electrical enclosures general catalogue
TRANSCRIPT
ELECTRICAL ENCLOSURES
GENERAL CATALOGUE
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
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ENCLOSURES LINE
EISSA How do we make?
The electrical enclosures manufactured in EISSA comply with the construction
requirements, design and production that required by the norm IEC 61439-1 and NEMA
250 complying with the highest standards of quality; its production process follows safety
procedures, operation and functionality with modular designs oriented to the needs of
our customers.
EISSA has a system of continuous production (linear) to optimize the operating
times, in the mechanical area executing with high-tech machines as: PUNCHING CNC,
PRESS BRAKE CNC and WORK CENTER CNC. Allowing us to more quickly in the
manufacture and assembly of enclosures, these fit perfectly to the configuration,
availability of physical space and requirement from our customers. Our enclosures
provide facilities for identifying cables and components implemented by a labeling
system.
Our electrical enclosures follow a quality control procedure which goes through
stages of inspection during manufacturing and assembly, FAT testing and documentation
that ensure correct manufacturing process. SAT also perform tests depending on the
requirement of our customers.
Our production process ends with deliverables including electrical testing protocol,
as-built drawings, certified calibration of measuring instruments, letter of guarantee and
recommendations for the start up.
The final product of the electrical enclosures EISSA are highly reliable, from the
point of view of the safety of the operator or to any repair and maintenance tasks.
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
2
FIELDS OF APPLICATION MECHANICAL CHARACTERISTICS
The distribution enclosure EISSA are used to
connection and protection of lighting circuits
electrical outlets for small loads, using our
thermomagnetic switch as main switches. We
recommend its use in industrial, commercial
and residential centers.
Our distribution enclosures are manufactured with 2 versions, with the brand ABB or Rittal that have IP54
and IP66 degree of protection; and our model EISSA made by the Peruvian technical standards which
have IP40 and IP54 degree of protection that are built for wall mounting.
The cabinet is manufactured with sheets of 2mm and mounting plate of 5.2mm. It goes through a process
of phosphating by immersion, electrostatic painting RAL 7035 or other colors on request.
It has safe cover live parts of the enclosure avoiding any inadvertent contact with energized parts.
Enclosures bars are designed for mounting switches 1, 2 or 3 poles. The connectors are coated with heat
shrinkable sleeve.
TECHNICAL STANDARDS ELECTRICAL CHARACTERISTICS
Complies with
IEC
61-439-1
61-439-2
61-439-3
NEMA 250 NTP
Voltage
220, 380 y 460 VAC
110 VDC
3F+N+GROUND
Main bars of cabinet Copper
Current in main bars 200A through 630A
Current in derivative 15 through 115 A
Frequency 60 Hz
Type of main switches ABB, SIEMENS, SCHNEIDER
Type of derivative switches ABB, SIEMENS, SCHNEIDER
Number of poles 12 through 90 poles
DISTRIBUTION ENCLOSURES
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
3
FIELDS OF APPLICATION MECHANICAL CHARACTERISTICS
The recessed enclosure are designed to accommodate derivate thermomagnetic switches of RIEL DIN, they are ideal for centralizing distribution lines, derivate circuit and lighting, in residential, small industries installations and shopping centers of low-load.
They are manufactured for wall mounting. Its cabinet is made with galvanized sheets of 1.5mm and has pre-punched perforations to entry and exit of cable.
The top and covers are LAF sheets of 1.5mm. Go through a phosphatized process by immersion, electrostatic paint RAL 7035 or other colors on request.
It has safe cover live parts of the enclosure avoiding any inadvertent contact with energized parts.
Enclosures bars are designed for mounting switches 1, 2 or 3 poles. The connectors are coated with heat
shrinkable sleeve.
. Degree of protection IP40
TECHNICAL STANDARDS ELECTRICAL CHARACTERISTICS
Complies with
IEC
61-439-1
61-439-2
61-439-3
NEMA 250 NTP
Voltage 220 y 380 VAC 3F +N+TIERRA.
Main bars of cabinet Copper
Current in main bars Through 250 A
Current in derivate 15 through 115 A
Frequency 60 Hz
Type of main switches ABB, SIEMENS, SCHNEIDER
Type of derivative switches ABB, SIEMENS, SCHNEIDER
Number of poles 8 through 60 poles
RECESSED ENCLOSURE
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
4
FIELDS OF APPLICATION CONSTRUCTIVE CHARACTERISTICS
EISSA has been developing Motor Control Center (CCM) enclosure to satisfy the most competitive markets.
Metallurgy
Mining
Refinery
Industry
The CCM is a cabinet that feeds, controls and
protects circuits whose load essentially consists
on motors which uses contactors or starters as
main control components.
MODEL CCM- 01 CCM- 02
Entry and exit of cables Inferior / Superior
Voltage 690 VAC
Frequency 50/60 Hz.
Nominal current Cu: 600 through 1180A
PL: 60 x 10 (1180A)
Cu: 600 through 2410A
PL: 2// 80x10 (2410A)
Temperature rise According NBR IEC 60439-1
Maximum altitude (*) 1000 masl
TECHNICAL STANDARDS Superficial treatment Phosphatized by immersion
Complies with
IEC
61-439-1
61-439-2
61-439-3
NEMA 250 NTP
Color (**) Electrostatic paint RAL 7035, 7032 and ANSI 61
Thickness of structures (***) Doors, covers and ceilings LAF 1.5 - 2mm Internal profiles LAF 1.5 - 2mm.
Degree of protection (****) IP40, IP54 e IP66
Dimension of columns
HEIGHT: 2300mm
WIDTH: 600mm LENGTH: 800mm
HEIGHT: 2300mm
WIDTH: 800mm LENGTH: 800mm
Dimension of cubicles See page 6
*For higher altitudes will be attended on request **Other colors on request ***Other thicknesses on request ****Other Degree of protection on request
MOTOR CONTROL CENTER OF LOW VOLTAGE - FIXED
ELECTRICA
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
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DIMENSION OF CUBICLES PER COLUMN
CCM 01- 02 HEIGHT OF CUBICLES
UNIT PER COLUMN
COLUMN OF
600-800mm
180mm 10 units
200mm 9 units
225mm 8 units
300mm 6 units
360mm 5 units
600mm 3 units
900mm 2 units
1800mm 1 units
Frontal compartments of
force and control.
NOTE
Other dimensions proposed by the engineering area according to electrical equipment
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
6
FIELDS OF APPLICATION CONSTRUCTIVE CHARACTERISTICS
EISSA removable MCCs can be used in:
Mining
Refinery
IMPORTANCE
The removable CCMs allow us to make
a quick change of cubicles and with this
action the recovery time of our
processes is less.
MODEL CCM- 01 CCM- 02
Entry and exit of cables Inferior / Superior
Voltage 690 VAC
Frequency 50/60 Hz.
Nominal current Cu: 600 through 1180A
PL: 60 x 10 (1180A)
Cu: 600 through 2410A
PL: 2// 80x10 (2410A)
Temperature rise According NBR IEC 60439-1
Maximum altitude (*) 1000 masl
NORMAS TÉCNICAS Superficial treatment Phosphatized by immersion
Complies with:
IEC
61-439-1
61-439-2
61-439-3
NEMA 250 NTP
Color (**) Electrostatic paint RAL 7035, 7032 and ANSI 61
Thickness of structures (***) Doors, covers and ceilings LAF 1.5 - 2mm Internal profiles LAF 1.5 - 2mm.
Degree of protection (****) IP40, IP54 e IP66
Dimension of columns
HEIGHT: 2300mm
WIDTH: 600mm LENGTH: 800mm
HEIGHT: 2300mm
WIDTH: 800mm LENGTH: 800mm
Dimension of cubicles See page 6
*For higher altitudes will be attended on request **Other colors on request ***Other thicknesses on request ****Other Degree of protection on request
MOTOR CONTROL CENTER OF LOW VOLTAGE - REMOVABLE
- EXTRAIBLE
ELECTRICA
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MECHANICA
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
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CUBICLES COPPER BARS ADVANTAGE The access of cubicles and the compartments are frontal. The front doors are fixed and locked by the main switch by means of its external operation handle. In the side compartments they have terminals with frontal access. The removable cubicles may be formed by the starting circuits:
Input-Output Star-Delta Direct with or without investment Compensated by autotransformer Soft starters Frequency converter
The feeding of the cubicles is done by means of removable claws
The main bars are located at the top of each column.
The vertical bars are located at the back of the column, protected by a metal duct that prevents accidental contacts.
The earth bar is placed horizontally in the lower compartment to the main copper bars, being fixed with metallic supports.
The neutral bar will be placed only when the engineering design requires it.
Provides easier assembly and installation.
Greater number of cubicles.
7 different sizes of removable cubicles.
Safety in operation.
Easy maintenance for possible flaws that allow
be changed so rapidly reducing recovery time in
the process.
The cubicles can be incorporated by soft
starters, frequency converters or intelligent
relays, etc.
They present Profibus, Devicenet, Modbus,
Ethernet and others communication networks.
MOTOR CONTROL CENTER OF LOW VOLTAGE
REMOVABLE
Removable claws
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
8
FIELDS OF APPLICATION MECHANICAL CHARACTERISTICS
The starters are necessary to regulate the voltage and the current
during its start and stop, making an effective control of the pair.
intended for maneuver and protection of three-phase and single-
phase electric motors.
They are widely used in different sectors such as:
Industry Refinery Textile Mining Fuel oil
This type of boards is intended to make the maneuver and protection of three-phase and single-phase electric motors specially designed and dimensioned according to the application in a wide range of powers, such as:
Single-phase Direct Three-phase Direct Star – Triangle Frequency converter With autotransformer With rotor or stator resistance Soft starter
Degree of protection IP 40, IP 54 e IP 66
TECHNICAL STANDARDS ELECTRICAL CHARACTERISTICS
Complies with:
IEC
61-439-1
61-439-2
61-439-3
NEMA 250 NTP
Voltage 220, 380 y 440 VAC
3F+N+GROUND
Current in main bars 200 A through 630 A
Frequency 60 Hz
Type of main switches ABB, SIEMENS y SCHNEIDER
Type of derivative switches ABB, SIEMENS y SCHNEIDER
Power 1 HP through 300 HP
STARTERS CABINET
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
9
FIELDS OF APPLICATION CONSTRUCTIVE
CHARACTERISTICS TECHNICAL STANDARDS
NEMA 3R cabinets are used in outdoor applications for wiring and junction boxes. This type of cabinet provides protection against rainfall, sleet, snow and external icing. Inside, they protect against dripping and splashing water. We recommend its use in the mining sector.
Enclosure and cover made with sheets LAF of 1.5mm / 2mm or other thicknesses according to requirements. It goes through a phosphatized process by immersion, electrostatic paint RAL 7035 or other colors on request Inclined slope shield for drip and smooth sides, front and back, prevent rain, snow and ice balls from entering the cabinet. Fixing pins to hold the external doors with hinges allowing the door to open up to 130° It is can pull the hinge pins to remove the doors. Assurance of the tightness between the door and the body of the cabinet.
Complies with
NEMA 250 to the construction of the cabinet
NTP to electrical installations
NEMA 3R
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
10
FIELDS OF APPLICATION MECHANICAL CHARACTERISTICS
Our industrial control enclosures system for automation
integrates instruments and electromechanical wired devices
in the plant, such as relays, switches, timers and electronic
like programmable logic controllers (PLC) whose function is
the automation and monitoring of their processes. Areas of
application:
Industry
Refinery
Mining
Fuel oil
Enclosure and cover made with sheets LAF of 1.5mm / 2mm or other thicknesses according to requirements. It goes through a phosphatized process by immersion, electrostatic paint RAL 7035 or other colors on request.
Automation systems for production plants by acquiring plant information via MODBUS,
PROFIBUS, ASI, INTERBUS, DEVICENET, FIELD BUS FUNDATION and other industrial
buses via intelligent instrumentation or conventional signals.
Degree of protection: IP 40, IP 54 e IP 66.
TECHNICAL STANDARDS ELECTRICAL CHARACTERISTICS
Complies with IEC to the construction of the cabinet
61-439-1
61-439-2
61-439-3
NTP to electrical installations
Electrical characteristics
• Wiring with a voltage supply of the 230 V AC device • Relay contacts with different potentials: 230 V AC and 24 V DC • Inputs 24 V DC via external supply block, grounded operation.
Current in main bars 200 A trough 630 A
Frequency 60 Hz
Programmable logic controllers ROCKWELL AUTOMATION y SIEMENS
Type of main and derivate switches ABB, SIEMENS y SCHNEIDER
CONTROL ENCLOSURES FOR PLC
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
11
FIELDS OF APPLICATION MECHANICAL CHARACTERISTICS
Our Capacitor Banks are oriented to low voltage substations where it is required to compensate the Reactive Energy consumed by electric motors and other non-linear loads.
The compensation of reactive energy by means of capacitor banks is carried out in order not to pay reactive energy to the electric power concessionaire, to reduce voltage drops, to minimize power losses, and to increase the active power transmission capacity of the conductors.
Capacitor Banks can be either manual or automatic.
Our distribution enclosures are manufactured with 2 versions, with the brand ABB or Rittal that
have IP54 and IP66 degree of protection; and our model EISSA made by the Peruvian
technical standards which have IP40 and IP54 degree of protection that are built for wall
mounting. The structures and supports are completely modular, allowing to add new structures to the sides for future expansion. The side, back and floor covers are detachable. The front has a front door with vents, depending on the amount of heat that needs to be dissipated.
TECHNICAL STANDARDS ELECTRICAL CHARACTERISTICS
Complies with
IEC
61-439-1
61-439-2
61-439-3
NEMA 250 NTP
Voltage 220, 380 y 440V
3F + N + GROUND
Currents in main bars 200 A t r o u g h 630 A
Frequency 60 Hz
Type of capacitors
ABB, DUCATI, CIRCUTOR
Type of main and derivate switches ABB, SIEMENS y SCHNEIDER
CAPACITOR BANK
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
12
PRODUCTION PROCESS OF THE EISSA PLANT
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
13
DEVELOPMENT PROCESS OF SHEETS
COATING PROCESS
ASSEMBLY PROCESS WITH COPPER BARS
1. GUILLOTINE 2. PUNCHING 3. PRESS BRAKE 4. WELDING
The type SM-Guillotine can work with
materials thickness from 0.5 mm to 6
mm, such as mild steel, stainless
steel and soft or annealed materials.
The BPM-1225x30 punching machine allows us to control the axes of the CNC: X, Y, Z, C1 + C2 and T. In addition to a working range, without having to move, of 2540 x 1270 mm. Can work with materials with a thickness from 0.5 mm to 5 mm.
The PM series of press brake allow us
a working length of 3050 mm, travel in
the X axis of 625 mm, neck depth of 400
mm, a maximum travel of 160 mm and
can work with materials from 0.8mm to
6mm.
We have a welding area in: GMAW,
SMAG, GTAW, etc. Allowing us to weld
metals such as stainless steel,
aluminum, carbon steel, etc. Producing
clean, aesthetic and high quality welds.
5. PHOSPHATIZED 6. PAINTWORK 7. DRYING 8. THICKNESS CONFORMITY
We have the process of Phosphatized,
where by an insoluble layer of phosphate
is formed on a substrate of Iron, Zinc or
aluminum, whose purpose is to protect
the substrate from corrosion or modify its
adhesion properties
The paint booth CL3 200/PL with
cyclone and recuperate of cartridges for
application of powder paint.
The cyclone allows us to separate the paint in good condition and remove the damaged particles
The HPB convection static oven is
designed to make the paint on
thermolabile materials have its
polymerized or curing process.
Being able to reach a temperature
of 300 ° C, it also allows the
recirculation of air and a
homogeneous drying counting for it
with 2 sensors of security and
process.
The measurement and conformity of thicknesses in the painting are made by means of the micrometer of mark: "ELCOMETER" being able to be used in conformity with national and international standards besides being constantly calibrated.
9. WORK CENTER 10. ASSEMBLY 11. PLATEN MACHINE
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EISSA
ELECTRO INDUSTRIAL SOLUTIONS S.A.
Integral Solutions www.eissa.com.pe
14
WIRING AND LABELING PROCESS
EISSA has a Work Center STEINHAUER which
features 3-axis CNC machining center, allowing us
to work integrally the outside of the electrical
cabinets providing us with precision drilling, milling
and engraving, still widely used in openwork for
panels, fans, display, push buttons, etc. In addition
to its high scalability it can perfectly adapt to special
needs since its high frequency makes possible the
machining.
We have equipment installations and trained
personnel for the assembly of electrical
cabinets.
Our extensive experience in the
development of Engineering and enclosures
gives us a unique competitive advantage in
the market.
We have special machines for the bending of
different pieces like: copper plates, angles, etc.
With thicknesses from 3mm up to 10mm.
12. ELECTRIC WIRING 13. LABELING 14. FINAL INSPECTION
The stage of the wiring is done according to the
electrical planes, checking the connections as a
entirety, at the end of the wiring, the respective
FAT tests are done, such as continuity, isolation,
energization, etc.
In the System of labeling and identification
we apply our experience to help you
correctly label of your work so that the
customer or user could correctly identify and
understand the elements present in the
electrical enclosure such as conductors,
terminals, electrical equipment, etc.
At the end of the electrical and mechanical works on
the cabinet, the final inspection is made by our
specialist engineers, ensuring their correct operation
and meeting the requirements of the client.