eive m lm m - emrolemrol.com/folder/en/leaflets/traction_cells.pdf · eive m lm m specifications...

1

EDRIVE RM LM ZM

HIGH QUALITY, SUPREMELY RELIABLE.

COMPLETE RANGE OF CELLS ACCORDING TO

DIN & BS STANDARD. NOMINAL CAPACITY

UP TO 1550AH.

MANUFACTURED IN EUROPE – 4 TO 7 YEARS

WARRANTY.

FULLY INSULATED, BOLTED CONNECTIONS.

OPTIMAL CAPACITY.

BATTERY LIFE: GUARANTEED 1300 CYCLES AT

80% DISCHARGE.

BATTERIES

EMROL - Industrieweg 15 - B-2390 Malle - Belgium - T +32(0)3/309.24.24 - F +32(0)3/311.79.50 - [email protected] - www.emrol.com

CELLS FOR POWER-INTENSIVE ELECTRIC DRIVE

Technology:

Ultramodern terminal sleeve with space for growth of the plates.

Robust filler caps: fast and easy maintenance procedure.

No more batteries with welded joints. Optimal conductance is achieved by brass terminal bushing, fully insulated bolts and copper connectors. No more oxidation/deposits: your battery is always clean and lives longer.

Lead-acid batteries with positive tubular plates and flat negative plates. Solid by simplicity.

2

EDRIVE RM LM ZM

Products in the EDrive range:

EDrive BLOCK: 6V and 12V monobloc batteries with capacities from 50 to 320Ah. Make your choice from our full range of HK, DK, TK, HO, DO and TO products.

EDrive RM: 2V traction cells with liquid electrolyte and capacities from 64 to 1550Ah.

EDrive LM: 2V traction cells with liquid electrolyte and significantly lower maintenance requirements.

EDrive ZM: 2V maintenance-free traction cells with gelled electrolyte and capacities from 110 to 720Ah.

RM and LM are found in the CK product group, and ZM in the CO product group.

Why EDrive cells?EDrive cells are premium quality products. The production processes are based on years of experience. This constant quality can only be achieved by using the best raw materials and state-of-the-art machines with integrated quality control. These robust batteries are designed for power intensive applications. Even in 8-hour cycles at companies with continuous shift work, these long-life, sustained performance batteries are ideal. We stand squarely behind the quality of our products. This is why we give 4 to 7 years full warranty.


Applications

Cleaning Intralogistics AWP Marine Electrical vehicles

3

BATTERIES

The EDrive trademark is your guarantee that these batteries have passed the most stringent quality tests.

To make a choice between our RM (Regular Maintenance), LM (Low Maintenance) and ZM (Zero Maintenance) products, there are a number of important parameters that must be carefully considered:

Application: the more a battery is cycled, the greater the need for maintenance. You can reduce these costs – by as much as a factor of 7 – by using LM technology instead of RM.

Traditional or maintenance-free: depending upon the environment where the battery is used, a battery with gelled electrolyte may be a wise choice. Sectors that come to mind include the food distribution chain and medical and chemical products.

Budget: the graphs can help you select the battery that meets your expectations in respect of battery life expectancy. In this way you choose the best investment for your needs.

CK life expectancy (RM+LM) CO life expectancy (ZM)

Discharge Depth accorDing to iec254-1

To estimate the discharge depth, simply compare the capacity of the machine with the machine’s expected application. Example: for a street cleaning machine with a capacity of 2000m2 and a car park covering of 1000m2, the discharge depth is 50%.

It is important to note that other criteria, such as correct maintenance and temperature, also have a substantial impact on life expectancy, but these have been disregarded in the graphs. The graphs are only for advisory purposes and do not express or imply a guarantee.

4

EDRIVE RM LM ZM

SPECIFICATIONS DIN RMR Stock product

RM: RM (Regular Maintenance) batteries are the most widely sold products and represent the most extensive range available. They are our strongest workhorses for the most intensive applications, such as forklift trucks and large cleaning machines, etc. RM cells require routine maintenance every 10 cycles.

type eDrive coDe european ref. capacity c5 wiDth (mm) mass of cell (kg) h1 h2

50 a

h p

er p

lat

e

type eDrive coDe european ref. capacity c5 wiDth (mm) mass of cell (kg) h1 h2

60 a

h p

er p

lat

e

type

DIN 428/47 2 pzS 160 160 47 9,8 408 428DIN 428/65 3 pzS 240 240 65 14,4 DIN 428/83 4 pzS 320 320 83 18,9 DIN 428/101 5 pzS 400 400 101 23,3 DIN 428/119 6 pzS 480 480 119 27,8 DIN 428/137 7 pzS 560 560 136 32,2 DIN 428/155 8 pzS 640 640 155 36,9 DIN 428/173 9 pzS 720 720 173 41,7 DIN 428/191 10 pzS 800 800 191 46,1

eDrive coDe

80 a

h p

er p

lat

e

european ref. capacity c5 wiDth (mm) mass of cell (kg) h1 h2

mass of cell = alwayS wIth acID mass anD capacity of cell = +/- 5%length of cell = 198 mm h1 = heIght of cell excl cell plugS

h2 = heIght of cell INcl cell plugS

technical moDifications are reserveD without prior notice.

R

R

R

R

R

R

R

R

DIN 290/47 2 pzS 100 100 47 6,6 270 290DIN 290/65 3 pzS 150 150 65 9,1DIN 290/83 4 pzS 200 200 83 12,1DIN 290/101 5 pzS 250 250 101 15,0 DIN 290/119 6 pzS 300 300 119 17,6 DIN 290/137 7 pzS 350 350 137 20,5 DIN 290/155 8 pzS 400 400 155 23,6DIN 290/173 9 pzS 450 450 173 26,7 DIN 290/191 10 pzS 500 500 191 30,7


R

R

R

R

R

5

BATTERIES

R Stock product

type


eDrive coDe

90 a

h p

er p

lat

e


type

DIN 543/47 2 pzS 210 210 47 14,2 523 543DIN 543/65 3 pzS 315 315 65 18,8 DIN 543/83 4 pzS 420 420 83 24,3 DIN 543/101 5 pzS 525 525 101 30,5 DIN 543/119 6 pzS 630 630 119 35,8 DIN 543/137 7 pzS 735 735 137 41,2DIN 543/155 8 pzS 840 840 155 44,9 DIN 543/173 9 pzS 945 945 173 49,9DIN 543/191 Dp 10 pzS 1050 1050 191 54,8

eDrive coDe

105

ah

pe

r p

lat

e


type

DIN 574/47 2 pzS 230 230 47 14,3 554 574DIN 574/65 3 pzS 345 345 65 19,6 DIN 574/83 4 pzS 460 460 83 26,5 DIN 574/101 5 pzS 575 575 101 31,7 DIN 574/119 6 pzS 690 690 119 37,8 DIN 574/137 7 pzS 805 805 137 42,6 DIN 574/155 8 pzS 920 920 155 49,5 DIN 574/173 Dp 9 pzS 1035 1035 173 55,0 DIN 574/191 Dp 10 pzS 1150 1150 191 60,3

eDrive coDe

115

ah

pe

r p

lat

e


SPECIFICATIONS DIN RM

R

R

R

R

R

R

R

R

R

R

R

R

R

R

Dp = Double termINal

6

EDRIVE RM LM ZM

R Stock product

type


eDrive coDe

155

ah

pe

r p

lat

e


type


eDrive coDe

140

ah

pe

r p

lat

e


SPECIFICATIONS DIN RM

type


eDrive coDe

125

ah

pe

r p

lat

e


R

R

R

R

R

R

R

R

R

mass of cell = alwayS wIth acID - mass anD capacity of cell = +/- 5% - length of cell = 198 mm

h1=heIght of cell excl cell plugS - h2=heIght of cell INcl cell plugS - Dp=Double termINal technical moDifications are reserveD without prior notice.

R

R

R

R

R

R

7

BATTERIES

SPECIFICATIONS BS RMR Stock product

type

bS 435/46 2 pzb 110 110 46 8,3 399 423bS 435/62 3 pzb 165 165 62 11,5 bS 435/78 4 pzb 220 220 78 14,6 bS 435/94 5 pzb 275 275 94 17,9 bS 435/110 6 pzb 330 330 110 21,0 bS 435/126 7 pzb 385 385 126 24,0 bS 435/142 8 pzb 440 440 142 27,1 bS 435/158 Dp 9 pzb 495 495 158 30,2 bS 435/174 Dp 10 pzb 550 550 174 33,3

eDrive coDe

55 a

h p

er p

lat

e


type

bS 357/46 2 pzb 84 84 46 7,0 326 350bS 357/62 3 pzb 126 126 62 9,5bS 357/78 4 pzb 168 168 78 11,8 bS 357/94 5 pzb 210 210 94 14,3 bS 357/110 6 pzb 252 252 110 17,2 bS 357/126 7 pzb 294 294 126 19,8 bS 357/142 8 pzb 336 336 142 22,5 bS 357/158 Dp 9 pzb 378 378 158 25,1 bS 357/174 Dp 10 pzb 420 420 174 27,6

eDrive coDe

42 a

h p

er p

lat

e


type


eDrive coDe

32 a

h p

er p

lat

e


R



8

EDRIVE RM LM ZM


type


eDrive coDe

86 a

h p

er p

lat

e


type

bS 548/46 2 pzb 150 150 46 10,8 513 537bS 548/62 3 pzb 225 225 62 15,0 bS 548/78 4 pzb 300 300 78 18,8bS 548/94 5 pzb 375 375 94 23,0 bS 548/110 6 pzb 450 450 110 27,5 bS 548/126 7 pzb 525 525 126 31,4 bS 548/142 8 pzb 600 600 142 35,5 bS 548/158 Dp 9 pzb 675 675 158 39,6 bS 548/174 Dp 10 pzb 750 750 174 43,7

eDrive coDe

75 a

h p

er p

lat

e


type


eDrive coDe

65 a

h p

er p

lat

e


R

R

R

R

R

R



9

BATTERIES


type


eDrive coDe

108

ah

pe

r p

lat

e


type


eDrive coDe

100

ah

pe

r p

lat

e




Dp = Double termINal


R

10

EDRIVE RM LM ZM

SPECIFICATIONS DIN LMR Stock product

LM: When a battery is fully discharged and recharged each day, the required maintenance can be quite intensive. In that case, choose LM (Low Maintenance) because these cells are designed for 70 cycles between each maintenance routine. Thanks to a special charger, which features a Low Maintenance charging profile and impulse technology, good distribution of the electrolyte is assured. We give preference to LM technology as opposed to acid circulation, because its advantages are retained while the disadvantages are avoided. No expensive pump required The active material is not ‘blown’ out of the plates No leaking pipes Budget-friendly More reliable system

type

DIN 428/47 lm 2 pzS 160-lm 160 47 10,0 402 428DIN 428/65 lm 3 pzS 240-lm 240 65 14,4 DIN 428/83 lm 4 pzS 320-lm 320 83 18,9 DIN 428/101 lm 5 pzS 400-lm 400 101 23,3 DIN 428/119 lm 6 pzS 480-lm 480 119 27,0 DIN 428/137 lm 7 pzS 560-lm 560 137 32,2 DIN 428/155 lm 8 pzS 640-lm 640 155 36,9

eDrive coDe

80 a

h p

er p

lat

e


type


eDrive coDe

60 a

h p

er p

lat

e


11

BATTERIES

R Stock product

SPECIFICATIONS DIN LM

mass of cell = alwayS wIth acID - mass anD capacity of cell = +/- 5% - length of cell = 198 mm h1=heIght of cell excl cell plugS - h2=heIght of cell INcl cell plugS - technical moDifications are reserveD without prior notice.

type


eDrive coDe

115

ah

pe

r p

lat

e


type


eDrive coDe

90 a

h p

er p

lat

e


12

EDRIVE RM LM ZM

R Stock product

SPECIFICATIONS DIN LM


type


eDrive coDe

125

ah

pe

r p

lat

e


type


eDrive coDe

155

ah

pe

r p

lat

e


type


eDrive coDe

140

ah

pe

r p

lat

e


13

BATTERIES

R Stock product

SPECIFICATIONS BS LM


type

bS 435/46 lm 2 pzb 110 lm 110 46 8,3 409 435bS 435/62 lm 3 pzb 165 lm 165 62 11,5 bS 435/78 lm 4 pzb 220 lm 220 78 14,6 bS 435/94 lm 5 pzb 275 lm 275 94 17,9 bS 435/110 lm 6 pzb 330 lm 330 110 21,0 bS 435/126 lm 7 pzb 385 lm 385 126 24,0 bS 435/142 lm 8 pzb 440 lm 440 142 25,1

eDrive coDe

55 a

h p

er p

lat

e


type


eDrive coDe

65 a

h p

er p

lat

e


14

EDRIVE RM LM ZM

R Stock product SPECIFICATIONS BS LM

type


eDrive coDe

75 a

h p

er p

lat

e


type


eDrive coDe

86 a

h p

er p

lat

e





15

BATTERIES

R Stock product SPECIFICATIONS BS LM


type


eDrive coDe

100

ah

pe

r p

lat

e


type

bS 720/94 lm 5 pzb 540 lm 540 94 29,7 694 720 bS 720/126 lm 7 pzb 756 lm 756 126 40,5 694 720

eDrive coDe

108

ah

pe

r p

lat

e


16

EDRIVE RM LM ZM

ZM: ZM stands for Zero Maintenance, i.e. completely maintenance-free. This saves up to 30% in labour costs. Expensive charging areas are not needed because these cells produce practically no gas at all. A limited range of ZM cells is available according to DIN and BS standards, with capacities from 110 to 1200Ah ensuring maximum capacity for your specific applications.Optionally suitable for use in Ex hazard areas where stringent safety requirements apply.

Life expectancy: 1000 cycles at 80% discharge.

Damage due to incorrect maintenance is ruled out since the electrolyte used in the battery is in a gel form.

Safe for use in the pharmaceutical and food industries, and even in areas where many people are present.

Complies with all health and food hygiene requirements, thereby eliminating the need to cover food before processing.

Opportunity charging is possible (given a suitable charging system).

After one year’s storage at 20°C, at least 65% of the nominal capacity is available.

SPECIFICATIONS BS LM

17

BATTERIES

SPECIFICATIONS DIN ZM

type

DIN 370/47 gel 2 pzV 110 110 47 9,4 342 370DIN 370/65 gel 3 pzV 165 165 65 12,9 DIN 370/83 gel 4 pzV 220 220 83 16,7 DIN 370/101 gel 5 pzV 275 275 101 20,3 DIN 370/119 gel 6 pzV 330 330 119 24,1 DIN 370/155 gel 8 pzV 440 440 155 -

eDrive coDe

55 a

h

pe

r p

lat

e


type

DIN 430/47 gel 2 pzV 140 140 47 11,0 402 430DIN 430/65 gel 3 pzV 210 210 65 15,8 DIN 430/83 gel 4 pzV 280 280 83 20,0 DIN 430/101 gel 5 pzV 350 350 101 24,6 DIN 430/119 gel 6 pzV 420 420 119 29,6 DIN 430/137 gel 7 pzV 490 490 137 - DIN 430/155 gel 8 pzV 560 560 155 -

eDrive coDe

70 a

h

pe

r p

lat

e


type

DIN 500/47 gel 2 pzV 160 160 47 12,6 472 500DIN 500/65 gel 3 pzV 240 240 65 18,0 DIN 500/83 gel 4 pzV 320 320 83 23,5 DIN 500/101 gel 5 pzV 400 400 101 28,8 DIN 500/119 gel 6 pzV 480 480 119 34,8 DIN 500/137 gel 7 pzV 560 560 137 40,0 DIN 500/155 gel 8 pzV 640 640 155 -

eDrive coDe

80 a

h

pe

r p

lat

e


R Stock product

R


h1=heIght of cell excl cell plugS - h2=heIght of cell INcl cell plugS - technical moDifications are reserveD without prior notice.

18

EDRIVE RM LM ZM

R Stock product

SPECIFICATIONS DIN ZM

type

DIN 595/47 gel 2 pzV 200 200 47 15,1 563 595DIN 595/65 gel 3 pzV 300 300 65 22,2 DIN 595/83 gel 4 pzV 400 400 83 28,5 DIN 595/101 gel 5 pzV 500 500 101 35,2 DIN 595/119 gel 6 pzV 600 600 119 41,6

eDrive coDe

100

ah

p

er p

lat

e


type

DIN 750/47 gel 2 pzV 240 240 47 20,1 724 750DIN 750/65 gel 3 pzV 360 360 65 28,0 DIN 750/83 gel 4 pzV 480 480 83 36,1 DIN 750/101 gel 5 pzV 600 600 101 43,0 DIN 750/119 gel 6 pzV 720 720 119 51,1

eDrive coDe

120

ah

p

er p

lat

e


mass of cell = alwayS wIth acID - mass anD capacity of cell = +/- 5% - length of cell = 198 mm h1= heIght of cell excl cell plugS - h2 =heIght of cell INcl cell plugS - technical moDifications are reserveD without prior notice.

19

BATTERIES

R Stock product

SPECIFICATIONS BS ZM


type

bS 639/45 gel 2 pzVb 170 170 45 13,2 611 639bS 639/63 gel 3 pzVb 255 255 63 18,8 bS 639/78 gel 4 pzVb 340 340 78 24,0

eDrive coDe

85 a

h

pe

r p

lat

e


type


eDrive coDe

71 a

h

pe

r p

lat

e


type


eDrive coDe

32 a

h

pe

r p

lat

e


type


eDrive coDe

61 a

h

pe

r p

lat

e


type

bS 435/45 gel 2 pzVb 110 110 45 407 435bS 435/63 gel 3 pzVb 165 165 63 bS 435/78 gel 4 pzVb 220 220 78

eDrive coDe

55 a

h

pe

r p

lat

e


20

EDRIVE RM LM ZM

BATTERIES

S.M.S Service (Service Management System): Our new Service Management System (S.M.S. for EDrive), lets your batteries send critical information about their state of health. This data can be used to respond proactively. Timely maintenance or repair encreases the reliability of your machines and avoids downtime. You will experience higher customer satisfaction and substantial cost savings on your maintenance contracts.

*in the Benelux

Accessories:B.M.S. (Battery Management System):This option consists of a module which is fitted on the battery and registers its use, which makes it easier for our Service Department to understand the cause of a failure and help you with advice. This unit allows us to offer our customers a fair and honest warranty over a longer period. The B.M.S. option is fitted as standard on all batteries in the logistics sector.

C.W.S. for EDrive:With a centralized water filling system, battery maintenance is easy, fast and always correct. See our CWS for EDrive leaflet for more information.

EDRIVE +AC: Acid circulation is an option that consists of a special charger with an air pump and hoses that supply air at the bottom of each cell. During the charging process, air is pumped into the cells in order to achieve forced circulation of the electrolyte, so that the water and acid are properly mixed again. Extensive charging, which shortens the life of the battery and increases water consumption, is therefore avoided. While EMROL supporting acid circulation and acknowledging its benefits for various customers, preference is nonetheless given to LM technology because of its quality, simplicity and lower cost.

EMROL - Industrieweg 15 - B-2390 Malle - Belgium - T +32(0)3/309.24.24 - F +32(0)3/311.79.50 - [email protected] - www.emrol.com


(E) version 10 - 03/09

7 YEARS OR

1300 CYCLES

GUARANTEE*

eive m lm m - emrolemrol.com/folder/en/leaflets/traction_cells.pdf · eive m lm m specifications...

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