electronic-photonic packaging

18
Electronic-Photonic Packaging Flip-chip onto FR4 PCB using C4 bumps Selective substrate removal of optical transceiver regions Die-thinned chip with selective substrate removal Processor and SRAM regions WDM transceiver regions Epoxy Slide 25

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Electronic-Photonic Packaging

Flip-chip onto FR4 PCB using C4 bumps

Selective substrate removal of optical transceiver regions

Die-thinned chip with selective substrate removal

Processor

and SRAM

regions

WDM

transceiver

regions Epoxy

Slide 25

Chip with selectively-removed substrate boots Linux at 1 GHz Slide 27

Linux Boot on Substrate Removed Chip

Optical Memory System Demo

Chip 1 acts as processor, Chip 2 acts as memory Custom memory controller, DRAM interface emulator

Takes advantage of full duplex (as opposed to half-duplex) memory interface

Mem

ory

Co

ntr

olle

r

PD

50/50 Power SplitterP

D

Transmitter

Transmitter

Receiver

Receiver

Inte

rfac

e

RIS

C-V

Pro

cess

or

1M

B M

emo

ry A

rray

Chip (Processor Mode) Chip (Memory Mode)

Processor to memory link

Command + address + write data

Memory to processor link

read data

OpticalAmplifier

OpticalAmplifier

Laser

Single-Mode Fiber

1MB Memory Array (Inactive)

RISC-V Processor (Inactive)

Slide 29

Processor Test Setup

Memory mode Chip

Processor mode Chip

Optical Amplifier

Memory mode Chip under microscope

Fiber-Positioner Setup

Fiber-Positioner Setup

Zedboard FPGA

Laser (behind monitor)Optical fiber coupled to chip

Transmit Microring

Microscope Camera

Slide 30

Slide 30

Photonics Processor Demo (Hello World)

Hello world with photonics!

First photonically-interconnected processor chip!

Slide 34

Photonics Processor Demo (STREAM)

Memory to Processor Link

Processor to Memory Link Slide 35

Thermal Stress Test

Two aggressors – short and long time constants

No errors with thermal ring lockingSlide 36

Platform Performance Symmary

Metric [Beamer ISCA 2010]Conservative Estimates

45nm SOI Platform

Bulk Photonics Platform*

Waveguide Loss 4 dB/cm 3.7 dB/cm 10.5 dB/cm

Vertical Coupler Loss 1 dB 1 dB 3 dB

Tx Data Rate 10 Gb/s 8 Gb/s 5 Gb/s

Tx Energy Per Bit 120 fJ/b 30 fJ/b 350 fJ/b

Rx Data Rate 10 Gb/s 10 Gb/s 5 Gb/s

Rx Energy Per Bit 80 fJ/b 297 fJ/b 1700 fJ/b

Rx Sensitivity 10 μA 8.3 μA 36 μA

PD Responsivity 0.9 A/W 0.1 A/W 0.2 A/W

Thermal Tuning Efficiency 1.6 μW/GHz 3.8 μW/GHz 10 μW/GHz

*considerably slower process than one assumed in [Beamer ISCA 2010]

• Comparison to a proposal for the processor-memory system we published 5 years ago

• Meeting/exceeding most system specsSlide 37

Monolithic Platform Summary

Demonstrated world’s first photonically connected processor chip

Demonstrated world’s first photonic link in a bulk CMOS process

Bulk and SOI photonic platforms are ready

Zero-change SOI photonics in commercial foundry

Bulk platform ready for porting to advanced process nodes

Slide 38

DRAM: Bulk photonics integration

DTI adjacent to STI

Meade et al. VLSI14, OIC13

Deep Trench Structure

Deep Trench

STI STISTI

Backend Dielectrics

Bulk Si

Poly Waveguide

FET

1.2μm

Slide 40

Process development platform

DTI adjacent to STI Micron Reticle

Independent

Photonics

Structures

Independent

Photonics

Structures

Independent

Photonics

Structures

4x

Integrated

Photonics-

Electronic

Mini-chips

24

mm

24 mm

Meade et al. VLSI14, OIC13

Slide 41

Full-reticle- Photonic device sites- Electronic-photonic

templates

Modulator in bulk process

100ps FO4 delay

Modulator Device

VREF

INO

INE

CK

VDD

Modulator Driver

Case 2Case 1VDD

VREF

ExtinctionInsertion Loss

2.5V2.1V

7.67dB1.63dB

2.0V1.5V

6.79dB2.15dB

Case 1

Case 2

5 Gb/s Tx Eye

(Case 2)

7.6dB

1.22 pJ/bit

Modulator Device

VREF

INO

INE

CK

VDD

Modulator Driver

Case 2Case 1VDD

VREF

ExtinctionInsertion Loss

2.5V2.1V

7.67dB1.63dB

2.0V1.5V

6.79dB2.15dB

Case 1

Case 2

5 Gb/s Tx Eye

(Case 2)

7.6dB

1.22 pJ/bit

42

polySi detector

Sub-bandgap defect absorption

Broadband

Weak-effect

Need resonant device

Photodetector in bulk process

30[Mehta et al. Optics Letters 14]

ip n

43

Photodetector performance

20% responsivity

Further improvements with optimized cavity design

Bias-dependent bandwidth >1GHz44

Receiver in bulk process

45

Chip-to-Chip Link

Tx Macro

Modulator Driver

Receiver

Hea

ter

Dri

ver

8:2 Ser. 2:8 Des.

BER Checker

Tuning PRBS

Generator

Output Coupler

Modulator Driver

Receiver

Hea

ter

Dri

ver

8:2 Ser. 2:8 Des.

BER Checker

Tuning PRBS

Generator

Vertical Coupler

Microring Detector

Dummy Detector

Tx Macro

Vertical Coupler

Microring Modulator

Tx Macro

l1 Laserl1

Chip

100 μm 100 μm

Single-Mode Fiber

Single-Mode Fiber

Rx Macro

l1

Chip

Rx Macro

Rx Macro

46

5Gb/s, 2.8 pJ/bit circuits, 5pJ/b optical

Sun et al, VLSI14, JSSC15

WDM in bulk-photonics - Tx

All slices BER checked at 5Gb/s

45Gb/s per fiber

47

WDM in bulk-photonics - Rx

All receive slices functional and BER checked at 5Gb/s

45Gb/s per fiber (more than 16x DDR4)48