electronic applications manual 2001 - teknek and... · 2019-03-27 · •human hair •clothing...
TRANSCRIPT
Converting Applications Manual
Teknek Converting
Electronic Applications Manual
2001
Converting Applications Manual
Choose a section
General
Technical
Application Pictures
Exit
Converting Applications Manual
General Presentation
About Teknek Group
Converting Applications Manual
Teknek Global Headquarters
Teknek Global Headquarters, Scotland – Admin Building
Teknek Global Headquarters, Scotland – Manufacturing Building
Converting Applications Manual
Teknek Facilities World-wide
New YorkChicago
California
Scotland x 2
London
Brussels
Stuttgart Rome Bangkok
Hong Kong
JapanDenmark
Converting Applications Manual
Automation
Division
Teknek Divisions
Teknek Group
PCB
Division
Sub-Contract
Division
Converting
Division
Converting Applications Manual
Some Teknek Statistics
• Employ over 200 people
• 13 Locations
• Over 90 Distributors
• Over 10,000 Machine Installed
• Inventors & World Leaders in Contact Cleaning
Converting Applications Manual
End of General Presentation
Return to Main Menu
Converting Applications Manual
Technical Presentation
Teknek Contact Cleaning Technology
Converting Applications Manual
The Problem
• Human Hair
• Clothing Fibre
• Packaging Fibre’s
• Slitting Dust
• Machinery debris, Bearings, Paint Chips
• Ink from printed Stock
• Debris from metallizing
Converting Applications Manual
None Viable Contamination
• Number and size of particles
• The rate of incidence of particles
• The time a part is exposed after cleaning
Converting Applications Manual
Cleanroom
10
100
1,000
10,000
100,000
0.3 0.5 1.0 5 10 100
Part
icle
s/C
ub
ic f
t. e
qu
al
to o
r
gre
ate
r th
an
th
e s
tate
d s
ize
Particle size ( Microns )
Particle Distribution curves
Converting Applications Manual
Particle Size
Cleanroom Classification
Settling Rates (Airborne Particles)
per cu. ft per litre per cu.ft per litre
100 3.5 0 0
10,000 350 6.5 2.3
Maximum Number of Particles Maximum Number of Particles
0.5 micron and larger 5.0 micron and larger
Diameter of Particles Velocity of Settings
microns feet per minute
1 0.007
5 0.2
10 0.59
Converting Applications Manual
Wiping
Wiping with Tack Rags
Converting Applications Manual
Brush System
STATIC BRUSH
Space due
to wearing
ROTARY BRUSH
Space due to wearing
Converting Applications Manual
Air System
Vacuum SystemSurrounding dirty air pulled in
Blowing System
Converting Applications Manual
Ultrasonic System
Direction
of Web
Compressed Air and Vacuum System
Vacuum
Ultra Sonic Generators
Idle roller
Surrounding dirty air pulled in
Converting Applications Manual
Bemoulli Effect
Daniel Bernoulli-18th century scientist who discovered :-
“as the velocity (speed)of a fluid increases its pressure
decreases”
100 micron
Boundary Layer
Area of low pressureArea of low pressure
Converting Applications Manual
The Boundary Layer
Air speed
Velocity
d
0
d
No slip area
Solid Boundary
Air flow50/150mm
Free Air Stream
Boundary Layer
Blue roller penetrates
Boundary Layer
Converting Applications Manual
Contact Cleaning
Idle Roller
Transfer Roller
Blue roller penetrates
Boundary Layer
Blue roller penetrates
Boundary Layer
Converting Applications Manual
Transfer of Contamination
Idle Roller
Adhesive roll
Clean Surface presented
to the incoming Material
No repeater’s
Converting Applications Manual
Idle Roller
Adhesive Removal
When full , one
revolution of the
adhesive is removed
Converting Applications Manual
Teknek Transfer Technology
Direction of Web
Double Sided Cleaning
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
++++++++++++++++++++++++++++++++++
Static
elimination
Adhesive
roll
Cleaning
roller
Converting Applications Manual
Summary - Cleaning TechnologyCleaning Method
Penetrate
Boundary Layer
Removal down to
1 micron
Analysis of
Contamination
Adapts to
Web Movement
Noisy
Large
Footprint
Ducting,
Filters
Simple
Installation
High
Maintenance Cost
Brush Ultra Sonic Contact RollerVacuumAir Blower
NO NO NONO YES
YES
YES
YES
YES
YESYESYESYES
YES
YESYESYESYES
YESYESYESYES
YESYESYES
NO NO NONO
NO NO NONO
NO NO NONO
NO
NO
NO
NO NO NONO
NO
Converting Applications Manual
Cleaning Efficiency’s
100 75 50 30 25 10 5 1 0.5 0.2
Air Knife
Brush & Vac
High Velocity Vacuum
UltrasonicContact Clean Machine
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Particle Size, Microns
Efficiency of Cleaning Methods
$
Converting Applications Manual
End of Technical Presentation
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Converting Applications Manual
Application Pictures
For Narrow & Wide Web Applications
Converting Applications Manual
Application Pictures
XCH
Wide WebNarrow Web
NWCM
WGCM
XCH P3
XCH P6
XCH P6/200
EPC
Bespoke Specials
Exit
Converting Applications Manual
Narrow Web Clean Machine
NWCM
Converting Applications Manual
NWCM
Retro-fit to Arsoma
EM-280 Press
Converting Applications Manual
NWCM
Winkler & Dunisdier
Press
Converting Applications Manual
NWCM
Floor Mounted on
Comco Press
Converting Applications Manual
NWCM
Roto Press
Converting Applications Manual
NWCM
Web Cleaning at
Unwind Station
Converting Applications Manual
NWCM
Fitted within BST Web
Guide Unit
Converting Applications Manual
NWCM
Retro-fit on Nilpeter
Press
Converting Applications Manual
NWCM
Comco Press
Converting Applications Manual
NWCM
Klemm Press
Converting Applications Manual
NWCM
Fitted with Idle Rollers
on Kopak Press
Converting Applications Manual
NWCM
Gallus Press
Converting Applications Manual
NWCM
Comco Press
Converting Applications Manual
NWCM
Retro-fit on Nilpeter
Press
Converting Applications Manual
NWCM
Smag Screen Print
Machine
Converting Applications Manual
NWCM
Webtron Press
Converting Applications Manual
NWCM
Retro-fitted on MPS
Press
Converting Applications Manual
NWCM
Roto Press
Converting Applications Manual
NWCM
Retro-fit on
Arsoma EM-280
Press
Converting Applications Manual
End of NWCM Presentation
Return to Product Menu
Converting Applications Manual
Web Guide Clean Machine
WGCM
Converting Applications Manual
WGCM
Arsoma 410 Press
Converting Applications Manual
WGCM
Retro-fit to Arsoma
410 Press
Converting Applications Manual
WGCM
W & D Press
Converting Applications Manual
WGCM
EGCM and EPC
on W & D Press
Converting Applications Manual
WGCM
Adhesive Roll Pull
Out on WGCM
Converting Applications Manual
End of WGCM Presentation
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Converting Applications Manual
Heavy Duty Cleaning Head
XCH
Converting Applications Manual
XCH
Converting Applications Manual
XCH
Converting Applications Manual
XCH
Converting Applications Manual
XCH
Converting Applications Manual
XCH
Converting Applications Manual
XCH
Converting Applications Manual
XCH
Converting Applications Manual
End of XCH Presentation
Return to Product Menu
Converting Applications Manual
Platform Heavy Duty Cleaning Head
XCH P3
Converting Applications Manual
XCH P3
Converting Applications Manual
XCH P3
Converting Applications Manual
XCH P3
Converting Applications Manual
End of XCH P3 Presentation
Return to Product Menu
Converting Applications Manual
Platform Heavy Duty Cleaning
Head
XCH P6
Converting Applications Manual
XCH P6
Converting Applications Manual
XCH P6
Converting Applications Manual
XCH P6
Converting Applications Manual
XCH P6
Converting Applications Manual
End of XCH P6 Presentation
Return to Product Menu
Converting Applications Manual
Platform Heavy Duty Cleaning
Head
XCH P6/200
Converting Applications Manual
XCH P6/200
Converting Applications Manual
XCH P6/200
Converting Applications Manual
XCH P6/200
Converting Applications Manual
XCH P6/200
Converting Applications Manual
XCH P6/200
Converting Applications Manual
XCH P6/200
Converting Applications Manual
End of XCH P6/200 Presentation
Return to Product Menu
Converting Applications Manual
Edge Pre Cleaner
EPC
Converting Applications Manual
EPC
Converting Applications Manual
EPC
Converting Applications Manual
EPC
Converting Applications Manual
EPC
Converting Applications Manual
End of EPC Presentation
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Converting Applications Manual
Bespoke Customer Specials
Converting Applications Manual
Customer ‘Specials’
Converting Applications Manual
Customer ‘Specials’
Converting Applications Manual
Customer ‘Specials’
Converting Applications Manual
Customer ‘Specials’
Converting Applications Manual
Customer ‘Specials’
Converting Applications Manual
End of Customer Specials Presentation
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Converting Applications Manual
Teknek Converting
The FIRST and BEST in contact cleaning
www.teknek.com
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