e&l do2000

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BEA--250162-E-03

Description H

Command station DO 2000 / DO 2001

1. Function 2

2. Assembly and installation 2

3. Keys and displays 2

4. Setup mode 6

5. Commissioning 8

6. Parameters 17

7. Operation 23

8. Special applications 28

9. Technical data 32

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1. Function

Explanation of symbols ➜ = jobs to be performed

= important information and instructions

Command station DO 2000 / DO 2001 is designed to operate a digi-tal guider.

The following operations are possible with command stationDO 2000 / DO 2001:

- actuating element operation

- support beam operation

- oscillation operation

- multi operation

- prepositioning

- web tension

- width measurement

The command station consists of a housing and command unitZC 4070.

Command station DO 2000 with cover is for mounting in a controlconsole or cabinet, command station DO 2001 with desktop hou-sing for mounting in the field.

Please observe the locally applicable and professional safetyand accident prevention regulations .

Please ensure that the insulation is not damaged, leads properlysecured, protected and run away from heavy current-carryingleads. Shield and run signal leads. The total length of the CAN busline must not exceed 200 meters.

➜ As far as possible, mount the command station within view of theweb guider.

➜ Connect CAN bus lines and the power supply to the commandstation.

For standard applications (actuator, positioning support, oscillati-on and multi-operation) the keys have the following assignments.For special applications (prepositioning, web tension etc.) thefunction of the individual keys might be different. In this case thevarying functions will be described separately.

2. Assembly andinstallation

3. Keys anddisplays

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"Help" key

If necessary, press the "Help" key to start the online help function.Special settings, e.g. address setting, are also started using this key.If the green LED lights up in the key, a help request or special settingis possible. A flashing yellow LED indicates a warning, although theguider is still operational, the "Help" key should be pressed to initiatean error query.

Alarm display

If a system error occurs (e.g. temperature error, defective CAN lineetc.), the alarm display lights up and the error may be queried via the"Help" key (see "Operation" section).

Text display

The text display can display letters, numbers and symbols. Menu gui-dance is performed, to some extent, in the required foreign language.

Function keys "F 1", "F 2", "F 3", "F 4"

Depending on the devices used, the following functions may be sel-ected via the "F 1" to "F 4" keys:

F 1 ActuatorIn actuating element mode, one may switch between theleft,right and both sensors. If a support beam is featured andsupport beam mode selected, one may switch between left, rightor both drives.

F 2 Support beamUse F 2 to switch between the actuating element and supportbeam.

Function F 2 is only possible if a support beam is featured.

F 3 OscillationThe oscillation stroke (amplitude) and time are set here.

F 4 Multi-operationUsing the multi-operation function, key "F 4", up to 8 controlloops may be operated by just one command station DO 200. .The groups that are to be operated simultaneously are selectedin menu "F 4". Values (web offset, web width etc.) may be dis-played by one of these selected groups.

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"Increase value" / "Decrease value"key

A web offset may be set via these keys in automatic mode.

In manual mode, the actuating element or positioning carriage may beshifted to the left/right.

Variable numbers, e.g. parameters, parameter values etc. may bechanged.

Shortly before reaching the end position, the display in the appropria-te key flashes, once the actuating element reaches its end position,the display lights up.

Simultaneous pressing effects a reset of the web offset to "0" inautomatic mode, a jump back to the start of the parameter list orin the parameter itself, the parameter value will be set to 0.

"Acknowledge" key

The entered values are adopted (stored) via the "Acknowledge" key.With regard to the function of the key, it is comparable to the ENTERkey on a PC.

"Automatic" key

If the "Automatic" key is pressed, the green display will light up on thekey. If the display flashes, the guider block signal is supplied and au-tomatic mode inhibited.

The function of the "Automatic" key depends on the setup settings inparameters 15 "control mode" and 32 "chang nix/t/off/on" of deviceX.5 (master device). Amongst others, automatic mode may mean:

a. Guiding by the web center, an edge, line orcolour contrastIf the automatic key is pressed, the web guider controls accordingto the signals of the selected sensors. Both sensors must be sel-ected for guiding by the web center.

b. Hybrid (machine center)If the automatic key is pressed, all support beams and sensorsare selected, the web guider controls according to the machinecenter (automatic hybrid mode).

c. OscillationThe "Oscillation" function must be set in parameter 32 in the ma-ster device address X.5 and may be selected in addition to opera-ting modes a. and b..

In oscillation mode, the web is moved in parallel to the left andright.

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"Center mode" keyIf the "center mode" key is pressed, the actuating element moves its-elf to the stored center position. While advancing to the center positi-on, the display flashes. Once the center position is reached, the dis-play on the push button lights up.

"Manual mode" keyIf the "manual mode" key is pressed, the display on the push buttonlights up, the actuating element may be moved to the left or right viathe "Increase/Decrease value" keys.

In "Support beam" mode the positioning carriage may be moved tothe left/right via the "Increase/Decrease value" keys.

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4. Setup mode

The parameter value may bechanged via the "Increase/

Decrease value" keys

Select the required para-meter via the "Increase/Decrease value" keys.

Enter the password via the"Increase/Decrease value" keys.Press "F2" to select each indivi-dual place.

Press "Decrease value" to sel-ect the "Show Cannet" menuoption.

Select the required device viathe "Increase/Decrease value"keys .

Setup mode iis started via the "Acknowledge" key and, at the same time,the "Increase value" key. If a password is requested in the display, setupmode may only be started once the password has been entered .

To quit setup mode you mustselect the "Keyboard" menuoption. Then press the "Ack-nowledge" key.

To change a parameter,the latter must be ope-ned via the "Acknow-

ledge" key .

4.1 Basic operation in setupmode

Setup settings should be performed by qualified personnel only.Basic operation in setup mode on how parameters are displayedand changed, is documented in the following diagram. In setupmode, the parameter values may be displayed and modifiable pa-rameter values also changed by each device featured in the CANnetwork.

Select the requiredoption via the

"Increase/Decrea-se value" keys.

A tick is set via the "Ack-nowledge" key . With

round brackets (✓ ) onlyone menu option may be

selected, with squarebrackets [✓ ] several.

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"Jump back" in setup mode:

During operation in setup mode it is possible to "jump back" eitherstep by step or level by level.

1. The step by step procedure is described in chapter 4.1 "Basicoperation in setup mode".

2. Key "F4" may be used to jump back level by level.

Quit setup mode:

The following two options are available to quit setup mode:

1. Jump back in the menu to the start window (as described in sec-tion 4.1 "Basic operation in setup mode").

2. Setup mode is quit by pressing one of three "Automatic", " Centermode" or "Manual mode" keys, regardless of where one is.

CANMON may only be called up once, either via the CANMONprogram or command station DO 200. .

A flashing device address means that two devices are featured in theCAN network with the same device address.

If the device designation flashes, the device is not featured (is notidentified via CANMON).

4.2 Important additions

Device address Device designation

F 4

F 4

F 4

F 4

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5.1 Address setting

5. Commissioning All devices in the system must be connected for commission-ing purposes (supply voltage / CAN-Bus) and be connected tothe power.

On compact systems (those planned by E+L) the address of com-mand station DO 200. is preset. Should the command station be or-dered separately (e.g. as a spare part), the device address must bechecked/set as follows:

➜ Work through setup mode (see section 4.1) until the "System-Menu" window.

➜ Position the selection bar to "Rescan Cannet" then press "Ack-nowledge".

➜ Set the selection bar on command station (∗ ZC 4070∗ ) and press"Help".

➜ Select the "Set Address" menu and press "Acknowledge" .

The set command station device address is now displayed. If theset address is identical to the address in the block diagram, press"Acknowledge" twice to quit the "Set Address" menu, otherwiseset the device address as follows:

➜ Set the group number (Group) via the "Increase/Decrease value"keys.

➜ Press "Acknowledge".

➜ Enter the device number (Device) via the "Increase/Decrease va-lue" keys.

➜ Press "Acknowledge" to quit the "Set Address" menu.

➜ Quit setup mode.

The device addresses of the 2 - 8 virtual command stations must beentered in the command station parameter field as follows:

➜ Start setup mode.

➜ Select parameter "keyboard address 1" and enter the deviceaddress of the virtual command station in group 1.

➜ Select the appropriate "keyboard address 2 ... 7" parameters oneafter the other and enter the device addresses of the virtual com-mand stations in groups 2 ... 7 (if featured).


5.2 Device addresses of virtu-al command stations (withmulti-command only)

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All settings in setup mode may be protected by a freely selectedpassword. Settings in setup mode are only possible following pass-word entry. To assure that no unauthorised persons may enter setupmode, we recommend that a password is defined as follows:


➜ Select the "customer PIN" parameter in the device (∗ ZC 4070∗ )and enter a five-place numerical password. The password may befreely selected between 1 and 32767.

If parameter value "0" is entered, no password will be requested(status on delivery).


Should unauthorised persons attempt to establish the password byentering numbers, after the third entry of an incorrect password,setup mode is inhibited and in addition, a commentary entered inthe error memory. Switch off the power briefly on command stationDO 200. to re-enable it.

The following sections 5.4 to 5.8 must be performed separatelyfor each group featured. When doing so please observe especi-ally that the correct group number is specified in front of the de-vice number when selecting the corresponding device. Thegroup and device numbers are always displayed in front of thedevice designation.

The web direction of travel arrow on the command station displaymust match that of the entire machine. If the arrow points in the op-posite direction, the parameter value in the "arrow direction" parame-ter of the command station (∗ ZC 4070∗ ) must be inverted as follows:


➜ Select the "arrow direction" parameter in device (∗ ZC 4070∗) andinvert the parameter value.


5.3 Allocate password

Group and device number

5.4 Set direction ofweb travel

HELP

F 1

F 2

F 3

F 4

Web direction oftravel of the enti-

re machine

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Further commissioning, sections 5.5.X to 5.7.X depends onwhether the revelant devices are featured or functions requi-red.

- Section 5.5.X actuating element (device)

- Section 5.6.X support beam (device)

- Section 5.7.X oscillation (function)

On systems configured by E+L (actuating element and command stati-on supplied together), sub-sections 5.5.1 to 5.5.3 may be omitted. Ifsupplied separately or as a replacement, the sections must be perfor-med.

The actuating element motor rated current must be entered in parame-ter ".1.1. motor current" of control card RK 40../DC 55.. .

When selecting the control card, please ensure that the correctcontrol card is selected (controller address is listed in the blockdiagram).


➜ Select parameter ".1.1. motor current" of the actuating elementcontrol card and enter the motor rated current. The motor ratedcurrent is specified on the actuating element typeplate.


The initialisation run permits the guider to establish the two mechani-cal end points (actuator stop) of the actuating element. These positi-ons are stored in the guider. In addition the start position of the acta-ting element is stored as center position. For this reason, the actua-ting element should be located in center position before the initialisa-tion run. During the initialisation run the path (actuating path at out-feed) covered by the actuating element path must be measured. Thisactuating path must be entered as described in section 5.5.3.


➜ Position the selection bar on "Show Cannet", then press "Acknow-ledge" .

➜ Set the selection bar on the master device, address X.5 and press"HELP".

➜ Position the selection bar on "Service Functions" then press "Ack-nowledge".

➜ Position the selection bar on "piv. frame calib." and press "Ack-nowledge". The actuating element initialisation run is performed.


5.5 Commissioning withactuating element

5.5.1 Enter actuating elementmotor rated current

5.5.2 Actuating element initia-lisation run

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The actual path of the actuating element (actuating path at outfeed)measured during the initialisation run must be entered in parameter".1.3. motion range" as follows:


➜ Select parameter ".1.3. motion range" in device RK 4003 (addressX.5) and halve the motion range measured, enter the halved moti-on range in mm.

The motion range must be halved as the ± value concerned is re-lated to the motion range center.


If this parameter value is changed, another initialisation run mustbe performed as the gear parameters must be recalculated. In thiscase, perform section 5.5.2 again.

➜ Select center position mode.

If the center position deviates from the required one, the former maybe corrected as follows .


➜ Select parameter ".1.6. zero offset" on RK 4003 (address X.5) andchange the parameter value until the required center position isset. Every parameter value change is executed immediately by theactuating element.


On systems configured by E+L (support beam and command stationsupplied together) sub-sections 5.6.1 to 5.6.3 may be omitted. If deli-vered separately or as a replacement the section must be performed.

During the initialisation run the guider establishes the two mechanicalend points of the support beam. On support beams with two posi-tioning carriages, the two locations of the positioning carriages in re-lation to one another will be established additionally. These positionsare stored in the guider.


➜ Position the selection bar to "Show Cannet", then press "Acknow-ledge".

➜ Set the selection bar on the master device, address X.5 (X.6/X.7)and press "HELP".

➜ Position the selection bar on "Service functions", then press "Ack-nowledge".

➜ Position the selection bar to "Support calibration", then press"Acknowledge". The support beam initialisation run is performed.


5.5.3 Enter actuating path

5.5.4 Check center position

5.6 Commissioning withsupport beam

5.6.1 Support beam initialisati-on run

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So that the web width or position value is output on the display, themenu option "Show Width" must be selected in the "output mode" pa-rameter of the command station.


➜ Select the "output mode" parameter in device (∗ ZC 4070∗ ) and sel-ect the "Show Width" menu option.

Select the "Inverse Width" menu option to invert the value to beoutput.


The "number of motors" parameter determines the type of supportbeam that is being dealt with. With a support beam with one drive buttwo positioning carriages (VS 352.), the "Only VS 352" menu optionmust be selected, for all other types, select "VS 35X., CAN-Camera".


➜ Select the "number of motors" parameter in device (∗ ZC 4070∗)and select the required menu option.

If, instead of a support beam, a camera or wideband sensorFE 80.. is used, "VS 35X., CAN-Camera" must be selected.


With command station DO 200. the support or edge position may bedisplayed.With the support position (Support Beam Pos.) the location of the po-sitioning carriage only or the distance between the two positioningcarriages is displayed.With the edge position (Web Width) the sensor signal is incorporatedin the display. This means that a change in the web position is dis-played even if there has been no change in the location of the posi-tioning carriage. If there is no web in the scanning range, no value isdisplayed.


➜ Select the "use sensors" parameter in device (∗ ZC 4070∗) andselect the required menu option.

When using one/two camera/s or two wideband sensors the edgeposition (Web Width) must be selected.


When scanning a web with two sensors the web width is displayed,with only one sensor a required position is displayed. With the "widthoffset" parameter the web width display may be adjusted or the posi-tion value calibrated to a required value.

➜ To calibrate the web width display (2 sensors, 1 or 2 camera/s, 2wideband sensors FE 80..) a web must be simulated in the motion/scanning range by a template with a specified width.When calibrating the position value (1 sensor, 1 camera for scan-

5.6.2 Output of the web width/position value

5.6.3 Display selection

5.6.4 Support or edge positiondisplay

5.6.5 Display adjustment(Offset)

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ning only one edge, 1 wideband sensor FE 80..) the edge of thesimulated web must be exactly located at the position the value ofwhich the display is to be calibrated to.

➜ Switch from the edge search run to "support beam" mode via "F2".

➜ Select center mode.

➜ Press "Decrease value", the positioning carriage/s will be positio-ned at the web edge/s.

On a support beam with only one drive but two positioning carria-ges (VS 352.) please ensure that each of the two web edges areexactly located in the center of the respective sensor scanningrange. The web may have to be offset slightly to the left or right.

If the display deviates from the required value (simulated web width/position value), the "width offset" parameter value must be correctedaccording to the following example:

500 mm325,4 mm

Example:

Web width: 500.0 mmDisplay on DO: 108.32 mmParameter value: 0.0

Position value: 325.4 mmDisplay on DO: 365.87 mmParameter value: 229.2

The new value for the "width offset" parameter is calculated according to thefollowing equation:Attention! "Inch" values must be converted into mm (1 inch = 25.4 mm).new parameter value = parameter value + web width/position value - display

= 0.0 + 500.0 -108.32= 391.68

Entry in "width offset"parameter:391.7

= 229.2 + 325.4 - 365.87= 188.73

Entry in "width offset"parameter:188.7


➜ Select the "width offset" parameter in device (∗ ZC 4070∗) andenter the established parameter value via the "Increase/Decreasevalue" keys.


When using the following sensors, calibration to web width/positi-on value is performed in the same way.Sensor: Display type:1 or 2 camera/s Web width/position value2 wideband sensors FE 80.. Web width1 wideband sensor FE 80.. Position value

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The "Commissioning with oscillation" section may be omitted entirelyif no oscillation function is required.

In the actuating element (RK 40../DC 55..) control card parameterfield it must be determined in parameter ".3.2. chang nix/t/off/on" how(with which key) oscillation is to be initiated.


➜ Set the selection bar to the master device (address X.5) andpress "Acknowledge".

➜ Select parameter ".3.2. chang nix/t/off/on" and enter one of the fol-lowing parameter values depending on how oscillation is to be in-itiated.

0 = oscillation is switched in conjunction with automatic mode viacommand station DO 200. , remote display DO 002. (oscillati-on function) or digital interface DI .... (command code).

1 = Oscillation is switched in conjunction with automatic mode viathe "Automatic" key.

2 = Oscillation must always be switched off.

3 = In automatic mode, oscillation is always switched togetherwith oscillation. Guiding without oscillation is impossible.

In the case of path-dependent oscillation (the number of path sen-sor pulses determines the oscillation time) the following settingsare possible:

4 = oscillation is switched in conjunction with automatic mode viacommand station DO 200. , remote display DO 002. (oscillati-on function) or digital interface DI .... (command code).

5 = Oscillation is switched in conjunction with automatic mode viathe "Automatic" key.

6 = Oscillation must always be switched off.

7 = In automatic mode, oscillation is always switched togetherwith oscillation. Guiding without oscillation is impossible.


Oscillation mode determines the signal waveform fed into the oscilla-tion generator. The set waveform is superimposed on the actual posi-tion value .

90 = Triangle (shallow increase/decrease of the oscillation signal,brief dwelling period in the oscillation end position)

10 = Rectangle (sharp increase/decrease of the oscillation si-gnal, long dwelling period in the oscillation end position)

The signal waveform may be adjusted via values between the mi-nimum value (10) and the maximum value (90).

5.7 Commissioning withoscillation

5.7.1 Key allocation to startoscillation

5.7.2 Set oscillation mode

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➜ Set the selection bar to the master device (address X.5) andpress "Acknowledge.

➜ Select parameter ".2.0. osz. mode" and then enter the establisedparameter value (between 10 and 90) via the "Increase/Decreasevalue" keys.


With command station DO 200. you have the option of determining10 different parameters per group which, if necessary may be retrie-ved at the press of a button and changed. In particular, parametersrequired during production (e.g. error messages, guider optimisationparameters etc.) should be assigned here. Assignment is performedas follows:

➜ Select the required parameter as in "Basic operation in setupmode".

➜ Press "HELP".

➜ Select the "Set User Param" menu option.

➜ Press "Acknowledge". The parameter will be automatically set tothe first free place in the user parameter list.


Starting with "parameter 1", the 10 parameters are assigned oneafter the other. If a parameter assignment is to be changed or de-leted, the parameter value must be set to "0" in the appropriateparameter. The group number and the device number are shown tothe left of the point. The parameter number is shown to the right ofthe point. Each number is a hex. figure! Access to these parame-ters is explained in the "Operation" section.

Once commissioning of the entire system is complete, the set para-meter values of all attached devices must be stored in the EEPROMas follows:


➜ Position the selection bar to "Save Cannet EEPROM", then press"Acknowledge". Once storage is complete, "Backup ok!!" is indica-ted on the display and storage terminated by pressing the "Ack-nowledge" key.


5.8 Direct access to parame-ters

5.9 Storing parameter values

Devicenumber

"A"(10)

Parameternumber

"1E"(30)

Groupnumber

"3"(3)

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The "used sensor values" and "used add. values" parameter is set forall groups. This specifies which CAN devices will be monitored. Spe-cification is initiated as follows:

➜ Press "HELP".

➜ Position the selection bar on the line.

➜ Press "Acknowledge", hold it down and then press "Automatic".The network structure is now stored. Release the "Acknowledge"key first, then the "Automatic" key. The sequence in which the keysare actuated and released is important as otherwise savingcannot be performed.

➜ Press "Acknowledge", the menu is quit.

5.10 Activating error monito-ring

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The abbreviation for the parameter is listed in the Name field. The De-fault field indicates the standard settings, Min and Max are the re-spective permissible limit values. The unit is shown in the Unit field.The Description field explains the function of the parameter.

The details written in italic in the parameter list (Description field)are the texts that appear in the command station display field. Thetexts are always in English, regardless of which user language hasbeen selected.

6. Parameters

6.1 Parameter list commandstation DO 200.

No. Name Default Min Max Unit Description

..4. ZC 4070 - - - - Softwareversion

..5. keyboard usage 0 0 2 - Operating mode0 = Web guider command station Webguider/Support1 = Positioning support Support2 = Web tention Tension3 = Pre-positioning Prepositioning Keyboard

..6. arrow direction 0 0 1 Displayed direction of web travel0 = normal (direction of web travel to right) Normal (Right)1 = invers (direction of web travel to left) Inverted (Left)

..7. used sensor 0 0 FFFF hex Devices implemented (Error monitoring)values Web guider / positioning support

0x0001 = right sensor Right Sensor0x0002 = left sensor Left Sensor0x0004 = right sensor 1 Right Sensor 10x0008 = left sensor 1 Left Sensor 10x0040 = Actuating element Pivoting Frame0x0080 = right support beam Right Support0x0100 = left support beam Left Support0x0200 = right support beam 1 Right Support 10x0400 = left support beam 1 Left Support 10x0010 = Liniensensor Line Sensor0x0020 = line sensor 1 Line Sensor 1

Web tension (old)0x0001 = Speed (Velocity)0x0002 = Web tension right (Tension right)0x0004 = Web tension left (Tension left)0x0008 = Speed (Speed)0x0020 = Sum web tension (Sum)0x0010 = Web tension sum 1 (Sum 1)0x0040 = Positioning signal output (Controler output)0x0080 = Actual batch diameter (Diameter Actual)

Web tension (new)0x0001 = Web tension right (Tension right)0x0002 = Web tension left (Tension left)0x0004 = Web tension right 1 (Tension right 1)0x0008 = Web tension left 1 (Tension left 1)0x0020 = Sum0x0010 = Sum 1 (Controler output)

..8. used add. values 0 0 FFFF hex Devices implemented (Error monitoring)0x0001 = Mount position left Mount Pos. Left0x0002 = Mount position right Mount Pos. Right0x0004 = Web offset Web Offset0x0008 = Controller target value Guide Target0x0010 = Controller position Guide Position0x0020 = Operating mode System Mode0x0040 = Web width Width0x0080 = Pre-positioning Pre Positioning0x0100 = Web speed Web Speed

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..9. width - - - - Parameter title

.1.0. output mode 0 0 2 - Web width/position display output0 = no output No Width1 = web width/position display output Show Width2 = inverted output of web width/position display

Inverse Width

.1.1. display 0 0 2 - Display resolution (point position)resolution 0 = display without point No Point

1 = display with one point One Point2 = display with two points Two Point

.1.2. number of 2 1 2 - Display selectionmotors 1 = with VS 352 only. Only VS 352.

2 = all other support beams, cameras and wideband sensorsVS 35X., CAN camera

.1.3. width offset 0 -32767 32767 mm Web width/position display offset

.1.4. use sensors 1 0 1 - Support beam or edge position display0 = Support beam position Support Beam Pos.1 = Edge position Edge Position

.1.5. user parameter - - - - Parameter title

.1.6. parameter 1 0.0 0.0 7F.FF hex Select parameter directly (DD.PPP)DD = device address (01...7F)PPP = parameter number (04...FF)










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.2.6. virtual keyboards - - - - Parameter title

.2.7. keyboard add. 1 0.0 0.0 7.F hex Address of the 1st virtual keyboard

.2.8. keyboard add. 2 0.0 0.0 7.F hex Address of the 2nd virtual keyboard

.2.9. keyboard add. 3 0.0 0.0 7.F hex Address of the 3rd virtual keyboard

.3.0. keyboard add. 4 0.0 0.0 7.F hex Address of the 4th virtual keyboard




.3.4. global settings - - - - Parameter title

.3.5. language 0 0 6 - User language0 = English English1 = German German2 = French French3 = Spanish Spain4 = Portuguese Portuguese5 = Italian Italian6 = Japanese Japanese

.3.6. brightness 85 0 140 - Display contrast

.3.7. sound off/on 1 0 1 - Key acknowledgement via bleep0 = Key acknowledgement OFF Off1 = Key acknowledgement ON On

.3.8. mm/inch 0 0 1 - Display switching between mm and inch0 = display in mm mm1 = display in inch inch

.3.9. key filter 0 0 FFFF - Key filter, inhibiting keys on the command unit

.4.0. customer PIN 0 0 32767 - On-site customer password0 = password deactivated

.4.1. disable services 0 0 FFFF - Disable basic functions0x0001= edit no parameters Parameter Edit0x0002 = edit no parameters in extended setup mode

Extended Parameter0x0004 = no address entries possible Set Adress0x0008 = set no default values Set Default Values0x0010 = start no service functions Service Functions0x0020 = CAN network backup storage disabled Can Net Backup0x0040 = edit no user parameters Edit User Param0x0080 = prepositioning parameters Preposition Parameter

.4.2. scan time *10ms 7 5 100 10 ms Time for timeout in CANMON

.4.3. temperature 0 -40.0 100.0 °C Temperature in command station

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3.1 Virtual command stationDO 200. parameter list

Nr. Name Default Min Max Unit Beschreibung

.4.4. running time 0 0,0 65364 h Operating hour countermeter

.4.5. software 0 0 3 - Activated software0x0001 = multi-operation Multi Keyboard0x0002 = prepositioning Pre Positionierung0x0004 = web tension Tension

.4.6. Main loops 0 0 65364 - Main loop passages per secondFor E+L Service only


..4. ZC 4070 - - - - Softwareversion

..5. keyboard usage 0 0 2 - Operating mode0 = Web guider command station Webguider/Support1 = Positioning support Support2 = Web tention Tension3 = Pre-positioning Prepositioning Keyboard

..6. arrow direction 0 0 1 Displayed direction of web travel0 = normal (direction of web travel to right) Normal (Right)1 = invers (direction of web travel to left) Inverted (Left)

..7. used sensor 0 0 FFFF hex Devices implemented (Error monitoring)values Web guider / positioning support

0x0001 = right sensor Right Sensor0x0002 = left sensor Left Sensor0x0004 = right sensor 1 Right Sensor 10x0008 = left sensor 1 Left Sensor 10x0040 = Actuating element Pivoting Frame0x0080 = right support beam Right Support0x0100 = left support beam Left Support0x0200 = right support beam 1 Right Support 10x0400 = left support beam 1 Left Support 10x0010 = Liniensensor Line Sensor0x0020 = line sensor 1 Line Sensor 1

Web tension (old)0x0001 = Speed (Velocity)0x0002 = Web tension right (Tension right)0x0004 = Web tension left (Tension left)0x0008 = Speed (Speed)0x0020 = Sum web tension (Sum)0x0010 = Web tension sum 1 (Sum 1)0x0040 = Positioning signal output (Controler output)0x0080 = Actual batch diameter (Diameter Actual)

Web tension (new)0x0001 = Web tension right (Tension right)0x0002 = Web tension left (Tension left)0x0004 = Web tension right 1 (Tension right 1)0x0008 = Web tension left 1 (Tension left 1)0x0020 = Sum0x0010 = Sum 1 (Controler output)

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..8. used add. values 0 0 FFFF hex Devices implemented (Error monitoring)0x0001 = Mount position left Mount Pos. Left0x0002 = Mount position right Mount Pos. Right0x0004 = Web offset Web Offset0x0008 = Controller target value Guide Target0x0010 = Controller position Guide Position0x0020 = Operating mode System Mode0x0040 = Web width Width0x0080 = Pre-positioning Pre Positioning0x0100 = Web speed Web Speed

..9. width - - - - Parameter title

.1.0. output mode 0 0 2 - Web width/position display output0 = no output No Width1 = web width/position display output Show Width2 = inverted output of web width/position display

Inverse Width

.1.1. display 0 0 2 - Display resolution (point position)resolution 0 = display without point No Point

1 = display with one point One Point2 = display with two points Two Point

.1.2. number of 2 1 2 - Display selectionmotors 1 = with VS 352 only. Only VS 352.

2 = all other support beams, cameras and wideband sensorsVS 35X., CAN camera

.1.3. width offset 0 -32767 32767 mm Web width/position display offset

.1.4. use sensors 1 0 1 - Support beam or edge position display0 = Support beam position Support Beam Pos.1 = Edge position Edge Position

.1.5. user parameter - - - - Parameter title








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6.2 Explanation of the mostimportant parameters

6.2.2 Length displays inmm/inch

In this section, the only parameters explained are those not men-tioned at another point in this description.

The operating mode of the command station is being recognized au-tomatically by the hardware when the equipment is switched on. Noadjustments have to be made in the parameter "keyboard usage" .

This parameter "mm/inch" may be used to indicate all length detailson the command station DO 200. display (web width, web offset,oscillation stroke etc.) in mm or inch.

Regardless of the display, all value entries in parameters (e.g. off-set in the case of web width displays etc.) must be made in mm.All inch values must be converted into mm before being entered inthe relevant parameter.

Every key on command station DO 200. may be disabled. Even if allkeys are disabled, setup mode may be started. The keys to be disab-led must be selected in this parameter.

The following basic functions may be disabled in the "disable ser-vices" parameter:

Parameter Edit = all parameters are disabled

Extended Parameter = only the parameters in extended setupmode are disabled

Set Address = all device addresses are disabled

Set Default Values = no default value may be loaded

Service Functions = the service functions are disabled

CanNet Backup = Save Cannet EEPROM is disabled

Edit user Param = user parameter values may not be edited(disabled)

Preposition Parameter = Calibration parameters and functions aredisabled.

6.2.1 Operating mode com-mand station

6.2.3 Key filter

6.2.4 Disabling basic functions





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The parameter "software" shows the functions provided by the soft-ware of the command station. The parameter has no other purpose.

Operation depends on the device combinations used and will bedescribed in basic terms only below. Detailed system operation isspecified in the system operating manual, operation section.

Only insert the web when the web guider and processing ma-chine are switched off. Risk of injury!

When networking two or more digital controllers each individualcontrol loop for which the following operation sequence is to be va-lid must be selected via the "multi-command" function prior to ope-ration. If only one controller is featured, omit section 7.1.

➜ Enable web guider operating voltage

If the message (can net load error bad device list) is being display-ed when the device is switched on, acknowledge by pressing key"Acknowledge" and the commad station will change to the normaloperating mode. The procedure as listed in sub-chapter "Storingparameter values" of commissioning should now be repeated. Therenewed storing of the parameter values should keep the devicefrom displaying this message when it is switched on.

➜ Select multi-operation menuPress "F 4" to start the multi-operation menu. All groups featuredwill be displayed.

➜ Select groupVia the "Decrease value" key each group may now be selected bythe selection bar. A tick displayed in front of a group indicates thatthe latter has been selected for subsequent operation. To set atick, press "F 4" and press again to remove ticks. Select the indivi-dual groups one after another via the "Decrease value" key andmake your selection.

7. Operation

7.1 Multi-command(if featured)

HELP

F 1

F 2

F 3

F 4

6.2.5 Software

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➜ Quit multi-operation menuPress "Acknowledge" to quit the multi-operation menu.

The group selected by the selection bar prior to quitting the menuis now selected as user group. The first number indicated in the"Group" display represents the user group. The remaining num-bers indicate the groups selected.

➜ Select actuating element menu Press "F 2" until the following symbol (actuating element) isdisplayed beside the key.

➜ Select center modeThe web control is switched off, the web guider positions itself atthe set center position.

Before inserting a new web always set the actuating element to"center" mode first.

➜ Set web offset to "0"Press the "Increase/Decrease value" keys at the same time.

➜ Select guiding modeUse "F 1" to switch from web edge (left/right edge sensor) to webcenter (both sensors). The web edge (left/right edge sensor) de-pends on the direction of web travel.

By pressing "F 1" the actuating element is always switched to"manual".

When using a coloured line sensor, use "F 1" to switch betweenlight line, dark line and colour contrast.

The specification of the set position in the case of camera/wide-band sensors is performed by pressing "Acknowledge" and "Auto-matic" at the same time. If only the left/right web edge is to bespecified as set position, first of all press "F 1" to select the requi-red web edge (left/right) and then press "Acknowledge" and "F 1"at the same time.

➜ Set operating mode

- Center mode: the actuating element moves into the stored centerposition.

User group

HELP

F 1

F 2

F 3

F 4

HELP

F 1

F 2

F 3

F 4

HELP

F 1

F 2

F 3

F 4

Both sensors(web center)

Leftsensor

Rightsensorrechts

Web direction of travel

7.2 Actuating element:

HELP

F 1

F 2

F 3

F 4

HELP

F 1

F 2

F 3

F 4

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- Manual mode: the actuating element may be positioned at the re-quired location via the "Increase/Decrease value" keys.

- Automatic mode: if the guider block is not connected, the webguider will go into automatic mode immediately.

➜ Set web offsetUse the "Increase/Decrease value" keys in automatic mode to seta web offset.

➜ Select support beam menuPress "F 2" until the following symbol (support beam) is dis-played next to the key.

➜ Select support beam driveUse "F 1" to select both drives or the left/right drive after oneanother. The left/right drive depends on the direction of web travel.

➜ Manual modeOnce manual is selected the positioning carriage(s) may be mo-ved to the left/right via the "Increase/Decrease value" keys.

➜ Park sensorsTo park the sensors "Center position" mode must be selected. Thesensors are parked. The frame around the "Park sensor" symbol,located next to the "Increase value" key, flashes while the sensorsare being parked.

➜ Insert web

HELP

F 1

F 2

F 3

F 4

HELP

F 1

F 2

F 3

F 4

7.3 Support beam

HELP

F 1

F 2

F 3

F 4

HELP

F 1

F 2

F 3

F 4

Both supportbeam drives

Support beam driveleft / right

Direction of web travel

HELP

F 1

F 2

F 3

F 4

HELP

F 1

F 2

F 3

F 4

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➜ Edge searchUse the "Automatic" key to start the edge search. Once the sen-sors have found the web edge they will follow it. The frame of the"Search edge" symbol, located next to the key, flashes while theedge search is being performed.

By triggering the edge search, the actuating element operatingmode selected is cancelled. Edge searching remains active untilan operating mode is selected for the actuating element.Exception: if, during the actuating element automatic mode, anedge search is performed without first parking the sensors, theactuating element will be blocked during the search routine. Oncethe sensors have found the web edge, the edge search is stoppedand the actuating element re-enabled. The selected "Automatic"mode is resumed.

➜ Quit support beam menu Press "F 2" until the following symbol (actuating element) isdisplayed next to the key.

➜ Select required actuating element operating modeAutomatic, center position or manual mode.

➜ Select oscillation menuPress "F 3" to start the oscillation menu for entering the oscillationstroke and time.

➜ Switch oscillation ON/OFFPress "Increase/Decrease value" to switch oscillation ON/OFF, theswitch status is indicated on the display.

➜ Enter amplitudeTo enter the amplitude (oscillation stroke) the acknowledge keymust be pressed. Press the "Increase/Decrease value" keys toenter the required amplitude (oscillation stroke).

➜ Enter timePress the acknowledge key again to enter the time (oscillationtime for a cycle) via the "Increase/Decrease value" keys.

➜ Quit the oscillation menuPress "Acknowledge" again to quit the oscillation menu.

HELP

F 1

F 2

F 3

F 4

HELP

F 1

F 2

F 3

F 4

7.4 Oscillation

HELP

F 1

F 2

F 3

F 4

HELP

F 1

F 2

F 3

F 4

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7.6 Error query via the helpkey

Using the direct parameter selection option, the 10 parameters speci-fied during commissioning may be quickly retrieved and edited.

➜ Press "HELP".

➜ Position the selection bar to "user parameter".


➜ Select the required parameter and open via "Acknowledge".

➜ Perform the required parameter editing. Parameter editing is identi-cal to that described in the "Basic operation in setup mode" section.

If a system error occurs that is identified by the command station, thealarm display will light up. The error may be queried as follows:

➜ Press "HELP".

➜ The device group in which one/several errors have occurred flas-hes. In this example, "Group 0" flashes.

➜ Select the flashing device group via the selection bar and press"Acknowledge". A list of all the monitored devices in this group isdisplayed.

➜ Scan the list via the "Increase/Decrease value" key until a flashingarrow (>) is displayed behind a device. The error is displayed intext form behind this arrow.

If necessary, the flashing arrow may be selected via the selectionbar and the "Help" key pressed. Instead of the text, an error num-ber is displayed. Press "Help" again to switch back to the text dis-play.

➜ Press one of the three "Automatic", "Center" or "Manual" modekeys to quit the help menu.

When width measuring, the positions of the right and left supportbeam, together with the relevant sensor signals, are evaluated.When using a camera or wideband sensor no support beam isfeatured. The position values of the right and left support beamsare therefore emulated (created artificially). In this event, an "E"for Emulation is indicated after the terms "right support beam" and"left support beam" in the error request display.

Additionally, the guiding criterion of the colour line sensor may be au-tomatically taught. The guiding criterion to be scanned must be loca-ted at the middle orange light spot position (set position). Press the"Acknowledge" and "F1" keys simultaneously.

After approx.1 s. both keys may be cancelled. The prerequisite hereis that "Automatic teaching"is selected in the relevant colour line sen-sor parameter. At this point, the relevant points in the sensor descrip-tion should be reread.

7.5 Direct parameter selection

7.7 Guiding mode adoptioncolour line sensor

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All the main command station setting options and checking set-tings are described in this section. The following settings are notimmediately required for the functioning of the system, althoughsome are recommended.

The special applications may be divided into two groups:

8.1 General device settings

8.2 Specific device settings

The term "general device" settings means those that do not apply toan individual device but to all devices in that group.

The following menu options are all started according to the followingexample:

➜ Work through setup mode (see section 4.1) until you reach the"System menu" window.

➜ Position the selection bar on the required menu window, thenpress "Acknowledge". The window is opened.

➜ Quit setup mode

Various languages are available for operation purpoes. In the "Lan-guage" menu window, the required language may be set. User-rele-vant displays and the help menu are then displayed in the requiredlanguage.

If the "Language" menu window is open, the selection bar must bepositioned on the required language. Press Acknowledge to quit themenu and store the language.

The service level is available in English only.

The "Service" menu contains a list of all important telephone nub-mers and email addresses by country. In the event of problems orquestions arising, the relevant E+L branch may be contacted.

The "CAN Status" menu indicates if any message transmission er-rors have occurred whereby the following messages may be differen-tiated:

Warnings : Sending/receiving command station messages wasdifficult and could only be performed successfully aftera further attempt.

Errors : A command station message could not be sent/recei-ved.

Bus Off : The bus system was switched off due to a serious error.

Overruns : Messages received by the command station have beenlost.

8.1.2 Service centers

8.1.3 CAN status

8.1.1 User language

8.1 General device settings

8. Specialapplications

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REC : Internal Can counter for receive errors

TEC : Internal Can counter for transmission errors.

To assure that the command station functions perfectly, the operatingvoltage must lie within a certain range. Via the "Check Power Supply"menu the voltage waveform is represented as a scan on the display.In addition, the lowest and highest measured values are stored andrepresented in the top sector. The scan is continuously updated.

There are two possibilities of reading in the CAN network:

1. Rescan Cannet: if a change has been performed on the CAN net-work (e.g. an additional device, new software), a rescan should beperformed.

2. Show Cannet: this is the general start window if parameters are tobe displayed and edited in the "EEPROM".

Save Cannet EEPROM: on completion of all settings on the com-mand station, the former should be stored in the EEPROM: as such,it is assured that settings will remain stored once the operating volta-ge is switched off and shall also be available on restarting.

Menu "Webguider Info" displays all CAN details possible within thisgroup. This function is relevant for the E+L Service personnel only.

The device-specific settings depend on the devices used. First of all,the required device must be selected in the "Show Cannet" menuand then "HELP" pressed. Depending on which device was selected,various menu options are available. The following list (section 8.2.1 to8.2.10) shows all possible menu options that may appear.

On devices selected via this menu, the CAN LED lights up red. Ifthe menu is closed again, the CAN LED will light up green again.

8.2 Device-specific settings

8.1.5 Rescan Cannet/ShowCannet/Save Cannet EE-PROM

8.1.4 Operating voltagemonitoring

lowestvoltage

highestvoltage

Voltage waveshape

8.1.6 Service information

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This menu permits the fast checking/setting of the device address.

On devices with a DIP-switch for the device address, this settingof the device address is not possible. In this case, the deviceaddress must be checked/set directly on the DIP switch.Exception: if the device address 0 is set on the DIP switch, thedevice address may also be set via the "Set Address" menu.

➜ Use the "Increase/Decrease value" keys to set the group number(Group).


➜ Enter the device number (Device) via the "Increase/Decrease va-lue" keys.

➜ Press "Acknowledge" to quit the "Set Address" menu.

The default values are loaded for the device selected. Any settings inthe parameters of this device are thus lost in the process!

On certain sensors, there is an option of representing the signal wa-veform (actual position value) of the sensor as a scan on the display.The scan is continuously updated.

If several sensor scans are possible, the "F 1" key may be used toswitch between the individual scans.

Errors occurring in this device may be queried. The errors will be dis-played in the reverse order. The last error to occur will be displayedfirst of all.

All error messages that are theoretically possible on this device willbe displayed. Here, a differentiation is made beween the following er-ror messages:

Global: errors that may occur on any device

Local: device-specific errors

General device properties (ID number, software number etc.) are dis-played.

8.2.6 Device properties (Pro-perties)

8.2.2 Load default values(Set default)

8.2.3 Display sensor scan

8.2.4 Dispaly error messages

8.2.5 Possible error messages(Possible errors)

8.2.1 Setting the deviceaddress (Set address)

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8.2.10 Jump back to mainmenu (Main menu)

8.2.9 Reload stored parametervalues (Restore parame-ters)

8.2.8 Reset

Use the "Service Functions" menu option to call up certain, one-offactions such as "Calibrate camera", "Actuating element/supportbeam initialisation run" etc. The following list indicates the most com-mon menu options. Should a menu option appear on the commandstation DO 200. display that is not mentioned here, information on thesaid menu option may be found in the appropriate device description.

Menu option Function

camera cal. standard Standard camera calibration

camera cal. pattern Camera pattern calibration

piv frame calib. Actuating element initialisation run

support calibration Support beam initialisation run

save back parameter Reload stored parameter record

save parameter Store parameter record

user defind Numerical service entry

The actual process may only be initiated by this menu option. Priorwork must be performed as described in the relevant descriptions.Basically it applies that the entire "Commissioning" section of therelevant device must be performed.

The "Reset" menu option may be used to reset the guider. Parameterchanges are stored.

Use the "Restore Parameters" menu to reload the parameter valuesoriginally stored. The parameter record of this device is overwritten.

Prerequisite to the restore command is that during commissioninga "Save Cannet EEPROM" has once been performed.

On completion of the settings, use the "Main Menu" option to jumpback to the main menu.

During the self test a full command station hardware and softwaretest is performed.

Perform self test as follows:

➜ Switch off the command station operating voltage.

➜ Press and hold down the "manual" key.

➜ Reconnect operating voltage.

First of all, a display test is performed whereby all display pixels aretriggered. The display will darken for a brief moment during which itcan be ascertained whether one or several pixels are defective.

8.2.11 Self test

8.2.7 Service functions(Service function)

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Erhardt + Leimer GmbHPost box 10 15 40

D-86136 AugsburgTelephone (0821) 24 35-0Telefax (0821) 24 35-666

9. Technical data

➜ Release "manual" key.

Following the display test, the display showsthe following test results:

"EEProm-Size" no. of EEProm memory bytes.

"Temperature" processor temperature on command station interior, itis approx. 10 °C higher than the ambient temperature.

"Power-Supply" the operating voltage must lie within the tolerancerange (see Technical Data).

"boot"/"soft" Basic software / program software.

"test. mem. at" Internal RAM memory.

If the memories are o.k., at the end the display indicates "Memoryok".

Finally, a key and LED test is performed. All LEDs featured on thecommand station light up.

➜ Press all the command station keys one after the other (also keys"F 1" to "F 4"). On pressing the keys, their LEDs will go out. Onceall keys have been pressed, the alarm display goes out as well.The disappearing of the alarm display indicates the end of the selftest and the command station returns to normal operation.

Operating voltageNominal value 24 V DCNominal range 20-30 V DC(incl. ripple)

Current input 200 mA

Ambient temperature 10 °C to +50 °C

Storage temperature - 25 °C to +80 °C

CAN bus level 5 V (potential-free)

CAN baud rate 250 kBaud

Weight approx. 0.5 kg

Dimensions see attached dimension sheet

Protection classCommand station in housing IP 54Command station as built-in kit(in built-in state) IP 54

Operation language GermanEnglishFrenchItalianSpanishPortugueseJapanese

Parameterisation language EnglishTechnical data subject to modification without notice

e&l do2000

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