electronically commutated motor wiring manual

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Electronically Commutated Motor Wiring Manual ®

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Page 1: Electronically Commutated Motor Wiring Manual

Electronically Commutated MotorWiring Manual

®

Page 2: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.17692

Table of Contents

Safety Considerations 3Application Guide 4, 5, 6, 7, 8Operational Characteristics 9, 10, 11, 12Diagnostics, Maintenance & Warranty 13

Page 3: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.1769 3

Safety Considerations

Safety Symbols

CAUTION

CAUTION

WARNING

WARNING

WARNING

WARNING

WARNING

Page 4: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.17694

Application GuideEC Max can be used in the following applications

24vac speed taps

EC Max is not compatible with the following applications

NOTE: In this manual, there are two sets of instructions. One for replacing PSC motors and one for replacing Constant Torque ECM. Please make sure to use the correct instructions for the motor you are replacing to prevent damage to the motor.

NOTE: The EC Max is mounted using a belly band mount. The mount is not provided. If the replaced motor used a belly band and was a NEMA 48 Frame motor, the original belly band

the ¾ and 1 Hp rated motors.

For 46013 and 46012 use TFM55 for mounting. For 46034 and 46001 use A60048 for mounting.

The following items are supplied with this motor

NOTE

Page 5: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.1769 5

Using EC Max to replace PSC (Permanent Split Capacitor) induction motors.

• HIGH VOLTAGE POWER CONNECTIONS Note: The Black and White HIGH VOLTAGE POWER wires are taped together and

• HIGH VOLTAGE SIGNAL CONNECTION

• LOW VOLTAGE SIGNAL CONNECTIONS

• NOTE: After completing all connections, the technician should operate the system in

terminal. If the system has a Continuous Fan selection at the thermostat, this demand will energize the motor through the fan relays to energize the Black (HV1) HIGH VOLTAGE SIGNAL input which will operate the motor at the default continuous fan speed. This speed is approximately 200 rpm slower than the LOW speed from the LOW VOLTAGE SIGNAL CONNECTIONS. If a higher continuous fan speed is desired, connect any unused speed selection to thermostat terminal (G).

Page 6: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.17696

Using EC Max to replace PSC (Permanent Split Capacitor) induction motors.

Page 7: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.1769 7

Using EC Max to replace Constant Torque ECM with 24vac speed taps.

• HIGH VOLTAGE POWER CONNECTIONS Note: The Black and White HIGH VOLTAGE POWER wires are taped together and

Note: These wires can be connected to the same terminals the Constant Torque ECM used for line voltage inputs.

• HIGH VOLTAGE SIGNAL CONNECTION

Note: This wire can be connected to the same terminal as the L1 HIGH VOLTAGE POWER connection in the previous step.

• LOW VOLTAGE SIGNAL CONNECTIONS

• NOTE: After completing all connections, the technician should operate the system in all

Page 8: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.17698

Using EC Max to replace Constant Torque ECM.

Page 9: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.1769 9

Operational CharacteristicsThe Black and White HIGH VOLTAGE POWER wires

The Black or Red HIGH VOLTAGE SIGNAL wiresPSC motors

Constant Torque ECM

The LOW VOLTAGE SIGNAL wires

IMPORTANT NOTE: The Y-adapter will only work properly on the Low and Med-Hi speed taps.

Page 10: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.176910

Using EC Max to replace PSC (Permanent Split Capacitor) induction motors.

Using EC Max to replace Constant Torque ECM.

Page 11: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.1769 11

Rotation

Page 12: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.176912

Wiring diagram for changing the rotation of the motor.

Wiring diagram for changing the rotation of the motor.

Page 13: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.1769 13

Diagnostics

Maintenance

Diagnostics, Maintenance & Warranty

Warranty

Page 14: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.176914

Voltage Ratings

Horsepower Ratings FLA Ratings

RPM Rating Speeds

Rotation Bearing Ambient RatingEnclosureFrame size and dimensions

ShaftMounting Harness UL Recognized Component4kV surge protection

SPEED (RPM) RATINGS. NOTE: ACTUAL RPM WILL VARY DEPENDING ON LOAD.HI = 1075 RPMMED-HI = 1000 RPMMED LOW = 925 RPMLOW = 850 RPM

Page 15: Electronically Commutated Motor Wiring Manual

packardonline.com | 800.334.1769 15

Page 16: Electronically Commutated Motor Wiring Manual

Customer Service

Corporate Headquarters and Main Distribution Center

Distribution Centers

Packard supplies to wholesale distribution only.PACKARDONLINE.COM