electric pumps brochure - us farm systems
TRANSCRIPT
Revision Date 10/19/2016
ELECTRIC PUMPS BROCHURE
Reception and Processing Pits at Santa Fe Trail Dairy in Ulysses, Kansas
www.usfarmsystems.com
2955 S. K Street Tulare, CA. 93274
(559)685-0340 (800)811-9462
Fax (559)685-9160
i
TABLE OF CONTENTS Overview ............................................................................................................................................................................... 1
Key Features of US Farm Systems Pumps and Agitators ................................................................................... 1
Pumps ........................................................................................................................................................................................... 2
Pit Pump, Belt Drive ........................................................................................................................................................... 2
Purpose & Application ................................................................................................................................................. 2
Key Features .................................................................................................................................................................... 2
Floating Pump, Belt Drive ............................................................................................................................................... 4
Purpose & Application ................................................................................................................................................. 4
Key Features .................................................................................................................................................................... 4
Pit Pump, Direct Drive ...................................................................................................................................................... 5
Purpose & Application ................................................................................................................................................. 5
Key Features .................................................................................................................................................................... 5
Floating Pump, Direct Drive ........................................................................................................................................... 7
Purpose & Application ................................................................................................................................................. 7
Key Features .................................................................................................................................................................... 7
Booster Pump, Direct Drive ............................................................................................................................................ 8
Purpose & Application ................................................................................................................................................. 8
Key Features .................................................................................................................................................................... 8
Mini Floating Pump, Direct Drive ............................................................................................................................... 10
Purpose & Application ............................................................................................................................................... 10
Key Features .................................................................................................................................................................. 10
Agitator Pumps ....................................................................................................................................................................... 11
Stationary Agitator Pump .............................................................................................................................................. 11
Purpose & Application ............................................................................................................................................... 11
Key Features .................................................................................................................................................................. 11
Floating Agitator Pump .................................................................................................................................................. 13
Purpose & Application ............................................................................................................................................... 13
Key Features .................................................................................................................................................................. 13
Agitators .................................................................................................................................................................................... 14
Stationary Agitator ........................................................................................................................................................... 14
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Purpose & Application ............................................................................................................................................... 14
Key Features .................................................................................................................................................................. 14
Floating Agitator ............................................................................................................................................................... 16
Purpose & Application ............................................................................................................................................... 16
Key Features .................................................................................................................................................................. 16
Belt Drive Pump Curves ................................................................................................................................................. 18
Direct Drive Pump Curves ............................................................................................................................................. 20
Mini Float Pump Curve ................................................................................................................................................... 36
Agitator Pump Curves ..................................................................................................................................................... 37
Float Agitator Pump Curves ......................................................................................................................................... 39
1
OVERVIEW At US Farm Systems, we offer a variety of pumps, agitators and agitator-pumps for diverse applications.
Our electric pump and agitator products can be configured to fit your needs; they allow for flushing your
free stalls, transferring to lagoons or center-pivot irrigation, or processing solid-laden wastewater over one
of our mechanical separator screens. Our dealers and engineers possess the expertise and outstanding
customer service needed to help you choose the equipment most suitable for your application.
KEY FEATURES OF US FARM SYSTEMS PUMPS AND AGITATORS • Ductile cast iron propellers and impellers
• Open impeller (mixed flow) design ideal for pumping wastewater laden with solids
• Heavy duty construction and subcomponents
• Epoxy and polyurethane painted finish
• Propeller knife kit
• Synthetic-oil filled gearbox
• Variable gearbox ratios based on application
• Stationary Pumps and Agitators available in lengths from 8’ to 30’ in 2’ increments
• Available with a variety of accessories
Impeller OD varies
per application
Cast impeller with
4 curved blades
Optional cutting
knives on intake
Propeller knife kit
cuts twine and trash
Gearbox w/ single
input & multiple
output ratios
2
PUMPS
PIT PUMP, BELT DRIVE
PURPOSE & APPLICATION Transfers wastewater material from pits at maximum flow rates and lower head pressures. Frequently
used for flushing or for separation when used in conjunction with adequate agitation.
KEY FEATURES • Belt-driven, Low RPM to increase bearing life
• Adjustable motor mount, for ease of belt installation and adjustment
• Wall bumper and legs make installation and service possible without having to pump pits down
Optional 2” or 3” air
check on discharge
Lifting bar for
installation or service
Pump discharge
straight up or 90° Remote grease lines for
bearing seal housing
Adj. double u-bolt
mount STD, alternative
mounts available
1 ¾” drive shaft
w/ mid bearings
6”, or 8”
discharge
HD Bearing
Seal Housing
Leg length variable
w/ application
Fixed or Directional
Mixing Nozzle
Beam Water
Sensor
3
Sizes Available: 7.5HP-75HP, [5.6kW-56.25kW]
Lengths Available: 8’-30’ Pit Depths in 2’ Increments, [2.44m-9.14m in 0.61m Increments]
Weight: 8’ Pump Less Motor: 1000 lbs+100 lbs/add’l 2’
Shipping Dimensions: 146” (+24” Increments) x 40” x 36”, [3.71m (+0.61m Increments) x 1m x 0.91m]
Figure to left and descriptions
below with installed dimensions:
A = Pit Depth, Variable
B = Bottom of Pump Housing to
Bottom of Pit, Variable from 6” to
36”
C = Bottom of Pump Disch. to Top
of Pit, Variable, 12” STD
D = Bottom of Motor to Top of Pit,
Variable
4
FLOATING PUMP, BELT DRIVE
PURPOSE & APPLICATION Transfers wastewater material from the surface of lagoons at maximum flow rates and lower head
pressures. Frequently used for flushing or for separation when used in conjunction with adequate
agitation. Floating device gives pump versatile aspect to its design, letting it pump water for various areas
of the lagoon.
KEY FEATURES • Belt-driven, Low RPM to increase bearing life
• Adjustable motor mount, for ease of belt installation and adjustment
• Pumping angle is adjustable
Sizes Available: 7.5HP-75HP, [5.6kW-56.25kW]
Lengths Available: 5’ Beam, [1.5m]
Weight: Unit Complete Less Motor: 1300lbs, 450lbs less frame and floats
Shipping Dimensions: 120” x 86” x 44” unit complete, 85” x 38” x 40” less frame and floats
[3.05m x 2.18m x 1.12m complete, 2.16m x 0.97m x 1m less frame/floats]
Remote grease lines for
bearing seal housing
6”, or 8”
discharge w/ F/C
5’ Beam w/ 1 ¾”
drive shaft
HD Bearing
Seal Housing
Anti-slip SS exp
metal for safe
servicing
Chain lifting
eyes
SS pivot w/
UHMW mount
Intake pipe extension
UV resistant foam filled
floats w/ SS mount
brackets
SS winch for adj. pump
height and service
Optional quad pod
for ease of moving
(not shown)
Optional SS Frame
5
PIT PUMP, DIRECT DRIVE
PURPOSE & APPLICATION Transfers wastewater material from pits at moderate flow rates and moderate head pressures. Frequently
used for flushing or for separation when used in conjunction with adequate agitation. Direct drive gies
bearings longer lifespan without wear.
KEY FEATURES • Direct drive, low maintenance
• 1200 RPM and 1800 RPM options
• Wall bumper and legs make installation and service possible without having to pump pits down
Optional 2” or 3” air
check on discharge
Lifting bar for
installation or service
Pump discharge
straight up or 90°
Remote grease lines for
bearing seal housing
Adj. double u-bolt
mount STD, alternative
mounts available
1 ¾” drive shaft
w/ mid bearings
4”, 6”, or 8”
discharge
HD Bearing
Seal Housing
Leg length variable
w/ application
Fixed or Directional
Mixing Nozzle
Beam Water
Sensor
6
Sizes Available: 3HP-50HP, 1200 RPM; [2.25kW-37.5kW]
7.5HP-75HP, 1800 RPM; [5.6kW-56.25kW]
Lengths Available: 8’-30’ Pit Depths in 2’ Increments, [2.44m-9.14m in 0.61m Increments]
Weight: 8’ Pump Less Motor: 800 lbs + 100 lbs/add’l 2’
Shipping Dimensions: 146” (+24” Increments) x 36” x 36”, [3.71m (+0.61m Increments) x 0.91m x 0.91m]
Figure to left and descriptions below with
installed dimensions:
A = Pit Depth, Variable
B = Bottom of Pump Housing to Bottom of
Pit, Variable from 6” to 36”
C = Bottom of Pump Disch. to Top of Pit,
Variable, 12” STD
D = Bottom of Motor to Top of Pit, Variable
7
FLOATING PUMP, DIRECT DRIVE
PURPOSE & APPLICATION Transfers wastewater material from the surface of lagoons at low to moderate flow rates and moderate to
high head pressures. Frequently used for flushing or for irrigation.
KEY FEATURES • Direct drive, low maintenance
• 1200 RPM, 1800 RPM, and 3600 RPM options
Sizes Available: 3HP-50HP, 1200 RPM; [2.25kW-37.5kW]
7.5HP-75HP, 1800 RPM; [5.6kW-56.25kW]
30HP-75HP, 3600 RPM; [22.5kW-56.25kW]
Weight: Unit Complete Less Motor: 1100lbs, 250lbs less frame and floats
Shipping Dimensions: 120” x 86” x 53” unit complete, 54” x 28” x 25” less frame and floats
[3.05m x 2.18m x 1.35m complete, 1.37m x 0.71m x 0.64m less frame/floats]
Remote grease lines for
bearing seal housing
6”, or 8”
discharge w/ F/C
C-Face Kit and
Seal Housing
Anti-slip SS exp metal
for safe servicing
Chain lifting eyes
Motor Rain Guard
UV resistant foam filled
floats w/ SS mount
brackets
Optional quad pod
for ease of moving
(not shown)
Optional SS Frame
SS winch for pump
maintenance
8
BOOSTER PUMP, DIRECT DRIVE
PURPOSE & APPLICATION Transfers wastewater material from sides of tanks or pits at lower flow rates and higher head pressures.
Can also be force fed by pumps to act as a booster pump. Frequently used for irrigation.
KEY FEATURES • Direct drive, low maintenance
• 1200 RPM, 1800 RPM, and 3600 RPM options
4”, 6”, or 8” discharge
can be rotated C-Face Kit and
Seal Housing
Pump housing can be
rotated per application
Anti-vibration
rubber feet Suction inlet
9
Sizes Available: 3HP-50HP, 1200 RPM; [2.25kW-37.5kW]
7.5HP-75HP, 1800 RPM; [5.6kW-56.25kW]
30HP-75HP, 3600 RPM; [22.5kW-56.25kW]
Weight: Unit Complete Less Motor: 250lbs
Shipping Dimensions: 48” x 32” x 35”, [1.22m x 0.81m x 0.89m]
Figure above and descriptions below with installed dimensions:
A = Distance from Ground to Center of Inlet Pipe, Variable
B = Overall Length, Variable
C = Overall Width, Variable
D = Distance from Ground to Center of Discharge Pipe, Variable
10
MINI FLOATING PUMP, DIRECT DRIVE
PURPOSE & APPLICATION Transfers wastewater material from the surface of lagoons at lower flow rates and higher head pressures.
Frequently used for refilling flush tanks or for irrigation.
KEY FEATURES • Direct drive 1800 RPM, low maintenance
• Compact design
Sizes Available: 5HP, 1800 RPM; [3.75kW]
Weight: Unit Complete w/ 5HP Motor: 325 lbs, 175 lbs less frame and floats
Shipping Dimensions: 72” x 64” x 28” unit complete, 28” x 14” x 24” less frame and floats
[1.83m x 1.63m x 0.71m complete, 0.71m x 0.36m x 0.61m less frame/floats]
3”, or 4” discharge
w/ hose bibs
C-Face Kit and
Seal Housing
Motor Rain Guard
UV resistant foam filled
floats w/ SS mount
brackets
11
AGITATOR PUMPS
STATIONARY AGITATOR PUMP
PURPOSE & APPLICATION Simultaneously agitates and pumps wastewater material from pits, preconditioning for transfer or
mechanical separation.
KEY FEATURES • Belt-driven, Low RPM to increase bearing life
• Adjustable motor mount, for ease of belt installation and adjustment
• Wall bumper and legs make installation and service possible without having to pump pits down
• Gearbox bottom end, prop knife kit on propeller output
Optional 2” or 3” air
check on discharge
Lifting bar for
installation or service
Pump discharge
straight up or 90°
Remote oil and grease
lines for bearing seal
housing and gearbox
Adj. double u-bolt
mount STD, alternative
mounts available
1 ¾” drive shaft
w/ mid bearings
6”, or 8”
discharge
Leg length variable
w/ application
Optional propeller
guard (not shown)
Beam Water
Sensor
12
Sizes Available: 15HP-75HP, [11.25kW-56.25kW]
Lengths Available: 8’-30’ Pit Depths in 2’ Increments, [2.44m-9.14m in 0.61m Increments]
Weight: 8’ Pump Less Motor: 1200 lbs + 100 lbs/add’l 2ft.
Shipping Dimensions: 146” (+24” Increments) x 40” x 46”, [3.71m (+0.61m Increments) x 1m x 1.17m]
Figure to left and
descriptions below with
installed dimensions:
A = Pit Depth, Variable
B = Bottom of Pump Disch. to
Top of Pit, Variable, 12” STD
C = Bottom of Motor to Top
of Pit, Variable
13
FLOATING AGITATOR PUMP
PURPOSE & APPLICATION Simultaneously agitates and pumps wastewater material from lagoons, preconditioning for transfer or
mechanical separation.
KEY FEATURES • Belt-driven, Low RPM to increase bearing life
• Adjustable motor mount, for ease of belt installation and adjustment
• Pumping angle is adjustable
• Gearbox bottom end, prop knife kit on propeller output
• Variable gearbox ratios available for different agitation/pumping applications
Sizes Available: 15HP-75HP, [11.25kW-56.25kW]
Lengths Available: 10’ Beam, [3m]
Weight: Unit Complete Less Motor: 1800 lbs, 900 lbs less frame and floats
Shipping Dimensions: 176 in x 86 in x 54 in unit complete, 168 in x 38 in x 46 in less frame and floats
[4.47m x 2.18m x 1.37m complete, 4.27m x 0.97m x 1.17m less frame/floats]
Remote grease lines for
bearing seal housing
6”, or 8”
discharge w/ F/C
10’ Beam w/ 1
¾” drive shaft
w/ mid bearings
Anti-slip SS exp metal
for safe servicing
Chain lifting
eyes SS pivot w/
UHMW mount
UV resistant foam filled
floats w/ SS mount brackets
SS winch for adj. pump
height and service
Optional quad pod
for ease of moving
(not shown)
Optional SS Frame
Cutting knives on
pump intake
14
AGITATORS
STATIONARY AGITATOR
PURPOSE & APPLICATION Preconditions wastewater in pits for transfer or mechanical separation by suspending solids in liquid.
KEY FEATURES • Belt-driven, Low RPM to increase bearing life
• Adjustable motor mount, for ease of belt installation and adjustment
• Wall bumper and legs make installation and service possible without having to pump pits down
• Gearbox bottom end, prop knife kit on propeller output
Lifting bar for
installation or
service
Remote oil and grease lines
for bearing seal housing
Adj. double u-bolt
mount STD, alternative
mounts available
1 ¾” drive shaft
w/ mid bearings
Optional
propeller guard
Beam Water
Sensor
15
Sizes Available: 7.5HP-40HP, [5.6kW-30kW]
Lengths Available: 8’-30’ Pit Depths in 2’ Increments, [2.44m-9.14m in 0.61m Increments]
Weight: 8’ Agitator Less Motor: 800lbs + 100lbs/add’l 2’
Shipping Dimensions: 146” (+24” Increments) x 48” x 44”, [3.71m (+0.61m Increments) x 1.22m x 1.12m]
Figure to left and descriptions below
with installed dimensions:
A = Pit Depth, Variable
B = Distance from Top of Pit to
Motor
16
FLOATING AGITATOR
PURPOSE & APPLICATION Preconditions wastewater in lagoons for transfer or mechanical separation by suspending solids in liquid.
KEY FEATURES • Belt-driven, Low RPM to increase bearing life
• Adjustable motor mount, for ease of belt installation and adjustment
• Agitation angle is adjustable
• Prop knife kit on propeller output
Remote grease lines for
bearing seal housing
10’ Beam w/ 1
¾” drive shaft
w/ mid bearings
Anti-slip SS exp metal
for safe servicing
Chain lifting eyes
SS pivot w/
UHMW mount
UV resistant foam filled
floats w/ SS mount brackets
SS winch for adj. agitator
height and service
Optional quad pod
for ease of moving
Optional SS Frame HD bearing seal
housing
Propeller knife
kit
17
Sizes Available: 7.5HP-40HP, [5.6kW-30kW]
Lengths Available: 10’ Beam, [3m]
Weight: Unit Complete Less Motor: 1500lbs, 600lbs less frame and floats
Shipping Dimensions: 176” x 86” x 54” unit complete, 142” x 38” x 42” less frame and floats
[4.47m x 2.18m x 1.37m complete, 3.6m x 0.97m x 1m less frame/floats]