elastopir · 2020. 10. 29. · basf india ltd. plot no. 12, ttc area, thane belapur road turbhe,...

Elastopir®Energy efficient insulation

Elastopir® / Energy efficient insulation

Elastopir® / Energy efficient insulation 01

Our

Pro

mis

e

Elastopir® has been developed to meet growing demands for composite panels with improved fire-protection properties, thus making it possible to build industrial buildings as well as cold stores that are both energy-efficient and safe. In residential buildings, Elastopir® is used in lamination boards and these are mainly applied for pitch and flat roof insulation, as well as cavity wall and floor insulation.

High quality panels

Elastopir® provides superior fire rating and extra-high temperature stability.

Thanks to BASF’s patented Fixed Poker technology, the application of the liquid PU mixture is smooth and trouble-free, providing panels with excellent surface quality.

Superior Processing efficiency

High operational efficiency minimizes production wastage. Coupled with superior, on-site technical support by highly trained experts ensure all your requirements are fulfilled – letting you focus on what you do best.

Enhanced environmental sustainability

BASF’s Elastopir® material is CFC and HCFC free, making it a solution with low global warning potential.

Our PromiseElastopir® keeps cool when the going gets hot

02Elastopir® / Energy efficient insulation

Benefits

Increased energy efficiencyreduces air loss and solar gain, which in turn will lower energy consumption and costs, and decrease carbon dioxide emissions.

Higher savingson energy bills for our customers.

Enhanced environmental sustainabilityefficient consumption and use of energy and resources, generating low VOC emissions.

Enhanced overall comfortwith more consistent indoor temperatures and sound-proofed rooms.

Benefits


Better health and safetyincluding fireproofing, earthquake protection, prevention of moisture ingress, water damage and mold.

Enhanced durabilityby prolonging the lifespan of the panels, lowering the need and costs of maintenance.

Increased productivityby affording faster construction times, easy appications, leading to earlier occupation.

BASF’s Elastopir® Blue, a new PU rigid foam solution with a low thermal conductivity (down to λD =19 mW/m ∙K) that achieves exceptional standards of energy efficiency.


Superior Fire Performance Composite panels manufactured with pentane-blown Elastopir® rigid foam have successfully achieved FM4880 class 1 as well as 4881, 4882 and 4471. In addition, our solutions can meet global fire standards.

Certificate of Compliance

This certificate is issued for the following:

UR® PIR Panel

Prepared for:

United Panel-System (M) Sdn Bhd

Lot PTD 124299 Jalan Kempas Lama Kampung Seelong Jaya

Skudai, Johor 81300 Malaysia

FM Approvals Class: 4881

Approval Identification: 0003050227 Approval Granted: 6/25/2014

To verify the availability of the Approved product, please refer to www.approvalguide.com or www.roofnav.com

Said Approval is subject to satisfactory field performance, continuing Surveillance Audits, and strict conformity to the constructions as shown in the Approval Guide, an online resource of FM Approvals.

Cynthia Frank AVP - Manager, Materials FM Approvals 1151 Boston-Providence Turnpike Norwood, MA 02062

01.

04.

05.

06.

Test material installed on walls or ceiling

Fire does not propogate, flames die down

After test, most of test sample material is unburned

Minimal damage after burning: Elastopir® 1132/501

Fire grows quickly

02. Fire grows quickly

03. Fire grows. Crib will burn for 15 minutes


Elastopir® panels have passed the demanding criteria of:

• China B1 8624-2012

• Reaction to fire test EN13501-1

• Fire resistance test EN13501-2

China B1 GB 8624-2012

Evaluation of fire spread, continuous burning, flashover and damage to panels

Reaction to fire test EN 13501-1

Evaluation of fire proof, thermal insulation,radiation and load rating

Fire resistance test EN13501-2

Panel showing minimal damage after 2 hours of fire resistance test

China B1 testing certificate for CH 1132/509

Class B S1 d0 certification – highest possible rating for PIR panels

Certificate of EN 13501-2 testing


The Continuous Manufacture of Metal Faced Sandwich Panels

BASF’s patented rake technology During the foaming process, the polyurethane pours from the outlets in a uniform laminar flow. The rake principle allows for an even and uniform distribution of liquid reaction mix and an extra-even surface

High quality panelsWith optimized production, panels have bubble-free top surfaces with good adhesion and improved mechanical properties

Adhesion promoter distributionBASF’s adhesion promoter ensures excellent adhesion to the upper and lower metal facings

Dispensing Technology


PU (0.024)

100mm

XPS (0.030)

125mm

Mineral Wood

(0.042)200mm

Wood850mm

Bricks2900mm

Concrete7200mm

Thinner, but with superior insulation performance

Elastopir®’s superior fire performance allows a thinner envelope, leading to increased energy efficiencies and flexibility during construction.

*Additional insulation. Savings over entire product life-cycle of 50 years, including production and end-of-life stages CO2e: Greenhouse gases (GHG) according to Kyoto Protocol, expressed in CO2 equivalents

Excellent insulation properties allow thinner walls in building

Material

Thickness(inches)

R value(m2K)/W

Metal Deck

-0

Concrete

6

0.09

Wood

1

0.150

PU Foam

1

1.06

• Reduced air leakage in buildings

• Cost effective while space saving

• For the same thermal resistance (R value), PU panels are 50 -100% thinner as compared to other materials as such rockwool, EPS and XPS

• Eco friendly foaming agents (eg. HC: ODP 0, GWP


BASF’s energy-efficient Elastopir® solution are used in the development of polyurethane (PU) sandwich panels which goes in the construction of refrigerated spaces.

Elastopir® for industrial buildings

Ap

plicatio

ns Innovative solutions for sandwich panels – Elastopir® Insulation material


Elastopir® for Cold stores and cool rooms

Cold Storage

Residential Buildings

When used in cold stores and freezers, Elastopir’s outstanding thermal insulation properties helps to maintain the temperature and humidity levels required for storage of perishable goods, keeping the food fresher and prolonging their shelf-life.

In residential buildings, Elastopir® is used in lamination boards and these are mainly applied for pitch and flat roof insulation, as well as cavity wall and floor insulation. During fires, Elastopir®’s heat resistant properties allow ample time for residents to escape.

Elastopir® for Animal Farming

Animal FarmingElastopir is also widely used in livestock buildings, helping farmers achieve lower heating bills, increase productivity, and improve animal health and working environments for the employees.

Elastopir® for Residential Buildings


Year: 2019Location: Henan, China Size: 10 million m2

Project Muyuan is the first pig farm in China to use PU as thermal insulation material on its walls and roofs. Compared to traditional EPX materials, Elastopir® provides lower thermal conductivity and stronger weather resistance, enabling panels to be used for up to 20 years. With warmer living conditions, pigs will also have improved reproduction rates.

Muyuan Pig Farm

Reference P

rojects


Year: 2020Location: Tianjin, ChinaSize: 40,000 square meters

Project Located at Binhai New District in Tianjin city, China, the warehouse is mainly used for storage of frozen goods from the port. Constructed with cold storage panels with a thickness of 200 mm, and manufactured with an innovative pentane foaming technology, the project helps to lower environmental impact and better protect the earth’s ozone layer. In addition, the practical design of the panel joints helps to reduce energy consumption, while possessing good mechanical properties.

Tianjin SaiGe Haijing Cold Storage Warehouse


Year: 2020Location: King George Island, Antarctic Size: 4,500m2

Project The station’s façade has to withstand extreme sub-zero temperatures as well as large quantities of snow and very strong winds. Since its predecessor was destroyed by fire in 2012, the new station has to display optimized fire behaviour. With its low thermal conductivity and excellent mechanical strength and thermal stability – Elastopir® met the challenges of the Antarctic in every respect.

Brazilian Comandante Ferraz Research Station


Year: 2017 - 2019Location: Mumbai, India Size: 10,000 pallet positions

Project Kool Solutions builds and operates large, state-of-the-art public refrigerated warehouses (PRW) in major Indian metros for storage of chilled and frozen foods such as fruits, vegetables, meat, poultry, food enzymes and dairy, in addition to pharmaceutical products.

Kool Solutions operates state-of-the-art PRW in Taloja, Mumbai, with 10,000 pallet positions, 11 dock doors, a refrigerated dock and seven convertible rooms to hold temperatures between -27°C to +15°C. BASF’s Elastopir was used in the insulation panels of the warehouses, providing the buildings with superior fire protection and thermal performance.

Kool Solutions Public Refrigerated Warehouse


Year: 2017Location: Penang, Malaysia Size: 1,100m2

Project Ever Want (M) Sdn Bhd is one the world’s largest manufacturer and supplier specializing in the production of honeycomb cellular shades, pleated and aluminum venetian blinds. The company’s manufacturing plant has a 15 meters tall façade and was built with fire-resistant Elastopir panels. Constructed using 50mm, prepainted steel facing with boltless profile, the building has no screws or rivets on its building façade.

Ever Want Manufacturing Plant


Year: 2020Location: Perak, Malaysia Size: 40,000m2

Project Dindings Poultry Processing Sdn Bhd (DPP) is one of Malaysia’s pioneer poultry manufacturers. Panels made with Elastopir solutions in varying thickness was used for the plant’s production, slaughtering, warehouse and blast freezer areas.

Its modern and high-tech infrastructure allows Dindings to produce high-quality, healthy poultry products for its consumers.

Dindings Poultry Processing Plant


Contributing to a sustainable future

Breaking new ground in plastics waste recycling

Consumers use and dispose plastic products

(e.g. packaging, tyres)

Pyrolysis oil is purified to be used as feedstock at the beginning of

BASF’s Verbund production

Waste companies collect and sort the waste and supply BASF’s technology partners with it

Our customers use these chemicals to make their own products

Our partners convert the plastic waste into pyrolysis oil through a thermochemical process

BASF can allocate the recycled feedstock to all chemicals produced in this Verbund via a certified mass balance approach.

Through BASF’s ChemCyclingTM project, we are collaborating closely with our customers and partners to build a circular value chain for plastics, turning plastic waste into virgin-grade high performance materials.

Together, we contribute to a more sustainable tomorrow.

BASF PerformanceMaterials Asia Pacific

7 Temasek Boulevard, #35-01 Suntec City, Tower one,Singapore 038987Tel : +65 6398 5000Fax : +65 6337 0330

BASF (China) Co. Ltd.

Shanghai333 Jiangxinsha Road,Pudong, Shanghai 200137Tel : 86-21-2039 1000Fax : 86-21-2039 4306

Beijing25/F, Tower A, Gateway Plaza18 Xiaguangli, DongsanhuanbeiluChaoyang DistrictTel : 86-10-5683 1500Beijing 100027

GuangzhouSuite 2808, Dongshan Plaza,69 Xianlie Road (M),Guangzhou 510095Tel : 86-20-8713 6000Fax : 86-20-8713 6333

BASF Taiwan Ltd.16F, No.87, SungJiang Road,104 Taipei, TaiwanTel : 886-2-2518 7600Fax : 886-2-2518 7702

BASF Australia Ltd.

BASF Company Ltd12/28 Freshwater PlaceSouthbank VIC 3006, AustraliaTel : +61 3 8855-6500Fax : +61 3 8855-6511

BASF India Ltd.Plot No. 12, TTC Area, Thane Belapur Road Turbhe, Navi Mumbai, 400 705 IndiaTel : +91-22 6712 7665Fax : +91-22 6712 7628

PT BASF IndonesiaDBS Bank Tower, 27th Floor,Ciputra World 1 Jakarta, Jl. Prof. Dr. Satrio Kav, 3-5, 12940 Jakarta, IndonesiaTel : +62 21 2988 6000Fax : +62 21 2988 5930

BASF Japan Ltd.

Head officeOVOL Nihonbashi Building 3F,3-4-4 Nihonbashi Muromachi,Chuo-ku, Tokyo 103-0022, JapanTel : +81 3 -5290-3000Fax : +81 – 3 -5290-3333

BASF Korea Company Ltd.14-16F, KCCI Bldg, 39, Sejongdaero, Jung-gu, Seoul, Korea, 04513Tel : +82-2 3707 3100Fax : +82-2 3707 3122

BASF (Malaysia) Sdn BhdLot 19.02, Level 19, 1 PowerhouseNo. 1. Persiaran Bandar UtamaBandar Utama, 47800 Petaling JayaSelangor Darul EshsanTel : +603 7456 1888Fax : +603 7456 1777

BASF Pakistan46-A, Block-6, P.E.C.H.S.,P.O. Box 3171, Karachi-75400Tel : +92 21 111-550 550Fax : +92 21 3454 7815

BASF Philippines11/F HHIC Building, 1128 University Parkway, North Bonifacio, Global City, Taguig, Metro Manila, 1634, PhilippinesTel : +63 2 88118000Fax : +63 2 8811-8099

BASF (Thai) LimitedEmporium Tower, 622, 23rd Floor,Sukhumvit 24 Road, Klongton Klongtoey,Bangkok 10110 ThailandTel : +66 (0)2 624 1999Fax : +66 (0)2 664 9221 BASF Vietnam Co. LtdSuite 1101, Level 11, Saigon Trade Center,37 Ton Duc Thang Street, District 1, Ho Chi Minh CityTel : +84 8 3824 3833Fax : +84 8 3824 3832

elastopir · 2020. 10. 29. · basf india ltd. plot no. 12, ttc area, thane belapur road turbhe,...

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