elastic-plastic behavior of an ideal cylinder subject to mechanical and thermal loads

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Elastic-Plastic Behavior of an Ideal Cylinder Subject to Mechanical and Thermal Loads

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Page 1: Elastic-Plastic Behavior of an Ideal Cylinder Subject to Mechanical and Thermal Loads

Elastic-Plastic Behavior of an Ideal Cylinder Subject to

Mechanical and Thermal Loads

Page 2: Elastic-Plastic Behavior of an Ideal Cylinder Subject to Mechanical and Thermal Loads

Objective

Examine the stresses, strains, and displacements of ideal cylinders subject to axisymmetric mechanical (pressure) and thermal loads, to include:– Thin-walled and thick-walled cylinders– Plane-strain and plane-stress end conditions– Elastic and elastic-plastic behavior– Analytical and finite-element methods

Page 3: Elastic-Plastic Behavior of an Ideal Cylinder Subject to Mechanical and Thermal Loads

Elastic Response

• Cylinders under pressure• Thin-shell theory, r/t < 10

p rt

r p

rpE

1 rt

p

E

r

t

z pE

1r

t

urp rE

r

t

Hoop Stress - Plane-Stress

0.8

0.85

0.9

0.95

1

1.05

1.1

1.15

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

Normalized Distance Through Thickness

No

rmal

ized

Str

ess

r/t = 4.0

r/t = 5.7

r/t = 9.0

r/t = 12.3

r/t = 19.0

r/t = 39.0

r/t = 79.0

Page 4: Elastic-Plastic Behavior of an Ideal Cylinder Subject to Mechanical and Thermal Loads

Elastic Response

• Cylinders under pressure• Thick-shell theory, Lamé’s Equations

rp a2

b2

a21

b2

r2

p a2

b2

a21

b2

r2

rp a2

E b2

a2

1 b2

r21

p a2

E b2

a2

1 b2

r21

z2 p a

2

E b2

a2

urp a2

E b2

a2

1 b2

r21

r

Hoop Stress - Plane-Stress

15000.00

17000.00

19000.00

21000.00

23000.00

25000.00

27000.00

29000.00

7 7.25 7.5 7.75 8 8.25 8.5 8.75 9 9.25 9.5 9.75 10

Radius (in)

Ho

op

Str

es

s (

ps

i)

Exact

Page 5: Elastic-Plastic Behavior of an Ideal Cylinder Subject to Mechanical and Thermal Loads

Elastic Response

• Cylinders under thermal load

rE ti

2 lnb

a

lnb

r

a2

b2

a21

b2

r2

lnb

a

E ti

2 lnb

a

1 ln

b

r

a2

b2

a21

b2

r2

lnb

a

r ti

2 lnb

a

1 ln b

r

a2

b2

a2

1 1 b

2

r2

lnb

a

ti

2 lnb

a

1 1 ln b

r

a2

b2

a2

1 1 b

2

r2

lnb

a

z ti

2 lnb

a

2 1 ln

b

r

2 a

2

b2

a2lnb

a

ur

ti

2 lnb

a

1 1 ln b

r

a2

b2

a2

1 1 b

2

r2

lnb

a

r

Hoop Stress - Plane-Stress

-25000.00

-20000.00

-15000.00

-10000.00

-5000.00

0.00

5000.00

10000.00

15000.00

20000.00

25000.00

7.00 7.25 7.50 7.75 8.00 8.25 8.50 8.75 9.00 9.25 9.50 9.75 10.00

Radius (in)

Ho

op

Str

es

s (

ps

i)

Exact

Page 6: Elastic-Plastic Behavior of an Ideal Cylinder Subject to Mechanical and Thermal Loads

Elastic Response

• Cylinders under combined load– Superposition

rp a2

b2

a21

b2

r2

E ti

2 lnb

a

lnb

r

a2

b2

a21

b2

r2

lnb

a

Hoop Stress - Plane-Stress

0

5000

10000

15000

20000

25000

30000

35000

40000

45000

7 7.25 7.5 7.75 8 8.25 8.5 8.75 9 9.25 9.5 9.75 10

Radius (in)

Ho

op

Str

es

s (

ps

i)

Exact

ABAQUS

Page 7: Elastic-Plastic Behavior of an Ideal Cylinder Subject to Mechanical and Thermal Loads

Finite-Element ModelABAQUS used to model 1/16th cylinder.Parameterized input files allow rapidconvergence studies and model variations.

Page 8: Elastic-Plastic Behavior of an Ideal Cylinder Subject to Mechanical and Thermal Loads

Progess Report

• Elastic response finished– Excellent correlation between analytical and

finite-element solutions

• Elastic-plastic analysis underway

Page 9: Elastic-Plastic Behavior of an Ideal Cylinder Subject to Mechanical and Thermal Loads

Schedule• Proposal draft (Deliverable) – (COMPLETE)• First progress report (Deliverable) – (COMPLETE)• Elastic response (COMPLETE)

– Both analytical and finite-element solutions– Stresses, strains, and radial displacements– Thin-walled vs. thick-walled cylinders– Pressure loading– Steady-state thermal loading– Combined pressure/thermal loading

• Second progress report (Deliverable) – 11/4• Elastic-plastic response – (IN PROGRESS)

– Both analytical and finite-element solutions– Stresses, strains, and radial displacements– Pressure loading– Steady-state thermal loading– Combined pressure/thermal loading

• Final draft (Deliverable)– 11/25• Final report (Deliverable) – 12/9

Page 10: Elastic-Plastic Behavior of an Ideal Cylinder Subject to Mechanical and Thermal Loads

References[1] Young, W.C., 1989, Roark’s Formulas for Stress & Strain, 6th Edition, McGraw-Hill, New York, NY.

[2] Avalone, E.A. & Baumeister (III), T, 1987, Marks’ Standard Handbook for Mechanical Engineers, 9th Edition, McGraw-Hill, New York, NY.

[3] Case, J, 1999, Strength of Materials and Structures, 4th Edition, John Wiley & Sons Inc., New York, NY.

[4] Timoshenko, S., 1956, Strength of Material Part II, Advanced Theory and Problems, 3rd Edition, D. Van Nostrand Company Inc., Princeton, NJ.

[5] ABAQUS, v6.7-2, DSS Simulia, Providence, RI.

[6] Hojjarti, M.H. & Hassani, A., 2006, “Theoretical and finite-element modeling of autofrettage process in strain-hardening thick-walled cylinders,” International Journal of Pressure Vessels and Piping, 84 (2007) 310-319.