 2 412 4436Mob . +358 50 593 2677heikki .pirila@elomatic .comskype: elomatic-hpi

Matti ReivonenProject ManagerTel . +358 2 412 4340Mob . +358 40 509 1850matti .reivonen@elomatic .comskype: mattireivonen

Raisio Group Finland

Donghai China

Henan Lianhua China

AB Amilina Lithuania

Selected References

Russia and CIS



Elomatic provides consulting and engineer-ing services both for industrial and public sec-tor customers throughout the energy value chain, from fuel refining and energy produc-tion up to efficient distribution use and of en-ergy at the end use point.

Our experience covers both fossil fuel based energy production as well as renewable, bio-mass based energy production.

Biofuel refining

Based on our heritage in biotechnology, biomass pro-cessing and chemical engineering we have a strong knowledge base in converting biomass to bio-fuels, either to liquids (such as wheat-to-starch-to-bioetha-nol), gases (such as agricultural waste-to-biomethane or gasification of biomass into syngas) or solids (such as biomaterial-to-pellets).

Energy



Energy production and distribution

In energy production we are familiar with forest in-dustry energy systems, recovery boilers, convention-al steam power plants, CHP plants and diesel power stations as well as novel energy generation technolo-gies such as gasification, micro turbines, ORC and heat pump applications.

In energy distribution we have extensive know-how that covers various types of heating and cooling net-works, including district heating and district cooling networks and various steam, hot water or hot oil net-works

We offer our customers a wide range of services from project concept design to detailed design and imple-mentation.

Deep domain knowledge ■ Energy consulting ■ Biofuels ■ Energy generation ■ Energy distribution ■ Energy efficiency ■ Heat recovery systems


PROCESS HEATLIQuID FuELS

BIOGAS

SOLID BIOMASS

DISTRICT HEATING

ELECTRICITY

ENERGY PRODuCTION

MUNICIPAL WASTE

Ener

gy


Savon Voima Oy

Heating plant renewal 8 MW, new plant to be connect-ed to old plant

■ Boiler: grate boiler technology. Fuel: chips, milled and sod peat. New biomass storage, sieve and conveyors. Electrostatic precipitator (old and new boiler). New chimney and scale. Oil boiler and tanks to be removed

■ Elomatic scope Owner’s engineering, conceptual and basic engi-neering for plant investments, investment appli-cation preparation, scheduling, public tendering, procurement services, contract negotiations and contract preparation

Toholammin Energia Oy

ORC plant ■ Boiler: 8.2 MWth, BFB hot oil boiler (Filter AS). Co-

generated heat: 5.4 MWth for district heating. Electricity production: 1.3 MWe, (Turboden). Fuel: peat and wood chips. Multi-fuel receiving station with 3 pockets, conveying and receiving station (Saimatec Oy). Automation System: Siemens

■ Elomatic scope Owner’s, basic and pre-engineering, inquiry and contract documentation, administrative and au-thorisation documentation, plant connection en-gineering

Selected References

Toholammin Energia Oy

Savon Voima Oy


Selected References

Jyväskylän Voima Oy

Engineering for CHP plant ■ Boiler: CFB Foster Wheeler 480 MWth, 160 bar(a)

560°C. Electricity production: 210 MWe. Cogen-erated heat: 250 MW. Fuels: biomass, wood chips, forest residue and peat

■ Elomatic scope Boiler area: P&I Diagrams. Turbine area: turbine internal piping systems, low and high pressure piping systems in bop area, working platforms steel constructions, auxiliary piping connections, piping sizing and final construction drawings, im-plementation supervision. Auxiliary systems: flue gas duck, all internal steel structure parts in stack, process simulations to heavy oil systems, existing heavy oil receiving station relocation, office and maintenance building HVAC engineering

Kanteleen Voima Oy

Power plant maintenance engineering ■ Boiler: Tampella (Benson boiler) 390 MW. Steam

parameter: 125 kg/s, 180 bar, 530°C. Fuel: milled peat and biomass. Turbine: Siemens/KWU, 200 KVA/170 MW

■ Elomatic scope Sludge treatment for flue gas scrubber and plant area: sludge collection, additional flue gas scrub-ber water recycling, reservoir subdivision, pre-treatment, storage, drying. Exhaust gas duct renewal: pressure loss reduction, easing duct cleaning. Boiler room air conditioning: calculation of total balance, added new cooling air machines, enhanced roof fan activity. Modernisation of aux-iliary boilers: automation renewal, risk evaluation (HAZOP)

Kanteleen Voima Oy

Jyväskylän Voima Oy

Ener

gy


Vapo Oy

100,000 t/a wood pellet factory, fuel refining ■ Dryer: 1 low temperature belt dryer (Metso/

Swiss Combi Kuvo). Pellet press machines: 4 pcs (Andritz Sprout). Dryer heat source: hot water from power plant flue gas scrubber. Raw material: wood dust and chips from sawmill. Multi receiv-ing station with 2 pockets, conveying and receiv-ing station (VKK and Kutepa). Automation System: Siemens S7/WinCC

■ Elomatic scope Main engineering contractor, basic design, plant site and building layout design administrative and legal documents, equipment layout design, civil construction scope of supply, tender docu-ments, steel structure, piping and HVAC system design, site supervision

Filter AS

BFB Water-tube boiler construction engineering 20 MWth ■ Elomatic scope: Boiler engineering and pressure

vessel calculation, grate, boiler furnace, steam drum, downcomers, superheaters, second pass structure, economizer, air pre-heater, air ducts, ther-mal insulation, brickwork and casing engineering

Turun Energia Oy

Heat pump plant ■ Heat pumps: Friotherm AS, heat source: clean

municipal waste water +10°C – +18°C, cold water accumulator: 17,000 m³

■ Phase 1: energy production – 19.5 MW heat and 13.0 MW cold, electricity consumption 6.5 MW

■ Phase 2: energy production – 18.2 MW heat and 12.0 MW cold, electricity consumption: 6.2 MW

■ Elomatic scope Plant engineering, project management and site supervision services, process equipment layout and piping design, architectural, building and HVAC engineering, EIA engineering

KPA Unicon Oy

Over 70 thermal biomass plants in Finland, Russia and Sweden ranging from 2.5 MWth to 2x17 MWth.

■ Elomatic scope Preliminary design and tender document prepara-tion, process design, equipment and power plant layout design, power plant and civil construction steel structure design, pressure vessel and piping sizing, biomass feed-system, process piping de-sign, civil construction design

Vapo Oy

KPA unicon Oy

Foster Wheeler Energia Oy


We have completed over 130 diesel power plant projects

in over 40 countries around the world.

Selected References

Foster Wheeler Energia Oy

CHP power plant CFB boiler, piping design ■ Boiler: CFB 149 kg/s, 114 bar(a), 552°C.

Plant: 385 MWth, 125 MWe. Fuel: bark, chips, forest residue

■ Elomatic scope PDMS 3D piping design, boiler house piping de-sign, high pressure piping design

Sarlin Oy

Biogas engine plant 4xTCG2032 ■ Electricity production: 4x2 MWe (MWM) ■ Elomatic scope in plant engineering

Process design, P&I Diagram, process equipment layout and piping design, piping (sizing and fi-nal construction drawings), exhaust gas duct and stack design

Related services

ÎÎ Caligo – patented flue gas treatment and process waste heat recovery system, p. 158


ÎÎ eMap360° Network Management Tool, see 360°tools – clear maintenance, p. 118

ÎÎ Energy Audit Services, p. 138


ÎÎ ePlant360° Maintenance Tool, see 360°tools – clear maintenance, p. 118

ÎÎ Process Industry, p. 28

Contact Information

Hannu LambergVice PresidentEnergy TechnologyTel . +358 14 446 7132Mob . +358 40 716 1578hannu .lamberg@elomatic .com

Sebastian KankkonenLeading ExpertEnergy TechnologyTel . +358 10 395 7614Mob . +358 40 849 4996 sebastian .kankkonen@elomatic .com

Helsinki

Tampere

Jyväskylä

Jani KujanpääDesign ManagerEnergy and Plant DesignMob . +358 40 865 7810jani .kujanpaa@elomatic .com

Jukka SummanenDesign ManagerEnergy ConsultingTel . +358 14 338 8338Mob . +358 40 747 0223jukka .summanen@elomatic .com



Timo Maaskola Design ManagerTel . +358 14 446 7134Mob . +358 50 583 1779timo .maaskola@elomatic .com

Ener

gy


With our network of offices and partners Elo-matic is capable of serving the Marine indus-try on a global basis.

We have the resources and skills required to successfully complete a wide range of design, engineering and project management tasks for customers in the Marine industry.

All disciplines – full product life cycle

Our services cover all disciplines and the full life cycle of the products from feasibility studies and pre-design to detail design, production support, site supervision and lifecycle support.

■ Project and concept design ■ Marine design and engineering ■ Newbuilding support ■ Environmental retrofit support ■ Information management solutions

Marine Industry



Mar

ine

Way of working

We have successfully completed a variety of different consulting, design and engineering projects, among them projects that have involved up to 200 of our en-gineers. For each large project we form a project group carefully managed and manned with experts from the various teams within our office network, and if required from partner companies.

We have the unique possibility to combine design and software development resources under the global Elo-matic control and management to guarantee excellent quality products and services at a competitive price. With our sophisticated engineering and communi-cation tools we can distribute the design and review work between our offices. Using the same technol-ogy, our customers may follow up project progress in real time.

International network of offices

Elomatic serves the marine industry from four offices each specialised in different engineering and consult-ing areas related to shipbuilding and ship operation. Two of the offices are located in Finland (Turku and Helsinki), one in Poland (Gdańsk) and one in Serbia (Belgrade).


Our expert teams are capable of carrying out any assignment related to basic or detailed engineering of any type of seagoing ves-sel. We have accumulated experience from a wide range of different assignments for ship-yards as well as turnkey and equipment sup-pliers. Our skills cover all design disciplines including ship theory, hull and structures, ma-chinery, HVAC, deck, interior and cabin design as well as electrical systems.

Basic design

We take care of the complete pre-design and classifica-tion package required for the successful continuation of ship design and production. In addition to our teams focused on ship design we utilise Elomatic’s specialist skills for FEA and structural analyses, flow calculations and visualisations.

■ Strength analysis, FEM and CFD calculations ■ Classification calculations for steel structures ■ Structural classification drawings ■ Layouts for machinery and other technical areas ■ Diagrams for machinery and auxiliary systems ■ Propulsion arrangements and calculations ■ Machinery automation ■ Architectural design, material specifications ■ Layouts of accommodation, public and crew areas ■ Cabin layouts and modular cabin mock-ups ■ Catering systems and arrangements ■ Staircase arrangements ■ Escape calculations, plans, and analysis ■ Arrangements of lifeboat and mooring decks ■ Structural fire protection and insulation plans ■ Diagrams for HVAC systems ■ Power generation and distribution ■ Lighting, communication, and alarm systems ■ System calculations ■ 3D modelling, routing and visualisations ■ Procurement support

Marine Design and Engineering


Mar

ine


Detail design

Most of the work is performed utilising sophisticat-ed 3D software such as Nupas-Cadmatic and AVEVA Marine. By using 3D design we generate a compre-hensive and accurate model to integrate machinery, equipment, piping, ducting and cable trays with the steel structures. Based on the model we produce the necessary drawings, part lists and CNC data. With our eBrowser software we use the virtual model for visuali-sation in the design process and also during construc-tion at the shipyard.

■ Detailed layouts of machinery, technical spaces, public, crew, and accommodation areas

■ Detailed arrangements of lifeboat and mooring decks

■ Complete 3D product models ■ Prefabrication drawings for e.g. machinery and in-

terior modules ■ Pipe packages, isometrics, and spools ■ Electrical cabling, connection, and circuit diagrams ■ Material and part lists, assembly drawings ■ Nesting of plates and profiles ■ Cutting and bending data for steel structures and

pipes ■ Detailed weight calculation with COG

Prefabrication and modularisation

Elomatic has a long and successful track record of de-livering innovative ideas for modularisation, prefabrica-tion technology and its applications.

The most significant benefits of prefabrication technol-ogy are gained from moving a major part of the work from the ship into workshops. The benefits gained in-crease exponentially with the complexity of the pre-fabricated modules introduced. Elomatic has experi-ence of designing big pre-fabricated modules such as engine casings and AC Rooms.

We have designed modular crew and passenger cab-ins since 1984 for more than 100 different vessels and we have also carried out the design of public spaces for cruise ships based on 100% prefabricated modules.


Elomatic provides a wide range of services for Shipowners. The assignments may be spe-cific one-off studies or comprehensive design and engineering projects and may cover any phase of the vessel’s lifecycle. Our goal to cre-ate quality products and services is achieved by combining creativity with technical exper-tise.

Elomatic offers experienced staff in all disciplines of na-val architecture, marine engineering and project man-agement to assist in both newbuilding projects and conversions.

We also supply special services such as laser scanning, 3D modelling, exterior design, architectural design and coordination as well as various visualisation tasks

Concept and project design

We identify the Shipowner’s needs and develop the ideas into feasible concepts and solutions. Our excel-lent naval architectural skills and advanced design tools combined with our profound knowledge of the required rules and regulations ensure the good perfor-mance of the vessel. All project materials needed for a shipbuilding contract can be produced by Elomatic. We also provide services related to bid evaluation and contract negotiations.

Naval architecture ■ General arrangement ■ Machinery arrangement ■ Building specifications ■ Conversion specifications ■ Line development ■ Resistance and propulsion ■ Coordination of model tests ■ Sea keeping and load analysis ■ Noise and vibration studies ■ Rules and legislation follow-up

Marine Life Cycle Solutions

Delivery

operationbuilding

conceptrecycling

contract

Upgrades

maintenance

newbuildingsupport

information management support

Project, concept and architectural design

basic and detail design

Environmental retrofit support


Mar

ine

Hydrostatics and stability ■ Hull form and hydrostatics ■ Intact stability calculations ■ Damage stability calculations ■ Ship weight control ■ Inclining tests and stability material updates ■ On board NAPA support

Safety ■ Safety studies and evaluations ■ Safe return to port ■ Structural fire protection ■ Fire safety

ÎÎ Environmental Retrofits, p. 48


ÎÎ Information Management Solutions, p. 50

R&D studies and analyses

We carry out R&D studies in various stages of a project to support the decision making process and help in selection of the appropriate technology and solution. Feasibility studies including technical, logistic, and fi-nancial analyses are carried out to find out the suit-ability of a ship for a certain transportation task or to compare several alternatives in order to find an optimal solution for the operation.

Newbuilding support

Elomatic provides support for the selection of building yards and related negotiations. When a newbuilding contract has been signed we can form or take part in an on-site inspection team that takes care of plan ap-proval and on-site supervision. We assist the shipowner with project management and coordination and after delivery we provide guarantee support and perform troubleshooting on board.



New and expected environmental regulations will have a significant impact on the world merchant fleet and require retrofitting of ex-isting ships. Elomatic has the expertise, spe-cial competence, experience and resources to provide the key services required for the suc-cessful implementation of retrofit projects.

We focus on ballast water management, sul-phur scrubbers and other exhaust gas clean-ing solutions, alternative fuels such as LNG as well as energy savings in general. Our system-atic retrofit approach ensures the selection of the most suitable technology, which can be integrated with existing systems and struc-tures and installed in a cost efficient way.

The IMO ship pollution rules set limits for sulphur oxide and nitrogen oxide emissions from ship exhausts. Eve-ry ship is unique and requires a comprehensive evalu-ation when selecting and planning for the optimal so-lution for the reduction of SOx with scrubbers and NOx with selective catalytic reduction (SCR) plants.

Ballast water

Impending regulations require treatment plants to be installed on most existing ships around the globe. There are several technical, operational and cost con-siderations that have to be taken into account when choosing the right ballast water management solution.

Alternative fuels

Exhaust gas emissions can be reduced by using alter-native fuels to heavy fuel oil such as marine diesel oil or LNG. Dual fuel operation may also be an alternative.

phase 1

The most cost efficient solution

As an independent consultancy service provider we ensure that the most cost efficient and effective so-lution is proposed and that the most suitable sup-plier is selected . Through ship inspections, feasibil-ity studies and technology evaluations we compare alternative solutions and their consequences, taking all technical, operational and economical aspects into account .

phase 2

Successful project execution

The key to a successful retrofit project is custom-made integration design . Our experienced naval ar-chitects and engineers tailor the design and handle classification approvals thereby ensuring efficient installation and avoiding costly surprises . If neces-sary, we use laser scanning to verify the exact input measures from the existing ship .

Marine Life Cycle Solutions – Environmental Retrofits

Four phases to success



Mar

ine

Efficiency

Saving energy means reducing both costs and emis-sions. There is a wide range of technical and operation-al measures that can be introduced on existing ships in order to achieve these goals.

Environmental services and solutions ■ Environmental maritime consultancy ■ Green ship design ■ Environmental technology evaluations ■ Energy efficiency and optimisation ■ Environmental impact assessments ■ Emissions and carbon footprint calculations ■ Environmental legislation follow up ■ Technology retrofit projects

Technology retrofits ■ Feasibility studies and ship inspections ■ Technology evaluations and cost estimations ■ As built verification using laser scanning ■ Integration design and classification documenta-

tion ■ Detail design and workshop drawings ■ Project management and supervision

phase 3

Securing optimised installation

Minimising off-hire time is of utmost importance in a retrofit project . This can be achieved with prov-en detail solutions and choice of materials . Regard-less whether the installation is done by an experi-enced shipyard or a contractor, workshop drawings are needed on a case by case basis .

phase 4

Minimised off-hire

The vessels return to service as scheduled and the implementation of plans is ensured through the management and site supervision services carried out by our experienced personnel .

The most cost efficientsolution

Successful project execution

Securingoptimisedinstallation

Minimised off-hire


To improve your ships’ operational perfor-mance Elomatic offers solutions to generate, organise and integrate technical information. We have developed a concept that combines operational management e.g. maintenance functions with document and equipment management, supported by an easy-to-use 3D model user interface. Additional benefits are gained through improved communica-tion and training. As part of the concept we offer qualified support for implementation and updating.

EloWise software, customisation and implementation

We build our services on purpose-built state-of-the-art software that we customise based on the particular needs of our customers. We have developed a software family to cover all the various information manage-ment requirements. The modules relevant to the ap-plication are fully integrated to form the core of our EloWise concept.

Current status audits and information management consultation

Starting with a status audit of our customer’s current in-formation management procedures and available data we propose the optimal application of our EloWise concept including data content principles and imple-mentation steps.

Marine Life Cycle Solutions – Information Management Solutions

Search

Browse in 3D

Explore

Maintenance

Documents Equipment

Ship Deck DL Engine Certificate Diagram Layout

with Qualified Support All items in the database are interlinkedOne Tool



Mar

ine

Information structure set-up and data entry services

Based on the agreed specification we create document and equipment hierarchies and databases and when possible also link the data to a computer model, pan-oramic 360° photos or laser scanned images. Mainte-nance specifications as well as spares and storage data are defined and all necessary references are generated. This data entry is made in close co-operation with the shipowner.

Data updating services

The information is easily updated and instantly avail-able throughout the vessel’s life cycle for all relevant parties both on board and ashore. This is valuable both during daily operations and especially in emergency situations when finding the right information quickly is crucial for decision making. Our technical information updating service ensures that technical and statutory documents, equipment data, and 3D models are kept up to date. Utilising our marine design services we can take care of the engineering of retrofits and conver-sions and in the meantime ensure that the data in your EloWise system is kept up to date.

Training

Safe and efficient operation requires a well-trained crew. Elomatic’s EloWise concept provides excellent possibilities to improve crew training. We also provide support in developing training programs and can con-duct actual training if required.

Easy access to information

Improved trainingTrouble free retrofits

Reliable maintenance

Elomatic Life Cycle Solutions


Cruise and ferry

Aida Prima

124,500 GT cruise ship built by Mitsubishi Heavy In-dustries, Japan for AIDA Cruises, scheduled for deliv-ery in 2015.

■ Coordination design of several main fire zones us-ing Nupas-Cadmatic and MHI Mates software

■ Coordination design specialist work and produc-tion coordination and supervision at yard in Na-gasaki

■ Interior design for SPA area for turnkey company

Mein Schiff 3

99,000 GT cruise ship built by STX Finland for TUI Cruis-es. The ship was delivered in 2014.

■ Basic design and diagrams for hull structures, HVAC, interior, machinery, deck outfitting and electrical systems

■ Interior and HVAC detail design for several areas ■ Detail design for cabin modules, all disciplines

Oasis and Allure of the Seas

225,000 GT Cruise vessels built by STX Finland, Turku for Royal Caribbean Cruises.

■ Basic design for one third of the vessel including all disciplines

■ Detailed design for extensive part of hull, machin-ery, AC rooms and passenger outer decks, in total over 450,000 design hours

Freedom of the Seas

Three 160,000 GT cruise ships delivered by Aker Finn-yards, Finland to Royal Caribbean Cruises.

■ Basic design for hull, machinery, interior and out-fitting and detailed design for hull and technical machinery areas

■ Participation in electrical basic design on site ■ Detailed design for machinery areas ■ Check of reference standard for interior com-

plexity

Selected References

Viking Grace

Photo © Gasum Oy

Aida Prima

Freedom of the Seas

Oasis of the Seas


Mar

ine

Selected References

Crystal Serenity

68,870 GT cruise ship built by Aker Yards, France for NYK Line / Crystal Cruises.

■ Hull modelling, workshop drawings and produc-tion information for an extensive part of the vessel

■ HVAC pre-coordination and coordination design for one fire zone

■ For NYK-Line: Site assistance for hull, outfitting, electrical, accommodation as well as technical as-sistance to the project manager

Viking Grace

57,500 GT LNG operated cruise ferry built by STX Fin-land for Viking Line.

■ Basic design for LNG piping including calculations ■ Architectural design of passenger cabins ■ Detail design for hull, main engine rooms, deck

outfitting including LNG tank and bunkering ar-eas, cabins and cabin areas

■ Preparation of workshop drawings, prefabrication drawings, material lists

Stena Hollandica and Stena Britannica

64,000 GT RoPax ferries built by Wadan Yards for Stena. ■ Modular cabin design for STX Finland Cabins

Color SuperSpeed I & II

33,500 GT RoPax ferries built by Aker Yards, Rauma for Color Line.

■ Basic design for hull, machinery, safety and elec-trical systems. Participation in basic design for in-terior, deck outfitting and HVAC

■ Detailed design for electrical systems, forward half of the hull and part of the machinery areas

Spirit of Britain

47,600 GT Ropax built by Ferry STX Cruise Finland / Rauma for P&O.

■ Electrical design of main switchboards

Color Fantasy and Color Magic

72,000 GT cruise ferries built by Aker Yards, Turku for Color Line.

■ Basic design for AC ducting and participation in other areas of basic design

■ Class calculations ■ Architect and detailed design for crew areas ■ Detailed design and production information for

passenger cabin areas ■ Detailed design: hull, machinery, technical rooms ■ Car deck outfitting design

Mein Schiff 3

Crystal Serenity

Color Superspeed


Special vessels

Gullmaren

80 cars / 297 pax road ferry built by Uusikaupunki Workboat for Färjerederiet Sweden.

■ Ship theory calculations, hull classification design ■ FEM analyses for ramps ■ ME layout and machinery/ piping detail design

with 3D Nupas-Cadmatic

MCMV 2010 Katanpää, Purunpää and Vahterpää

MCMV 2010 class mine countermeasure vessels built at Intermarine, Italy for the Finnish Navy.

■ Detail design of machinery and HVAC systems us-ing Nupas-Cadmatic

■ Technology transfer and on-site design support

Louhi

Multipurpose icebreaking oil recovery vessel built by Uki Workboat, Finland for the Finnish Environmental Institute SYKE.

■ Updating of basic design ■ Detail design for all design disciplines covering

the entire vessel using Nupas-Cadmatic, Tribon M3 and AutoCad

Mikhail Ulyanov and Kirill Lavrov

72,700 DWT double acting arctic shuttle tankers de-signed by Aker Arctic Technology for Admiralty Ship-yards.

■ Basic design for machinery, HVAC, interior, electri-cal and cargo systems

Norilskiy Nickel

14,500 DWT diesel electric double acting icebreaking container/cargo vessel built at Aker Yards Helsinki for OJSC MMC Norilsk Nickel.

■ Basic design for hull, machinery and HVAC ■ FEM calculations ■ Detail design for hull, machinery and deck outfit-

ting

Kindral Kurvits

64 m offshore oil collecting patrol vessel built by UKI Workboat Ltd for Estonian government.

■ Basic design ■ Detail design of all design disciplines using

Nupas-Cadmatic

Norilskiy Nickel

Mikhail ulyanov

Kindral Kurvits

Louhi


Mar

ine

Selected References

Conversions and retrofits

Bit Viking, LNG retrofit

LNG Pack retrofit design for chemical tanker Bit Viking. The work was done for Wärtsilä.

■ Laser scanning ■ Exhaust stack gas flow calculations in emergency

case and burst disc solution ■ LNG pipe, strength calculations, flow calculations ■ 3D modelling and detail design ■ Site assistance

Color SuperSpeed 2, scrubber retrofit

Exhaust gas scrubber retrofit design for Color Line vessel Color SuperSpeed 2.

■ Basic design including 3D modelling ■ Detail design

BWT study

Ballast Water treatment system study for Neste oil tankers: Mastera, Tempera, Futura, Jurmo, Purha, Neste, Suula and Kiisla.

■ Tanker fleet BWT technology evaluation and inte-gration design

Conversion of Prathiba Narmada

Conversion from tanker to bulk carrier. The work was done for Polarkonsult, Norway.

■ Concept design ■ Stability calculations, strength analysis ■ Class documentation ■ Conversion specifications ■ Material orders ■ Visualisations and inspections on board

Crystal Symphony, refurbishment of spa area ■ Concept and detailed engineering for the interior

refurbishment work ■ Complete modular design of spa area

Lengthening of Enchantment of the Seas

Enchantment of the Seas was lengthened with a 22.2 m midbody section.

■ Project engineer on site ■ Participation in the basic design for machinery, in-

terior and HVAC systems

Prathiba Narmada

Mastera

Bit Viking

Enchantment of the Seas


Marine concepts

NYK Super Eco Ship 2030

Innovative concept design of a futuristic, environmen-tally friendly and low emission container ship for MTI / NYK Line, Japan. Elomatic cooperated with MTI, NYK Line’s research institute and Garroni Progatti to develop the 8,000 TEU container ship that boasts a 70% reduc-tion in CO₂ emissions.

Utopia

105,000 GT residential ship concept developed for Uto-pia Residences. The ship is intended for worldwide cruising with 190 ultra-luxurious estates.

■ Concept development ■ Stability analyses ■ Full building specification

Attila

Backhoe dredger Attila for Wasa Dredging. ■ Project development jointly with Wasa ■ Hydrostatics and stability calculations ■ Hull classification ■ Basic design and outfitting design

Turva, UVL 10

Concept development of multipurpose offshore patrol vessel with functions for prevention of environmental damage, search and rescue, and different underwater assignments.

■ Complete concept design for LNG application de-velopment, machinery arrangement, machinery system calculations and specification

Information management

Turva

EloWise was selected by the Finnish Border Guard as the maintenance and technical data administration tool for the new offshore patrol vessel TURVA built by STX Finland in Rauma.

■ The system was customised and the data struc-ture was defined by Elomatic to fulfil the opera-tor’s requirements

■ The data entry was made in close co-operation between the operator, the yard and Elomatic

Attila

utopia


Mar

ine

Selected References

Related services

ÎÎ Automation, see Electrical, Instrumentation, Automation & IT, p. 72


ÎÎ Electrification, see Electrical, Instrumentation, Automation & IT, p. 72


ÎÎ Strength Calculations (FEM), see Technical Analysis, p. 140


Patrik RautaheimoSenior Vice PresidentMarine and OffshoreEngineering ResourcesTel . +358 2 412 4357Mob . +358 40 518 5806patrik .rautaheimo@elomatic .com

Peter AlbrechtVice PresidentShipowners, Marine MarketingTel . +358 2 412 4675Mob . +358 400 201 348peter .albrecht@elomatic .com

Juha HusuVice PresidentShipbuilding, Marine SalesTel . +358 2 412 4312Mob . +358 40 544 1859juha .husu@elomatic .com

Ivan MaksićManaging DirectorElomatic d .o .o .Tel . +381 113 837 427Mob . +381 637 751 053ivan .maksic@elomatic .com

Ray EssénSenior Vice PresidentShipowners, Life Cycle SolutionsTel . +358 2 412 4667Mob . +358 400 784 025ray .essen@elomatic .com

Contact Information

Henrik BachérVice PresidentShip and OffshoreTel . +358 10 395 7626Mob . +358 400 444 004henrik .bacher@elomatic .com

Antti YrjänäinenSenior Design ManagerTel . +358 10 395 7601Mob . +358 40 501 1414antti .yrjanainen@elomatic .com

Veikko JussilaManaging DirectorElomatic Sp . z .o .o .Mob . +48 728 487 324Mob . +358 40 551 4185 (FI)veikko .jussila@elomatic .com

Helsinki

Belgrade

Gdańsk

Turva


Our offshore services include conceptual de-sign, engineering, procurement, project man-agement and EPC turnkey deliveries for off-shore hydrocarbon production.

We specialize in arctic offshore with an em-phasis on the Russian Federation and the Caspian Sea region. We have developed a unique fixed-ice resistant offshore platform for arctic and Caspian Sea shallow water de-velopments.

We combine traditional offshore EPC services and our shallow water arctic platform con-cept with hydrocarbon production and well service applications for new or mature off-shore fields.

Key service areas ■ Front end engineering studies ■ Concept design and engineering ■ Modernizations and winterizations ■ Lifecycle support and solutions ■ Project management and consulting ■ Equipment and products: drilling, production

facilities and newbuildings ■ Construction and commissioning – mid-size

to EPC ■ Offshore production systems – horizontal and

multi-well offshore applications ■ Electrical, Instrumentation & IT ■ Offshore safety expertise and analyses ■ Environmental considerations ■ Process technology expertise ■ Offshore energy generation

ÎÎ Laser Scanning, p. 104

Offshore Industry

Gazprom

SPAR-type Oil Rigs

SX 130 – Platform Supply Vessel


Off

shor

e


Full range of offshore design disciplines

Elomatic is a leading designer of ship and platform structures and systems. We are strong in the area of HVAC, electrical, deck outfitting and interior design of accommodation areas (LQ), and we also have vast ex-perience in hull structure design as well as machinery and piping system and workshop design.

■ Structural design and engineering ■ Architectural and interior design ■ Machinery and piping ■ Deck outfitting ■ Electrical and automation ■ HVAC ■ Transportation analysis

ÎÎ Design and Engineering Disciplines, p. 68

ÎÎ HVAC Engineering, p. 78



Specialised EIA & IT know-how

Elomatic’s EIA & IT know-how covers all the electrical, instrumentation and automation requirements of de-manding offshore projects. This is complemented by our expert IT know-how, which enables us to provide our customers with comprehensive offshore EIA & IT solutions.

■ ATEX-classified areas ■ Risk analysis and safety integrity specifications ■ Engineering supervising and coordination ser-

vices ■ Design, commission and start–up services of au-

tomation (DCS) and programmable logic control-ler (PLC) systems


Prirazlomnaya

Anchor Handling Support Vessel


Offshore safety expertise and analyses

We have a solid understanding of the safety issues in the offshore business and produce safety plans, fire control plans, emergency exit plans for our offshore industry customers.

Our technical analysis experts use simulations to inves-tigate possible explosions and fires. This significantly improves personnel safety by reducing accident risk and minimises injuries sustained in accidents. If a de-vice malfunctions the damage to other devices is min-imised.

■ Rescue plan services ■ Validation services


Environmental considerations

Offshore projects are by nature exposed to environ-mental risks. Elomatic has extensive expertise in ana-lysing these risks and providing contingency plans. Our core goal is to take care of environmental issues while at the same time producing significant savings for our customers.

Our emissions experts analyse emissions in accidents with computational fluid dynamics (CFD) technolo-gies that allow the dispersion of harmful materials to be predicted accurately and the treatment thereof op-timised.

ÎÎ Environmental Orientation, p. 10


Technical Analysis (FEM, CFD, CEM)

Laser Scanning


Off

shor

e


Process technology expertise

Elomatic has gained extensive experience over the years in both offshore and onshore processes and we are able to cover the full range of process services re-quired on offshore vessels and installations as well as for oil and gas industry investments. We identify, select and install the best alternatives without bias towards particular technology providers.

■ Process simulations, energy and mass balances and dimensioning

■ Equipment/unit operation dimensioning and ma-terial selections

■ Process flow sheets and P&I Diagrams ■ Utility requirements and systems ■ Risk evaluations, Hazop analyses




ÎÎ Risk Analyses, p. 132

Offshore energy generation

Elomatic’s know-how covers various types of energy generation. We have completed over 130 diesel power plant projects in over 40 countries around the world in the past 30 years. Our energy and machinery related design references include the following:

■ New buildings; basic design, diagrams, calcula-tions, 3D modelling, workshop-drawings, spools

■ Conversions from feasibility studies to shop draw-ings: LNG retrofits, scrubber conversions

■ Energy efficiency audits

ÎÎ Energy, p. 36


ÎÎ Marine Life Cycle Solutions – Environmental Retrofits, p. 48

Diesel Power Plant Projects

Oil Drilling Rigs

FPSOs


Europlan Engineering Oy

Oil drilling rig, Cosco Platform Labin ■ Accommodation plans ■ Ceiling plans, floor covering and window scheme ■ Fire protection plan, emergency exit plan ■ HVAC diagrams, HVAC coordination drawings ■ AC room layouts

Gazprom

SSFDR Polar Lights and SSFDR Polar Star. Client Techni-cal Representative for newbuilds.

■ Conceptual and detailed engineering review and approval

■ Vendor coordination ■ Quality assurance support ■ Project monitoring support ■ Work inspection support

Jack-Up Amazone ■ Various modernisation turnkey supplies ■ E.g. 2007 mast & drilling package

Lukoil, BKE Shelf

Jack-Up Astra ■ Various modernization turnkey supplies

ArktikmorNeftegazRazvedka

Project design for modernization of BOP systems for drillship ”Deep Venture”

■ Conceptual engineering ■ Specification, sourcing and evaluation of 15k BOP

system both new and second hand alternatives ■ Refurbishment specifications for turnkey mod-

ernization

Technip Offshore Finland Oy

SPAR-type Oil Rigs ■ Steel structural design ■ Outfitting design

Pipe laying vessel conversion ■ Detailed hull design

Selected References

Lukoil, Amazone

Elomatic Concept Design

Technip Offshore Finland


Off

shor

e

Selected References and Contact Information

Elomatic concept design vessel

Offshore construction Vessel ELO WM 120 ■ Multi-task capabilities with varying mixes of heavy

lift, ROV deployment, pipe laying and diving ■ Shallow water ice-class PSV

STX Vietnam Offshore, Vietnam

AH08 Anchor Handling Support vessel ■ Extensive design update including basic

and detail design using Nupas-Cadmatic

Ulstein Engineering

SX130 – Platform Supply Vessel ■ 3D piping coordination ■ Piping system and ISO drawings ■ Hull workshop documentation

Azerbaijan International Operating Company (AIOC), Kvaerner Masa-Yards, Norway

Israfil Guseinov – pipe laying barge in Baku, Azerbaijan ■ Supervising of refurbishment work ■ Supervision and commissioning of machinery ar-

eas, safety plans and instructions for safety equip-ment on board.

Kvaerner Oil & Gas / Esso

Jotun Field FPSO hull ■ Hull classification, interior layouts, schemes and

workshop drawings, detail design of service hatches

Offshore R&D

Conceptual design of shallow water ice resistant fixed platform for Arctic shelf areas (Patent applied)

Aker Offshore Oy

Offshore installation barge in Krasnye Barrikady ship-yard in Astrakhan, Russia

■ Hull detail design, piping design of ballast and sounding piping and instrumentation design

■ Mechanical design of anchor windlass, stairs, plat-forms and hand-rails, installation supervising and commissioning of piping systems and ventilation

■ Commissioning of diesel generators, documenta-tion of operation manuals and testing procedures

COS

Volgograd Wipimorneft ■ Filanowski LQP-2 platform, helideck and connect-

ing bridge

Patrik RautaheimoSenior Vice PresidentMarine and OffshoreTel . +358 2 412 4357Mob . +358 40 518 5806patrik .rautaheimo@elomatic .com

Veikko JussilaManaging DirectorElomatic Sp . z .o .o .Mob . +48 728 487 324Mob . +358 40 551 4185 (FI)veikko .jussila@elomatic .comJoonas Miettinen

Vice PresidentMob . +358 40 531 0429joonas .miettinen@elomatic .com

Henrik BachérVice PresidentShip and OffshoreTel . +358 10 395 7626Mob . +358 40 044 4004henrik .bacher@elomatic .com

Contact Information

Antti YrjänäinenSenior Design ManagerTel . +358 10 395 7601Mob . +358 40 501 1414antti .yrjanainen@elomatic .com

Helsinki

Gdańsk

Pipe Laying Vessel Conversion


We provide oil and gas asset equipment and services ranging from field concept design, hydrocarbon production modernizations, operational efficiency optimization, field de-velopment and enhanced hydrocarbon pro-duction, to long-term operation and life cycle maintenance services.

Production systems

Our production systems (FloWQ™) are based on hy-draulic jet pump technology, which is ideal for produc-tion modernizations, enhanced oil recovery, dewater-ing gas wells, well testing and early production, as well as flow backs after fracture treatment and chemical treatment.

The FloWQ™ production systems offer the optimal so-lution for heavy oil recovery and for improving hydro-carbon production in challenging well conditions.

The FloWQ™ artificial lift solutions are particularly suit-ed to the remote subarctic and desert climates.

ÎÎ Watch our video on YouTube

http://www.youtube.com/watch?v=HZHdQH9h8p4

Oil & Gas Industry


Oil

& G

as

Oil and gas equipment and services

Field services

Our field services range from basic support to con-struction, operation and maintenance contracts.

We do complete installations, hook-up and commis-sioning of FloWQ™ systems, optimize operational effi-ciency, and provide mature oilfield modernizations and enhanced hydrocarbon production solutions.

■ Construction and Start-Up ■ Maintenance and Technical Support ■ Production and Field Management ■ Training ■ Field Equipment, Tools and Spares

Related services


ÎÎ Energy, p. 36


Contact Information

Pekka KaunistoDirector, Production SystemsOil and GasTel . +358 2 631 8700Mob . +358 400 240 707pekka .kaunisto@wellquip .fi

3

Elomatic Services


Elomatic offers its customers engineering know-how that spans all the required disci-plines, thereby allowing us to operate as a one-stop consulting and engineering office.

Our services cover the full life cycle of the en-gineered targets from feasibility studies and concept design to detail design, production support, site supervision and product life cy-cle support.

Way of working

All projects at Elomatic are carefully managed by a pro-ject team manned by experts from the various know-how centres within our office network. We have honed our way of working for 45 years to ensure seamless communication between the teams, accurate sched-uling, coordination and project management. In every project our goal is to deliver the highest quality engi-neering with zero defects.

Each project is scheduled, manned and controlled uti-lising our in-house tailor made software. For document management we use the EloDoc system, which we can integrate with 3D product models and equipment da-tabases to form a base for our lifecycle services.

Design and Engineering Disciplines

Aerospace

EIA & IT

3 Elomatic Services 69

Comprehensive range of design and engineering disciplines

Dis

cipl

ines

Full range of disciplines ■ Aerospace and lightweight structures

engineering ■ Architectural and building construction design ■ Automation engineering ■ Electrical and instrumentation engineering ■ HVAC engineering ■ Information systems engineering ■ Marine design and engineering

■ Naval architecture ■ Classification ■ Structural design ■ Interior design ■ HVAC design ■ Machinery and piping design ■ Deck outfitting design ■ Electrical and automation design

■ Mechanical engineering ■ Plant and process engineering ■ Production engineering

ÎÎ Marine Design and Engineering, p. 44

ÎÎ Production Engineering and Development Services, p. 110

HVAC

Plant & Process

Mechanical

Marine


Elomatic’s aerospace engineers are able to provide comprehensive aerospace solutions from concept design all the way to produc-tion and implementation. Our knowledge spans the full range of disciplines required with particular competence in tooling and manufacturing systems, product engineering and comprehensive project deliveries.

We keep abreast of the latest technological innova-tions and are ready to apply them for the benefit of our customers. Our aerospace engineers are support-ed, among others, by our technical analysis experts, product, automation, production engineering and de-velopment as well as our mechanical engineering pro-fessionals.

Tooling and manufacturing process engineering

■ Assembly jigs and fixtures ■ Lay-up tools and moulds, both metallic and

composite ■ Drilling and routing jigs and fixtures ■ Automated production cells ■ Composite materials and manufacturing process

consultation, simulation and development

Product engineering ■ All areas of demanding mechanical engineering

where low weight, high stiffness, corrosion resistance, fatigue life or life cycle costs are crucial for the final product performance

■ Co-located engineering team services ■ Catia V5 CPD and Fibersim capability

Aerospace and Lightweight Structures Engineering



Aer

ospa

ce E

ngin

eeri

ng

Project deliveries ■ Complete project deliveries through Elomatic

EPCM concept including project management, engineering, manufacturing, quality control and commissioning

■ All manufacturing outsourced to extensive domestic and global supply network

Technical analysis for aerospace ■ Structural analyses for composite and metallic

structures (strength, vibration, stability and fatigue)

■ CFD and thermodynamics ■ Simulation of mechanics (MBD) ■ Explicit analyses (collisions, ROPS, FOPS)


Aer

ospa

ce E

ngin

eeri

ng

Risto KallinenDesign ManagerMob . +358 50 410 6994risto .kallinen@elomatic .com

Contact Information


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Elomatic’s EIA & IT know-how covers all elec-trical, instrumentation and automation sec-tors. Expert IT know-how completes the pack-age. Elomatic always offers its customers complete project services that, in addition to design, include a range of services from Elo-matic’s different knowledge centres.

Special expertise areas ■ ATEX-classified areas ■ Clean rooms ■ Water systems ■ Environmental monitoring systems ■ Recipe-based batch processes ■ Monitoring of product and production data and

targets that require long-term archiving

■ Systems that require validation ■ Flexible production lines that are tightly connect-

ed to production control systems ■ CHP plants ■ Machine and device automation

Infrastructure services

Elomatic’s infrastructure services comprehensively cov-er all industrial and plant electrification areas.

■ Regional and plant electrical distribution ■ Medium-voltage distribution substations ■ Low-voltage distribution ■ Area lighting ■ Control room, alarm and security and telecom-

munications systems

Electrical, Instrumentation, Automation & IT

MES

ERP

Electrical & Instrumentation

Automation

XML

OPC


EIA

& IT

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Software applications

Elomatic software applications integrate seamlessly with production automation. Database applications are typical Elomatic application designs for automation system extensions.

■ Data collection ■ Reporting ■ Analysis

Electrification

Elomatic offers working electrical engineering solu-tions. Our process, plant, mechanical, electrical, auto-mation and information system know-how is found under the same roof and different disciplines work to-gether seamlessly.

Process and building electricity

Elomatic’s process and building electricity service package includes:

■ Power-and short-circuit current calculations ■ Main hub diagrams ■ Circuit and wiring diagrams ■ Cabling design ■ Layout drawings (2D or 3D) ■ Earthing and potential equalising ■ Lighting, sockets, cabling ■ Telecommunications systems ■ Access control systems ■ Camera and audio systems ■ Burglar and fire alarm systems ■ Emergency lighting, exit lighting ■ Environmental monitoring systems

Elomatic has been ISO-9001 quality certified since 1991

Design tools• Eplan Electric P8, Cads

Planner, AutoCAD, Axes R4, E3, Dialux, Vertex ED, MagiCAD

Special expertise areas• Energy auditor competence • S1 electrical qualification

Technical analysis services• Electrical network• Electrical network

selectivity analysis• Heat tracing

Measurement services• Profibus analysis• Measuring circuit and

control loop simulation• Controller adjustments


Instrumentation areas ■ Field equipment dimensioning and selection ■ Automation systems ■ Cabinets and casings ■ Circuit wiring and cabling design ■ Installation type drawings ■ Equipment layout drawings ■ Fieldbus design ■ ATEX-classified areas

Electrical and instrumentation expertise areas

■ Low-voltage distribution networks ■ Motor and servo drives ■ Frequency converters ■ Buses ■ Instrumentation ■ HVAC electrification ■ Electrical and automation cabinets ■ Components, dimensioning and selection ■ Space classifications ■ Machinery safety ■ Machine vision ■ Electrification of vehicles ■ Complete design deliveries ■ ATEX classifications

■ Risk analysis and safety integrity specifications ■ CE markings ■ Marine electrical engineering

Automation

Elomatic has comprehensive know-how of different automation and SCADA technologies and systems. This is complemented by Elomatic’s IT team, which has ex-perience in data management and reporting systems development.

In automation system design and implementation we take a life cycle approach that allows economical pro-duction and easy maintenance. Our automation solu-tions are as error-free, flexible and as effective as pos-sible.

■ Design, installation, commissioning and mainte-nance services

■ Services on a turnkey basis as part of the EPCM delivery service, or as a separate service product

■ Cost-effective and high quality solutions ■ Partnership throughout entire investment life cycle

Turnkey solutions for large projects

Terminal Bus, Industrial Ethernet

Plant Bus, Industrial Ethernet

Service Elomatic

VPN connection

Engineering and Maintenance Station


EIA

& IT


Automation know-how areas ■ Automation systems (DCS) ■ Supervisory control and data acquisition software

(SCADA) ■ Programmable logic controllers (PLC) ■ Data acquisition and reporting systems ■ Batch software ■ Data transfer between different systems ■ Modernisation of old systems, application conver-

sions and virtualisations ■ Machine vision systems

Full compliance with different regulations ■ Siemens Certified Solution Partner ■ Wonderware System Integrator ■ GAMP, 21CFR Part 11 ■ ATEX environment ■ CE markings

Main benefits

Elomatic adheres to an integrated programming ap-proach (ISA-88 and ISA-95) in its projects. Comprehen-sive documentation is also a natural part of service delivery.

■ Automated and error-free applications ■ Short start-up time ■ Eases system and application maintenance ■ Acceptance tests (FAT and SAT)

User interface

The high utilisation rate of our customers’ production lines is one of Elomatic’s highest priorities. High quality usability design ensures optimal user interface safety, efficiency and comfort.

■ Clarity, appearance ■ Information amount according to needs ■ Free space for user interface:

■ Control room ■ Process facilities ■ Floating user point operation (browser-based) ■ Mobile devices

EthernetIndustrial EthernetProfibus DPProfibus DP-iS

Office Network

Process Stations

Terminal Bus, Industrial Ethernet

Plant Bus, Industrial Ethernet

Operator Station Operator Stationand Web Server

Engineering and Maintenance Station

OS ServersRedundant Data Server

Storage Process 1 Process 2 Process 3

Printer Printer

Distributed I/O

Profibus connected devices e .g . drives, weighing systems, AS-I Links, DP/DP Couplers

OS Clients forField Operation

SecurityModule

Delivery utilities Expansion 1 Expansion 2


Imports DA = GBDAAutomationImports EloAIServiceLib.Settings

Namespace Instances

Public Class OPCServer Inherits Settings.OPCServerSetting

Private WithEvents mDAServer As DA.OPCServer Private mGroups As List(Of OPCGroup) Private mRuntime As Boolean

Sub New(ByVal Setting As Settings.OPCServerSetting)

MyBase.New(Setting)

Try loadSettings() Catch ex As Exception Throw New Exception(“OPCServer.New(‘” & Setting.ServerName & “’) caught exception: “ & ex.Message) End Try

End Sub

‘ Starts or Stops runtime of the Server, Groups and Items Public Property Runtime() As Boolean

Get Return mRuntime End Get

Set(ByVal State As Boolean)

Dim sStep As String = “”

Try Select Case State Case True ‘ NOTE: Runtime is set to True even if some groups or items cannot be loaded ‘ Typically we connect many PLCs and one of them may be out of service-> ‘ all the rest PLCs are still working and we deal with those

sStep = “DAServer.Connect” If mDAServer Is Nothing Then mDAServer = New DA.OPCServer() If mDAServer.ServerState <> DA.OPCServerState.OPCRunning Then mDAServer.Connect(Me.ProgID) mRuntime = True

For Each group As OPCGroup In Me.Groups

Try sStep = “trying to start RT of the Group ‘” & group.GroupName & “’ into RT mode” group.Runtime = State

For Each item As OPCItem In group.Items

Try sStep = “trying to start Runtime of the Group.OPCItem ‘” & group.GroupName & “.” & item.ItemID & “’” item.Runtime = State

Automation systems

Automation Systems ■ Siemens PCS7 ■ Honeywell Alcont I, II, 3000x, ■ TotalPlant ■ Emerson Delta V ■ MetsoDNA, PaperIQ

PLC Systems ■ Siemens Simatic S5 and S7, Omron, Allen-Bradley,

GE Fanuc, Beckhoff, Mitsubishi MELSEC, CodeSys IEC 61131-3, EPEC

Control room software ■ InTouch, WinCC, WinCC Flexible, Proficy iFix,

Citect, LabView

Bus technology ■ Ethernet, Profibus DP and PA, ASi, ProfiNet,

EtherCat, CanOpen, Can, Modbus, LAN

Elomatic IT

Elomatic has a high level of expertise and a long tra-dition of industrial production system design. Infor-mation system applications are related to production management, production tools management and pro-duction data management. These applications form a comprehensive MES-level package, ensuring accurate traceability, as well as efficient and flexible production management.

Elomatic application modules complement each other and create the most suitable package for the client’s needs. The application platform comprises the EloWise database, automation user interface and user interface base to which the required modules are installed with ease. The user interface provides a base for data acqui-sition and processing. This can also be done visually via a 3D model and / or via panoramic images.

Elomatic MES ■ Production management ■ Production device management ■ Production data management

ÎÎ Information Management Tools, p. 114

Oracle

MicrosoftSQL Server

MSAccess

.NET

Microsoft Silverlight

VB .Net

Microsoft Visual Studio

C#C++/C

JavaJavaScript

Eclipse

AdobeFlex

Qt

Elomatic MES


EIA

& IT


IT application services

We have thorough know-how in demanding software solutions, especially in the food, pharmaceutical and chemical industries. The applications seamlessly inte-grate with production automation, provide control-lability and display important monitoring information in the control room, on the office wall, and on mobile devices.

■ OPC – WCF – LINQ – SQL – LINQ to SQL – XML/XAML – ODBC

■ Wonderware System Integrator ■ Oracle Partner program member

IT infrastructure services

Elomatic ICT professionals have extensive experience in enterprise information infrastructure management and maintenance. Our maintenance services cover the entire information network and related equipment maintenance.

■ Monitoring and maintenance ■ System virtualisation ■ User support and security services ■ Procurement and asset management ■ Citrix, VMware, Thin Clients, eWON

Contact Information

Jari ÅbergVice PresidentAutomation and Electrification Tel . +358 2 412 4487Mob . +358 50 401 5559jari .aberg@elomatic .com

Veli-Matti NiemiProject ManagerEPCM projectsTel . +358 2 412 4386Mob . +358 40 869 7948veli-matti .niemi@elomatic .com

Timo LuomaDesign Manager Electrical, InstrumentationTel . +358 2 412 4509Mob . +358 40 706 7158timo .luoma@elomatic .com

Manne SaviojaProduct ManagerPharmaceutical TechnologyTel . +358 2 412 4349Mob . +358 40 718 8581manne .savioja@elomatic .com

Tampere Arto AhlbergDesign ManagerAutomationMob . +358 40 073 4805arto .ahlberg@elomatic .com

Jyväskylä Juhani KääriäinenDesign ManagerTel . +358 14 338 8390Mob . +358 50 530 8390juhani .kaariainen@elomatic .com

Helsinki Jaakko JärvinenTeam LeaderTel . +358 10 395 7604Mob . +358 50 430 1623jaakko .jarvinen@elomatic .com

Ville Talsi Team LeaderElectrical, ShipTel . +358 2 412 4497Mob . +358 40 553 8911ville .talsi@elomatic .com

Veikko PihlavaProject ManagerElectricalTel . +358 2 412 4415Mob . +358 40 507 3973veikko .pihlava@elomatic .com

Jussi SoininenTeam LeaderInformation Technology ServicesTel . +358 2 412 4471Mob . +358 40 557 7246jussi .soininen@elomatic .com


Elomatic has a comprehensive range of engi-neering and technical consulting services in HVAC for industrial and public sector custom-ers. Our wide experience in HVAC engineering includes demanding projects for pharmaceu-tical, food processing, chemical, mechanical and marine industry customers as well as for public and commercial premises and building sites.

Combining our know-how in HVAC with our under-standing of the specific industry requirements ena-bles us to provide services beyond standard engineer-ing. HVAC engineering services are provided either as a stand-alone service or as a part in our engineering projects.

Special HVAC expertise ■ Potentially explosive atmosphere areas ■ Clean rooms and controlled areas ■ Climate controlled areas ■ Hospitals ■ Public areas

ÎÎ Biotech and Pharmaceutical Industry, p. 24


HVAC Engineering


HVA

C En

gine

erin

g


Marine HVAC design expertise

Elomatic has a long history of delivering demanding HVAC design services for all kinds of seagoing vessels. We are able to deliver a full design package that cov-ers both basic and detailed design of all vessel areas.

■ Technical spaces ■ Public and accommodation areas ■ Service areas

ÎÎ Marine Design and Engineering, p. 44

Engineering scope ■ Feasibility studies ■ Basic design, detail design, site supervision ■ Ventilation system design and dimensioning ■ Heating and cooling system design and dimen-

sioning ■ In-house systems for district heating and cooling ■ Plumbing design and dimensioning ■ Building automation system design ■ Cost estimates for building related systems ■ Repair and maintenance need evaluations ■ Energy reviews and analysis ■ Troubleshooting services

Key design tools ■ MagiCad ■ Cadmatic 3D ■ AutoCad

Contact Information

Ossi VähäsaloDesign ManagerTel . +358 2 412 4359Mob . +358 40 700 8307ossi .vahasalo@elomatic .com

Timo Maaskola Design ManagerTel . +358 14 446 7134Mob . +358 50 583 1779timo .maaskola@elomatic .com


Mechanical EngineeringOver the years Elomatic’s mechanical engi-neers have gained extensive experience in delivering a comprehensive range of techni-cally demanding machine, device, product and production line services that include in-stallation supervision where required. Our commissions range from the design of single machines or production line devices to the engineering of some of the worlds largest in-dustrial cranes and paper machines.



Mechanical engineering expertise areas

■ Machine engineering ■ Tool engineering ■ Equipment and component engineering,

e.g. conveyors and carriers ■ Frames and primary structures for industrial

buildings ■ Piping bridges, working platforms and stairwells ■ Vessels, tanks, towers and pressure equipment ■ Heavy steel structures (harbour cranes, shipyard

cranes, offshore structures, port facilities) ■ Consumer products ■ Vehicles

Related services


ÎÎ Machinery and Equipment Manufacturing Industry, p. 16


ÎÎ Production Engineering and Development Services, p. 110


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Timo MartikainenSenior Vice PresidentTel . +358 14 446 7200Mob . +358 50 466 0303timo .martikainen@elomatic .com

Jari NaumanenSenior Design ManagerTel . +358 10 395 7633Mob . +358 50 431 5131jari .naumanen@elomatic .com

Helsinki

Jyväskylä

Turku


Hannu LähdeniemiSenior Design ManagerTel . +358 2 412 4316Mob . +358 40 034 2442hannu .lahdeniemi@elomatic .com


Yrjö KauttoVice PresidentPaper and Board MachinesTel . +358 14 446 7205Mob . +358 40 550 2564yrjo .kautto@elomatic .com

Contact Information



Elomatic has a strong tradition of excellence in diverse and demanding plant and process design projects across a comprehensive range of industry areas. Our core strength is our deep understanding of technical processes and their application areas.

We are able to put this extensive process know-how at our customers’ disposal in all project phases from investment analysis with feasibility studies, to basic and detailed engineering, commissioning, and start-up through to maintenance and lifecycle modifications. Our services in plant and process design vary from consulting assignments and single process equipment validations up to complete turnkey plants.

Plant engineering scope ■ Structural design and construction engineering ■ Layout engineering ■ Piping engineering ■ Equipment design ■ Mechanical engineering and steel structures ■ HVAC Engineering ■ Duct Engineering (combustion air and flue gas)

Special plant engineering expertise areas

■ Hygienic piping ■ High pressure piping ■ Clean rooms and controlled areas, ATEX

ÎÎ ATEX, p. 134


Plant and Process Engineering



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Process engineering scope ■ Process descriptions, functional specifications ■ Feasibility studies and cost estimates ■ Mapping and selection of applicable technology/

unit operations ■ Process simulations, energy and mass balances

and dimensioning ■ Material flow and capacity simulations in mix-

and-pack industry ■ Equipment/unit operation dimensioning

and material selections ■ Process flow sheets and PI diagrams ■ Utility requirements and systems ■ Risk evaluations, Hazop analysis ■ User instructions

Process engineering expertise areas

■ Flammable and hazardous chemicals, ATEX environment, GMP

■ Processes in pulp and paper, chemical, food, phar-ma industries, energy production and distribution

■ Biomass processing including biofuels and pelletising

■ Pressure vessel design ■ Boiler design (water-tube boilers, fire-tube boilers)

ÎÎ Energy, p. 36


ÎÎ Industrial Measurements, p. 108


ÎÎ Starch and Potato Processing Industry, p. 32

Contact Information

Hannu Heikkilä Vice PresidentProcess industryTel . +358 2 412 4422Mob . +358 40 500 0427hannu .heikkila@elomatic .com

Martin StjernbergDesign ManagerTel . +358 2 412 4738Mob . +358 50 331 2808martin .stjernberg@elomatic .com

Riina BradeSales and Development ManagerTel . +358 10 395 7629Mob . +358 50 302 3178riina .brade@elomatic .com


Jyväskylä

Turku

Helsinki

Tampere


Arto AhlbergDesign ManagerAutomationMob . +358 40 073 4805arto .ahlberg@elomatic .com

Jani KujanpääDesign ManagerProcess and Plant DesignMob . +358 40 865 7810jani .kujanpaa@elomatic .com

Lita NordénSenior Design ManagerTel . +358 2 412 4354Mob . +358 40 507 3950lita .norden@elomatic .com

Sebastian KankkonenLeading ExpertEnergy TechnologyTel . +358 10 395 7614Mob . +358 40 849 4996 sebastian .kankkonen@elomatic .comMarkku S . Lehtinen

Vice PresidentProcess and PlantTel . +358 2 412 4319Mob . +358 40 833 8959markku .s .lehtinen@elomatic .com


Elomatic offers services for product and ser-vice development starting from customer ideas all the way to production and commer-cialisation. We create solutions for different industries, consumer products and digital ser-vice applications.

Wide know-how base

The experts providing the solutions are mechanical engineers, plastic and device designers, production experts, innovation experts, concept designers, strate-gic designers, industrial designers, graphic designers, programmers, animators, application developers and usability experts.

Key to our approach is teamwork and our experts’ com-mitment to solve our customers’ diverse problems and fulfil their expectations. With our multi-domain know-how we are able to provide answers that ensure the success and competitiveness of industrial facilities, products and services. Our leading goal is to provide people with solutions that are sustainable and func-tional.

Product and Service Development





Tailor-made service delivery

Elomatic’s product and service development opera-tions are supported by strategic services, innovation services, research services and productisation services.

The network of experts at our Jyväskylä, Helsinki, Tam-pere and Turku offices are able to provide services on a standalone basis or as a part of comprehensive pro-ject deliveries.

Customer-driven solutions

The starting point for all our product and service de-velopment solutions is a profound understanding of our customers’ needs, requirements and related oper-ational challenges.

In addition we take care to understand how our cus-tomers’ products and services add value for the end customers and focus our energies on providing solu-tions that maximise this added value throughout the entire product and service value network.

By adhering to these guiding principles we are able to deliver diverse solutions for different business chal-lenges.

Research

Innovation

Stra

tegic

Planning

Productisation

We understand our customers and the entire product and service value network.We deliver diverse solutions for business challenges.

Product and Service

Development

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Product and service design

We strive to be involved from the earliest idea genera-tion phases all the way up to commercialisation. A key strength is the ability of our team of experts to com-prehensively cover different development needs.

Product design expertise is the cornerstone of our product and service development offering. We are ful-ly familiar with the technical design challenges faced in industrial plants, machinery and electronic consum-er products.

Key product design know-how areas ■ Advanced mechanical design ■ Electronic devices design ■ Machine design ■ Metal design ■ Sheet metal design ■ Tool design ■ Design project management

We often approach products from a service provider’s perspective. We process products into services when they require management, guidance, maintenance and marketing. Our expert services are used optimally when we can provide fully comprehensive solutions to all the challenges associated with products and their related services.

The design of concrete products and services is com-plemented by our orientation to the front end of de-velopment processes, where we are involved in re-search, innovation and conceptualisation of the key integral features that ensure success on the market.


• Innovationprojects

• Developingoperationalmodels for front end of innovation process

• Ideageneration,processing, concept design

• Innovationpartner,skills and training

• Patents,IPR

• Developingproductconcepts

• Evaluatingconcepts

• Designconcepts

• Systemleveldesign

• Drawingupprojectplan

Innovation

• Customerneedidentification

• Requirementspecification

• Ideageneration

• Productandservicesegmentation

• Designinnovation

Feasibility Studies Concept Design



Product and Service DevelopmentIntegrated approach

We focus on integrated development activities, i.e. the concurrent and controlled completion of different pro-ject phases and know-how areas. The implementation of an integrated development model is a key factor in ensuring that an idea can be processed efficiently into a realised product or service while risks and costs are minimised.

Integrated development projects involve experts from diverse know-how fields including product devel-opment, strategic design, innovation, research, con-ceptualisation, marketing, service design, production engineering all the way up to product and service commercialisation.

Strategic services

We look at business operations as large and compre-hensive entities. Our strategic design services general-ly focus on providing solutions for critical operational success factors so that they can be implemented in a controlled, long-term and efficient manner. Our strate-gic services are often aimed at products, technologies, innovations and design assignments.

It is necessary and often unavoidable to deal with stra-tegic questions when searching for the correct path in the early phases of development and innovation pro-cesses. Via our strategic and innovation services we can also create prerequisites for identifying new products, services and markets for our clients.

• Testingproductionmethods

• Qualityassurance

• Acceptanceofparts

• Testingworking methods

• Operationalanduserguidelines

• Developingmarketingmaterials

• Developingsales materials

• Servicedesign

• Customersurveys

• Productmaintenance

• Productionenviron-ment engineering

• Productengineering

• Technicalanalyses

• Productdesignanduser interface design

• Testing

Engineering Finalising Marketing

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Innovation services

We create innovations and manage innovation proj-ects systematically with effective tools. We identify pos-sibilities and new ideas and effectively support our cus-tomers’ product and service development projects and business strategy development.

By focusing our efforts in the front end of innovation projects we ensure delivery of practical improvements.

ÎÎ Innovation Services, p. 94

Research services

Our research services support product and service de-velopment processes and related services. They are di-vided into two main branches: user-centred research and technology research.

User-centred research provides an understanding of the end user’s world and his/her identified and uncon-scious needs. This information about good usability, er-gonomics and design gained from user experience can be transferred to the product or service.

Technology research is conducted to improve our un-derstanding and increase know-how about phenom-ena, which enables us to analyse the functionality and performance of products and production processes. The research allows us to optimise existing products and processes from a technological perspective and to ensure that ongoing development project goals are reached and even exceeded.


Diverse expertise providing solutions for individual needs



Product and Service DevelopmentProductisation services

If you have an idea, we can help make it a reality! We offer services to transform ideas into concrete products or services. We start from initial surveys that define the targets and operational environment and reflect the ideas and goals.

If you can provide answers to the following questions you have come far:

■ Who is the customer? ■ What are the customers’ needs? ■ What problem or need are you solving or fulfilling? ■ How much is the customer prepared to pay for

the product or service? ■ Where will the product or service be available? ■ Who are the competitors? ■ What are the product’s or service’s core competi-

tive advantages? ■ Should the idea be patented? ■ What image should the product or service have?

Our experts are ready to partner our customers in re-solving the questions above. We have the skills and know-how required to assist you in productising your ideas, products and services.

Value-adding services

In product and service development projects we draw on a wide range of internal know-how from different expertise fields. These services are included where ap-propriate in our development projects, but are also offered independently to our customers on a stand-alone basis.

ÎÎ Application Development, p. 90

ÎÎ Human Factors, p. 92

ÎÎ Innovation Services, p. 94

ÎÎ Industrial Design, p. 96


ÎÎ Virtual Reality Studio, p. 100

ÎÎ Panoramic Imaging – 360° Imaging, p. 102

ÎÎ Laser Scanning, p. 104

ÎÎ Machine Vision System Solutions, p. 106

ÎÎ Industrial Measurements, p. 108

Contact Information


Jukka MikkonenIndustrial Design ManagerTel . +358 10 395 7607Mob . +358 40 596 1746jukka .mikkonen@elomatic .com


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Elomatic offers its customers a vast array of technologies and possibilities from desktop and mobile solutions all the way to web pro-jects. The Elomatic application development team has extensive experience in usability, graphical and layout design and providing al-terative solutions for large scale projects. Elo-matic also offers long term maintenance and hosting for projects and project documents, materials, data storage as well as options for turnkey project handling and after-release upkeep.

Unique range of skills

Working in close relation with Elomatic’s other knowl-edge centres provides us with a unique range of skills and know-how, ranging e.g. from 3D-visualisation and photography to energy efficiency, industrial automa-tion and maritime design. This enables us to develop solutions that draw on diverse technological fields and environments.

The IT-field is evolving constantly and so are we. We continuously study new design patterns, technologies, platforms, etc. thereby staying at the forefront of the latest developments and most recent ways of working.

Application Development



Application areas ■ Software design and development ■ User interfaces ■ Graphical design ■ System maintenance ■ Usability design and testing ■ Web pages ■ Databases ■ Information systems ■ Marketing solutions ■ Interactive 3D-projects

Target areas ■ Business end web pages and projects ■ Industrial operators ■ Marketing departments ■ Corporation level design

Benefits ■ Experience from multi-platform solutions ■ Graphical design ■ Layout and usability design and testing ■ Post-release maintenance and upkeep ■ Research into new technologies and possibilities ■ Flexible-if-needed project handling ■ Support by groups from diverse technological

fields

Contact Information

Samu SundbergDesign ManagerTel . +358 14 446 7172Mob . +358 40 556 1969samu .sundberg@elomatic .com

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Elomatic’s experts apply knowledge and in-formation of human factors to optimise de-sign solutions. They are able to discover and apply information about human behaviour, abilities, limitations and other characteristics that result in optimal design that is produc-tive, safe, comfortable and effective to use.

Usability

In development work related usability we match prod-uct features to the product users’ information manage-ment capabilities – functioning of the senses, observa-tion capabilities, action-related thought processes and information management mechanisms. This results in products that are easier to use. The user can detect and understand the information and act correctly.

Ergonomics

To improve ergonomics we adjust the product or envi-ronment to match the user’s physical features such as anthropometric dimensions and their variations, per-mitted loads, performance levels and functional limi-tations. The correct dimensioning and adequate work task design result in optimal work postures and power generation, good visibility and effective operation.

Accessibility

For targets to be directed at all users – including those with disabilities – accessibility must be taken into con-sideration. Good knowledge of human behaviour, various standards, laws and regulations is essential. Adequate accessibility design creates an operation-al environment that allows different users to achieve their goals regardless what limitations they may have in their abilities or senses.

Human FactorsUsability – Ergonomics – Accessibility

Usability Ergonomics

Accessibility



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Application areas ■ Public spaces and meeting rooms ■ Plant and factory spaces, production lines ■ Control rooms ■ Work spaces and workstations ■ Vehicles ■ Cabins ■ Machines, devices and tools ■ Mobile devices ■ Software and web applications

Our services

Evaluation and development of operational environ-ments and products

■ Expert evaluations and usability testing ■ Modifications, new designs, product development ■ User surveys and interviews ■ Observation studies and work studies ■ Eye-tracking studies ■ Light, noise, and vibration measurements etc. ■ Fit mapping ■ 3D ergonomics simulations ■ Testing and 3D audits in a virtual environment ■ Accessibility surveys

Training

Training for designers and product developers offers information about users and user-centred product de-velopment including design instructions. The topics are usability, ergonomics and accessibility.

Development consulting ■ Need identification and project planning

Benefits ■ Increased safety, user productivity and operational

efficiency ■ Reduced physical and mental stresses/loads ■ Improved user experience and system performance ■ Reduced need for training and support ■ More efficient and desirable development process ■ User feedback at sufficiently early phase ■ Design solutions based on correct information ■ Eases comparison of development alternatives

and solution selection ■ Reduction in extra costs and delays ■ Optimal and productive means involve real users

in design and development projects ■ Sustainable development and reduction in prod-

uct liability risks

Contact Information

Jouko PolojärviDesign ManagerHuman FactorsTel . +358 14 338 8482Mob . +358 40 581 2416jouko .polojarvi@elomatic .com

Sanna JämsénProduct EngineerErgonomicsTel . +358 14 446 7279Mob . +358 50 435 5384sanna .jamsen@elomatic .com

Katja PekkarinenProduct EngineerAccessibilityTel . +358 14 446 7113Mob . +358 50 538 5612katja .pekkarinen@elomatic .com

Harri HytönenProduct Engineerusability Tel . +358 14 338 8334Mob . +358 50 441 1509harri .hytonen@elomatic .com


Elomatic provides innovation services to its customers that assist them in implementing innovation projects with the help of system-atic innovation processes and effective tools. Innovation projects generally include four phases: front end of innovation (FEI), research and development, production development and commercialisation. Efficient manage-ment of FEI is crucial in achieving successful innovation projects.

The front end of an innovation process includes, among others, identification of customer needs, spec-ification of idea generation challenges, idea handling and processing, idea evaluation and selection, concept development, protection of innovations and R&D proj-ect idea development.

Our goal is to create the best possible basis for product development, which is the following step in the inno-vation process.

Systematic innovation process

A systematic innovation process ensures that all pos-sibilities are identified, all perspectives are taken into consideration and that all ideas are handled appro-priately.

Successful organisations invest more resources into the front end of innovation processes, gather more ideas outside of the organisation and have created effective operational models to cope with the glut of ideas that are generated.

Innovation Services



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Services

We assist our customers with successful implementa-tion at the front end of innovation projects in the fol-lowing ways.

■ Innovation projects ■ Development of operational models for FEI

(systematic innovation process) ■ Idea generation services ■ Idea processing and concept development ■ Innovation partnering ■ Securing intellectual property rights ■ Innovation skills ■ Innovation training

Idea generation

The core of any systematic innovation process is idea generation, which is a continuous and systematic pro-cess that produces and processes new ideas. The use of a systematic idea generation process and the cor-rect tools results in ideas that are most likely to lead to innovation.

We assist our customers in idea generation in the fol-lowing ways.

■ Problem definition ■ Solving technical problems ■ Idea generation sessions ■ Idea generation services ■ Survey of existing solutions ■ Idea evaluation ■ Idea generation training

FEI (Front End of Innovation)

Definition of goals in idea generation

process

Idea generation process

New product or service

Järjestelmällisyys

Creativity

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The beginning of an innovation process Contact Information

Pekka KoivukunnasInnovation ExpertMob . +358 40 572 4020pekka .koivukunnas@elomatic .com

Product development project (Stage Gate)


Our industrial designers have a profound understanding of our customers’ needs and operations and are able to provide in-depth answers to their strategic and operative needs. We create solutions for different indus-tries, consumer products and electronic ser-vice applications.

Elomatic’s industrial design experts are actively in-volved in our product and service development pro-jects to ensure that the developed products and ser-vices are success stories for our customers.

Practical and strategic industrial design

Practical industrial design offers positive user experi-ences, pleasing and attractive aesthetics, innovative solutions, cost-effectiveness and visionary design style. Strategic industrial design focuses on long-term busi-ness development and offers solutions for design strat-egies, corporate image and design management.

Industrial design’s strengths are based on innovative co-operation with multi-domain experts. This is espe-cially important in the creative phases, and at the be-ginning of product or service development.

Industrial design solutions ■ User and customer research and customer insight ■ Product and service target group segmentation ■ Industrial design innovations and brainstorming ■ Industrial design conceptualisation ■ Industrial product design ■ Service design ■ Graphic design ■ User interface design ■ Visualisation and animation ■ Model building and prototypes ■ Product, service and industrial design strategies ■ Corporate image design ■ Product and service appearance guides ■ Industrial design and marketing co-operation ■ Industrial design management and processes ■ Design analysis and support

Industrial Design



Benefits ■ Positive customer and user experience

– Aesthetically and functionally desirable products and services

– Good usability – Customer-oriented solutions – Increased desirability of products or services

■ Competitive edge with new innovative solutions – New product, service or business ideas

■ Improved corporate and product brand image – Increased product or service value in the market – Sustainable and environmentally friendly

products and services ■ Industrial design strategies and management

help to achieve long-term business goals ■ Lower manufacturing costs and improved cost-

effectiveness

References

Abloy ■ Company industrial design strategy

Norpe ■ Cooler cabinet collection innovation, conceptu-

alisation, design and visualisation

IVT International ■ Mantis loader innovation, conceptualisation visu-

alisation and animationÎÎ Watch the visualisation on our Elomatic YouTube channel

www.youtube.com/watch?v=QnfB0NmJE0c

Cargotec ■ Marketing application conceptualisation, user in-

terface design, service design, visualisation, anima-tion, application development and maintenance

Fiskars ■ Brainstorming, ideas and innovations

Iqua ■ Marketing application and material visualisation

and animation

Contact Information

Jukka MikkonenIndustrial Design ManagerTel . +358 10 395 7607Mob . +358 40 596 1746jukka .mikkonen@elomatic .com

BRAND BuSINESS LEVELS

PRODuCTS AND SERVICES

INDuSTRIAL DESIGN

STRATEGYVISION

MANAGEMENTDEVELOPMENT

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The Elomatic 3D visualisation team is able to design and implement eye-catching virtual demonstrations and training materials from any design project. Animations are ideal for illustrating the functionality of operational equipment and complex technical solutions even before they have been physically cre-ated. If 3D models of the target object or pro-cess are available, they are used directly for the visualisation. If no 3D models are avail-able, we will create them.

3D visualisation and animation can be used benefi-cially for product presentations, training materials and operational and maintenance instructions. It can be adopted for use in exhibitions or made to be in-teractive. Links can be inserted into the visualisation that provide further information. Narration, music and sounds can be easily added.

3D visualisation supports product development

In addition to marketing, 3D visualisation can be used to gain clear and early impressions of design objects in preliminary process and product design without the use of costly prototypes. Virtual mock-ups save money and time.

Application areas ■ Product design ■ Product presentations ■ Training materials ■ User instructions ■ Maintenance instructions ■ Marketing materials

Visualisation



Imagination the only limitation

3D visualisation can be used in all situations where il-lustrations of complex products, structures and opera-tions are required. Imagination is the only limit in the design and implementation of the visualisations. With our experienced team and impressive calculation farm of rendering stations, we are able to complete the larg-est productions in a short period of time.

Services ■ Animations and still images ■ Interactive interfaces

for any other data ■ Functional simulations ■ Visibility and ergonomic

simulations ■ Paper machine product presentation ■ Visualisation of vessel loading

and unloading in harbour ■ Product presentation of tractor

3D visualisation aids mechanical design

Visualisations and their initial information that are cre-ated in the preliminary design phase can be used in specific mechanical design as the visualised objects are real and dimensionally accurate. With visualisation material we can simulate usability such as ergonom-ics or visibility.

Benefits ■ High quality marketing materials sell better ■ Enhanced credibility for products and company ■ Decision making is easier with the video simula-

tion, which leads to faster design processes ■ Design errors can be eliminated with simulations

during the early design stages ■ In many cases simulation can fully replace expen-

sive prototypes or test products ■ Representation of complex systems as an anima-

tion makes communication easier and reduces the risk of misunderstandings

■ Visualisation of building interior ■ Functional animation of entire plant

ÎÎ Watch Elomatic visualisations on YouTube http://www.youtube.com/user/ElomaticOY?feature=watch

Contact Information


Henri KoskinenProduct ManagerTel . +358 14 338 8469Mob . +358 40 566 3098henri .koskinen@elomatic .com

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http://www.youtube.com/user/ElomaticOY?feature=watch


Elomatic offers its customers the services of its own virtual reality studio. The studio can be used by designers to review intermediate or final designs by taking different user perspec-tives into consideration. The laboratory can also be rented without a separate engineer-ing commission. The use of virtual reality in design work ensures that decisions are based on the correct information.

In virtual reality the designers can freely explore the designs from any angle and check possible flaws be-fore the product even exists. The virtual environments can be customised to match the operation of machin-ery and devices by reproducing related vibrations and movements. It is possible to add all kinds of interac-tions to the objects in virtual reality from changing colours to moving and rotating objects to new places, changing lighting, character animations, interactions and so on.

3D simulations

Simulations can be viewed with 3D glasses, head-mounted displays or adapted to be viewed on tablets, normal laptops or desktop computers. Simulations can be taken to the customers’ offices or trade shows to market new products. It is also possible to create a web version of the simulation that can be loaded into the web browser and then viewed anywhere in the world.

3D design models can be directly used in virtual real-ity simulations or if the desired 3D models don’t exist we can create them. With the motion capture system we can even bring real-world objects to the simula-tions and record motion data. All the simulations and their contents are customised to the customers’ needs.

Virtual Reality Studio

Welding simulation



Application areas ■ Design reviews ■ Layout checks ■ Ergonomics surveys ■ Usability simulations ■ Visibility testing ■ Serviceability testing ■ Training ■ 3D sketching ■ Marketing events ■ Proof of concepts ■ Safety simulations ■ Participatory planning

Target areas ■ Industrial environments ■ Control rooms ■ Control cabins ■ Public spaces ■ Living areas ■ Machinery and devices ■ Production lines ■ Ships

Benefits ■ Ability to take different operational uses and end

users into consideration during design phase ■ Identify design errors before production ■ Decisions based on correct information ■ Ensure operational integrity of designs ■ Ability to notice issues not usually noticed during

design phase ■ Design errors can be eliminated with simulations

during the early design phases ■ In many cases simulations can fully replace ex-

pensive prototypes or test products

ÎÎ Watch the video on our Elomatic YouTube channel: www.youtube.com/watch?v=s-Vlr-3fa-Q

Contact Information


Vehicle

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Panoramic imaging uses tools that pro-duce precise 360° picture materials of tar-gets. Spherical views that can be rotated and zoomed in all directions are produced from all targets.

Panoramic images can be used to create marketing materials and conceptual images that can be used to present customers with a clear picture of what their finished designs will look like. A 360° panoramic photo is taken of the target, after which elements from the design model are embedded in the image. The con-ceptual images can be used in sales meetings or as il-lustrative materials to aid in decision making.

Panoramic imaging can also serve as the user inter-face in a virtual plant. The user can view several differ-ent images by using tags to move from one image to the next. Target components can be linked to main-tenance systems or functional animations. This allows the user interface to be used as a plant presentation or maintenance tool.


Application areas ■ Marketing materials ■ Interactive conceptual images ■ User interfaces for virtual plants ■ Disassembly planning ■ Plant presentations ■ Design tool

Panoramic Imaging – 360° Imaging

Panoramic image of ship engine room and surrounds



Features ■ Full 360° view ■ 360° panoramic videos ■ Data tags and links in images ■ Mini-map ■ Move between multiple panoramas ■ Easy to use ■ No installation required for viewing

Benefits ■ Full 360° view, instead of many individual photos ■ Images are very informative ■ Speeds up design ■ Reduces design errors ■ Initial data is correct compared to drawings of an

old factory ■ Cheap tool to assist in marketing ■ Eases decision making and the presentation of

elements being designed

Cheap and effective marketing support tool

A panoramic image has a powerful effect and can be used to create impressive image ensembles. Many im-ages can fit into the image which makes it very inform-ative. For this reason a panoramic image is a cheap and very effective marketing support tool.

With the help of an interactive conceptual image changes in design or final products can be present-ed to the customer in an easy and illustrative manner. The eases and speeds up decision making and design completion.

Useful design support tool

Due to the informative nature of panoramic images they are good supporting tools in design. This reduces design errors and speeds up design significantly.

Using panoramic images as user interfaces adds im-mense value to the target presenter and user. The user interface tags provide more detailed information about targets e.g. when it is a large product, plant, or plant environment.

3D object embedded in panoramic image + mini-map

Panoramic image of ship engine room with embedded component

and deck information

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Elomatic has over ten years’ experience in la-ser scanning and we have several different modern laser scanners from which we choose the best suited device for each customer pro-ject. We utilise the produced point clouds to create 3D models of the objects/facilities or to produce cross section curves, define volumes and conduct shape surveys.

Rebuild objects

In plant renovations we can 3D model all existing ma-chines, devices and constructions of the plant. The ac-curate 3D information facilitates and speeds up de-tailed design remarkably and reduces design errors. With the help of laser scanning total design costs are reduced while installation periods and shutdowns are shortened.

Small objects

Laser scanning also makes it also easy to study small entities. With shape analysis it is possible to study the shapes of objects and possible factory defects or dam-age thus become visible. Scanning creates 3D models for products which do not have drawings. The models are then used for example to facilitate strength calcula-tions, space utilisation design or manufacturing.

Other objects

Laser scanning is also utilised in the fields of mine sur-veying, architecture, accident investigation, conserva-tion of historically valuable objects and visualisations.

Laser Scanning



Application areas ■ Process measuring ■ Vessels ■ Single components ■ Terrain measurements ■ Tunnels, mining ■ Buildings ■ Architecture

Benefits ■ Safe measuring procedure ■ Design is faster due to the accurate initial data ■ Design errors are reduced ■ Engineering risks are reduced ■ New components can be delivered

as prefabricated units ■ Eases creation of demolition and installation

plans ■ Installation and shutdown times are shortened ■ Amount of site visits are decreased ■ Total costs are lower

ScanBrowser – laser scanning portal

Elomatic ScanBrowser is an internet-based solution for laser scanned data. It is an easy-to-use and powerful tool for project engineers, supervisors and end custom-ers. It allows all project partners to work with the same project data simultaneously.

The ScanBrowser solution makes it easier to work with the laser scanned data. It includes measuring functions, commenting functions and provides added value to telephone conversations.

The solution is secure and available to selected project personnel all over the world via the Internet.

Contact Information


Jani MaahiProduct ManagerTel . +358 14 446 7186Mob . +358 45 676 2457jani .maahi@elomatic .com

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A machine vision system consists of a camera and a computer that has graphics software which is able to interpret images automati-cally. Elomatic offers machine vision studies, product development and realisation services for research and development projects.

Elomatic can define the customer’s machine vision de-vices. Different tests and research that have been per-formed beforehand achieve good and working solu-tions. The machine vision solution can be connected to a larger system that raises the degree of automation.

The machine vision solution can also be used in pro-duction optimisation services to make production more efficient. Defective product images can be ar-chived for later review.

Machine vision solutions often add significant benefits to applications related to demanding repetitive work, quality control or identification. Elomatic can deliver machine vision equipment on a turnkey basis.

Data acquisition and reports for analysis

Machine vision systems generally have Ethernet inter-faces that allow flexible data transfer with the facility’s different systems. Pictures of defective products can e.g. be saved on the facility’s server via ftp-transfer. The same information can be transferred to linked opera-tional panels and PCs.

Reports can be generated from the database. The fa-cility’s production system can also output data such as the date of use for the application in the camera. Machines vision systems generally are also equipped with communication protocols to common PLCs and robots.

The machine vision system can fulfil all the target fa-cility’s machine vision requirements, in which case fo-cused data acquisition and analysis can be conducted at either the MES or ERP level.

Machine Vision System Solutions



Testing devices

Testing areas and components for machine vision can automatically move light sources and a camera with servomotors and linear guides in x,y,z coordinate lev-els to achieve the desired optical geometry. Vision sys-tems can also be tested by our machine vision experts.

The measuring station has several different smart cam-eras, different light sources and optical utilities. The camera systems include machine vision software from several suppliers with which image analysis and ma-chine view algorithms are designed.

The measuring stations can be used to carry out study tasks and aptitude tests which are in accordance with the planned service activity and to provide machine vision training.

Machine vision products ■ COGNEX InSight ■ Omron Electronics machine vision products ■ LED light sources ■ Control panels ■ Data acquisition and reports for analysis

Special know-how areas ■ Turnkey deliveries (EPC/EPCM) ■ Development work ■ Basic design ■ Detailed design ■ Commissioning ■ Fieldbuses ■ Electrical and automation cabinets ■ Components ■ Data acquisition ■ Reporting

Inspection task downloads

Recognition

In-Sight OPC Server for event data logging

In-Sight Display Control for .NET applications

Inspection event uploads

SQL Server Database• Inspectioneventexceptions• Exceptionimagefolder

Inspection task configuration • Testreferenceimagestorage• Testreferencetextsource

Contact Information

Juhani KääriäinenDesign ManagerTel . +358 14 338 8390Mob . +358 50 530 8390juhani .kaariainen@elomatic .com

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As part of Elomatic’s wide range of services we also offer our customer technical meas-urement services. Our services include laser scanning, liquid measurements, air and dif-ferent gas pressure and flow measurements as well as noise level measurements. The measurements can be conducted without in-terrupting the process operation.

Laser scanning

Elomatic has vast experience in using laser scanning to produce 3D data of real products and environments. We have the latest available technologies and hard-ware at our disposal.

ÎÎ Laser scanning, p. 104

Tachymeter measurements

Big and demanding objects are measured by laser scanning, but in more simple cases tachymeter meas-uring is sufficient. The method is used to measure sim-ple objects, buildings, yards, terrain mapping or as aid in construction supervision.

■ Plant measuring for initial data ■ Terrain mapping ■ Building measuring ■ Assembly measuring

High speed photographing

Remote-controlled high speed cameras can take up to 168,000 images per second. The camera can be used to created detailed images of the steps in very rapidly moving sequences.

■ Product development projects ■ Fault identification ■ Working out adjustment parameters

Industrial Measurements



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Vibration measurements

We measure vibrations of mechanical objects with an optical measuring device. The method helps to identify problem areas and optimise products or control quality.

■ Product development ■ Trouble shooting ■ Functional analysis ■ Adjustment tool ■ Quality analysis

Process measurement services

After completing measurements we draw up a report that contains suggested corrective actions where ap-propriate and design the changes and improvements based on the measurement results. We are also able to conduct installation supervision and start-up supervi-sion of the required changes.

■ Air and gas measurements ■ Noise level measurements ■ Temperature measurements ■ Flow measurements ■ Distance measurements ■ Humidity measurements

Related services

ÎÎ ATEX, p. 134

ÎÎ Biotech and Pharmaceutical Industries, p. 24



ÎÎ Pressure Equipment, p. 135


ÎÎ Risk Analyses, p. 132


Contact Information


Lita NordénSenior Design ManagerProcess MeasurementsTel . +358 2 412 4354Mob . +358 40 507 3950lita .norden@elomatic .com


Elomatic offers extensive production engi-neering and development services whereby we identify and implement solutions for ef-fective and economical production. Our goal is to identify our customers’ production prob-lems and to come up with effective solutions.

We are able to thoroughly analyse products, production, production control, manufacturing technologies, and factory layouts. This helps us to improve resource utili-sation, increase efficiency, identify and eliminate bottle-necks and draw up plans for future growth and capacity. We use well-known Lean tools as well as our other pro-duction development competencies for this purpose.

Our main targets are new factory projects, existing pro-duction development, layout specifications and mate-rial handling systems. Our services include product de-velopment, electrical and automation solutions.

Production performance improvement

Elomatic can run a performance improvement project for your plant. The project describes how to meet man-ufacturing targets (especially lead time and on-time-delivery) and how to apply methods (such as Lean, Theory of Constraints etc.) and technology to your par-ticular case in the best possible way.

The order-delivery process is analysed and improve-ment potential is identified. We focus in particular on improving manufacturing operations (production control, layout, lean methods, etc.). The project is car-ried out together with the customer’s project team to ensure efficient change management from the be-ginning. A roadmap for longer term and short term project plans is created along with an investment schedule. Tools such as value stream mapping and production simulation are used during this interactive process. Elomatic can provide support during the im-plementation and engineering tasks as well.

Production Engineering and Development Services



Production equipment engineering

We are able to engineer special production machines and tools for various manufacturing tasks. This includes a variety of different equipment such as welding jigs, assembly fixtures, lifting devices and test benches. The automation level and size of the engineered equip-ment vary depending of the customer’s need.

Production simulations

Elomatic offers production simulation services that pro-duce information and solutions for production devel-opment or analysis. Production simulation can be used to verify the performance and operation of a new fac-tory, line or cell concept. It shows the areas that might need improvement and how a defined system works under dynamic job flow e.g. inventory levels and utili-sation rates.

Simulation is a cost effective way to prevent costly er-rors in incorrectly designed production systems and an excellent trouble shooting tool for existing production environments where the complexity of the operation-al dynamics makes problem areas difficult to pinpoint. Visual simulation (3D) is effective when the idea needs to be presented to a wider audience e.g. for training and investment proposal process.

Production development benefits ■ Reduces production costs ■ Increases throughput and productivity ■ Reduces lead times and WIP ■ Improves delivery promptness ■ Assists planning for future growth and capacity

HSE (Health, Safety and the Environment)

Elomatic offers comprehensive safety consulting in eve-ry phase of the production engineering project. This includes engineering and purchase of new produc-tion lines and machines as well as modernisation of old equipment. We consider machine safety regulations and safety norms such as ATEX, Ex and pressure vessels.

We evaluate safety requirements, conduct risk assess-ments and complete CE-marking processes. Our sup-port consists also of HSE training and documentation.






Capabilities ■ Lean manufacturing principles ■ Production machine and device engineering ■ Work cell design ■ Layout design and material flow ■ Production control methods ■ Time studies ■ Production simulation

Application areas ■ Factory productivity improvement ■ Lead time and WIP reduction ■ Low to high volume production ■ Investment planning and support ■ Greenfield factory projects ■ Product and production analysis

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Product test bench ■ Transmission test bench for multi-megawatt

power ■ Extensive measurement data ■ EPCM delivery, low cost and fast delivery ■ Dynamic hydraulic loading systems

How it was done ■ Completion of concept design ■ Structural analysis ■ Detail design of parts ■ Electric and automation engineering

Î Enabled implementation of multi-megawatt test bench; unique solution, first in the world

New Factory concept ■ 9 different factory layout options created and one

selected ■ Technology selected ■ Animation created

How it was done ■ Brain storming the ideal layout options ■ Analyse and design layout options ■ Define the technology ■ Select the layout and technology ■ Create an animation and presentation

Î Present the investment plan to the group board; investment made

Selected References


Selected References

Assembly Cell ■ Cycle time reduced from 14.3 to 7.2 min/unit ■ 50% reduction in production man-hours ■ Capacity increased from 42 to 66 units/d ■ Utilisation degree improved from 53% to 82%

How it was done ■ Analysis of current situation; define future targets ■ Development of new production methods based

on current state and future targets ■ Design the new factory layout according to the

MOST* results ■ Design the lifting accessories for front axis ■ Design the machine vision supported automatic

screwing machine for axis

Î Cell operational 4.5 months after project start

Production control conceptGoal: short lead time with simple control mechanism

■ Procurement and material management ■ Visual management: control board and layout ■ Training and start of piloting

On time delivery and lead time ■ OTD improved from 60% ca. to 90% ca. ■ Lead time reduced by up to 5 weeks ■ Improved understanding of how process behaves ■ Implementation of simple control principles

How it was done ■ Analysed current situation, value stream map ■ Training of applicable Lean methods ■ Design of new production control principle ■ Gates, Sales balancing, CONWIP ■ Use of ERP and needed changes ■ To-be value stream map, implementation plan

Î Rapid solution implemented for acute problem

Mika KuhmonenLeading ExpertProduction EngineeringTel . +358 14 446 7239Mob . +358 45 314 4800mika .kuhmonen@elomatic .com

Kari ToivanenLeading ConsultantCE MarkingTel . +358 14 338 8313Mob . +358 40 538 0313kari .toivanen@elomatic .com


Contact Information

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Elomatic actively develops tools to facilitate the generation, maintenance and retrieval of technical information. This can be informa-tion required for the successful operation of plants and ships or e.g. information regard-ing consumption flows. We have also extend-ed the tools to form a full MES (Manufactur-ing Execution System) application platform. The systems are easy to customise and link to other software.

Our portfolio of solutions covers the management of information, execution, and facilities for production and operation. They can be integrated with other sys-tems such as third party maintenance systems and au-tomation.

EloWise and 360°tools

Both EloWise and 360°tools are “all-in-one” tools which take the concept of document and maintenance man-agement one step further. The innovative tools link maintenance functions, document management and equipment data with efficient 3D visualisation to en-sure easy and accurate access to information.

ÎÎ EloWise – MES Application Platform Solution, p. 116


Consumption management tools

Elomatic’s ESC products have been designed to meas-ure and monitor consumption flows. The products ei-ther measure and/or collect real-time information from different consumption sources. The information is out-put for comparison and can be used in decision making.

ÎÎ Consumption Management Tools – ESC products, p. 120

Information Management Tools



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EloDoc

EloDoc enables accurate control over all documents such as drawings, specifications, and reports. EloDoc can be interactively linked to design or maintenance systems and viewers such as the 3D eBrowser viewer. EloDoc is not limited to technical documentation; it is also a very effective tool in contract management or in managing other company documentation.

ÎÎ Document Management – EloDoc, p. 122

Cadmatic eShare

The Cadmatic eShare solution combines data from var-ious information sources and databases so that all rel-evant information and documentation is easily acces-sible via the eShare user interface and the 3D model.

An essential feature of eShare is that it does not edit information stored elsewhere, but rather displays the information online as read directly from the source in question.

ÎÎ eShare – Information Management Solution, p. 153

Cadmatic eBrowser

The Cadmatic eBrowser is a powerful and proven state-of the-art tool that offers advanced features in retriev-ing design related data and in visualising engineering projects. The extremely fast eBrowser is a powerful tool for distributing design information over the Internet with a regular Internet browser.

ÎÎ eBrowser Project Review Tool, p. 153

Virtualisation services

Elomatic offers virtualisation services whereby control room PC workstations can be modernised without hav-ing to update software. This saves time and reduces costs while decreasing the risk of compatibility conflicts.

ÎÎ Elomatic IT, p. 76

EloMap

EloMap is an interactive office map application that can be published for example in a company’s intranet. The application is designed for large offices.

ÎÎ See Elomatic web pages for more information.

www.elomatic.com/en/services/information-management/elomap.html


eShare


EloWise is a modular and integrated tool for a variety of MES and PLM applications. The EloWise solution combines production infor-mation management (documents), produc-tion execution management (functions and maintenance tasks) and production facility management (equipment and material data) in an all-in-one integrated system.

The technical information is easily updated and in-stantly available throughout the ship’s or plant’s life cy-cle for all relevant parties on board, on site and at the office. Maintenance tasks are planned and monitored, spare parts and storage are managed and relevant re-ports are generated. EloWise is also an excellent aid for communication and training. In order to maximise the added value of EloWise we customise the software to the particular needs of each application.

The EloWise modules complement each other to form an optimal application for each customer. The applica-tion is based on the EloWise database supported by the user interface base on which the required mod-ules are installed.

Easy access to information

Searching for documents, user manuals, certificates and maintenance information can waste up to 30% of working time.

By integrating the EloDoc document management system, the 3D eBrowser and a powerful equipment and material database the EloWise solution provides an excellent tool for storing and retrieving technical in-formation relevant for operating a ship or plant. When the information is kept up-to-date significant oper-ational savings are gained. The interlinked informa-tion can easily be obtained by exploring the hierarchy structure, by searching the database, or by browsing the 3D model.

EloWise – MES Application Platform Solution




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Reliable maintenance

The maintenance program is defined as function spec-ifications in the EloWise database and maintenance tasks are automatically generated from the specifica-tions. The timing of the tasks depends on the calen-dar or running hours of the automation system. Spare parts and other material information as well as storage data is defined and the stock status is kept up-to-date based on input of storage events.

Manuals and drawings needed for a particular mainte-nance task are directly available through references in the task card. EloWise keeps track of the maintenance task status and the overall situation is shown in a dash-board view. Relevant reports and statistics can be gen-erated as required.

Selected references

The Finnish Border Guard

EloWise was selected by the Finnish Border Guard as the maintenance and technical data administration tool for the new offshore patrol vessel TURVA built by STX Finland in Rauma. The system was customised and the data structure was defined by Elomatic to fulfil the operator’s requirements. The data entry was done in close co-operation between the operator, the yard and Elomatic.

BASF Minerals Oy

Basf Minerals selected EloWise for production plan-ning and control in their factories in Rauma and Kotka, Finland.

ÎÎ EloWise Marine Applications, p. 50

ÎÎ EloWise EIA applications, p. 76

Contact Information

Jussi SoininenChief Design EngineerIT systemsTel . +358 2 412 4471Mob . +358 40 557 7246jussi .soininen@elomatic .com


360°tools is our in-house developed software family for maintenance and operation. The web-based 360°tools programs can be used anywhere and anytime. Our continuous prod-uct development is conducted in close coop-eration with maintenance experts.

ePlant360° Maintenance Tool

ePlant360° is a maintenance and operations manage-ment tool. It is based on an innovation that links devices, maintenance and device documentation to panoramic images of a plant. The product pricing is based on the amount of panoramic images required and the main-tenance cost is 20% of the implementation cost/year.

The ePlant360° can be set up quickly and cost-effec-tively and is delivered on a turnkey basis. Only three steps are required to get started: Photographing target, setting up system and software delivery and start-up.

Comprehensive ePlant360° solution ■ Real-time maintenance program ■ Unique document management system ■ Clear spare parts management ■ User diary for operational support ■ Informative calendar ■ User chat forum

Easy Document and maintenance management

Documentation management in ePlant360° is ex-tremely intuitive. The panoramic images of the plant are combined into a single interface and allow the user to move easily from one view to another. By clicking on information points in the picture, the device informa-tion and related documentation are displayed.

360°tools – clear maintenance



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The real-time maintenance program provides remind-ers for outstanding maintenance and repairs. Tasks are recorded as completed via the user interface, while re-lated notes can be saved in the maintenance archives.

The user can easily add new maintenance and repair tasks to the system including maintenance timings, task descriptions and links to related panoramic im-ages. Weekly or staff-specific reminders can also be printed out.

eMap360° Network Management Tool

eMap360° is a network maintenance and manage-ment tool. It is based on a browser-based user inter-face where network parts, maintenance information and documentation are linked to a map view.

The product pricing is based on the length of the net-work and the maintenance cost is 25% of the imple-mentation cost/year.

Comprehensive eMap360° solution ■ Real-time maintenance program ■ Clear spare parts management ■ Informative calendar ■ Geographic information system ■ Efficient alarm alert system ■ Unique document management systems ■ User diary for operational support ■ User chat forum ■ Several map levels

ÎÎ eplant360.elomatic.com

Contact Information

Jesse HäkliProduct ManagerTel . +358 14 338 8318Mob . +358 50 577 0417jesse .hakli@elomatic .com


Elomatic’s ESC products have been designed to measure and monitor consumption flows. The products either measure and/or collect real-time information from different con-sumption sources. The information is output for comparison and can be used in decision making.

Up to date and easy-to-use information eases decision process significantly. This allows for more efficient use of resources and reduces waste and energy flows. The benefits accrued are not only financial, but also add value to our customers’ green corporate images.

Measurement targets ■ Food waste flows ■ Material flows ■ Energy consumption ■ Water consumption ■ Travelling

ESCdata – consumption information data acquisition system

ESCdata is a browser-based data acquisition system for monitoring measurement data from different con-sumption sources. The system can, among others, monitor food waste, energy consumption, water con-sumption and consumption related to travelling. The measurement data can be displayed graphically on web pages or on Excel spreadsheets. The data can be used to affect consumers’ consumption behaviour or

Consumption Management Tools – ESC products

Real-time consumption information at your disposal to ease decision making



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for operations control (the system can be connected directly to the customer’s operations control system).

■ Measurement data can be altered to reflect e.g. the related carbon footprint which allows direct comparison of different consumption targets

■ Environmentally friendly company image ■ Reduction in costs through better consumption

management ■ Efficient data acquisition ■ Can easily be extended ■ Data can be used e.g. in environmental reporting

ESCflow – material flow monitoring system

The ESCflow device monitors food waste flows in real-time. The measurement data can be used to take cor-rective action to reduce food waste.

The ESCflow system displays the food waste in real time and can also collect consumer feedback at the same time. The measurements can be checked with the ESCdata data acquisition system and consumer feedback displayed on a web page. The information gathered can e.g. be used in designing menus to re-duce food waste.

Customer benefits ■ Saves money via reduced consumption ■ Time savings ■ Green company image ■ Automated waste management ■ Reduces waste ■ Reduces harmful effects to the environment ■ Easily transformed to monitor other consumption

and/or material flows or for consumer surveys

Contact Information

Heli SalonenConsulting EngineerTel . +358 2 412 4341Mob . +358 50 362 9730heli .salonen@elomatic .com


Document Management – EloDocThe comprehensive and versatile EloDoc doc-ument management system is the ideal tool to manage documentation throughout the entire plant or ship life cycle. The system was developed in-house by Elomatic and has a proven track record of managing the most demanding documentation requirements. EloDoc enables accurate control over all doc-uments e.g. drawings, layouts, specifications, lists, validation protocols etc.

EloDoc is not limited to technical documentation, but is a very effective tool e.g. in contract management or in managing any other company documentation.

Benefits ■ User identification and access control ■ Document version management ■ Document ID management ■ Customization of document metadata ■ Extensive queries ■ Mass transfer of documents to system from vari-

ous data sources

Real-time access

Elomatic allows users to easily follow the progress of a project with direct real-time access to project docu-mentation. This avoids unnecessary document deliver-ies and enables faster communication, commenting, approvals and optimizes overall project progress.



Document classification

EloDoc facilitates document collection from different user perspectives. Queries allow explicit hierarchies to be generated and significantly ease finding a specific document. The queries can be created easily and these can be saved and used later.

Document safety and information security

Document safety and information security have re-ceived considerable attention in setting up the system. Keeping your data safe is our primary concern.

■ Data traffic between the client and server is SSL encrypted

■ Projects and documents are protected and use is based on user rights and user profiles

Linking to other systems

EloDoc can be interactively linked with other systems such as design systems and their viewers, maintenance and eBrowser systems; provided the linking is permit-ted by the system in question.

By integrating EloDoc with the powerful equipment and material database EloWise, and the 3D eBrowser, an excellent tool for storing and retrieving technical information relevant for operating a plant or ship is formed.

Contact us for a demonstration or to request more in-formation.

Contact Information

Minna Lapinlahti-AaltonenConsulting EngineerTel . +358 2 412 4635Mob . +358 50 305 6036minna .aaltonen@elomatic .com

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Elomatic provides a truly wide range of pro-ject services and concepts to suit all your project and project management needs. Our extensive experience in managing de-manding projects is supported by our EN-ISO 9001:2001 certified quality system.

We are able to implement part deliveries or project services on EPC and EPCM bases in our areas of industrial expertise.

Project services ■ Project Management and support ■ Technical consulting and feasibility studies ■ Investment calculations ■ Procurement services ■ Engineering services (conceptual engineering,

basic engineering, detailed engineering) ■ Product and service development ■ Site management services ■ Construction supervision ■ Safety services (HSE) ■ Commissioning and start-up services ■ Audits ■ Regulatory matters and permits ■ Document management ■ EPC and EPCM services

Project Services



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Big enough – small enough

Elomatic has sufficient critical mass to develop and maintain special expertise and professional capabili-ties in its selected expertise areas. We also offer our customers the benefits associated with smaller enter-prises such as flexibility, speed and closer customer re-lationships.

This ability to offer customers the best of both worlds makes us your ideal investment project service provid-er. By combining top notch technical know-how with our solid project implementation background we de-liver added value to customer projects.

Efficient project management and prompt follow-up

With the help of our audited project management methods we guarantee the highest output quality. Project follow-up reports are easy to understand and they are delivered promptly according to the project plan. Our well organised and flexible reporting stand-ards give our clients true and fair status reports on a regular basis.

We are committed to deliver on the tightest of sched-ules.

ÎÎ Document Management – EloDoc, p. 122




In an EPCM project the customer has only one interface with the project implementation par-ty. The EPCM consultant acts as the client’s rep-resentative and takes care of the entire project coordination and implementation in accord-ance with the client’s goals and design reali-ties. Other suppliers have a direct contractual relationship with the customer, allowing the customer to manage the financing.

Elomatic’s EPCM delivery method includes fully com-prehensive design, procurement and construction management. Elomatic also provides extensive servic-es for quality assurance, safety and regulatory affairs to ensure the success of the project. These services com-bined with project management services are carried out throughout the entire project life cycle.

Why EPCM?

The EPCM concept is beneficial and suitable for differ-ent kinds of projects. Some of the main reasons to con-sider an EPCM delivery include the following:

■ The customer can participate in the implementa-tion throughout the project

■ Tight schedule ■ It is possible to overlap project phases ■ The customer wants to reserve the right to

change designs ■ Costs are not finalised but are in the hands of ex-

perts ■ The customer has the possibility benefit from

cheap supplies ■ Has the most neutral relationship to market con-

ditions of all implementation methods

EPCM Services

EPCM

Comparison of different project implementation methods

EPC

EPC supplier supplies entire

project

Design manage-ment, procurement

supervision, construction

supervision, design, procurement,

implementation

EPCM supplier– represents the customer

Procurement supervision

Procure-ment

Design management

Design

Construction supervision

Implementa-tion

Customer’s responsibility

Consultant’s responsibility

The consultant selects suppliers in cooperation with customer and concludes contracting . The customer concludes contracting . Implementation is consultant’s responsibility .

Customer– places order– can still influence project

in implementation phase

Customerplaces order

Distributed

Customer manages project itself

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Selected references

Finnprotein

Construction of Europe’s largest soya processing plant in Uusikaupunki, Finland

■ Design of the soya processing plant covering wide range of disciplines

■ Procurement and supervision during construction ■ Project management ■ Installation supervision

Q-Med, Sweden

New production facility for the manufacture of aes-thetical injections

■ 624 m² clean room space ■ Project management, design, procurement, in-

stallation supervision, start-up, validation services

Cytomed, Finland

Pharmaceutical plant built at old industrial site ■ Previously built 1,406 m² ■ New extension 2,032 m² ■ Factory has a total floor space of 3,438 m²

■ Project management, acting as customer repre-sentative, permit acquisition, design, procure-ment, construction site management, installation supervision, start-up, validation services.

Raisio Group / Benecol

New production facility for production of cholesterol-lowering food ingredients

■ Production process based on Raisio’s patented technology

■ 3,160 m² ATEX-classified production spaces ■ Project coordination, concept, basic and detailed

design, specifications, construction supervision, start-up and automation system deliveries.

Kiilto Ltd

Production facility for polymerised adhesive products ■ 530 m² production space ■ Project coordination, laser scanning of existing

processes and facilities, basic and detailed design, process, plant, piping, electrical, instrumentation and automation design, application program-ming, construction site services including super-vision, commissioning and start-up.

Industrial application areas

Elomatic’s EPCM concept is suitable for implementa-tion in a wide range of industries:

■ Chemical industry ■ Foodstuffs industry ■ Biotechnology industry ■ Pharmaceutical industry ■ Pulp and paper industry ■ Starch industry ■ Energy industry (generation, efficiency,

heat distribution) ■ Biofuel production

Contact Information

Hannu Lamberg Energy industry projectsTel . +358 14 446 7132Mob . +358 40 716 1578hannu .lamberg@elomatic .com

Hannu Heikkilä Process industry projectsTel . +358 2 412 4422Mob . +358 40 500 0427hannu .heikkila@elomatic .com

Stefan ÅkermanProject ManagerBio & pharma industry projectsTel . +358 2 412 4329Mob . +358 400 829 658stefan .akerman@elomatic .com


Elomatic HSE Services are an integral part of our design services. We provide a large service concept starting from the first design phases. Choices made in the design phase either pro-mote or demote the safety of industrial plants.

Today, companies face an ever growing jungle of direc-tives, rules and regulations that need to be adhered to. With our vast knowledge of regulatory requirements and design standards Elomatic is able to deliver a safe and functional (industrial) environment, which fulfils regulatory and customer requirements. We provide our customers added value by offering the services of our in-house CFD and structural analysis services, when needed. We also produce separate safety prod-ucts, such as explosion safety documents, rescue plans, safety surveys, etc.

Elomatic assists customers to ensure that their employ-ees always leave work happy and in perfect health.

Occupational safety

Occupational safety includes all measures provided to guarantee a safe working environment. Elomatic’s ser-vices related to occupational safety include fire protec-tion and building safety, construction site HSE services (management/control), rescue plans, and occupational safety surveys. This field of expertise also covers ergo-nomics and usability.

ÎÎ Occupational Safety Services, p.130

Machine safety and CE marking

Several EU directives govern the safety of machines used in industrial applications. The hazards pertaining to the different features of the machines need to be as-sessed, categorised and rectified to ensure safety. We have practical experience from designing and commis-sioning equipment as well as evaluating different kinds of equipment and systems. CE marking procedures are included in this category.


Health, Safety and Environment



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Risk analyses

Usually, a risk analysis forms the basis of all our endeav-ours. However, legislation requires a formal and struc-tured risk analysis to be performed for all design work and operations. Elomatic has several persons special-ised in performing different kinds of risk analyses, in-cluding FMEA, HAZOP and What if. Our services include facilitating risk analyses and performing risk analyses related to our design work.

ÎÎ Risk Analysis, p. 132

ATEX

Employers handling combustible materials are obliged to prepare an Explosion Protection Document, in which they need to identify explosion hazards in the workplace and classify the workplace into zones (0, 1, 2 for gases, 20, 21, 22 for dusts) based on the likelihood of an explosive atmosphere forming. They also need to control the sources of ignition by e.g. selecting equip-ment that has a suitable classification for each zone.

ÎÎ ATEX, p. 134

Pressure equipment

Almost all equipment including, piping, vessels, and assemblies is subject to the European Pressure Direc-tive (PED), in case the internal overpressure is greater than 0.5 bar. Depending on the equipment type, con-tents, and pressure the equipment is categorised into categories ranging from SEP (Sound Engineering Prac-tice, no CE mark to be attached) to Class 4, which is the most stringent category regarding documentation and inspection measures.

ÎÎ Pressure Equipment, p. 135

Chemical safety

Chemicals are used in some form in almost every area of life. The dangers that the chemicals pose are related to occupational exposure, fire and explosions, and en-vironmental hazards to name but a few. The authorities are setting up new limits to minimise these hazards, but there will always remain a certain level of danger. Elomatic can help you assess the hazards and suggest/design the required measures.


ÎÎ Validation Services, p. 136

EX

!Augmented

accident risk

Subsurfacework

Work at height

Hot workWork close

to active processes

Caving and falling

Electrical work

Work in confined spaces

Complex lifting and

hauling

Personnel hoisting


Elomatic provides comprehensive occupation-al safety services and provides training related to all the service areas.

Application areas ■ Power plants, food manufacturing plants,

Pharmaceutical plants, chemical industry

Fire safety & rescue ■ Heat radiation calculations ■ Design of fire alarm systems, escape and safety

lighting, fire extinguishing equipment such as sprinkler systems, etc.

■ Rescue plans, surveys and fire drills

Working environment ■ Working environment surveys, e.g. noise level

measurements, lighting conditions ■ Noise level calculations

■ Design of gas detection systems (e.g. nitrogen, oxygen, flammable gases)

Chemical safety & surveys ■ Emission calculations (CFD), pressures and con-

centrations ■ Definition of hazardous and safety zones ■ Plant area layout design with regard to stated risks ■ Chemical permit applications

Benefits ■ Fulfilling regulatory requirements ■ Optimisation of land and plant size, thus reduc-

ing costs ■ As safe a working environment for employees,

equipment, and the environment ■ Use of up-to-date information ■ Reduction of production interruption times (bet-

ter plant availability)

ÎÎ Usability, Ergonomics, Accessibility – Human Factors, p. 92


Occupational Safety

Contact Information

Tony LönnbäckSenior Consulting Engineer HSE servicesTel . +358 2 412 4331Mob . +358 40 507 9852tony .lonnback@elomatic .com


Ossi Kauranen Senior Design EngineerTel . +358 14 338 8310Mob . +358 50 530 8310ossi .kauranen@elomatic .com



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Elomatic offers machine safety consulting and CE marking services in all phases of cus-tomer projects. Our experts have extensive ex-perience in applying the directives and ensur-ing compliance.

Application areas ■ Machine design ■ Procurement of machines and production lines ■ Delivery of machines or lines ■ Modernisation of machines or lines ■ Updating information according to new directives

Benefits ■ Know-how of impartial expert ■ Latest directives are in use ■ Process is ready for use ■ Reduce use of own resources

CE marking services

Assessing the conformity of machinery

We have developed a process by which we can verify that all requirements have been followed. We also pro-vide our customers with recommendations on how to solve any possible safety problems.

Changes to old machines

We assist our customers to update machinery accord-ing to the directives.

Machine directive and CE marking training

We arrange customised CE training for our customers.

Documentation

We are able to draw up and maintain all documenta-tion that is required by the Machine Directive.

Machine Safety and CE Marking

Machine or production

line definitions (features)

Directive recognition

Risk identification

Risk analysis

Correctiveactions

Analysis of requirement

conformity

CE marking

NO

YESCE marking process

Contact Information


Veikko PihlavaProject ManagerTel . +358 2 412 4415Mob . +358 40 507 3973veikko .pihlava@elomatic .com


Usually a risk analysis forms the basis of all our endeavours. However, legislation requires a formal and structured risk analysis be per-formed for all design work and operations. Elomatic has several persons specialised in performing different kinds of risk analyses, including FMEA, HAZOP and What if. Our ser-vices include facilitating risk analyses and performing risk analyses related to our design work.

Certain work tasks and operations require that formal, structured and written risk analyses are conducted. The purpose of a risk analysis process is to identify the po-tential hazards, evaluate them, and suggest measures to bring the risks to an acceptable level. Elomatic’s ser-vices related to risk analyses include facilitating risk analyses, performing analyses according to different methods, and consulting.

Risk analysis services ■ Potential problem analysis ■ HAZSCAN/HAZOP ■ FME(C)A ■ Fault tree analysis ■ Analysis of risks in the workplace, work methods

Risk Analyses



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What if?

Consider the following scenario:

On the site the employer had mounted guardrails around the edges of a 3 metres deep shaft. The height and other properties of the rails were according to the applicable requirements.

Very close to the edge, an electrician noticed that an electrical installation was missing at approximately 2.5 metres height, and decided to mount it from a ladder. The only precaution he took was to ask a fellow work-er to hold his ladder, while he climbed up to complete the installation.

He came down safely, when he was ready, but what if he had fallen? He probably never would have had the chance to regret his choice of working method.

Benefits ■ You know and understand the hazards and risks

pertaining to your operations ■ Legislative requirements are fulfilled ■ Cost reduction by preventing accidents and sick

leave ■ Identification of improvement possibilities


Contact Information





Employers that handle combustible materials are obliged to prepare an Explosion Protec-tion Document, in which they need to identify the explosion hazards in the workplace and classify the workplace into zones (0, 1, 2 for gases, 20, 21, 22 for dusts) based on the like-lihood of an explosive atmosphere forming. They also need to control the sources of igni-tion by e.g. selecting equipment that has a suitable classification for each zone.

All employers are required to ensure the safety of their workers. When handling combustible materials, cer-tain special precautions need to be taken, in order of priority. These are related to preventing the formation of explosive atmospheres, avoiding the ignition of ex-plosive atmospheres and mitigating the detrimental effects of explosions.

ATEX services ■ Explosion safety documents ■ Explosion pressure calculations ■ Equipment-specific risk analyses ■ Zone classifications ■ Equipment conformity assessments ■ Pressure relief calculations ■ Methods for minimising ignitions of

explosive atmospheres (e.g. by inertion) ■ Methods for minimising the effects of a possible

explosion

Application areas ■ Wherever flammable materials are used

Benefits ■ Access to the latest legal regulations and standards ■ Documentation and plant design that fulfils au-

thority requirements ■ Optimisation of plant layout


ATEX

Contact Information


Pasi LeimuProject ManagerTel . +358 2 412 4385Mob . +358 40 7679490pasi .leimu@elomatic .com


EX



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Pressure EquipmentAlmost all equipment including, piping, ves-sels, and assemblies is subject to the Euro-pean Pressure Directive (PED), in case the in-ternal overpressure is greater than 0.5 bar. Depending on the equipment type, contents, and pressure the equipment is categorised into categories ranging from SEP (Sound Engineering Practice, no CE mark to be at-tached) to Class 4, which is the most stringent category regarding documentation and in-spection measures.

Are you a plant owner or are you responsible for the pressure equipment in your plant? Are you building a new plant or just pondering questions related to pres-sure equipment? Elomatic’s pressure equipment ser-vices are designed to help in every step starting from the first specifications and ending up in maintenance.

Pressure equipment services ■ Specifications for pressure equipment ■ Layout and construction plans ■ Strength calculations and dimensioning of pressure

equipment including supports and accessories ■ Advanced calculations for pressure equipment,

thermal power stations, etc. ■ Safety automation relating to pressure equipment ■ Combinations of pressure equipment and

hazardous chemicals ■ Maintenance plans ■ Conformity assessments of existing and

new equipment

Benefits ■ Confidence in the fact that the pressure equip-

ment has been designed, installed and is main-tained as per regulatory requirements



Contact Information

Mika MoilanenConsulting EngineerTel . +358 14 338 8451Mob . +358 40 778 5765mika .moilanen@elomatic .com


Our unique know-how combines a thorough understanding of Good Manufacturing Prac-tices (GMPs) with a profound knowledge of the technical details of pharmaceutical man-ufacturing facilities and systems. We have gained our experience from several projects executed in many countries during the past two decades.

If handled correctly, validation is an integral part of pro-ject management. When engaging Elomatic in your project, you will benefit from our services in sever-al ways; gaining e.g. cost savings and avoiding time schedule delays thanks to a well-managed project.

Fewer quality issues and surprises at later stages of your investment project can also be expected as we take a proactive, systematic and pragmatic approach to the project at hand. The earlier errors and deficien-cies can be identified, the bigger the cost savings are.

Errors that are identified in the design phase can be seen as 1x costs, errors identified during testing and validation as 10x costs, and errors identified in produc-tion as 100x costs.

An overview of Elomatic’s commissioning and qualifi-cation (validation) services can be seen in the process flow depicted on the right.

Validation (qualification) ■ DQ (Design Qualification) ■ IQ (Installation Qualification) ■ OQ (Operational Qualification) ■ PQ (Performance Qualification) ■ PV (Process Validation)

Commissioning ■ DR (Design Review) ■ FAT (Factory Acceptance Test) ■ SAT (Site Acceptance Test)

Validation Services



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Example project

Implementation and validation of a new automation system

The customer needed a new control system for their water distribution system. Elomatic was engaged to design, implement and validate the system. First, writ-ten specifications (user requirements) were drawn up. Based on those specifications, the design and imple-mentation work was carried out.

Commissioning and qualification protocols were drawn up, including the required testing to show con-formance with the specifications. The customer was given system training and the project was wrapped up with commissioning testing and qualification sum-maries and reporting.


Validation and commissioning pyramid

The pyramid depicts the organisation of testing and review phases . Design Reviews and Design Qualifi-cation form the basis upon which the next phases are built with the final step being Process Validation .

Placing emphasis on Design Reviews and Qualifica-tion can save time used for testing and reviews at later stages of the project .

Validation and commissioning process flow

Design

Qualification Commissioning

DQ

FAT

Acceptance Inspection

Installation Inspection

SAT

IQ

OQ

PQ

PV

DR

PV

Delivery

PQ

SAT/OQ

Installation Inspection / IQ

Acceptance Inspection

FAT

DR/DQ

Contact Information


Heikki NiskanenSenior Consulting EngineerTel . +358 2 412 4336Mob . +358 40 514 7015heikki .niskanen@elomatic .com


Energy audits aim to lower energy and wa-ter consumption, related costs and CO₂ emis-sions. Energy audits clarify the target facility’s whole energy consumption, energy potential and derived profitability.

The Finnish Ministry of Employment and the Economy subsidises energy audits that have been conducted according to the Motiva model. The subsidy covers a maximum of 40–60% of the energy audit costs. Clear benefits can be derived from energy audits.

■ Cost savings; also without investments ■ Improvements in instrument monitoring and en-

ergy efficiency ■ Basic information about device condition and

performance ■ Reduction in CO₂ emissions

Expert audit services

Elomatic’s expert auditors conduct energy audits ac-cording to the Motiva model for industry, communes and real estate. The audits are conducted by Motiva trained and qualified auditors that have diverse expe-rience of energy projects.

Elomatic implements the audit phases from measure-ments to reports according to the customer’s needs. The close cooperation continues throughout the en-tire life cycle of realisation projects. The customer has Elomatic’s entire range of expertise and experience at its disposal.

“Over 50% of suggested savings measures produced by audits have a payback

period of less than two years”

– Motiva

Energy Audit Services

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Energy audit models

Industrial energy audits focus on the potential of pro-duction processes and real estate to reduce energy and water consumption.

Renewable energy municipal audits clarify the renew-able energy production potential of the communal area and the financial viability of increasing local en-ergy production.

In district heating energy audits and power plant en-ergy analyses the possibility of increasing efficiency of energy production, transfer and distribution is investi-gated. The goal is to improve cost efficiency.

Building energy audits focus on identifying possible savings in real estate HVAC and electrical devices and their methods of use.

Suggested savings measures

The audits result in suggested measures that are ac-companied by clear calculations of the cost savings that can be achieved. The calculations for the sug-gested savings measures can be directly used for in-vestment decision making and for compiling subsidy applications.

Typically suggested measures ■ Making use of lost heat in process water and ex-

haust air with the help of a heat pump ■ Improving maintenance and efficiency of heat re-

covery devices ■ Changing operation times of air ventilation and

lighting ■ Correcting compressed air network leaks ■ Replacing oil with renewable energy

ÎÎ Energy, p. 26

Audit• Collectionofinitialdata• Fieldwork:measurementsandinterviews• Analysisofcurrentwaterandenergycon-

sumption

Results of Energy Audit• Currentwaterandenergyconsumption

and distribution• Technicalinformationanduseofdevices• Savingscalculationsandsuggestedactions• Report

Implementation of Actions and Monitoring of Energy Use

Savings and Improvements in Energy Efficiency

Contact Information

Jukka SummanenDesign ManagerEnergy ConsultingTel . +358 14 338 8338Mob . +358 40 747 0223jukka .summanen@elomatic .com


Elomatic’s technical analysis experts con-duct different structural analyses and support product development and design. Elomatic’s customers include small and large domestic and international equipment suppliers, engi-neering offices and machine works.

The technical analysis method can be used to solve complex problems, which may include heat transfer, flow elements with several different interactions, or chemical reactions.

Technical analysis can also be applied in large pro-jects. Energy efficiency, environmental friendliness and shorter product development cycles are examples of benefits achieved by technical analysis.

The use of technical analysis is continuously expanding – imagination is the only boundary. In future technical analysis will be used, e.g., to solve multiphysical prob-lems. Real-time fluid-structure interaction (FSI) will be possible in future.

CFD, FEM and CEM

Computational Fluid Dynamics (CFD) was developed to numerically solve flow and thermal problems. It is based on the finite volume method, where the entire analysis area is divided into discrete control volumes.

In addition to CFD, Elomatic employs the Finite Ele-ment Method (FEM). Structural analysis is best suited to the concept and design phases. It can be most ben-eficially applied for design-related structural, vibration, fatigue and heat analyses for new parts and structures. Existing structures can also be analysed to study and correct identified problems.

Computational electromagnetics (CEM) simulates nu-merically different electromagnetic phenomena. The analysis results can e.g. extend the life span of different mechanical equipment and reduce electromagnetic disturbances in measurement devices.

Technical Analysis



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Part of product development

Technical analysis is an integral part of product devel-opment. It allows products to be tested before proto-type construction. By ensuring structural integrity at the outset of the design phase, engineering can be guided in the right direction to achieve an optimal product without expensive prototype testing.

Technical analysis often reduces material consumption. and has become an integral part of modern product development processes due to its seamless integration with virtual design work.

Savings via simulation

Problem solving and optimisation related work on ex-isting targets are common application areas. In many fields it is costly to shut down devices for troubleshoot-ing or maintenance. It may be difficult, impossible or unprofitable to take measurements. With technical analysis the problem areas can be identified virtually and the best solutions presented in the model.

The effects of changes on system operation can also be simulated before making structural changes. It is possible, for example, to produce reliable lifespan esti-mates or redefine load bearing capabilities.

Technical analysis benefits ■ Significant savings in product development ■ Minimisation of need for prototypes ■ Optimised structures ■ Cost efficient method of comparing alternative

models ■ Energy efficiency ■ Environmental friendliness ■ Method can visualise the most inaccessible places ■ Greater knowledge about flow features and effects ■ Improved error identification

Broad application scope

In addition to engineering works and process indus-tries, flows play an important part in HVAC. The use of CFD in civil engineering results in more comfortable, functional and energy efficient working spaces, apart-ments and car parks.

By lowering vibration we can reduce machine and de-vice noise and extend device lifespan. In the design phase, knowledge regarding the interaction between material flow and product structure speeds up produc-tion processes and improves product functionality and energy efficiency.

By studying a structure’s stress distribution it can be determined whether it will withstand given loads.


Energy ■ Combustion and exhaust emission analysis ■ Energy production plants, boilers, piping ■ Spread of emissions ■ Increasing efficiency

HVAC ■ Ventilation ■ Clean rooms ■ Heating / cooling ■ High hygiene facilities (hospital ventilation) ■ Electronics industry

– heat transfer, flow management ■ Ship equipment

– smoke extraction simulation– pressure drops in duct systems– analysis of odour and dirty particle spreading– optimal positioning of terminal devices

for air-conditioning and cooling

Marine industry ■ Structures

– Smoke extraction from large spaces– Evaluation of shallow water effect– Flow analysis of exhaust gases– Sprinkler piping flow analysis and pressure

drops– Ballast piping pressure drops – Wind load in port and during operation– Heat load analysis

Mechanical engineering ■ Structures

– Deformations, stresses, vibrations, fatigue, sta-bility, heat exchangers

– Components, frames, assemblies, test devices– Composite structures– Explicit structural analysis (impact and drop

tests)

Application areas

The wind load on an offshore rig. This is just one example of what Elomatic’s experts can produce in offshore engineering.



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Pump cavitation is a common problem, which is almost im-possible to measure. With the aid of flow simulation the pump operation can be verified before prototype construction.

◄ Our CEM experts analyse industrial sites and simulate the potentially harmful effects of electromagnetic fields on employees and the effectiveness of shielding devices.

Offshore industry ■ Wind and wave loading ■ Oil and Gas equipment analysis ■ Flammable gas distribution ■ Smoke trajectories ■ Multiphase pipe flow

Process ■ Production devices

– Process industry devices (pressure vessels, tanks, silos)

– Flow and structure interaction– Liquid and gas dynamics– Flow management, e.g. lubrication liquid flows

■ Process industry optimisation– Reactors and mixers– Heat exchangers and economisers– Cleanliness optimisation– Temperature distributors

■ Fire and smoke extraction simulation

State-of-the-art tools

In technical analysis Elomatic uses the most advanced software available. CAD models can be used directly in technical analysis software.

■ ANSYS Inc (CFX, Fluent, Mechanical) ■ ABAQUS ■ FEMAP/Nastran ■ Finnsap

Different connections can be reliably dimensioned with FEM analysis to withstand operation-related stresses.


GEA Bischoff

Electrostatic Precipitator CFD Modelling ■ Optimizing collection efficiency via trimming flue

gas flow. Flow profiles and pressure losses.

Helsingin Energia

Risk Assessment with CFD ■ Gas dispersion, fire/explosion modelling, thermal

radiation

Konecranes

World biggest Goliath gantry crane HVAC CFD mod-elling

■ Number of fans and placements. Cooling inside 210 meter long crane with heat transfer taking account of Brazilian climate and sun radiation.

Kotkan Energia

Electrostatic Precipitator CFD Modelling ■ Flow correction in different parts of ESP for in-

creasing particle collection efficiency.

MW Power

Heat Transfer CFD modelling ■ Fluid-steel-flue gas connected heat transfer in

complicated large-scale geometry. Particle track-ing, heat transfer coefficients, heat fluxes, dew points.

Heat transfer with FEM

Pressurized chamber 400 bar/500°C ■ FEM thermal calculations (steady state and tran-

sient heat transfer analysis (conduction, convec-tion and radiation)

■ Pressure vessel calculations

The use of computation-al analyses significant-ly improves personnel safety by reducing acci-dent risk and minimises injuries sustained in acci-dents such as explosions and fires.

Selected References



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Combined FEM calculations

LNG -162°C evaporator heat exchanger ■ Thermal/Heat transfer/stress/fatigue analysis

CFD/FEM

FEM calculation

LNG -162°C pipe stress analysis ■ FEM calculations ■ Pressure vessel calculations ■ Pipe stress calculation

Related services

ÎÎ Energy, p. 36



ÎÎ Marine Industry, p. 42


ÎÎ Offshore Industry, p. 58

ÎÎ Oil & Gas Industry, p. 64


Contact Information

Heidi Niskanen Design ManagerComputational Fluid DynamicsTel . +358 2 412 4351Mob . +358 40 744 1910heidi .niskanen@elomatic .com

Esa-Pekka EskelinenDesign ManagerFEM, Structural Analysis Tel . +358 14 446 7114Mob . +358 40 822 9530esa-pekka .eskelinen@elomatic .com

Teemu LaunisVice PresidentTechnical Analysis and R&D ServicesTel . +358 2 412 411Mob . +358 400 190 113teemu .launis@elomatic .comGEA Bischoff

Kotkan Energia

MW Power

MW Power

4

Elomatic Products & Concepts


The Cadmatic product range includes solu-tions for plant design, ship design and infor-mation management. The product range has been optimised for use within engineering networks and in a wide range of industries.

Cadmatic offers all the required services for the imple-mentation of the software solutions, the training of software users, customisations and project assistance.

The Cadmatic product portfolio ■ Cadmatic 3D Plant Design Software ■ Nupas-Cadmatic 3D Ship Design Software ■ eShare information management solutions

Idustrial application areas ■ Oil and gas ■ Chemical ■ Power ■ Pulp and paper ■ Bio / pharma / food ■ Marine and offshore ■ Mining and metallurgy

Cadmatic Plant Design Software

Cadmatic– software solutions for engineering networks

4 Elomatic Products & Concepts 149

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Cadmatic software solutions

Cadmatic is smart choice for plant and ship investments

■ Optimises organisational resources with immedi-ate and sustained ROI

■ User friendly and very easy-to-use with automa-tion of routine tasks

■ Familiar and standardised user interface supports easy and fast learning

■ Flexible, open and customisable ■ Reliable ■ Most efficient system for distributed design on

the market ■ Proven solution in many completed projects ■ Excellent customer support

Cadmatic is ideal for ■ Owners/Operators ■ EPC ■ Engineering consultants

Proven track record

Cadmatic has sold more than 7,000 plant and ship de-sign software licenses to users in 55 countries world-wide. Our target is to improve our clients business by optimizing their design and engineering processes throughout the whole life cycle of the plant and ship investment and in globally distributed environments.

Integrations with data management

Cadmatic software solutions can be integrated with other data management applications to create a to-tal solution for plant and shipbuilding projects and for plant asset management. This includes integrations e.g. with different ERP, material management, document management, preventive maintenance management and inspection systems.

Nupas-Cadmatic Ship Design Software


The Cadmatic plant design system is a proven solution for plant design developed by profes-sional plant designers. It is dedicated to plant layout, piping design, HVAC design, design re-view and related tasks such as the 3D model-ling of complete industrial projects, the crea-tion of P&IDs (piping and instrumentation diagrams) and the generation of isometric drawings as well as data sharing in different formats. Our efficient and easy to use tools will help your design team create complete and accurate 3D plant models. The distrib-uted plant design solution enables the par-ticipation of the best specialists around the globe in your projects and seamless project sharing to entire engineering networks.

Plant layout and piping design

Cadmatic software solutions include all the necessary modules to perform challenging plant layout and pip-ing design: P&IDs for conceptual and basic design, including electrical diagrams, parametric equipment modelling with large equipment model libraries, pip-ing design, standard component libraries for all com-monly used standards (ANSI, ASME, EN, DIN, JIS, CH and many others), steel and foundation constructions, HVAC modelling and production drawings as well as electrical cable routing and related documentation.

The software solution’s user-friendly features include, among others, online collision control, modifications on-the-fly, structural units and functional model tem-plates. Production documentation, such as piping iso-metric drawings, plant layout drawings and MTOs, is extracted automatically and updated when changes are made to the model.

Cadmatic 3D Plant Design Software


Cadmatic 3D plant design software

P&I Diagrams

In Cadmatic each object in the diagram is connected to a database table that contains all related information and external links to files or web pages as well as links to 3D model objects.

The extensive symbols library, easy to use tools, intel-ligent integration with 3D models and automatically updated lists of equipment, armatures, pipelines and any other information make Cadmatic diagram an es-sential part of the package.

Pipe isometric drawings and MTO

Cadmatic’s piping isometrics module has gained a rep-utation for efficient management of large and complex projects. The system can e.g. easily handle piping iso-metric drawing generation in projects involving tens of thousands of pipelines. Cadmatic’s automatic pipe isometrics production saves time and assists designers to keep to project deadlines.

The isometric generation module functions as an intel-ligent link to the 3D model. It tracks all modifications and includes an intelligent and accurate annotation mechanism. The main advantages Cadmatic’s pipe iso-metric generation are the fully customisable layout of isometrics, complete integration with the 3D model as well as automatic breaking of isometrics on several pages according to predefined project settings.

Material lists are generated fully automatically and in-clude all additional materials such as bolts, nuts, wash-ers, gaskets, insulation material and others.

The Cadmatic user interface is designed to speed up and automate everyday engineering

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Interoperability

Cadmatic has been designed to be as open as possible to allow cooperation with different technology suppli-ers. We have developed an open database and imple-mented numerous interoperability functions. Produc-tion documentation can be delivered in the required manner and in the most common output formats.

3D models can be imported and exported to and from Cadmatic in PDS®, Aveva® PDMS®, SmartPlant® and Au-toPlant® file formats. The 3D models can be imported and exported as fully intelligent models (including the entire parametric model and attribute values) or with-out this information.

Integrations with laser scanning technologies

The Cadmatic Point Cloud Manager imports scanned point clouds into Cadmatic Plant Modeller to be used in further modelling. All file formats from the most popular laser scanners on the market are supported.

PDS® and SmartPlant® are registered trademarks of Intergraph Corp. Aveva PDMS® is registered trademark of AVEVA Group plc AutoPlant® is registered trademark of Bentley Inc.

eBrowser Design Review and Data Management Software

Cadmatic CoDesigner enables efficient and concurrent design . The easy check in/check out feature ensures that only one designer can modify an object at any given time .


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eShare – information management solution

eBrowser project review toolThe Cadmatic eBrowser is a data publishing tool that enables effective communication between all parties involved in plant investment projects, by linking part-ners through the internet. With eBrowser plant owners, designers, engineers, subcontractors and suppliers are all linked to a mutual 3D model that allows easy and concurrent project reviews and plant inspections, fa-cilitated by the ability to virtually walk around the de-sign area.

Download eBrowser Light for free

www.cadmatic.com/en/downloads/ebrowser.html

Cadmatic eShare – information management solution

The Cadmatic eShare is the ultimate virtual plant in-formation management solution. It combines all the information sources of a plant or ship so that the proj-ect and plant/ship information and documentation are easily accessible via a single, user-friendly interface and 3D model.

eShare speeds up and eases information searches and ensures that the information is trustworthy. The eShare information management solution does not edit infor-mation but displays information as read from different sources. The product is completely independent of Cadmatic design software. Other system suppliers’ 3D models can thus also be used as a base for the solution.

■ Solution that uses eBrowser functionalities com-bined with technology and a database to access, show and use on-line data

■ Includes technology for adding “SmartPoints” to 3D model and show related data from external or internal databases

■ Connects drawings to 3D model ■ Integrates several 3D models into a single model ■ Virtual asset management tool

eShare Database– 3D Models– Documents– Engineering data– etc.

ErP, material management, Procurement Design

and Engineering data

maintenance and asset management

Document management operations

and controls

Planning and control

Cadmatic eShare – Information management solution


Nupas-Cadmatic 3D ship design software is the ideal tool for optimised ship design and project management. Its multi-disciplinary 3D design and engineering applications are highly integrated, ensuring consistent and er-ror-free designs for all design and production phases. It is the optimal solution for integrat-ed basic design, detailed design and produc-tion design. The software has been designed to meet the needs of shipowners, shipyards, suppliers and engineering consultants.

Basic design

Nupas-Cadmatic offers a comprehensive set of tools and functionalities for the preliminary definition and arrangement of the ship’s structure and systems. Ad-vanced 3D modelling features allow easy and flexible setting up of the entire hull structure. A versatile func-tion to import surface-based hull shape data speeds up the preliminary design process. Due to intelligent built-in structural topology modifications to the struc-tural design can be made with ease. The complete and consistent 3D basic structural model forms the basis for class approval and further refinement in detail design. This means that drawings extracted from the model remain dynamically linked during the whole design process.

Nupas-Cadmatic 3D Ship Design Software


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Nupas-Cadmatic 3D ship design software

Hull structural design

Hull structural design with Nupas-Cadmatic is easy, ac-curate and faster than comparable systems. Thanks to the software’s built-in and intelligent structural topol-ogy, ship structures can be modelled easily and even more importantly, changes can be executed quickly. Changes to the hull shape are reflected automatically in changes to the hull structure, which speeds up de-sign changes significantly.

Piping and outfitting design

Machinery layout, piping and outfitting design in Nupas-Cadmatic has been made simple by the use of database driven user friendly features. Specification-driven routing ensures that the correct components, materials and sizes are automatically selected. The in-telligent integration between P&ID’s and the 3D model ensures that changes made in the model are updated in the P&I Diagrams as well. When components are de-fined in P&ID’s they are automatically selected in mod-elling. The system automatically produces annotated isometric pipeline and/or spool piece drawings from the 3D model.

Production documentation

Nupas-Cadmatic’s accurate production information re-duces cost and shortens production times while mini-mizing waste material and scrap metal. In addition to drawings and part lists the software outputs detailed and ready-to-use digital production information for nu-merical controlled workshop devices such as cutting, bending and welding machines. Nupas-Cadmatic pro-duction information output can be customised to suit shipyards’ building methods and processes.

Integrated ship design and engineering system

■ GAs ■ Classification drawings ■ Hull construction ■ Piping and other diagrams ■ Machinery and piping ■ HVAC ■ Accommodation and interior outfitting ■ Layout drawings and other diagrams ■ 3D model, layout and production spools ■ Automatic piping isometric drawings production

Production information ■ Plate and profile cutting ■ Plate and profile bending ■ Pipe spools and isometrics ■ Pipe cutting and bending ■ Other material lists ■ Centres of gravity weights ■ Logistic data ■ NC data for production and robots

Interfacing ■ Naval architectural packages ■ Material administration ■ Purchasing systems ■ Production systems ■ Management systems ■ Calculation packages ■ Other CAD/CAM packages ■ Customised interfaces


Cadmatic, HeadquartersItäinen Rantakatu 72, 20810 Turku, FinlandTel. +358 2 412 [email protected]

ShanghaiRoom 1246, Floor 12, Nanzheng buildingNo. 580, West Nanjing Road, Jingan DistrictShanghai 200041, P.R.ChinaTel. +86 21 6032 2023

MumbaiCadmatic Software Solutions Pvt. Ltd403, 4th floor, Dev CorporaCadbury Junction, Eastern Express HighwayThane West 400 601, Maharashtra, IndiaTel. +91 22 2541 0715

Romevia Biagio Petrocelli 22800173, Roma, ItalyTel. +39 06 8339 4455

BelgradeElomatic d.o.o.Jurija Gagarina 28a/2411070 Belgrade, SerbiaTel./Fax +381 11 2280 645Mob. +381 63 775 1053

DubaiCadmatic Middle EastP.O. Box 33109, Building No. 14, Office 218Dubai Internet City, DubaiUnited Arab EmiratesTel. +971 4 430 8171

ÎÎ Cadmatic reseller contact info: www.cadmatic.com/en/contact/offices.html

ÎÎ Nupas-Cadmatic reseller contact info: www.nupas-cadmatic.com/contact/offices.html

Cadmatic offices

Over 20 sales and support centres around the world

Finland • Belgium • Brazil • ChinaHungary • India • IndonesiaItaly • Japan • The NetherlandsOman • Poland • Russia • SerbiaSingapore • South Korea • Turkeyunited Arab Emirates • Vietnam


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Contact Information

Jukka RantalaPresidentTel . +358 2 412 411Mob . +358 40 528 7130jukka .rantala@cadmatic .com

Sami KoponenVice President, Plant BusinessCentral & Southern Europe, the Middle EastTel . +358 2 412 411Mob . +358 40 747 1787 Mob . +971 5 574 919 46 (uAE)sami .koponen@cadmatic .com

Jim NyroosSenior Sales ManagerSouth America, SwedenTel . +358 2 412 411Mob . +358 50 352 8780 jim .nyroos@cadmatic .com

Ludmila OrlovaSales and Marketing ManagerRussia, Serbia Tel . +358 2 412 411Mob . +358 50 432 9726 ludmila .orlova@cadmatic .com

Juha AsantiSales ManagerCentral & Western Europe, AustraliaTel . +358 2 412 411Mob . +358 40 765 2644juha .asanti@cadmatic .com

Ryan LiSales ManagerChinaTel . +86 21 6032 2023Mob . +86 131 6626 3925ryan .li@cadmatic .com

Gianluca RicozziSales ManagerItaly, TurkeyTel . +39 06 8339 4455 Mob . +39 340 6827 867gianluca .ricozzi@cadmatic .com

Wallis LiuSales Manager & Technical ConsultantChinaTel . +86 - 21 6032 2022Mob . +86 - 158 2165 6350wallis .liu@cadmatic .com

Vesa-Matti VaaraSenior Sales ManagerFinland, Norway, ChinaTel . +358 2 412 411Mob . +358 44 293 3999vesa-matti .vaara@cadmatic .com

Roshansingh NavlurDirector, Sales and OperationsIndia and South East Asia Tel . +91 22 2583 6168 / 2583 6164 Mob . +91 983 351 1557roshansingh .navlur@cadmatic .com

Kari MannerVice PresidentArea SalesTel . +358 2 412 4453Mob . +358 400 523 833kari .manner@cadmatic .com

Matti JuntunenVice President, Marine BusinessFar East, Japan, AfricaTel . +358 2 412 411Mob . +358 40 505 9211 matti .juntunen@cadmatic .com

Contact Information


CaligoC l e a n e f f i C i e n C y

Caligo– patented flue gas treatment and process waste heat recovery system

We market and develop technical solutions for energy and process industry flue gas treat-ments and for recovering process waste heat.

With our extensive know-how in the field we are able to offer state-of-the-art technology and innovative product solutions. To develop our systems we draw on a combination of our high know-how in thermal dynamics and CFD and years’ of experience in provid-ing solutions for the practical demands of the energy and process industries. We offer our customers inno-vations and patented solutions with the shortest ROI periods possible.

Flue gas scrubber

The Caligo flue gas scrubber is dimensioned accord-ing to the target facility’s nominal output, fuel used and the incoming temperature of flue gas and district heat water.

■ Suitable for 3–20 MW plants (standard model) ■ Independent automation system ensures

process optimisation ■ No changes to plant operation required ■ No reliability problems or reduction in efficiency ■ Fulfils the most stringent EU emission regulations ■ CE marking for entire system ■ Condensate enters drain network

without need for purification ■ ISO 9001:2008 certified

Saves up to 35% of annual fuel cost!


Significant savings

The Caligo flue gas scrubber’s heat recovery ability is based on our patented heat pump connector, which takes heat recovery to an entirely new level. The heat pump connector ensures that the maximum heat re-covery is maintained even when the district heating incoming temperature is very high. A traditional flue gas scrubber’s heat recovery would be very ineffective in this situation. The Caligo solution has no equals on the market:

■ Unbeatable heat recovery: saves up to 35% of annual fuel cost

■ Requires less than half the space of traditional solutions: savings in construction costs

■ No external fresh water used

Fast delivery and installation

Our flue gas scrubber is a compact unit that is deliv-ered on site ready to be used. At the installation site the unit is connected to the plant, after which it is op-erationally ready. We ensure the shortest possible delay from our customer’s investment decision to the accru-al of savings. With the help of our professional super-vision services we ensure that our customers get the most benefit from their facilities throughout the year.

■ Shortest delivery time on the market ■ Quick installation ■ Most running in is done at the factory ■ Reliable and close support and advisory services

Related services

ÎÎ Energy, p. 36

ÎÎ Environmental Orientation, p. 10


Integrated turnkey unit

Heat Recovery Efficiency measuring Laihian Nuuka-

lämpö’s heat recovery efficiency in the winter of 2012–2013.

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CaligoC l e a n e f f i C i e n C y

Caligo SX B – Basic flue gas scrubber

This is our basic unit. It includes flue gas particle and SO₂ filtering, one heat recovery area as well as conden-sate and sludge handling.

Caligo SX HPC – Flue gas scrubber with heat pump connector

This unit is recommended if the basic flue gas scrub-ber is sufficient for current needs, but the district heat-ing return temperatures may rise in future, e.g. when more industrial customers are added to the network. The scrubber has space reserved for a second heat re-covery area and heat pump connector (does not in-clude heat pump).

Caligo SX HP – Flue gas scrubber with heat pump

The Caligo SX HP model comes with a connected heat pump. The patented heat pump connector ensures maximum heat recovery even when return district heating temperatures are high. In such cases a basic scrubber’s heat recovery crashes. This solution can save even over 30% of yearly fuel costs.

Caligo WTX B – Condensate treatment unit

The condensate treatment unit can also be delivered as a separate unit. It handles condensate treatment, filtering and sludge separation completely indepen-dently. The treated condensate can be fed into the wastewater drain.

ProductsCaligo SX B Caligo SX HP Caligo WTX B


Laihian Nuukalämpö Oy

5 MW peat heating plant: Caligo scrubber with heat pump (Caligo S₅ HP)

■ Delivered 2012 ■ Average heat recovery 23 % (Return district heat-

ing temperature is high, fuel is dried

Kauhavan Kaukolämpö Oy, Ylihärmä

6 MW wood chip heating plant: Caligo basic scrubber with heat pump connectivity (Caligo S₆ HPC)

■ Delivered 2013 ■ Average heat recovery 25%

Elenia Lämpö Oy, Toijala

6 MW wood chip heating plant: Caligo scrubber with heat pump (Caligo S₆ HP)

■ Delivered 2014 ■ Operational September 2014

Adven Oy, Nummela

8 MW wood chip heating plant: Caligo scrubber with heat pump (Caligo S₈ HP)

■ Delivered 2014 ■ Operational October 2014

VAPO Oy, Tikkakoski

6 MW wood chip heating plant: Caligo water treatment unit (Caligo WT₆ B)

■ Delivered September 2014 ■ Operational November 2014

Contact Information

Juha JärvenreunaChief Executive OfficerMob . +358 40 574 5719juha .jarvenreuna@caligoindustria .com

Mika NummilaChief Technology OfficerTel . +358 14 338 8311 Mob . +358 50 530 8311mika .nummila@caligoindustria .com

Selected References

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Caligo Offices & Web

Turku Itäinen Rantakatu 72, 20810 Turku, FinlandTel . +358 2 412 4645

JyväskyläKangasvuorentie 10, 40320 Jyväskylä, FinlandTel . +358 14 338 8311

www .caligoindustria .cominfo@caligoindustria .com

Selected References


We design, manufacture and build artificial lift solutions with proven operational track records in remote arctic and desert climates. The FloWQ™ product line is based on hy-draulic jet pump technology. We offer a wide range of products to tackle oil field produc-tion challenges, such as solid removal, paraf-fin and water treatment and disposal.

Wellquip production systems applications include sur-face and downhole equipment, well production opti-mization software, remote monitoring, solid removal systems, chemical injection solutions and other equip-ment.

Our production systems offer the best technology available for heavy oil recovery and for improving hy-drocarbon production in areas of challenging well con-ditions that contain impurities such as sand, paraffin and asphaltenes in the produced fluid.

The FloWQ™ system is ideal for ■ Production modernizations ■ Enhanced oil recovery ■ Dewatering gas wells ■ Well testing and early production ■ Flow backs after fracture treatment and chemical

treatment.The integration of production systems, optimization software and field service to new or mature fields ena-bles higher rates of production with lower lifting costs and extended service life.


ÎÎ Oil & Gas Industry, p. 64

Wellquip Production Systems – FloWQ™



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Main benefits of FloWQ™ jet pump

■ The FloWQ jet pump has no downhole moving parts, fewer parts to maintain, reduced workover

■ Optimized flow areas, suitable pumps for offshore and onshore use

■ Production modes: – annulus production – production up to tubing – tubing in tubing

■ FloWQ jet pump’s suitability ranges from slimhole applications to large diagram tubing used in the Offshore industry

■ In thru bore models all inner parts are retrievable, this allows downhole maintenance without the need for workover unit

■ Easy to maintain and durable. Reduced workover: – Carrier holding nozzle and mixing tube, can

be easily retrieved in order to optimize jet pump.

– H₂S and CO₂ corrosive environments ■ Offers downhole solutions for:

– High deviated wells – High solids producers – High volume – Bad casing – Paraffin wells with possibility to use heating

and chemical injection


Engineering

We have the necessary competence and experience to provide single-point field engineering for the oil and gas industry from single-well design to full field de-velopment and product engineering. We also develop and optimize existing production systems.

We ensure overall product life cycle management, con-tinuous improvement in products and technology de-velopment for Wellquip production systems by pro-viding day-to-day technical support for projects and field operations.

Well simulation software

FloWQ™ Well Simulation Software provides the opera-tor with reports, technical support, control and analy-ses production data and optimizes production with minimum downtime.

Field services

Our field services range from basic support to building, maintaining and operating contracts.

We complete installations, hook-up and commission-ing of artificial lift systems, optimize operational effi-ciencies, and provide mature oilfield modernizations and enhanced hydrocarbon production solutions.

Construction and start-up

We offer localized, reliable and experienced construc-tion and start-up services of Wellquip production sys-tems – from the remote arctic to desert climates.

Field Operations

Corporate Management Engineering

Beam Wells

ESP Wells

Gas/Flowing Wells

Gas Lift WellsPCP Wells

Production Facilities

Plunger Lift Wells

Injection Wells

Test Facilities

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Maintenance and technical support

Our lifecycle efficiency approach includes equipment-based monitoring and an individual preventive main-tenance plan that ensures cost efficiency, smooth operation and performance optimization. Our condi-tion-based maintenance enables operations to run at optimal levels with minimal production interruptions.

Production and field management

We are committed to operate our customers’ produc-tion systems safely and efficiently and strive to achieve the lowest lifecycle cost and highest possible efficiency – meeting all applicable environmental requirements. Our technical support team provides support for field operations 24/7.

As a total service provider, our solutions encompass every aspect of proactive service and customer sup-port, freeing customers to concentrate on their core business and maximizing ROI.

Training

Our training covers all aspects of operation, mainte-nance and safety issues. The courses are always tailor made for the applicable production system’s applica-tion and environment.

Field equipment, tools and spares

We offer all oilfield equipment, tools or spare parts needed for maintenance of existing systems or de-velopment of new features. Our experienced supply chain ensures that items are in the right place at the right time.

Contact Information

Pekka KaunistoDirector, Production SystemsTel . +358 2 631 8700Mob . +358 400 240 707pekka .kaunisto@wellquip .fi


Elomatic provides complete process technol-ogy and turnkey solutions for wheat starch processing industries all over the world. The projects are implemented on a turnkey basis.

The services cover the entire life cycle of the plant, from feasibility studies to basic and detailed engineer-ing, commissioning and start-up all the way up to maintenance and modifications.

Elomatic’s expertise in this field originates in the mid-1990s when it acquired the process technology from Raisio Group. Now we are able to place our more than 30 years’ experience in wheat starch processing at our customers’ disposal.

Key features of the wheat processing technology ■ Wheat processing into vital wheat gluten, native

and modified starches and by-products ■ Flour and water are mixed directly into slurry ■ No delay before going into fractioning phase ■ No time for gluten formation before the flour is

fractioned ■ Utilises almost all wheat qualities with a mini-

mum water consumption and give the highest possible gluten yield and quality

Related services





Wheat Starch Technology– for gluten, native and modified starches and by-products


Wheat Starch Technology Concept

Selected References

East Ocean Oils & Grains Industries, Zhangjiagang, China

Wheat starch plant with the capacity of 8 tonnes of wheat flour per hour into:

■ Vital wheat gluten 0.9 t/h, ds 93% ■ A-starch 6 t/h, ds 60% ■ B-starch slurry 3.3 t/h, ds 32.7% ■ Feed slurry ds 7% ■ Engineering, equipment delivery, supervision of

installation, start-up and training of personnel for the wet process and gluten dryer

AB Amilina, Lithuania

Wheat starch plant with the capacity of 20 tonnes of wheat flour per hour into:

■ Vital wheat gluten 2.24 t/h, ds 93%

■ Native wheat starch 12.7 t/h, ds 88% ■ By-product 6.1 t/h, ds 88% ■ Preliminary, basic and detail design, procurement,

project management, equipment delivery for ag-glomeration and process automation and report-ing system with Siemens PCS7, supervision of in-stallation, start-up and training of personnel

Henan Lianhua Gourmet Powder Co. Ltd, China ■ Wheat starch plant with the capacity of 16 tonnes

of wheat flour per hour into ■ Vital wheat gluten 1.9 t/h, ds 93% ■ A-starch slurry 21 t/h, ds 39% ■ B-starch slurry 7.6 t/h, ds 32.7% ■ Engineering, equipment delivery, supervision

of installation, start-up and training of personnel for the wet process and gluten dryer

Contact Information


Heikki PiriläVice PresidentTel . +358 2 412 4436Mob . +358 50 593 2677heikki .pirila@elomatic .comskype: elomatic-hpi

Matti ReivonenProject ManagerTel . +358 2 412 4340Mob . +358 40 509 1850matti .reivonen@elomatic .comskype: mattireivonen

Russia and CIS


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Elomatic offers customers in the Bio & Phar-maceutical industry turnkey deliveries of sterile liquid plants (SVP, LVP). Our extensive experience in the biotech sector is comple-mented by our strong know-how in EIA&IT, clean rooms and clean utility equipment.

We comply with good engineering practices. Our goal is to create added value for our customers: time and cost savings in design, commissioning, qualification and validation. The proof of our know-how and expe-rience are the numerous facilities we have worked on that have passed inspections by the EMEA or FDA.

Our mission is to place our more than two decades of experience in the pharmaceutical and biotech industry at your disposal to ensure that your sterile liquid plant not only complies with all necessary regulations, but also provides the continued desired ROI over the entire life cycle of the plant.

Example delivery

Elomatic conducted a turnkey delivery of a new infu-sion solution factory for the Ministery of Health and Medical Industry of Turkmenistan in 2013. The de-manding delivery included 400 m² of clean room spac-es and extensive logistical coordination. The project was started in June 2012 and the factory started up without incident in July 2013.

Sterile Liquid Plants


Sterile Liquid Plant Concept

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The factory’s capacity is 10 million infusion solution bottles a year, which is ample to meet Turkmenistan domestic demand.

Elomatic’s scope included: ■ Design ■ Process equipment ■ Laboratory equipment and furniture ■ Clean utility equipment ■ Clean rooms and clean room HVAC ■ Piping and electrical installations ■ Automation ■ Commissioning, start-up and qualifications

Related services

ÎÎ Biotech and Pharmaceutical Industries, p. 24




ÎÎ Validations Services, p. 136

Contact Information


Bio & Pharma IndustryAulis RajalaVice PresidentTel . +358 2 412 4311Mob . +358 400 522 532aulis .rajala@elomatic .com

Stefan ÅkermanProject ManagerTel . +358 2 412 4329Mob . +358 400 829 658stefan .akerman@elomatic .com

Pharmaceutical TechnologyManne SaviojaProduct ManagerTel . +358 2 412 4349Mob . +358 40 718 8581manne .savioja@elomatic .com

All pictures are copyright Elomatic unless otherwise specified . If you find this information to be inaccurate, please send an email to marketing@elomatic .com . The majority of personal contact photographs © Elomatic/Jari Pekkarinen and Olli Tuomola .

p . 3 © Elomatic/Olli Tuomolap . 7 © Suvi Elop . 8 © Elomatic/Jari Pekkarinenp . 16 © Depositphotos .com/Oleksiy Holubenkop . 18 © Konecranes (cranes)p . 28 © Finnprotein (background)p . 36 © Elomatic/Jari Pekkarinen (people)p . 42 © Elomatic/Jari Pekkarinen (people) p . 43 © Suvi Elo (people)p . 46, 49, 55 Bit Viking Photo Source: Tarbit Shipping AB (ship)p . 50 © Gasum Oy/Markku Koivumäki (Viking Grace)p . 56 © NYK Line, Monohakobi, Garroni Design & Elomatic

(Super Eco Ship)p . 58 © Gazprom (left);

© ulstein Engineering (top right); © Technip Offshore Finland (bottom right)

p . 59 © Wellquip (left); © STX (right)p . 62 © Technip Offshore Finland (left);

© Wellquip (top right)p . 64 © Depositphotos .com/Ekipajp . 65 © Wellquipp . 68 © Elomatic/Olli Tuomola (left);

© id1974/www .freeimages .com (top right)p . 69 © paeonia/www .freeimages .com (top right);

© Nostal6ie/www .freeimages .com (bottom right)p . 70 © id1974/www .freeimages .comp . 72 © Depositphotos .com/gyn9037p . 74–75 © Siemens AG 2012 (diagram pictures)

p . 80 © paeonia/www .freeimages .com (middle right); © Konecranes (bottom right)

p . 82 © Nostal6ie/www .freeimages .com (background)p . 86–87 © gerard79/www .freeimages .com (background)p . 88–90 © Elomatic/Olli Tuomolap . 93 © Efired/Dreamstime .comp . 94 © Elomatic/Olli Tuomolap . 110 © Wärtsiläp . 112–113 © Depositphotos .com/pengyou93 (background)p . 116 © Finnish Border Guardp . 123 © Depositphotos .com/Benis Arapovićp . 124 © Photo edit: Elomatic/Olli Tuomolap . 125 © Elomatic/Jari Pekkarinen (top left);

© Nordkalk (bottom left); © Hydrex (top right); © Elomatic/Manne Savioja (bottom right) .

p . 128 © Kuzma/www .iStockphoto .comp . 130 © James White/www .freeimages .comp . 133 © Cheryl Empey/www .freeimages .com (top);

© Colin Broug/www .freeimages .com (middle); © Peter Zelnik/www .freeimages .com (bottom)

p . 136 © Gerhardt Robert/www .iStockphoto .comp . 138 © Elomatic/Jari Pekkarinen (left)p . 148–157 © Cadmaticp . 158–161 © Caligo Industriap . 162–163 © Wellquipp . 164 © Depositphotos .com/Wavebreakmedia (top left);

© Wellquip (top middle); © Depositphotos .com/monkeybusiness (top right); © Depositphotos .com/Nevada31 (b/w graphics);

p . 165 © Wellquipp . 166 © Depositphotos .com/belchonockp . 168 © Depositphotos .com/Itsmejust

Copyright Information

w w w . e l o m a t i c . c o m

Elomatic is a leading European consulting and engineering company . We provide a comprehensive range of services for plant, ship and mechanical design, engi-neering, consulting and project manage-ment .

Our services cover the initial investment and product development phase, as well as the entire life cycle of technical investments . We are a pioneering design method developer and have achieved in-ternational success with our software for 3D plant and ship design and information management .

We have six offices in Finland, two in Po-land and an office in China, India, Italy, Russia, Serbia and the united Arab Emir-ates . We are a globally operating, pri-vately owned company and have clients in over 80 countries around the world . Elomatic has 750 highly qualified pro-fessionals that are able to fulfil the most demanding technical and project man-agement requirements .