electrical system - ballast suspension - allied systems

Rev: 5/2018 C of 7 5 9 7 2 8 0

6-1Electrical System

Electrical System - Ballast Suspension

of 7 C Rev: 5/20185 9 7 2 8 0


597280 Elec System Ballast Suspension 1 244112 2 . Proximity Switch 2 2530749 3 . Relay 3 597348 3 . Connector, Splice 4 255654 1 . Connector 5 592052 5 . Connector Assembly, Female 6 597356 2 . Receptacle Assembly 7 591972 2 . Connector Assembly, Female 8 592199 1 . Receptacle, Bussed 9 597366 1 . Plate, Mount 10 592796 1 . Connector Assembly, Female 11 2311550 6 . Clip, Harness Mounting 13 221763W 18 . Hard Washer 14 2304892W 3 . Capscrew

Item Part No. Qty Description Item Part No. Qty Description

15 592794 3 . Receptacle Assembly 16 234736 1 . Switch 234508 1 . . Socket 236901 1 . . .Bulb 17 234737 1 . Housing, Socket 18 235217 2 . Connector 20 Y25G-0406 6 . Capscrew 21 249388 1 . Lens 22 597373 1 . Decal, Ballast Control 23 133469W 2 . Capscrew 24 597399 4 . Washer, Sensor 30 219436 35 FT . Wire 31 219437 50 FT . Wire 32 587019 50 FT . Loom, Wire

Rev: 5/2018 C of 7

5 9 7 2 8 0


RELAY PANEL ASSEMBLY

2

11 20

13

6 15

10

814

9

NOTES:

REFER TO SCHEMATIC FOR RELAY PANEL WIRING DETAILS.

K1 K2 K3

RELAY PANEL ASSEMBLY DETAILS

2

2

Rev: 5/2018 C of 7

5 9 7 2 8 0


CONNECTOR 1 PIN 1 WIRE PIN 2 CONNECTOR 2RELAY PANEL PURGE VLV

2 #16 BLACK 2

PURGE VALVE WIRING DETAILS

592052592052

CONNECTOR 1 PIN 1 WIRE PIN 2 CONNECTOR 2SWITCH SWITCHED PWR

POWER234737

(235217)

CONNECTOR 1 PIN 1 WIRE PIN 2 CONNECTOR 2RELAY PANEL CAB

1 #16 RED * (H11) 243236 592052

CAB TO RELAY PANEL WIRING DETAILS

CONNECTOR 1 PIN 1 WIRE PIN 2 CONNECTOR 2 TERMINAL BLK CAB

BARE(GROUND) N/A #16 BLACK *(H12) 243237

RETURN WIRING DETAILS

CONNECTOR 1 PIN 1 WIRE PIN 2 CONNECTOR 2PROX SWITCH PURGE VLV

BLU - 1BLK - 2244112 591972

CONNECTOR 1 PIN 1 SPLICE WIRE PIN 2 CONNECTOR 2RELAY PANEL BIAS VLV

592052

255654

*SPLICE IS P/N 597348

592052

HARNESS ASSEMBLY DETAILS

NOTES:ALL WIRE HARNESSES GET 14 IN LOOM, EXCEPT RETURN WIRE HARNESS.

LABEL CONNECTORS WITH X#. PROX SWITCH HARNESSES GET DIFFERENT X#.

2-1

(H11)

(H12)

(H12)

S1

(H11)

(TB77)

X4 & X3

2-2

2-2

2-2

2-2

2-2

2-2

2-2

2-2

2 #16 BLACK * (H12) 243236

1 #16 RED 1

LEVEL VALVE WIRING DETAILS

1 SP5SP6SP5SP6

21221

#16 RED#16 BLACK

BLUBRN

1 #16 RED * (H11) 243237

5 #16 BLACK N/A BARE (TB77)

SWITCH WIRING DETAILS

PROX SWITCH WIRING DETAILS

BRN - 3

Rev: 5/2018 C of 7

5 9 7 2 8 0


SCHEMATIC DETAILS

#16 RED

#16 BLACK

#16 RED

#16 BLACK

OVERHEAD CONSOLE BULKHEAD PANEL CHASSIS

NEW

NEW

NEW

NEW��

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#18 ORANGE

#18 BLACK

#18

BLAC

K

#18 RED

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#16 RED

#16 BLACK

#18 ORANGE

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#18 RED

#18 BLACK

#18 RED

#18

RED

#18

BLAC

K

FERTAC1CSEDEMANGAT

K1 UPPER LIMIT RELAY 2530749 5

K2 LOWER LIMIT RELAY 2530749 8

K3 SOLENOID RELAY 2530749 11

PRS1 UPPER LIMIT SWITCH 244112 6

PRS2 LOWER LIMIT SWITCH 244112 10

SOL1 VLV1 - BALLAST LEVEL 15

SOL2 VLV2 - ACCU. DUMP 17

SOL3 VLV3 - BIAS VALVE 12

SP1 597348 11

SP2 597348 15

SP3 597348 6

SP4 597348 15

SP5 597348 15

SP6 597348 15

X1 +24 VDC ACC 592794 1

X10 LEVEL VALVE CONNECTOR 255654 15

X2 POWER AND GROUND BUS 592796, 592199 3

X3 UPPER LIMIT CONNECTOR 591972, 597356 6

X4 LOWER LIMIT CONNECTOR 591972, 597356 9

X5 OUTPUT CONNECTOR 592052, 592794 15

X7 BIAS VALVE CONNECTOR 592052 12

X8 ACCU. DUMP CONNECTOR 592052, 592794 17

X9 ACCU. DUMP VALVE CONNECTOR 592052 17��

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Rev: 5/2018 C of 7

5 9 7 2 8 0


SECTION A-A

SECTION C-C

SECTION D-D

DETAIL N

A A

C

C

DD

�

16 21 22

CAB INSTALLATION DETAILS

NOTES:

ROUTE NEW WIRE ALONG WITH MAIN BUNDLE FROM OVERHEADCONSOLE TO BULKHEAD PANEL.

4-1

4-1

Rev: 5/2018 C of 7

5 9 7 2 8 0


SECTION J-J

SECTION K-K

SECTION L-L DETAIL P

J

J

KK

L

L

P

CHASSIS INSTALLATION DETAILS

23 23

1

242 PLACES

X9 - PURGE VALVE

X7 - BIAS VALVE X10 - LEVEL VALVE

PRS1

PRS2

electrical system - ballast suspension - allied systems

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