electroneumatic 100 148

8/14/2019 Electroneumatic 100 148

1/49

TP201 Festo Didactic

C-36

Solution 9

By pressing the pushbutton switch S1 the electric circuit for the solenoidcoil 1Y1is closed and the 5/2-way double solenoid valve is reversed. Thepiston rod of the single-acting (double-acting) cylinder advances to itsforward end position. When the pushbutton switch S1 is released theelectric circuit for the solenoid coil 1Y1 is opened.

By pressing the pushbutton switch S2 the electric circuit for the solenoidcoil 1Y2 is closed and the 5/2-way double solenoid valve is switchedback to its initial position. The piston rod of the single-acting (double-acting) cylinder returns to its retracted end position. After releasingpushbutton switch S2 the electric circuit for the solenoid coil 1Y2 is

opened.

1 1

4 2

3 35 5

1Y1 1Y2

4 2

1Y1 1Y2

1 2

3

0Z2

1 2

3

0Z2

1A 1A

0Z10Z1

Solution description

Fig. 9/4:Circuit design, pneumatic

p = 400 ... 600 kPa (4 ... 6 bar) p = 400 ... 600 kPa (4 ... 6 bar)


2/49


C-37

Solution 9

Quantity Description

1 Single-acting cylinder

1 Double-acting cylinder

1 Service unit with on-off valve

1 Manifold

1 5/2-way double solenoid valve

1 2

S1 S2

1Y1 1Y2

14

13

14

13

24 V-4,5 A


1 Signal input plate, electrical

1 Indicator and distributor plate, electrical

1 Cabel set, universal

1 Electrical power supply unit, 24 V

Components list

Fig. 9/5:Circuit design, electrical

Components list


3/49


C-38

Solution 9


4/49


C-39

Solution 10

Hopper control

1Y1 1Y21Y1 1Y2

1 32 4

S1 K1S2 K2

K1 1Y1K2 1Y2

43

Fig. 10/2:Circuit diagram, pneumatic

Fig. 10/3:Circuit diagram, electrical

Representation without manifold


5/49


C-40

Solution 10

By pressing the pushbutton switch S1 the electric circuit for the relay K1is closed and the contact K1 is made. The electric circuit for the solenoidcoil 1Y1 is closed and the 5/2-way double solenoid valve is reversed.The piston rod of the single-acting (double-acting) cylinder advances tothe forward end position. After releasing pushbutton switch S1 theelectric circuit for the relay K1 is opened and the contact K1 is broughtinto the normal position thereby opening the electric circuit for the sole-noid coil 1Y1.

By pressing the pushbutton switch S2 the electric circuit for the relay K2is closed and the contact K2 is made. The electric circuit for the solenoid

coil 1Y2 is closed and the 5/2-way double solenoid valve is switchedback to its initial position. The piston rod of the single-acting (double-acting) cylinder returns to the retracted end position. After releasing thepushbutton switch S2 the electric circuit for the relay K2 is opened andthe contact K2 is brought into the normal position opening the electriccircuit for the solenoid coil 1Y2

1 1

4 2

3 35 5

1Y1 1Y2

4 2

1Y1 1Y2

1 2

3

0Z2

1 2

3

0Z2

1A 1A

0Z10Z1



p = 400 ... 600 kPa (4 ... 6 bar)p = 400 ... 600 kPa (4 ... 6 bar)


6/49


C-41

Solution 10





1 Manifold


1 32 4

S1 K1S2 K2

K1 1Y1K2 1Y2

14

A1

A2

14

13 13

14

A1

A2

14

13 13

24 V-5 A4,

3 4


1 Relay, 3-off





Components list


Components list


7/49


C-42

Solution 10


8/49


9/49


C-44

Solution 11

By pressing the pushbutton switch S1 the electric circuit for the solenoidcoil 1Y1 is closed and the 5/2-way double solenoid valve is reversed.The piston rod of the double-acting cylinder advances to the forward endposition. When the pushbutton switch S1 is released the electric circuitfor the solenoid coil 1Y1 is opened.

The piston rod of the double-acting cylinder advances to the forward endposition and actuates limit switch 1S. The electric circuit for the solenoidcoil 1Y2 is closed and the 5/2-way double solenoid valve is switchedback to its initial position. The piston rod of the double-acting cylinderreturns to its rear end position. When the limit switch 1S is released the

electric circuit for the solenoid coil 1Y2 is opened.

1S

4 2

15 3

1Y1 1Y2

1 2

3

0Z2

1A

0Z1



p = 400 ... 600 kPa (4 ... 6 bar)


10/49


C-45

Solution 11




1 Manifold


1 2

S1

1Y1 1Y2

14

13

42

1

24 V-

5 A4,

1S




1 Limit switch, electrical, actuated from the left



Components list

Fig. 11/5:

Circuit design, electrical

Components list


11/49


C-46

Solution 11


12/49


C-47

Solution 12

Multi-track gravity feed magazine

1S

1Y1 1Y2

1 32 4

S1 K11S K2

K1 1Y1K2 1Y2

43





13/49


C-48

Solution 12

By pressing the pushbutton switch S1 the electric circuit for the relay K1is closed and the contact K1 is made. The electric circuit for the solenoidcoil 1Y1 is closed and the 5/2-way double solenoid valve is reversed.The piston rod of the double-acting cylinder advances to the forward endposition. When the pushbutton switch S1 is released the electric circuitfor the relay K1 is opened and the contact K1 is brought to the normalposition. The electric circuit for the solenoid coil 1Y1 is opened.

The piston rod of the double-acting cylinder advances to the forward endposition and actuates limit switch 1S. The electric circuit for the relay K2is closed and the 5/2-way double solenoid valve is switched back to its

initial position. The piston rod of the double-acting cylinder returns to itsrear end position. The electric circuit for the relay K2 is opened and thecontact K2 is brought into the normal position. The electric circuit for thesolenoid coil 1Y2 is opened.

1S

4 2

15 3

1Y1 1Y2

1 2

3

0Z2

1A

0Z1



p = 400 ... 600 kPa (4 ... 6 bar)


14/49


C-49

Solution 12




1 Manifold


1 32 4

S1 K11S K2

K1 1Y1K2 1Y2

14

A1

A2

14

13 13

42

A1

A2

14

1 13

24 V-

5 A4,

43


1 Relay, 3-off






Components list

Fig. 12/5:


Components list


15/49


C-50

Solution 12


16/49


C-51

Solution 13

Conveyor belt control

1S21S1

1Y1 1Y2

1 2

1Y1 1Y2

S1 1S2

1S1





17/49


C-52

Solution 13

When latching pushbutton switch S1 is pressed the electric circuit for thesolenoid coil 1Y1 is closed and the 5/2-way double solenoid valve isreversed. The piston rod of the double-acting cylinder advances to theforward end position and switches limit switch 1S2. After leaving the rearend position, the electric circuit for the solenoid coil 1Y1 is opened vialimit switch 1S1.

The electric circuit for the solenoid coil 1Y2 is closed via limit switch 1S2and the 5/2-way double solenoid valve is switched back to its initialposition. The piston rod of the double-acting cylinder returns to its re-tracted end position and switches limit switch 1S1. After leaving the

forward end position, the electric circuit for the solenoid coil 1Y1 isclosed by means of limit switch 1S1 via the actuated latching pushbuttonswitch S1. The piston rod of the double-acting cylinder advances againto the forward end position.

1S21S1

4 2

15 3

1Y1 1Y2

1 2

3

0Z2

1A

0Z1



p = 400 ... 600 kPa (4 ... 6 bar)


18/49


C-53

Solution 13




1 Manifold


1 2

1Y1 1Y2

141

13

42

1

24 V-

4,5 A

S1

1S1

1S2

42





1 Limit switch, electrical, actuated from the right



Components list

Fig. 13/5:


Components list


19/49


C-54

Solution 13


20/49


C-55

Solution 14

Rotary indexing table

1S21S1

1Y1 1Y2

1 2

K2

S1

1S1

1S2

3 4

K1 K2

1Y1 1Y2

3 4

1S1

K1





21/49


C-56

Solution 14

By pressing the latching pushbutton switch S1 the electric circuit for therelay K1 is closed and the contact K1 is made. The electric circuit for thesolenoid coil 1Y1 is closed and the 5/2-way double solenoid valve isreversed. The piston rod of the double-acting cylinder advances to theforward end position and switches limit switch 1S2. After leaving theretracted end position, the electric circuit for the relay K1 is opened vialimit switch 1S1 and the contact K1 is brought into the normal position.

The electric circuit for the relay K2 is closed by means of limit switch 1S2and the contact K2 is made. The electric circuit for the solenoid coil 1Y2is closed and the 5/2-way double solenoid valve is switched back to its

initial position. The piston rod of the double-acting cylinder returns to theretracted end position and switches limit switch 1S1. After leaving theforward end position the electric circuit for the solenoid coil 1Y2 isopened by means of limit switch 1S2.

The electric circuit for the relay K1 is again closed via the limit switch1S1 by means of the latchedpushbutton switch S1 and the contact K1is made. The electric circuit for the solenoid coil 1Y1 is closed and the5/2-way double solenoid valve is reversed. The piston rod of the double-acting cylinder advances again to the forward end position.



22/49


C-57

Solution 14

1S21S1

4 2

15 3

1Y1 1Y2

1 2

3

0Z2

1A

0Z1




1 Manifold



Components list

p = 400 ... 600 kPa (4 ... 6 bar)


23/49


C-58

Solution 14

1 2

K1 K2

141

13

42

1

24 V-5 A4,

S1

1S1

1S2

4A1 A1

A2 A2

2

3 4

K1 K2

1Y1 1Y2

14 14

13 13

43


1 Relay, 3-off








Components list


24/49


C-59

Solution 15

Sliding table

1Y1Y

S1

S2

K1 K1

K1 1Y

1 32

23





25/49


C-60

Solution 15

By pressing the pushbutton switch S1 (ON) the electric circuit for therelay K1 is closed via the unactuatedpushbutton switch S2 (OFF) andthe bank of contacts is made. The latching circuit with contact K1(13, 14) keeps the electric circuit closed for the relay K1 after the releaseof the pushbutton switch S1 (ON). The electric circuit for the solenoidcoil 1Y is closed with contact K1 (23, 24) and the 3/2- (5/2-) way sole-noid valve is reversed. The piston rod of the single-acting (double-acting) cylinder advances to the forward end position.

By pressing the pushbutton switch S2 (OFF) the electric circuit for therelay K1 is opened and the bank of contacts is brought to the normal

position. The electric circuit for the solenoid coil 1Y is opened and the3/2- (5/2-) way solenoid valve is reversed. The piston rod of the single-acting (double-acting) cylinder returns to the retracted end position.

1

2

3

1Y

4 2

15 3

1Y

1 2

3

1 2

3

1A1A

0Z2

0Z1

0Z2

0Z1



p = 400 ... 600 kPa (4 ... 6 bar)p = 400 ... 600 kPa (4 ... 6 bar)


26/49


C-61

Solution 15





1 Manifold

1 3/2-way single solenoid valve, normally closed

1 5/2-way single solenoid valve

24

23

24 V-5 A4,

14 14

13

32A1

A2

13

31

S1

S2

K1 K1

K1 1Y

1 32

23


1 Relay, 3-off





Components list


Components list


27/49


C-62

Solution 15


28/49


C-63

Solution 16

Clamping device

1Y1Y

S1

S2

K1 K1

K1 1Y

1 32

23





29/49


C-64

Solution 16

By pressing the pushbutton switch S1 (ON) the electric circuit for therelay K1 is closed and the bank of contacts is made. The latching circuitwith contact K1 (13, 14) via the unactuatedpushbutton switch S2 (OFF)keeps the electric circuit closed for the relay K1 after the release of thepushbutton switch S1 (ON). The electric circuit for the solenoid coil 1Y isclosed via the contact K1 (23, 24) and the 3/2- (5/2-) way solenoid valveis reversed. The piston rod of the single-acting (double-acting) cylinderadvances to the forward end position.

By pressing the pushbutton switch S2 (OFF) the electric circuit for therelay K1 is opened and the bank of contacts is brought into the normal

position. The electric circuit for the solenoid coil 1Y is opened and the3/2- (5/2-) way solenoid valve is switched back to its initial position. Thepiston rod of the single-acting (double-acting) cylinder returns to theretracted end position.

1

2

3

1Y

4 2

15 3

1Y

1 2

3

1 2

3

1A1A

0Z2

0Z1

0Z2

0Z1



p = 400 ... 600 kPa (4 ... 6 bar)p = 400 ... 600 kPa (4 ... 6 bar)


30/49


C-65

Solution 16





1 Manifold

1 3/2-way single solenoid valve, normally closed

1 5/2-way single solenoid valve

24

23

24 V-5 A4,

14 14

13

A1

A2

13

31

32

S1

S2

K1 K1

K1 1Y

1 32

23


1 Relay, 3-off





Components list


Components list


31/49


C-66

Solution 16


32/49


C-67

Solution 17

Diverting device

1B1 1B2

1Y11Y2

1 2

3

42 7 8

S1

S2

K1

K1 K2 K3

1 3 4 52

1B2

6 7 8

K2 K3

1Y1 1Y2

K1

1B1





33/49


C-68

Solution 17

By pressing the pushbutton switch S1 (ON) the electric circuit is closedfor relay K1 via the unactuated pushbutton switch S2 (OFF) and thebank of contacts is made. After releasing pushbutton switch S1 (ON) theelectric circuit for the relay K1 is kept closed via the latching circuit withcontact K1 (13, 14). The electric circuit for the relay K2 is closed withcontact K1 (23, 24) and the contact K2 is actuated. The electric circuitfor the solenoid coil 1Y1 is closed and the 5/2-way double solenoid valveis reversed. The piston rod of the double-acting cylinder advances to theforward end position actuating sensor 1B2. After leaving the rear endposition, the electric circuit for the relay K2 is opened via sensor 1B1and the contact K2 is brought to the normal position.

The electric circuit for the relay K3 is closed via sensor 1B2 and thecontact K3 is made. The electric circuit for the solenoid coil 1Y2 isclosed and the 5/2-way double solenoid valve is switched back to itsinitial position. The piston rod returns to the rear end position and actu-ates the sensor 1B1. After leaving the forward end position the electriccircuit for relay K3 is opened via sensor 1B2 and the contact K3 isbrought to the normal position.

1The electric circuit for the relay K2 is closed via sensor 1B1 and thecontact K2 is made. The electric circuit for the solenoid coil 1Y1 isclosed and the 5/2-way double solenoid valve is reversed. The pistonrod of the double-acting cylinder advances again to the forward endposition.

By pressing the pushbutton switch S2 (OFF), the electric circuit for therelay K1 is opened and the bank of contacts is brought to the normalposition.



34/49


C-69

Solution 17

4 2

1

1B1 1B2

5 3

1Y1 1Y2

1 2

3

0Z2

1A

0Z1




1 Manifold



Components list

p = 400 ... 600 kPa (4 ... 6 bar)


35/49


C-70

Solution 17

42 7 8

BN BN

24 V-5 A4,

32A1 A1 A1

A2 A2 A2

31

S1

S2

K1

K1 K2 K3

1 3 4 52

BK BK1B2

14 14

13 13

BU BU

6 7 8

K2

K1

K3

1Y1 1Y2

14

24

14

13

23

13

1B1


1 Relay, 3-off1 Signal input plate, electrical


2 Proximity switch with cylinder mouting




Components list


36/49


C-71

Solution 18

Stamping device

pp1

p21B 1Y1 1Y2

4 51

S1

S2

K1 K2

1 2 3

13

4 5

K1 K2

1Y1 1Y2

1B

K2





37/49


C-72

Solution 18

By pressing the pushbutton switches S1 andS2 the electric circuit forthe relay K1 is closed and the bank of contacts is made. The electriccircuit for the solenoid coil 1Y1 is closed with contact K1 (13, 14) and the5/2-way double solenoid valve is reversed. The piston rod of the double-acting cylinder advances to the forward end position.

When the pre-set switching pressure has been achieved in the supplyline of the double-acting cylinder, the pressure switch 1B is actuated.The electric circuit for the relay K2 is closed and the bank of contacts isactuated. The electric circuit for the relay K1 is opened with contact K2(41, 42) and the bank of contacts is brought to the normal position. The

electric circuit for the solenoid coil 1Y1 is opened. At the same time theelectric circuit for the solenoid coil1 Y2 is closed with contact K2 (13, 14)and the 5/2-way double solenoid valve is switched back to its initialposition. The piston rod of the double-acting cylinder returns to theretracted end position.

When the switching pressure has dropped the pressure switch 1B isreturned to its initial position by means of a reset spring. The electriccircuit for the relay K2 is opened and the bank of contacts is brought tothe normal position. The electric circuit for the solenoid coil 1Y2 isopened.

The solution shown above is an AND-function, not a two-hand safetycontrol..



38/49


C-73

Solution 18

1

4 2

5 3

1Y1 1Y2pp1

p21B

1 2

3

0Z2

1A

0Z1




1 Manifold1 Pneumatic-electrical converter



Components list

p > 400 kPa (4 bar)

p = 400 ... 600 kPa (4 ... 6 bar)


39/49


C-74

Solution 18

4 51

RD

24 V-5 A4,

14

A1 A1

A2 A2

13

S1

S2

K1 K2

1 2 3

BK14

13

BU

4 5

K1 K2

1Y1 1Y2

14 14

13 131B

K2

42

41

p1

p2


1 Relay, 3-off






Components list


40/49


C-75

Solution 19

Heat sealing device

1Y1 1Y2

1B21B1

pp1

p21B3

5

K2

1B3

79

28

S1 K1

K1 K3 H1

1 3 4 52

1B2

6 7 8 9

1Y1 1Y2

K2 K3 K1 K3

1B1





41/49


42/49


C-77

Solution 19

1

4 2

5 3

1Y1 1Y2

1B1 1B2

pp1

p21B3

1 2

3

0Z2

1A

0Z1




1 Manifold

1 Pneumatic-electrical converter



Components list

p > 400 kPa (4 bar)

p = 400 ... 600 kPa (4 ... 6 bar)


43/49


44/49


45/49


C-80

Solution 20

S1

10

K3

938

S2

K1 K2

1B2

2Y11Y 2Y2

K1K1 K2 K31B1

H1

1 2 3 94 105 6 7 8

2S1 2S2

When carrying out the practical circuit construction, the limit switch S1 isreplaced by the latching pushbutton switch on the electrical signal inputplate.

Empty magazineWhen the latching pushbutton switch S1 is unactuated the electriccircuit for the audible indicator H1 is closed via contact S1 (31, 32). Theelectric current supply for the main circuit is switched off via contact S1(13, 14).

Full magazineWhen the latching pushbutton switch S1 is actuatedthe electric circuit

for the audible indicator H1 is opened via contact S1 (31, 32). Theelectric current supply for the main circuit is switched on via contact S1(13, 14).

Step 1By pressing the pushbutton switch S2 the electric circuit for the relay K1is closed and the bank of contacts made. When the pushbutton switchS2 is released, the electric circuit for the relay K1 remains closed via thelatching circuit with K1 (13, 14). The electric circuit for the solenoid coil1Y1 is closed with contact K1 (23, 24) and the 5/2-way solenoid valve isreversed. The piston rod of cylinder 1A advances to the forward endposition and actuates sensor 1B2.




46/49


47/49


48/49


C-83

Solution 20

S1

2S2

10

BN

A2

K3

BK

BK

BU

938

BN

24 V-4,5 A

A14 42 2

A1 A1

A2 A2

S2

K1 K2

1B2

14 14

13

1313

1432

13

BU

2Y11Y 2Y2

K1

24

23

K1 K2

14

13

K3

14

13

1B1

2S1

1

H1

1 2 3 94 105 6 7 8


1 Relay, 3-off



2 Proximity switch with cylinder mouting






Components list


49/49

C-84

Solution 20

electroneumatic 100 148

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