electric cylinders casm-100...3 casm-100 product description ewellix developed an innovative modular...

Electric cylinders CASM-100

High modularity

Parallel spur gearbox

Ball and roller screw technology

Long strokes

2

High Performance Actuator

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Electric cylinders CASM-100

Features• Electriccylinderwithhighmodularity• Ball-screwsorroller-screws• Inlineandparallelgearboxes• Standardizedinterfaces•Highlevelofprecisionandrepeatability•Widerangeofaccessories

Benefits• Forawiderangeofapplicationswithdifferentpowerandlifetimerequirements

•Optimallifetimeevenatveryhighforces

•Mechanicallyfitsmostoftheapplications

• FitsACmotorsandservomotors• Accuratepositioning(dependsonthefeedbacksystemofthemotor)

• Highlevelofflexibilityinmountingthecylinders

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CASM-100

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Product description Ewellixdevelopedaninnovativemodularelectriccylinderplatformtoaddressmostoftheapplicationsintheautoma-tionandheavymachineryindustries,mainlyreplacinghy-draulicsolutions.Inthisnewdesign,insteadoflimitingtheselectiononthe“linearunit-gearbox–motor”modulesonly,Ewellixtakesitastepfurther.Themodularityhasbeenextendedtothebasecomponentlevel.Withineachmodule,thecustomercanselectthecomponentsinsidetobuildacustom-likesolutionasstandard.Thisconceptmakesitpossibletofindtheoptimalsolutionforalmosteveryappli-cationwithinitspowerrangewiththebestperformance/costratio.Tofacilitatecustomersindefiningtheirownactuator,EwellixhasreleasedanonlineconfiguratoronSKF.com,whereyoucanconfigureyouroptimalCASM-100cylinderinjustafew

steps.Sincethecylindersareassembledwithstandardcomponents,anycustomerdefinedconfigurationwillnotin-fluencetheleadtime.Tomeetanyspaceandperformancerequirements,EwellixprovidesinlineandparallelgearboxesaswellasACandservomotors.Allmotorsareequippedwithspecificadapterstokeepthesamemechanicalinterface,independentoftheselectedmotortype.Thisstandardizedinterfaceallowscustomerstoalsoattachtheirownpreferredmotor.Thispossibilityshortensthecom-missioningoftheapplication,sincecustomersarealreadyfamiliarwiththeirspecificmotoranddrives.

1. Pushtube2. Wiperring3. Solidoilring4. Sealingring5. Rubberbumper6. Magnetringforoptionalproximitysensors7. Nutwithguidingringsandanti-rotation8. Highqualityballandrollerscrewswithlowaxialplayandlowfriction9. Highqualitybearings10. Radialshaftsealingring11. Motoradapterandmotor12. Gearbox13. Sinterfilterforhighairflow14. Relubricationport

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7 8 9 1011

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121314

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System overview TheCASM-100modularsystemcomprisesdifferentcompo-nentsthatareconnectedtoeachotherthroughstandardizedinterfaces.Eachcomponentprovidesauniquefunctionforthecom-pletesystemandisconnectedasshownbelow.

1. Frontattachment:mechanicalconnectionbetweentheactuatortubeandthemovingpartoftheapplication.Itisscrewedtothepushtubethroughthestandardmalethread.

2. Fronthousing:componentthatsupportsthepushtube,throughadedicatedbushing,alsoincludingthefrontsealingpackage

3. Bearinghousing:componentthatcontainsthesetofballbearingsthatsupportthescrewshaft

4. Gearbox:connectingmodulebetweenthelinearunitandthemotoradapter.Isavailableinparallelorinlinever-sions,withdifferentreductionratios

5. Motoradapter:connectingmodulebetweenthegearboxandtheelectricmotor

6. Housingattachments:actuatorbodyattachments,con-nectedtothefixpartoftheapplication.Dependingontheattachmenttype,theycanbeinstalledonthediffer-enthousings-front,bearingorgearbox.

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CASM-100

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Performance overview of linear units

Performance overview of actuators

Linear unit Fmax F0max VmaxkN mm/s

CASM-100-BA 23 52 260CASM-100-BB 48 60 210CASM-100-BC 60 60 750CASM-100-RA 82 82 890

Linear unit Motor Adapter Fc0 Fp0 Vmax– kN mm/s

CASM-100-BA 1FK7044 inline 2,4 7,0 260CASM-100-BA 1FK7064 inline 6,4 17,1 260CASM-100-BA 1FK7086 inline 15 23,0 260CASM-100-BA 1FK7105 inline 23,0 23,0 260CASM-100-BB 1FK7044 inline 2,4 6,9 210CASM-100-BB 1FK7064 inline 6,4 17,1 210CASM-100-BB 1FK7086 inline 14,9 48,0 210CASM-100-BB 1FK7105 inline 25,6 48,0 210CASM-100-BC 1FK7044 inline 1,2 3,5 750CASM-100-BC 1FK7064 inline 3,2 8,5 750CASM-100-BC 1FK7086 inline 7,5 28,0 750CASM-100-BC 1FK7105 inline 12,8 40,0 750CASM-100-RA 1FK7044 inline 2,3 6,5 750CASM-100-RA 1FK7064 inline 6,0 16,1 500CASM-100-RA 1FK7086 inline 14,1 52,8 500CASM-100-RA 1FK7105 inline 24,1 75,5 500

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MotorsServo motorsTheSiemensmotorsprovidedbyEwellixcomewithadiffer-entialresolverormulti-turnencoder,ashaft-endwithkey-wayandaholdingbrake.Inaddition,theyareequippedwithaDrive-CLiQinterface.Arotatingplugadaptersimplifiestheconnectionandcableroutinginallinstallationpositions.Formoreinformation,pleasevisitthefollowingsites:Motor:www.siemens.com/motorsFrequency converters:www.siemens.com/sinamicsAutomation systems: www.siemens.com/simotionControls: www.siemens.com/simaticEngineering software: www.siemens.com/sizerSupport worldwide: www.siemens.de/service

Motor adapterThemodularsystemofCASM-100enablestheuseofvirtu-allyanykindofmotor.ThemotoradaptermodulemakesyourmotorfittheentireCASM-100range,independentoftheconfiguration.Infact,thankstothestandardizedmechanicalinterface,thismodulecanbedirectlyattachedtoanyinlineorparallelgearbox.Sealings,screwsandhalfcouplingpartsareincludedinthepackage.EachmotoradapterisprovidedwithblindthreadedholeM12toscrewaneyeboltforeasieractuatorhandling.

Motor type 1FK7044- 4CH71-1UH0

1FK7064- 4CF71-1RB0

1FK7086- 4CF71-1RB0

1FK7105- 2AF71-1RB0

Designation Unit

Ratedpower(100K) kW 1,4 2,5 3,75 8,2Ratedspeed min-1 4500 3000 2000* 3000Ratedcurrent A 3,9 7,6 5,7 18Ratedtorque(100K) Nm 3 8 6,5 26Statictorque(100K) Nm 4,5 12 28 48Peaktorque Nm 13 32 105 150Inertiawithbrake 10-4kgm2 1,62 8,5 25,5 162Weightwithbrake kg 8 16,8 26 43,5

Motor technical data

*Maximumspeedis3000withlowertorque

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CASM-100

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Third party motors Inordertoattachyourpreferredmotortothegearbox,Ewel-lixofferstailormadesolutionswithinthespecificationsbe-low.Formotorspecificationswhicharenotcoveredbythespecificationsbelow,pleasecontactEwellix.

LM1

LM2

L13blind threadedhole M12

G

J6

Dimensional drawing

Motor Motor adapterLM1 LM2 J6 G L13

– mm

CAM-MS-B0-A11 242,5 139,5 96 105 33,5CAM-MS-B0-A12 302,5 167,5 126 125 55,5CAM-MS-B0-A13 309,5 216,5 155 155 63,5CAM-MS-B0-A14 340 253 192 192,5 85,5

min max– mm

LW 15 unlimitedDW 12 42DZ >57 unlimitedJ6 >DZ 255*

*LimitationvalidonlywiththeparallelgearboxCAM-GS

J6 DZDW

LW

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Motor optionO DeliverywithoutmotorB MotorsuppliedandmountedbySKF

Motor TypeA11 Siemens1FK7044-4CH71-1UH0A12 Siemens1FK7064-4CF71-1RB0A13 Siemens1FK7086-4CF71-1RB0A14 Siemens1FK7105-2AF71-1RB0

Servo motor

Ordering key

C A S M - M S - 0 0 - A 1 1 - 0 0 0

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CASM-100

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GearboxesInline gearboxInlinegearboxesconsistofahousingwhichfitsononesidetothelinearunitandontheothersidetothemotoradapterwiththematchingcoupling.Thecouplingcanbepushedontheshaftofthelinearunitandlockedbyascrew.Thecoun-terpartofthecouplingisdeliveredwiththemotoradapter.Theinlinegearboxtransmitsthemotortorque(max.150Nm)directlytothelinearunitwithagearratio1:1andismainte-nance-free.

55,5

377374

377348

377342

4x530658

105

Linear unit55,5

105

Motor+Motor adapter

Dimensional drawing

Complete actuator

Alldimensionsinmm

Alldimensionsinmm

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Parallel gearboxParallelgearboxconsistsofonehousingwhichfitsononesidetothelinearunitandontheothersidetothemotoradapterwiththematchingcoupling.Thecouplingisalreadymountedontheinputshaftofthegearboxandlockedbyascrew.Thecounterpartofthecouplingisdeliveredwiththemotoradapter.Theparallelgearboxtransmitsthemotortorquethroughthreestagespurgeardirectlytothelinearunit(max.outputtorque300Nm).Threegearratiosareavailableanditismaintenancefree.

Manual overrideTheparallelgearboxhasamanualoverrideasbuilt-infunc-tionality.Thegearboxcanbemanuallyoperatedthroughahexagonalkeylocatedonthegearboxmotoraxis.Asstan-dard,theaccesstothiskeyiscoveredbyaplate(⮑ fig. 1).Onrequest,it’spossibletohavearoundopeningfordirectaccess(⮑ fig. 2)ortomountanelectromagneticbrake(⮑ fig. 3).

Gearbox type CAM-GS-CBA-XX CAM-GS-CCA-XX CAM-GS-CDA-XXShort designation Unit

Type – Parallel Parallel ParallelGearreduction – 3,89 9,82 24,95Nominaloutputtorque Nm 100 100 100Max.outputtorque Nm 300 300 300Max.inputpower W 3000 3000 3000Max.inputspeed r/min 4500 4500 4500Efficiency % 85 85 85Dutycycle1) % 100 100 100Weight kg 9 9 9Length mm 98,5 98,5 98,5

1)Canbelimitedbytemperature,powerandforcecombination

Onrequest Onrequest

Fig. 1 Fig. 2 Fig. 3

Technical data

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CASM-100

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Alldimensionsinmm

Alldimensionsinmm

Dimensional drawing

Complete actuator

118 134

98,5

182 297

297

98,5

134Motor+Motor adapter

Linear unit

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Examples of linear unit, parallel gearbox and IEC AC motor combinations

Thetablebelowisaguidancetounderstandtheperfor-mancelevelsthatcanbereachedbyusingCAM-GSgear-boxwithstandardIECACasynchronousmotors,intermsofmaximumdynamicaxialforceandlinearspeed.Inparticular,byselectingthedesiredforceandspeedrange,it'spossibletoquicklyseewhichcombinationofscrew,gearboxandasynchronousACmotorsfulfillstheapplicationneeds.Thisisagenericguidance,whilethedetailedperfor-mancevaluesofeachmentionedcombinationshouldbecal-culated.

ExampleSelectedperformancevalues

•Maxdynamicaxialforce:=34kN• Linearspeed:=11-20mm/s

Resulting combination

•Gearreduction:9,82• Screwtype:Ballscrew• Screwdiameter:40mm• Screwlead:10mm•Motortype:AsynchronousAC•Motorsize:IECAC90

Max. axial force [kN]

Linear speed [mm/s]

5-10 11-20 21-40 41-80 81-160 161-300

82

60

48

34

23

16

11

8

0

i=24,95RS 30×10IECAC100

i=24,95RS 30×10

i=24,95BS 40×20IECAC90

i=24,95BS 40×20IECAC90

i=24,95BS 40×20

i=24,95BS 40×10IECAC90

i=9,82BS 40×10IECAC90

i=9,82BS 40×10

i=24,95BS 40×10IECAC90

i=9,82BS 40×10IECAC90

i=9,82BS 40×10

i=24,95BS 40×10IECAC80

i=9,82BS 40×10IECAC90

i=9,82BS 40×10IECAC90

i=3,89BS 40×10

i=24,95BS 32×10IECAC71

i=9,82BS 32×10IECAC80

i=9,82BS 32×10IECAC90

i=3,89BS 32×10

i=24,95BS 32×10IECAC71

i=9,82BS 32×10IECAC80

i=9,82BS 32×10IECAC80

i=3,89BS 32×10IECAC90

i=3,89BS 32×10

i=24,95BS 32×10IECAC71

i=9,82BS 32×10IECAC71

i=9,82BS 32×10IECAC71

i=3,89BS 32×10IECAC90

i=3,89BS 32×10

i=3,89BS 40×20

i=GearreductionBS=BallscrewdiameterxleadRS=RollerscrewdiameterxleadIEC=InternationalElectrotechnicalCommissionACmotorstandard

Thirdpartymotorrequired,withhigherpowerthanEwellixselectedmotors

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CASM-100

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1)Seefig.4

Gearboxorientation

Type:I InlineS Parallel(Spurgear)

Gear sizeA InlineServoB InlineACC Parallel(Spurgear)

RatioA 1:1(Inline)B 3,89:1(Onlyforparallel)C 9,82:1(Onlyforparallel)D 24,95:1(Onlyforparallel)

Housing MaterialA Aluminium

Attachment1)

0 NoB Rear0°(Onlyforparallel)C Rear90°(Onlyforparallel)

Accessories0 NoB Brake(Onlyforparallel)

Gearbox

Ordering key

C A S M - G I - A A A - 0 0 - 0 0 0

Mounting position parallel gearbox rear attachment

The0°referencefortheparallelgearboxrearattachmentisthegearboxitself.Therearattachmentcanbeturnedin90°step.(⮑ fig. 4).

Fig. 4

0°

0°

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Complete actuator combinations Thebuilt-inmodularityoftheCASM-100actuatorallowscus-tomerstocreatetailor-madesolutionsthroughavastnum-berofstandardcomponents.Consideringthedifferenttypesandsizesofscrews,gear-boxes,motors,pushtubes,bearingunits,sealingkitsandat-tachmentsavailable,hundredsofcombinationsarepossible.Eachofthemcandeliverauniqueperformancetofulfilleventhemostdemandingapplicationrequirements.Forthatreason,thefollowingpagesarepresentingdata-sheetsonlyorthelinearunitsforoneofthepossibleactua-torcombinations(i.e.linearunitswith4screws-inlineadapter-servomotors),asanexample.

Tocreatetheoptimalactuatorcombinationforyourapplica-tion,theCASM-100configuratoristhebestsupportingtool.Thesoftwareisavailableonwww.skf.com/actuator-selectinthesectionCASM-100CONFIGURATOR.

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CASM-100

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ManualsSupportingdocumentsareavailablefordownloadonewellix.com

• operatingmanual

3D modelsProductconfiguratorsfor3Dmodelsareavailableonewellix.com

CASM-100Linear actuator

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

! WARNINGReadthismanualbeforeinstalling,operatingormaintainingthisactuator.Failuretofollowsafetyprecautionsandinstructionscouldcauseactuatorfailureandresultinseriousinjury,deathorpropertydamage.Keepthismanualnearbyforfuturereference.

Operatingmanual

3Dmodelconfigurator

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Designation Symbol Unit CASM-100-BA CASM-100-BB CASM-100-BC CASM-100-RA

Performance DataMax.dynamicaxialforce1) Fmax kN 23 48 60 82Max.dynamicaxialforceL102) FL10 kN 22 47 60 50Max.staticaxialforce F0max kN 52 60 60 82Dynamicloadcapacity C kN 27,1 61,5 41,3 106MaximumtorquetoreachFmax Tmax Nm 43 90 225 163Max.linearspeed vmax mm/s 260 210 750 890Max.rotationalspeed nmax 1/min 1560 1260 2250 5340Max.acceleration amax m/s2 6 6 12 12Dutycycle Dunit % 100 100 100 100

Mechanical DataScrewtype – – Ballscrew Ballscrew Ballscrew RollerscrewScrewdiameter dscrew mm 32 40 40 30Screwlead pscrew mm 10 10 20 10Leadaccuracy – – G9 G9 G9 G5Stroke3) s mm 100…2000 100…2000 100…2000 100…2000Internaloverstrokeeachside s0 mm 2 2 2 2Backlash sbacklash mm 0,2 0,2 0,2 0,2Efficiency ηlu % >85 >85 >85 >80Inertia@0mmstroke Jlu kgm2 0,00041 0,00051 0,00051 0,00045∆Inertiaper100mm ∆J kgm2 0,000064 0,000144 0,000138 0,000063Weight@0mmstroke mlu kg 11 12,7 12,3 12,5∆weightper100mm ∆m kg 2,4 2,7 2,7 2,4

EnvironmentAmbienttemperature Tambient °C -40…+50 -40…+50 -40…+50 -40…+50Max.humidity φ % 95 95 95 95Degreeofprotection IP - 54S 54S 54S 54S

CASM-100Linear unit

Technical data

1)bucklinglimitationforlongstrokes,alsolimitedbyaccessoriesandconfigurations.PleasechecktheCASM-100configurationtoolonewellix.com2)Maximumdynamicaxialforceusabletoapplythetheoreticallifetimecalculation(L10)3)standardstrokelengths:50;100;150;200;250;300;350;400;450;500;600;700;800;900;1000;1500;2000mm.Otherstrokelengthsonrequest

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CASM-100

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Linear Unit KK SW2 J5 ZA ZB B D10 AM D12 D11– – – mm –

CASM-100-xx-xxxx-A... M27×2 AF46 104 287±1,5 326±2 Ø90 Ø58 50 Ø80 SplineDIN5480W30x1,25x22x8f

CASM-100-xx-xxxx-B... M42×2 AF60 104 336±1,5 326±2 Ø90 Ø73 65 Ø80 SplineDIN5480W30x1,25x22x8f

Performance diagrams

9080706050403020100

0 10 102 103 104 105 106 107

Lifetime [km]

Fm [kN]

CASM-100-BB

CASM-100-RA

CASM-100-BC

CASM-100-BA

Dimensional drawing

-0,10-0,35

-0-0,05

-0,10-0,35

-0-0,05

Nominal stroke

AM

KK

34,5

34 37 M6 x 10

Ø45 H7

44

51

Depth 7,4

SW24xM12 144

4xM1234,5

B D10

Stroke + ZAJ5 20 77

D11

D12

43

5

10

Stroke + ZB

105

Ordering key:See⮑page142

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1)Seefig.5,page137.2)DGBBmeansDeepGrooveBallBearing;ACBBmeansAngularContactBallBearing.3)Maximumstaticaxialforcelimitedto31kN.

Size

Screw typeBA Ballscrew32×10BB Ballscrew40×10BC Ballscrew40×20RA Rollerscrew30×10

Stroke– Strokeinmm

Push tubeA SteelE355chromeplated,Ø55

Front housing and attachmentsA Aluminum,nomountingoptionB Aluminium,withbodyattachment

Front housing attachment1)

0 NoneA Frontplate90°mountingpositionB Frontplate0°mountingpositionC Pivotattachment(trunnionbracketstobeorderedseparately)D Footmount,0°mountingpositionE Footmount,180°mountingposition

Rear housing2)

A13) Aluminium,nomountingoption,DGBBset,forscrewtypeBAB13) Aluminium,preparedforpivotorfootmounting,DGBBset,forscrewtypeBAC1 Aluminium,nomountingoption,ACBBset,forallscrewtypesD1 Aluminium,preparedforpivotorfootmounting,ACBBset,forallscrewtypes

Rear housing attachment1)

0 NoneC Pivotattachment(trunnionbracketstobeorderedseparately)D Footmount,0°mountingpositionE Footmount,180°mountingposition

Protection tubeA Aluminium,90°,recommendedforparallelB Aluminium,180°C Aluminium,270°D Aluminium,0°,recommendedforinline

Linear unit

Ordering key

C A S M - 1 0 0 - B C - 0 1 0 0 - A A 0 C 1 0 A - B A 1 1 0 0 - 0 0 0

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CASM-100

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SealingB IP54Swithwiperandgasket

LubricationA0 Lubricationfor-40°C…+50°C,nore-lubricationpossibilityA1 Lubricationfor-40°C…+50°C,withre-lubricationpossibility

Anti-rotation0 Noanti-rotation1 Withanti-rotation

Free Parameter00 Empty

C A S M - 1 0 0 - B C - 0 1 0 0 - A A 0 C 1 0 A - B A 1 1 0 0 - 0 0 0

Mounting position front plate and foot mount

The0°referenceforthelinearunitisthesinterfilterposition.Thefrontplatecanbeturnedin90°stepsclockwise.Thefootmountcanbeturnedin180°stepsclockwise.

Fig. 5

0°

+X° +X°

Sinter filter

Sinter filter

Sinter filter

0°

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Designation Symbol Unit 1FK7044 1FK7064 1FK7086 1FK7105

Performance DataContinuousforce@zerospeed Fc0 kN 2,4 6,4 15,0 23,[email protected] Fc kN 2,2 5,9 11,2 21,4Peakforce@zerospeed Fp0 kN 7 17,1 23,0 [email protected] Fp kN 7 17,1 23,0 23Dynamicloadcapacity C kN 27,1 27,1 27,1 27,1Holdingforce FHold kN 3,5 9,1 16,1 23Max.linearspeed vmax mm/s 260 260 260 260Max.acceleration amax m/s2 6 6 6 6Dutycycle D % 100 100 100 100

Mechanical DataScrewtype - - Ballscrew Ballscrew Ballscrew BallscrewScrewdiameter dscrew mm 32 32 32 32Screwlead pscrew mm 10 10 10 10Leadaccuracy - - G9 G9 G9 G9Stroke1) s mm 100…2000 100…2000 100…2000 100…2000Internaloverstrokeeachside s0 mm 2 2 2 2Backlash sbacklash mm 0,2 0,2 0,2 0,2Gearreduction i - 1 1 1 1Efficiency η % 77 79 79 80Inertia@0mmstroke J 10-4kgm2 6,16 12,4 26,9 159∆Inertiaper100mm ∆J 10-4kgm2 0,64 0,64 0,64 0,64Inertiaofoptionalbrake Jbrake 10-4kgm2 0,36 1 3,50 8Weight@0mmstroke m kg 19,8 28,7 37,8 56,4∆weightper100mm ∆m kg 2,4 2,4 2,4 2,4Weightofoptionalbrake mbrake kg 0,6 1,4 3,0 4,5

Electrical DataMotortype – – Servo Servo Servo ServoNominalvoltage U VDC 600 600 600 600Nominalcurrent I A 3,9 7,6 5,7 18Peakcurrent Ipeak A 5,4 10,8 21,5 31Nominalpower P kW 1,4 2,5 3,75 8,2

Environment & StandardsAmbienttemperature Tambient °C -40…+50 -40…+50 -40…+50 -40…+50Max.humidity φ % 95 95 95 95Degreeofprotection IP - 64 64 64 64

CASM-100-BAElectric cylinder servo motor, inline configuration

Technical data

1)standardstrokelengths:100;200;300;400;500;600;800;1000;1500;2000mm.Otherstrokelengthsonrequest

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CASM-100

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See⮑page152

0 50 100 150 200 250 300

25 000

20 000

15 000

10 000

5 000

0

Linear speed [mm/s]

Axial force [N]

1FK7044 Fcont Fpeak

1FK7064 Fcont Fpeak

1FK7086 Fcont Fpeak

1FK7105 Fcont Fpeak

Dimensional drawing


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Performance DataContinuousforce@zerospeed Fc0 kN 2,4 6,4 14,9 25,[email protected] Fc kN 2,2 6,1 12,8 21,9Peakforce@zerospeed Fp0 kN 6,9 17,1 48,0 [email protected] Fp kN 6,9 17,1 48,0 48Dynamicloadcapacity C kN 61,5 61,5 61,5 61,5Holdingforce FHold kN 3,5 9,1 16,1 29,3Max.linearspeed vmax mm/s 210 210 210 210Max.acceleration amax m/s2 6 6 6 6Dutycycle D % 100 100 100 100

Mechanical DataScrewtype - - Ballscrew Ballscrew Ballscrew BallscrewScrewdiameter dscrew mm 40 40 40 40Screwlead pscrew mm 10 10 10 10Leadaccuracy - - G9 G9 G9 G9Stroke1) s mm 100…2000 100…2000 100…2000 100…2000Internaloverstrokeeachside s0 mm 2 2 2 2Backlash sbacklash mm 0,2 0,2 0,2 0,2Gearreduction i - 1 1 1 1Efficiency η % 77 79 79 80Inertia@0mmstroke J 10-4kgm2 7,16 13,4 27,9 160∆Inertiaper100mm ∆J 10-4kgm2 1,44 1,44 1,44 1,44Inertiaofoptionalbrake Jbrake 10-4kgm2 0,36 1 3,5 8Weight@0mmstroke m kg 21,5 30,4 39,5 58,1∆weightper100mm ∆m kg 2,7 2,7 2,7 2,7Weightofoptionalbrake mbrake kg 0,6 1,4 3,0 4,5



CASM-100-BBElectric cylinder servo motor, inline configuration

Technical data


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CASM-100

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0 50 100 150 200 250

50 000

50 000

40 000

30 000

20 000

10 000

0

1FK7044 Fcont Fpeak

1FK7064 Fcont Fpeak

1FK7086 Fcont Fpeak

1FK7105 Fcont Fpeak

Linear speed [mm/s]

Axial force [N]

Dimensional drawing

See⮑page152


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Performance DataContinuousforce@zerospeed Fc0 kN 1,2 3,2 7,5 12,[email protected] Fc kN 1,1 2,5 4 9,3Peakforce@zerospeed Fp0 kN 3,5 8,5 28 [email protected] Fp kN 3,5 8 26,7 40Dynamicloadcapacity C kN 41,3 41,3 41,3 41,3Holdingforce FHold kN 1,7 4,5 8 14,7Max.linearspeed vmax mm/s 750 750 750 750Max.acceleration amax m/s2 12 12 12 12Dutycycle D % 100 100 100 100

Mechanical DataScrewtype - - Ballscrew Ballscrew Ballscrew BallscrewScrewdiameter dscrew mm 40 40 40 40Screwlead pscrew mm 20 20 20 20Leadaccuracy - - G9 G9 G9 G9Stroke1) s mm 100…2000 100…2000 100…2000 100…2000Internaloverstrokeeachside s0 mm 2 2 2 2Backlash sbacklash mm 0,2 0,2 0,2 0,2Gearreduction i - 1 1 1 1Efficiency η % 77 79 79 80Inertia@0mmstroke J 10-4kgm2 7,16 13,4 27,9 160∆Inertiaper100mm ∆J 10-4kgm2 1,38 1,38 1,38 1,38Inertiaofoptionalbrake Jbrake 10-4kgm2 0,36 1 3,5 8Weight@0mmstroke m kg 21,1 30 39,1 57,7∆weightper100mm ∆m kg 2,7 2,7 2,7 2,7Weightofoptionalbrake mbrake kg 0,6 1,4 3 4,5



CASM-100-BCElectric cylinder servo motor, inline configuration

Technical data


25

CASM-100

25


0 100 200 300 400 500 600 700 800

45 00040 00035 00030 00025 00020 00015 00010 000

5 0000

1FK7044 Fcont Fpeak

1FK7064 Fcont Fpeak

1FK7086 Fcont Fpeak

1FK7105 Fcont Fpeak

Linear speed [mm/s]

Axial force [N]

Dimensional drawing

See⮑page152


26


26


Performance DataContinuousforce@zerospeed Fc0 kN 2,3 6,0 14,1 24,[email protected] Fc kN 1,5 4,0 3,5 13,1Peakforce@zerospeed Fp0 kN 6,5 16,1 52,8 75,[email protected] Fp kN 6,3 11,6 39,2 75Dynamicloadcapacity C kN 106,0 106,0 106 106,0Holdingforce FHold kN 3,7 9,6 17 31Max.linearspeed vmax mm/s 750 500 500 500Max.acceleration amax m/s2 12 12 12 12Dutycycle D % 100 100 100 100

Mechanical DataScrewtype - - Rollerscrew Rollerscrew Rollerscrew RollerscrewScrewdiameter dscrew mm 30 30 30 30Screwlead pscrew mm 10 10 10 10Leadaccuracy - - G5 G5 G5 G5Stroke1) s mm 100…2000 100…2000 100…2000 100…2000Internaloverstrokeeachside s0 mm 2 2 2 2Backlash sbacklash mm 0,2 0,2 0,2 0,2Gearreduction i - 1 1 1 1Efficiency η % 73 74 74 75Inertia@0mmstroke J 10-4kgm2 6,56 12,8 27,3 159∆Inertiaper100mm ∆J 10-4kgm2 0,63 0,63 0,63 0,63Inertiaofoptionalbrake Jbrake 10-4kgm2 0,36 1 3,5 8Weight@0mmstroke m kg 21,3 30,2 39,3 57,9∆weightper100mm ∆m kg 2,4 2,4 2,4 2,4Weightofoptionalbrake mbrake kg 0,6 1,4 3,0 4,5



CASM-100-RAElectric cylinder servo motor, inline configuration

Technical data


27

CASM-100

27


Linear speed [mm/s]

Axial force [N]

0 100 200 300 400 500 600 700 800

80 000

70 000

60 000

50 000

40 000

30 000

20 000

10 000

0

1FK7044 Fcont Fpeak

1FK7064 Fcont Fpeak

1FK7086 Fcont Fpeak

1FK7105 Fcont Fpeak

Dimensional drawing

See⮑page152


28


28

Dimensional drawing

Linear Unit KK SW 2 D7 J5 E ZA ZB L8 B D10 AM D5 L6– – – – mm

CASM-100-xx-xxxx-A... M27x2 AF46 M12 104 105 287±1,5 326±2 10 Ø90 Ø58 50 77 34,5CASM-100-xx-xxxx-B... M42x2 AF60 M12 104 105 287±1,5 336±2 10 Ø90 Ø73 65 77 34,5

Motor LM1 LM2 J6– mm

CAM-MS-xO-A11-000 242,5 139,5 96CAM-MS-xO-A12-000 302,5 167,5 126CAM-MS-xO-A13-000 309,5 216,5 155CAM-MS-xO-A14-000 340 253 192

-0,10-0,35-0,10-0,35

Nominal stroke

AM

J5

+2 02

L8 Stroke+ZA

Stroke+ZB

EL64xD7

SW2

KK

D10B

2+2 0

D5

LM2

LM1

J6

29

CASM-100

29

Motor adapter G L13– mm

CAM-MS-xO-A11-000 105 33,5CAM-MS-xO-A12-000 125 55,5CAM-MS-xO-A13-000 155 63,5CAM-MS-xO-A14-000 192,5 85,5

Gearbox i F L12– – mm

CAM-GI-AAA-00-000 01:01 105 55,5

Optional Mounting Possibility A6 A1 A2 A3 A4 A5 A7– – mm

CASM-100-xx-xxxx-... M6x10 51 44 34 37 Ø45H7 7,4

L13

G

F

L12

A3A4

A2

A6 A1A5

Depth A7

30


30

Mounting position protection tube The0°referencefortheprotectiontubeisthesinterfilterpo-sition.Theprotectiontubecanbeturnedin90°stepsclock-wise(⮑ fig. 7).Parallelgearboxmountingpositionshavesomelimitations:protectionwithrelubricationportcanbemountedat90°-180°-270°(0°isnotpossible)(⮑ fig. 8).

Orientation recommendation Forparallelversion,recommendedlinearunitmountingpo-sitionis0°andprotectiontubemountingpositionis90°(270°alsopossible).

Linearunitorientation

Gearboxreference

Linearunitreference

Protectiontube

Linearunit

Sinter filter

Mounting positions Foracompleteactuatorassembly,thegearboxisusedasthe0°referenceforallconnectedmodules(⮑ fig. 6).

Fig. 6

Fig. 7

Fig. 8

0°

Sinter filter

0°

0°

+X°

270°

180°

0°

90°

31

CASM-100

31

Mounting positions motorThe0°referenceforthemotoristheelectricconnectorout-letposition.Themotorcanbeturnedin90°stepsclockwise(⮑ fig. 9).Parallelgearboxmountingpositionhavesomelimitations:MotorfromsizesServo8x/IECAC80andbig-gercanbemountedat0°-90°-270°(180°isnotpossible),(⮑ fig. 10).

Fig. 9

Fig. 10

Fig. 11

0° 0°

Referencemotoradapter

Motoradapterorientation

Mounting position parallel gearbox rear attachmentThe0°referencefortheparallelgearboxrearattachmentisthegearboxitself.Therearattachmentcanbeturnedin90°step((⮑ fig. 11).

Gearboxorientation

0°

0°

0°

90°

90°

32


32

Size

Screw typeBA Ballscrew32×10BB Ballscrew40×10BC Ballscrew40×20RA Rollerscrew30×10

Stroke– Strokeinmm

Push tubeA SteelE355chromeplated,Ø55

Front housing and attachmentsA Aluminum,nomountingoptionB Aluminium,withbodyattachment

Front housing attachment1)

0 NoneA Frontplate90°mountingpositionB Frontplate0°mountingpositionC Pivotattachment(trunnionbracketstobeorderedseparately)D Footmount,0°mountingpositionE Footmount,180°mountingposition

Rear housing2)

A13) Aluminium,nomountingoption,DGBBset,forscrewtypeBAB13) Aluminium,preparedforpivotorfootmounting,DGBBset,forscrewtypeBAC1 Aluminium,nomountingoption,ACBBset,forallscrewtypesD1 Aluminium,preparedforpivotorfootmounting,ACBBset,forallscrewtypes

Rear housing attachment1)

0 NoneC Pivotattachment(trunnionbracketstobeorderedseparately)D Footmount,0°mountingpositionE Footmount,180°mountingposition

Protection tubeA Aluminium,90°,recommendedforparallelB Aluminium,180°C Aluminium,270°D Aluminium,0°,recommendedforinline

SealingB IP54Swithwiperandgasket

LubricationA0 Lubricationfor-40°C…+50°C,nore-lubricationpossibilityA1 Lubricationfor-40°C…+50°C,withre-lubricationpossibility

Anti-rotation0 Noanti-rotation1 Withanti-rotation

Free Parameter00 Empty

Complete actuator

Ordering key

C A S M - 1 0 0 - B C - 0 1 0 0 - A A 0 C 1 0 A - B A 1 1 0 0

33

CASM-100

33

Gearbox typeGI InlineGS Parallel(Spurgear)

Gear sizeA InlineServoB InlineACC Parallel(Spurgear)

RatioA 1:1(Inline)B 3,89:1(Onlyforparallel)C 9,82:1(Onlyforparallel)D 24,95:1(Onlyforparallel)

Housing MaterialA Aluminium

Rear attachment4)

0 NoB Rear0°(Onlyforparallel)C Rear90°(Onlyforparallel)

Accessories0 No

Servo motors

Motor optionO DeliverywithoutmotorB MotorsuppliedandmountedbyEwellix

Motor typeA11 Siemens1FK7044-4CH71-1UH0A12 Siemens1FK7064-4CF71-1RB0A13 Siemens1FK7086-4CF71-1RB0A14 Siemens1FK7105-2AF71-1RB0

Mounting position linear unit5)

A 0°,recommendedforparallelB 90°C 180°D 270°

Mounting position motor6)

A 0°B 90°C 180°D 270°

G I - A A A - 0 0 - M S - 0 0 - A 1 1 - B B - 0 0 0

1)Seefig.5,page137.2)DGBBmeansDeepGrooveBallBearing;ACBBmeansAngularContactBallBearing.3)Maximumstaticaxialforcelimitedto31kN.4)Seefig.11,page139.5)Seefig7and8,page1386)Seefig9and19,page139

Mountingpositionfrontplateandfootmount.The0°referenceforthelinearunitisthesinterfilterposition.Thefrontplatecanbeturnedin90°stepsclock-wise.Thefootmountcanbeturnedin180°stepsclockwise.

Fig. 5

0°

+X° +X°

0°

Sinter filter

Sinter filter

Sinter filter

34


34

Push tube attachments Rod End

d2

BC1

h1

MS KKl3

d

l4

d4

B

KK

CM

d

CE

ER

LE

CL

MS

L6 L5

D1

A1

A2 L2

MS

L1

L7

CASM-100

Accessories

Ordering keyRodEndØ32:ZBE-377900RodEndØ50:ZBE-377912(AccordingtoDIN8132standard)

Rod Clevis

Mounting kitsPivot Attachment

Ordering keyRodClevisØ32: ZBE-377917RodClevisØ50:ZBE-377916(AccordingtoDIN8132standard)

Ordering keyZBE-377919

Type KK MS L3 B C1 d d4 l4 h1 d2 m2– – – mm kg

ZBE-377900 M27x2 M10 37 32H7 29 Ø32 Ø40 116,5 80 76 1,1ZBE-377912 M42x2 M12 57 50H7 42 Ø50 Ø60,5 175,5 120 110 3,7

Type KK MS CL CM LE CE ER d B m– – mm kg

ZBE-377917 M27x2 M12 70 32 42 80 40 Ø32f8 65 2,7ZBE-377916 M42x2 M20 110 50 64 120 63 Ø50f8 100 6

Type MS L1 L2 A1 A2 L5 L6 L7 D1 m– – mm kg

ZBE-377919 M6x16 68 57 51 44 35 15 103 Ø32f7 1,5

35

CASM-100

35

Trunnion Bracket Centric

Type CR FN FK HB NH TH UL CO KC FS L1 L2 m– mm kg

ZBE-377902 Ø32H7 100 65 Ø17,5 33 110 150 25 5,4 15 70 52 4,4ZBE-377913 Ø50H7 140 95 Ø26 51 160 210 36 8,4 20 100 75 9

Type CR FN FK TH HB L3 UL CO KC L4 L2 L1 m– mm kg

ZBE-377910 Ø32E10 100 65 66 Ø17,5 55 175 25 5,4 33 52 75,5 4,2

Type MS L1 L2 L3 L4 L7 FK A1 A2 L9 L10 KC C0 L13 D1 m– – mm kg

ZBE-377920 M6x16 93,5 68 195 107 103 65 51 44 166 44 5,4 25 50 Ø17 2,8

Ordering keyZBE-377902(Accordingto DIN8132standard)

Trunnion Bracket EccentricOrdering keyZBE-377910

Foot MountOrdering keyZBE-377920

L1

FNFK

KC CO

TH

UL

NH

FS HB

CR

L2

UL

FNFK

CO KCL1

L2

CR

THL3

HB

L4

L7A1

L2

C0

A2

KC

L1

L13

FK

MS

L4L3

L9

D1 L10

36


36

Front PlateOrdering keyZBE-377918

L1

L3

D5

L4L2

MS

L64xD1

D2

Type MS L1 L2 L3 L4 D1 D5 D2 L6 m– – mm kg

ZBE-377918 M12x40 165 110 140 77 Ø13,5 77 Ø90 25 2,1

Type L1 L2 L3 L4 L5 D1 m– mm kg

ZSC-377901-NC 23,5 27 5,5 5 2000 Ø2,5 0,016

Type MS d B L1 L2 L3 L4 D2 P D5 m– – mm kg

ZBE-377921 M12x140 Ø32H7 40 100 98 60 11 Ø80 5 77 3

Proximity Switch Ordering keyZSC-377901-NC

HB

L3

L1

L2 L5

Active Surface NC

L4

LED Max. tightening torque 0,4 Nm

Accessories Rear AttachmentOrdering keyZBE-377921

D2D5

MS

d

L4

P

L3

BL1

L2

ewellix.com© EwellixAll contents of this publication are the property of Ewellix, and may not be reproduced or given to third parties (even extracts) without permission. Although great care has been taken in the production of this catalog, Ewellix does not take any responsibility for damage or other loss resulting from omissions or typographical errors. The photo may differ slightly in appearance from the actual product. Due to continuous improvements being made in our products, the product’s appearance and specifications are subject to change without notice.

PUB IL-07016-EN-October 2019

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