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HI-Tech Projects March 2012 Ed. 4449, Nai Sarak, Main Road, Delhi-110 006 (India) Ph. : 91-11-23918117, 23916431 Fax : 91-11-23916431, 23918117 E-Mail : [email protected], [email protected]

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Hi-Tech ProjectsFor New Project Opportunities and Industrial TechnologiesWhat It CoversEach issue covers over 100 new project profile on industries & allied projects

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Page 1: EIRI project reports magazine

HI-Tech Projects

March 2012 Ed.

4449, Nai Sarak, Main Road, Delhi-110 006 (India)Ph. : 91-11-23918117, 23916431Fax : 91-11-23916431, 23918117

E-Mail : [email protected], [email protected]

Page 2: EIRI project reports magazine

HI-Tech Projects, MAR’2012 # 03 www.eiriindia.org

SELECTIVE PROFITABLE PROJECT PROFILES

Concrete blocks for building houses were first made in Europe around 1850. The mass-production of concrete blocks underwent in step with the development of the cement industry chiefly in Western Countries around 1918. In the United States, the concrete b locks industry recorded a major development after the introduction of the vibration process as a new method of compaction around 1930. During the World War - II, the concrete block industry developed significantly in Europian countries and the United States.

Cost EstimationPlant Capacity 3200 NOS/DAY OF

SIZE 100 MM 2400 NOS/DAY OF

SIZE 150 MM 2400 NOS/DAY OF SIZE 190 MM

4000 NOS/DAYLand & Building (Area 5000 Sq.Mt.)Rs. 2.69 Cr.Plant & Machinery Rs. 72 Lacs W.C. for 2 Months Rs. 2.06 Cr. Total Capital Investment Rs. 5.72 Cr. Rate of Return 25% Break Even Point 51%

ERATED CONCRETE BLOCKS/HOLLOW BLOCKS

India is a poor country. Government has facilitated free dispensaries, hospitals and health centers near and around all localities. Though, the Government is spending a lot on these hospitals, dispensaries and health centers, the poor people are not practically, getting full advantage of it. The reasons behind all that are that there is sufficient corruption in our health department. Doctors are not faithful and don’t consider their responsibility. Generally the costly medicines, tablets, capsules and injections etc. are shown out of stock while actually these things are available there. A poor person has to purchase from the market.

Cost EstimationPlant Capacity 50 Beded Land & Building (Area 3000 Sq.Mt.) Rs. 2.10 Cr.Plant & Machinery Rs. 1.78 Cr. W.C. for 2 Months Rs. 1.09 Cr. Total Capital Investment Rs. 5.27 Cr. Rate of Return 25% Break Even Point 62%

MATERNITY NURSING HOME

Fruit drinks/juices can be classified as the liquid or liquid and pulpy material in relatively homogeneous forms derived from fruit. Generally juices are entirely free of seed and tough fibers and of smooth consistency. Juices are classified in three groups:- (a) High Acid Juices, (b) Medium Juices, (c) Low acid or non-acid juices. High acid juices include the fruit drinks/juices in the PH range of 3.90 or lower i.e. Guava, Pine Apple etc. Medium acid juices include the fruit drinks/juices in the PH range 3.90-4.90 ie. Apples, Bananas, Mango etc. Similarly the fruit drinks/juices which are in the PH range of 4.80 or more are low or non-acid juices i.e. Beets, carrots etc.

Cost EstimationLand & Building (Area 2000 Sq.Mt.) Rs. 1.99 Cr.Plant & Machinery Rs. 1.65 Cr. W.C. for 1 Months Rs. 33 Lacs Total Capital Investment Rs. 4.33 Cr. Rate of Return 81% Break Even Point 29%

FRUIT JUICE, JAM, JELLIES AND ALLIED PRODUCTS

There are two types of yeast as compressed yeast. yeast. It is convenient to use dry yeast powder for bakeries because its handling is simple and its preservation easy. Dry yeast which can be contained in the form of pillets or flakes in packets or tins. Can be kept for some time in cool, dry conditions. It is important to remember that: a. Approximately half as much dried yeast as fresh is required in any recipe. b. Reconstitution is necessary before using dried yeast. This is done by soaking the yeast is luke warm water at 85oF containing ½ oz, sugar to ½ pint water, the water and sugar used for reconstitution should be substracted from the quantities given in the receipt. Sugar can be omitted, but the proving is necessary with fresh yeast.

Cost EstimationPlant Capacity 5 MT./Day Land & Building (Area 2000 Sq.Mt.) Rs. 1.54 Cr.Plant & Machinery Rs. 1.13 Cr. W.C. for 3 Months Rs. 1.53 Cr. Total Capital Investment Rs. 4.37 Cr. Rate of Return 22% Break Even Point 62%

YEAST FROM MOLASSES

The main advantages of dehydrated onions are that they are easy to store, being lighter in weight and smaller in bulk than fresh or other processed onions, they are cheap to pack compared with canned goods, they do not require refrigerated storage as do frozen onions and the contents of a container can be used some time after opening provided they are not rehydrated. The newest dehydration process appears to be a variation on the air-drying process and is based on the principle of vapour pressure differentials, using air circulated around the onions at relatively low temperatures to ‘sweat’ the water from the food. It is reported that this method of dehydration prevents a crust forming on the outside of the pieces of food and that the low temperatures have less effect on flavour, texture, colour and vitamin contents of onion than do the higher temperatures used in conventional hot air-drying methods.

Cost Estimation (All Fig. in Thousands)Land & Build. (Area 20 Acres)Rs. 3,88,880 Th.Plant & Machinery Rs. 2,25,000 Th. W.C. for 1 Months Rs. 1,94,309 Th. Total Capital Investment Rs. 8,80,139 Th. Rate of Return 26% Break Even Point 57%

FOOD PRODUCTS COMPLEX (DEHYDRATED

ONIONS, GARLIC POWDER & FLAKES, CATTLE FEED,

TOMATO POWDER, TOMATO PRODUCTS,

CANNED FRUITS & VEGETABLES, TOMATO

PUREE, GROUNDNUT OIL, REFINED OIL,

DEHYDRATED GRAPES ETC.)

CA-05532020001279(RTGS/NEFT IFSC:HDFC 00005531)

Patrons you can deposit the amount in EIRI Account

HDFC BANK

Patrons you can deposit the amount in EIRI Account

CA-054010200006248(IFS Code: UTIB0000054)

AXIS BANK LTDRead 2012 Edition of

Modern Technology of

Frozen Food Products

Rs. 900/-

Read 2012 Edition of

Complete Hand Book on

Frozen Food Processing and

Freeze Drying Technology

Rs. 1000/-

Page 3: EIRI project reports magazine

HI-Tech Projects, MAR’2012 # 04 www.eiriindia.org

Instant coffee also known as soluble coffee is the dried water extract of roasted ground coffee. The product consists of brown cloured, free flowing particles of uniform size. Most commercial products contain 100% pure “Coffee soluble solids”. Instant coffee was included in the army rations during the Civil War and has been available in various forms, for a hundred years. However, it was not until after world war II that instant coffee became a popular consumer item. Its product quality is to better method, of manufacture as well as trend towards the use of convenience foods. Sale of soluble coffee have levelled off since 1961 but prior to 1961 there was a five fold growth over ten years. However, coffee has been a widely accepted societies beverage for many. The habit of drinking coffee spread rapidly across Europe, especially coffee become known in Vienna. Later its culture spread throughly in several countries in South America Central America. West Indies, Ceylon and Wester Africa.

Cost EstimationPlant Capacity 7000 KGS/Day Land & Building (Area 3000 Sq.Mt.) Rs. 4.05 Cr.Plant & Machinery Rs. 3.51 Cr. W.C. for 3 Months Rs. 19.16 Cr. Total Capital Investment Rs. 26.90 Cr. Rate of Return 89% Break Even Point 23%

INSTANT COFFEE

Primitive mills and presses for extraction of oils from seeds have been in use sevice long. Mechanization came with the introduction of the hydraulic press by the end of the 18th Century. This too was replaced by the more efficient screw press or expeller towards the end of the last century. They are more commonly classified according to their capacity for absorbing iodine i.e. Iodine value. Those with a high proportion of double bonds are called drying oils, those intermediate in capacity are called semidrying and those of low capacity non-drying. In general the non-drying and semi-drying oils are used as foods and as lubricants and the drying oils as paint and varnish ingredients. This distinction has never been a very precise one and is becoming less so as oils formerly classified as semi-drying such as soyabean are being used more and more in paints varnishes and other products that dry in a highly satisfactory way.

Cost EstimationPlant Capacity 1.50 MT./Day Land & Building (Area 800 Sq.Mt.) Rs. 30 LacsPlant & Machinery Rs. 8 Lacs W.C. for 1 Months Rs. 19 Lacs Total Capital Investment Rs. 58 Lacs Rate of Return 84% Break Even Point 25%

MUSTARD OIL (EXPELLER)

Jewellery making is one of the oldest industries in India. It has been a traditional craft in India, each region in the country specialising in different designs and skills. The Indian artisans and craftsman have developed mastery over the manufacture of solid gold ornaments, gem-encrusted jewellery, delicate ornaments with filligree work, enamelled jewellery as well as costume jewellery. Jewellery is one trade which is still placed in the cottage industry category. However, the growing recognition of Indian workmanship by foreign luyers has result in bosting the export of cut and polished gems. The Gem and Jewellery Export Promotion Council was set up in 1966. This was a welcome stepas gem and jewellery has been recognised as an export-oriented industry. The council operating under the Union Commerce Ministry as a non profit service institution, has helped in the establishment of testing laboratories and training school at Jaipur and the Indian Gemmological Institute at Delhi. The council represent about 3,000 exporters of gems and jewellery.

Cost EstimationPlant Capacity 500 GMS./Day Land & Building (Area 500 Sq.Mt.) Rs. 80 LacsPlant & Machinery Rs. 65 Lacs W.C. for 1 Months Rs. 4.13 Cr. Total Capital Investment Rs. 5.66 Cr. Rate of Return 125% Break Even Point 19%

GOLD JEWELLERY

Most metals beverage cans are made of Aluminum an empty Aluminum Can weights Approximately 15 gram. Today All Aluminum can are of the two piece version with Integral wall and base, which Avoids the necessary for an Internal lacquer repair strip, Permits all round decoration, and has an Inherent higher integrity than the welded scam can. The separate lid is Attached by double seaming immediately after the can has been filled. Beverage cans are produced by drawing a cup from plain Aluminum sheet and thinning or ironing, the walls to one third of the base thickness.

Cost EstimationPlant Capacity 16000 Nos./Day Land & Building (Area 1000 Sq.Mt.)Rs. 1.11 Cr.Plant & Machinery Rs. 19 Lacs W.C. for 2 Months Rs. 37 Lacs Total Capital Investment Rs. 1.75 Cr. Rate of Return 25% Break Even Point 60%

ALUMINIUM BEVERAGE CANS

ISBN – 9789380772103 Price Rs. 900/-Total Page 301

The book Modern Technology of Frozen Food Products covers Introductgion to Freezing, Frozen Food Composition, Frozen Natural Food Product, Effects of F r e e z i n g o n N u t r i t i o n a l a n d Microbiological Properties of Foods, Selecting Refrigeration and Freezer Plant, Emerging and Novel Freezing Processes, Freezing of Meat, Process for Producing Freeze Dried Meat, Chilling of Meat Products, Process for Quick Freezing of Meat, Apparatus for Freeze Forming Meat Products, Method for modifying pH within meat products, Dehydrated Meat Product Protected Against Oxidation, Method for Treating Frozen Meat, Soft Frozen Liquid Egg Product, Freezing of Fish, Method of Freezing Fishery Products, Production of Refrigerated Minced Fish Flesh, Process for Providing a Frozen Fish Product, Fish Storage Tray and Dividers and Method of Storing Frozen Fish.

MODERN TECHNOLOGY

OF FROZEN FOOD PRODUCTS By H.Panda

Patrons you can deposit the amount in EIRI Account

CA-038705000994(RTGS/NEFT/IFSC CODE: ICIC0000387)

ICICI BANK LTDRead 2012 Edition of

Technology of Confectionery,

Chocolates, Toffee, Candy,

Chewing & Bubble Gums,

Lollipop and Jelly Products

with Formulations

Rs. 1750/-

Page 4: EIRI project reports magazine

ISBN No. 978-93-80772-03-5 Rs. 900/-

Page No. 290

The book Modern Technology of Modern Technology of Acid Slurry, Surfactants, Soap and Detergents with Formulae

covers Soap, Fatty Acids and Synthetic Detergents, Detergent Components, Surfactants, Builders, Raw Materials, Analysis and Testing, Manufacture of

Acid Slurry, Manufacture of Soap, Technology of Surfactants, Manufacture of Synthetic Detergents, Detergent Soap

and Additives.

MODERN TECHNOLOGY OF ACID

SLURRY, SURFACTANTS, SOAP AND

DETERGENTS WITH FORMULAE

Annatto is a spice and a natural color that is derived from the achiote shrub. Annatto is popularly used as a food color and dye, but at the same time, it is also is a good flavor enhancer. It has a beautiful red color which is helpful in bringing red and orange colors to number of recipes. It comes from the achiote seeds which is a heart shaped, red fruit with spines. Annatto extract is derived from the achiote seeds that come out when the ripe achiote fruit bursts into two. Annatto is also laden with multiple medicinal properties and is therefore used majorly in cooking and other culinary practices.

Cost EstimationPlant Capacity 20 Tons/Day Land & Build. (Area 20000 Sq.Mt.)Rs. 10.37 Cr.Plant & Machinery Rs. 4.64 Cr. W.C. for 3 Months Rs. 71.11 Cr. Total Capital Investment Rs. 86.35 Cr. Rate of Return 48% Break Even Point 25%

ANNATTO SEED COLOUR EXTRACTION

Preservation of foods by drying them is perhaps the oldest method known. Large quantities of fruits are dried in the sun in different parts of the world such as Asia Minor, Greece, Spain, and other Mediterranean countries, Arabia, Afghanistan, Australia, etc. The modern method of dehydration, i.e. drying fruits and vegetables under control led conditions of temperature and humidity is, however, assuming importance as a major industry. The dehydration industry got an impetus during the World War II. On account of their concentrated form, low c o s t , c o n v e n i e n c e a n d e a s y transportability, dried fruit and vegetable products and also other dehydrated foods became highly popular among the armed forces.

Cost EstimationPlant Capacity 1.50 Ton./Day Land & Building (Area 8000 Sq.Mt.) Rs. 5.31 Cr.Plant & Machinery Rs. 5.85 Cr. W.C. for 3 Months Rs. 1.26 Cr. Total Capital Investment Rs. 12.67 Cr. Rate of Return 60% Break Even Point 33%

FRUITS & VEGETABLES DRYING BY FREEZE DRYING METHOD

Energy is becoming a scarce and costly input in the world. Oil which accounts for a sizeable portion of our energy consumption, has been making a very heavy tax on our foreign exchange resources. Other than coal, we must also find alternate resources of energy centred around solar, wind, tidal and bio-gas. An effective bio-gas programme leads to efficient use of cow dung for gas recovery and partial supplement to plant nutrient requirement. Bio-gas programme leads to improvement in rural living including rural sanitation. Conventional bio-gas digesters set up in India were predominently of the Khadi Village Industries Commission Model. Recently Janta Bio-gas plant designed by Planning Research and Action Division (PRAD) of State Planning Institute, Lucknow based on bio gas technology has proved to be comparatively more economical. Several Janta Biogas plants have been constructed in Uttar Pradesh and a few in Haryana.

Cost EstimationPlant Capacity 8516 Cubic FT./Day Land & Building (Area 1000 Sq.Mt.) Rs. 70 LacsPlant & Machinery Rs. 8 Lacs W.C. for 3 Months Rs. 1.06 Cr. Total Capital Investment Rs. 1.88 Cr. Rate of Return 85% Break Even Point 23%

BIO GAS PLANT

The products of steel plants are in the form of structural shapes such as I-sections, channels, angles, plates, rails, sheets, axles and wheels for railways, merchant products lime rounds, hexagons, squares, strips etc. Galvanized sheets, tin-plates, wire-rods and so on. Rails, wheels and axles are specifically meant for railways which are a large consumer of steel. These are specifically used directly as supplied by steel plant. However, the remaining products of a steel plant, by and large, are processed further in engineering industries before their actual use. These products are therefore often called as ‘Semis’ meaning thereby that they are semi-finished steel products only.

Cost Estimation (All Fig. in Thousands)Plant Capacity 350 MT./Day Land&Build.(Area 50000Sq.Mt.)Rs.5,47,000 Th.Plant & Machinery Rs. 57,730 Th. W.C. for 2 Months Rs. 5,88,833 Th. Total Capital Investment Rs. 12,00,563 Th. Rate of Return 49% Break Even Point 42%

STEEL ROLLING MILL (BY INDUCTION FURNACE)

FROM STEEL SCRAP AND SPONGE IRON

Patrons you can deposit the amount in EIRI Account

CA-307201010015149(IFS Code: UBINO 530727)

UNION BANK OF INDIA

CA-05532020001279(RTGS/NEFT IFSC:HDFC 00005531)

Patrons you can deposit the amount in EIRI Account

HDFC BANK

HI-Tech Projects, MAR’2012 # 05 www.eiriindia.org

Read 2012 Edition of

Modern Technology of

Rolling Mill, Billets, Steel

Wire, Galvanized Sheet,

Forging & Casting

Rs. 2500/-

Read 2012 Edition of

Technology of

Water and Packaged

Drinking Water

Rs. 1100/-

Page 5: EIRI project reports magazine

Polystyrene (IUPAC poly(1-phenylethene-1,2-diyl)) also known as Thermocole, abbreviated following ISO Standard PS, is an aromatic polymer made from the monomer styrene, a liquid hydrocarbon that is manufactured from petroleum by the chemical industry. Polystyrene is one of the most widely used plastics, the scale being several bi l l ion ki lograms per year. Polystyrene is a thermoplastic substance, which is in solid (glassy) state at room temperature, but flows if heated above its glass transition temperature of about 100 0C (for molding or extrusion), and becomes solid again when cooled. Pure solid polystyrene is a colorless, hard plastic with limited flexibility. It can be cast into molds with fine detail. Polystyrene can be transparent or can be made to take on various colors.

Cost Estimation Plant Capacity 10 Ton/Day Land & Build. (Area 25000 Sq.Mt.)Rs. 16.11 Cr.Plant & Machinery Rs. 6.10 Cr. W.C. for 2 Months Rs. 4.95 Cr. Total Capital Investment Rs. 27.86 Cr. Rate of Return 14% Break Even Point 67%

POLYSTYRENE

Propylene oxide is an organic compound with the molecular formula CH3CHCH2O. This colourless volatile liquid is produced on a large scale industrially, its major application being its use for the production of polyether polyols for use in making polyurethane plastics. It is chiral epoxide, although it commonly used as a racemic mixture. This compound is sometimes called 1,2-propylene oxide to distinguish it from its isomer 1,3-propylene oxide, better known as oxetane.

Cost EstimationPlant Capacity 20 Tons/Day Land & Build.(Area 20000 Sq.Mt.) Rs. 10.44 Cr.Plant & Machinery Rs. 2.63 Cr. W.C. for 1 Months Rs. 11.86 Cr.Total Capital Investment Rs. 26.60 Cr. Rate of Return 25% Break Even Point 48%

POLY PROPYLENE OXIDE

Gold a bright yellow metal with resplendent luster. It is exceedingly malleable and ductile. It can be beaten into the sheets so thin that 2,50,000 of them may be placed one over another to form a pile one inch in thickness, it can be drawn into wires so thin that a length equal to 50 miles weight just 1 oz. It does not oxidize in air or oxygen at any temp. It is unaffected by the hydrochloric acid, nitric acid and sulphuric acid, even at temp. 100oC. A mixture of hydrochloric acid (Aqua Regia) dissolves the metal. It is not attacked by the alkali hydroxides, sulphur and sulphur dioxide, but is acted upon by the hydrogens, bromine being the most active. It readily amalgamates with mercury, a properly which has been taken advantage of in the extraction of gold from antiferrous sand in which gold is present in a finely dispersed form.

Cost EstimationPlant Capacity 100 GMS/Day Land & Building (Area 500 Sq.Mt.) Rs. 46 LacsPlant & Machinery Rs. 11 Lacs W.C. for 3 Months Rs. 88 Lacs Total Capital Investment Rs. 1.46 Cr. Rate of Return 154% Break Even Point 14%

RECOVERY OF GOLD FROM P.C.B & OTHER ELECTRONIC WASTE

MILK PROCESSING PLANT

(TONED/DOUBLE TONED MILK, CREAM, BUTTER

MILK, BUTTER CREAM, KHOYA,

BUTTER, PANEER, GHEE)

India is the largest milk producer in the world. From being a milk impoverished nation to the top producer has been an arduous and almost miraculous climb. This of course must be attributed in great measure to Operation Flood and the historic Co-operative movement. Yet, it must be observed that the industry has failed to build on this bedrock and reach the paradigms set by the world milk majors. The dairy sector is the predominant component in the overall livestock activity in the country.

Cost EstimationPlant Capacity 10000 LTR/Day Land & Building (Area 1.5 Acres) Rs. 2.10 Cr.Plant & Machinery Rs. 45 Lacs W.C. for 3 Months Rs. 2.21 Cr. Total Capital Investment Rs. 4.95 Cr. Rate of Return 59% Break Even Point 31%

CHOOSE & START YOUR OWN INDUSTRY

T h e r e a c t i o n b e t w e e n u r e a a n d formaldehyde has proved to be extremely complicated. It took about 40 years to reach the present stale knowledge of this reaction, and there are still many problems. Urea has a four replaceable hydrogen atoms, and thus a functionality of four, so there are various possibilities for reaction with formaldehyde. It therefore have the capacity of building up a three dimensional space lattice. The molecular proportion of urea to formaldehyde is very important, as the relative amount of the reactants determine, to a large extent, the properties of the product. The reaction temperature is another decisive factor, ambient, medium or high temperature produces resins with different properties. The same urea-formaldehyde condensation product may have different applications, which demand higher or lower viscosity. It is therefore essential to define the resins as to their extent of condensation. These possibilities of variations largely amount for the remarkable versal i ty of urea-formaldehyde resins.

Cost Estimation Plant Capacity 10 Tons/Day Land & Build. (Area 10000 Sq.Mt.)Rs. 11.41 Cr.Plant & Machinery Rs. 95 Lacs W.C. for 3 Months Rs. 3.04 Cr. Total Capital Investment Rs. 16 Cr. Rate of Return 50% Break Even Point 33%

UREA FORMALDEHYDE AND MELAMINE FORMALDEHYDE

MOULDING POWDER

ISBN No. 9789380772127 Rs. 950/-

Page No. 335

The book Plastic Additive Technology Hand Book covers Introduction, Antiblock and Slip Agents, Antioxidants, Antistatic

Agents, Biocides, Chemical Blowing Agents, Coupling Agents, Flame

Retardants, Heat Stabilizers, Impact Modifiers, Light Stabilizers, Lubricants and Mold Release Agents, Nucleating

Agents.

PLASTIC ADDITIVES

TECHNOLOGY HAND BOOK By Dr. Himadri Panda

Patrons you can deposit the amount in EIRI Account

CA-30408535340(IFS Code: SBIN 0001067)

STATE BANK OF INDIA

HI-Tech Projects, MAR’2012 # 06 www.eiriindia.org

Page 6: EIRI project reports magazine

The use of tobacco originated in America, and the name is probably derived from the original work used to describe the pipes employed by the carile Indians for smoking the weed. Tobacco is said to have been introduced into India in the beginning of 17th century. As else where in the world, It has thrived inspite of considerable neglect and social disapproal. The genus Nicotiana is one of the five large genera of solanaceae, and is represented by about 60 recognised speceis. Out of the 60 species only two species Nicotiana tabacum and Nicotiana rustica most popular and are used in different ways.

Cost Estimation Plant Capacity 20000 Pouches/Day Land & Building (Area 250 sq.mt.) Rs. 19 LacsPlant & Machinery Rs. 14 Lacs W.C. for 1 Months Rs. 11 Lacs Total Capital Investment Rs. 48 Lacs Rate of Return 90% Break Even Point 41%

CHEWING TOBACOO (KHAINE KUBER TYPE)

Polyols are higher molecular weight materials manufactured from an initiator and monomeric building blocks. They are most easily classified as polyether polyols, which are made by the reaction of epoxides (oxiranes) with an active hydrogen containing starter compounds, or polyester polyols, which are made by the polycondensation of multifunctional carboxylic acids and hydroxyl compounds. They can be further classified according to their end use as flexible or rigid polyols, depending on the functionality of the initiator and their molecular weight. Taking into account functionality, flexible polyols have molecular weights from 2,000 to 10,000 (OH# from 18 to 56). Rigid polyols have molecular weights from 250 to 700 (OH# from 300 to 700). Polyols with molecular weights from 700 to 2,000 (OH# 60 to 280) are used to add stiffness or flexibility to base systems, as well as increase solubility of low molecular weight glycols in high molecular weight polyols.

Cost EstimationPlant Capacity 20 Tons/Day Land & Build. (Area 10000 Sq.Mt.) Rs. 5.27 Cr.Plant & Machinery Rs. 2.76 Cr. W.C. for 3 Months Rs. 10.98 Cr. Total Capital Investment Rs. 19.19 Cr. Rate of Return 82% Break Even Point 20%

POLYOL USED FOR POLYURETHANES

ISBN – 978-93-80772-02-8 Price Rs. 1100/-Total Page 342

The book Modern Technology of Non-Ferrous Metals and Metal Extraction covers Non Ferrous metals and Materials, Processing of copper from Its ore, Lead and Zinc Recycling, Chromium Wastes and Their Recycling for the R e c l a m a t i o n o f C h r o m i u m , Electrodeposition of cobalt from Cobalt chloride N-(N-Butyl) Pyridinium Chloride Molten Salt, Pyrohydrolysis, Processing of Low Grade Tungsten Ore, Extraction of Copper, Nickel and Cobalt, Extraction of Nickel and Other Valuable Metals, Production of Uranium Metal, Alumina-Aluminium Processing, High Temperature Aluminium Alloys, Aluminium Production Process, Refractories, Aluminium Based Composites, Drawing of Copper and Aluminium Conductor, Process for the Enrichment of Nickel, Non-Ferrous Extraction, Metal Extraction, Silica, Extractive Metallurgy of Copper, Processing of Lead Zinc Raw Materials, Zirconium, Titanium and Magnesium Extraction, Extraction of Titanium, Special Metals Extraction, Niobium, Tantalum, Hafnium and Gal l ium Production, Extraction of Metals, Extraction of Copper by Di-(2- Ethylhexyl) Dithiophosphate Salts, The Purification of Electrolytes from copper and Iron, Extraction of Rare Metals from Industrial Products of Lead-Zinc Production, Extract ion of Cadmium, Solvent Extraction in the Processing of Leach and Waste Solutions, Recover of Tungsten from Alkaline Solution of Wolframite Concentrate, Recovery of Chromium and Gallium, Metallic Waste from Indian Zinc and Lead Industries, Molybdenum, Zirconium, Rare Earths, Bauxite Beneficiation .

MODERN TECHNOLOGY OF

NON-FERROUS METALS AND

METAL EXTRACTION

Infusion therapy as a basic toll of modern medical care enables the physician to restore and stabilise homeostasis states quick ly and completely. In nursing homes and hospital were patients are suffering from a cute dehydration or considerable debilitating conditions, the intra venous fluids are used as IV drips. The basic function of IV fluids is to replenish the body fluids. Although there are a number of IV fluids are there but generally three types of IV fluids are used in hospitals as IV drips.

Cost Estimation Plant Capacity 60000 Nos./Day Land & Build.(Area 25000 Sq.Mt.) Rs. 13.91 Cr.Plant & Machinery Rs. 30.75 Cr. W.C. for 1 Months Rs. 4.38 Cr. Total Capital Investment Rs. 50.16 Cr. Rate of Return 14% Break Even Point 68%

I.V. FLUID (FFS TECHNOLOGY)

Dal Moth, Chanachur & Bhujia are the important names inhancing the flavour & taste as processed foods. These are food products having no historical background & becomes in market and in social & cultural synonym as the society became more advanced. Initially in long-long ago, people did not heard the name of Dal moth, chur or Bhujia like food products. But now a days it is well known not in India but world wide. These are mainly consumed during breakfast period & are very much during social & cultural periods. These are used as tasty & flavored food as well as in medicinal way, however, a little it may be, according to ayurveda) because of their carminative stimulative digestive properties. India produces almost all these types of salty processed food products of grains all these types of salty processed food products of grains like Grams, Pulses etc.

Cost EstimationPlant Capacity 1000 Packs/Day Land & Building (Area 500 Sq.Mt.) Rs. 44 LacsPlant & Machinery Rs. 22 Lacs W.C. for 1 Months Rs. 14 Lacs Total Capital Investment Rs. 88 LacsRate of Return 77% Break Even Point 36%

NAMKEEN INDUSTRY (BHUJIA, CHANACHUR ETC.)

Patrons you can deposit the amount in EIRI Account

CA-054010200006248(IFS Code: UTIB0000054)

AXIS BANK LTD

Patrons you can deposit the amount in EIRI Account

CA-30408535340(IFS Code: SBIN 0001067)

STATE BANK OF INDIA

HI-Tech Projects, MAR’2012 # 07 www.eiriindia.org

Page 7: EIRI project reports magazine

Advertising must provide attraction, range, and vision. Factors that define the right kind of advertising include getting the customer’s attention, and being seen from a distance. Flex Banner is often better, especially when you have something to shout about. When you’ve got a special promotion or just want to give your business or event that extra push, Advertisers can help. Flex banners are a great way of shouting your name from the rooftops, and needn’t cost a fortune. Our no-fuss digitally printed Flex banners are waterproof, UV resistant and available with a variety of finishing options. Flex banners have become the standard for cost-effective, high-impact outdoor advertising.

Cost Estimation Plant Capacity 1200 sq.ft./Day Land & Building (Area 1000 Sq.Mt.)Rs. 86 LacsPlant & Machinery Rs. 17 Lacs W.C. for 1 Months Rs. 17 Lacs Total Capital Investment Rs. 1.25 Cr. Rate of Return 28% Break Even Point 57%

FLEX BANNER SUBSTRATE USED IN DIGITAL

Every home is equipped with a beautiful kitchen. The main purpose that this place serves is in preparation of foods and experimenting different cuisines from different parts of the world. The beautiful country of India is filled up with different religions, caste and creed. That is why the country is known to be one of the largest democracies in the world. In India, various communities enjoy different unique cuisines. This has made the people of India one of the greatest food lovers in the entire world. Food is considered to be one of the most divine properties in India. People looked upon their home made kitchens as more than something where the activity of cooking is conducted. It is also a holy place that needs to be kept clean and tidy throughout the day.

Cost Estimation Land & Building (Area 450 Sq.Mt.) Rs. 87 LacsPlant & Machinery Rs. 46 Lacs W.C. for 3 Months Rs. 2.50 Cr. Total Capital Investment Rs. 3.93 Cr. Rate of Return 25% Break Even Point 54%

KITCHEN PRODUCTS MADE OF STAINLESS STEEL

Tomato processing unit/Tomato Puree is the name implies to tomato Pulp which is concentrated by the evaporators either open pan or vacuum evaporators. It is prepared by concentrating tomato juice or pulp without seeds and skin. It is used for preparation of various products such as Sauces, Ketchup, Chutney, Soup, Tomato Juice. Tomatoes are taken, which are well-ripened. So the fresh ripen tomatoes are very refreshing and appetising. they are good source of vitamine. The main tomato producing states are A.P., Bihar, M.P. Punjab, Tamil nadu, West Bengal and Maharashtra. Two varieties of tomatoes are available in India then are the large round ones which are quite sour and the tongish type which are sweetish and less sour. Most of the tomato products are prepared from tomato pulps, which is unflavoured, finely devided flesh and juice separated from skins and seeds. It is usually concentrated to a greater or less degree before used in other products.

Cost Estimation Plant Capacity 20000 MT/Year Land & Building (Area 3000 Sq.Mt.) Rs. 1.71 Cr.Plant & Machinery Rs. 6.89 Cr. W.C. for 1 Months Rs. 1.19 Cr. Total Capital Investment Rs. 10.09 Cr. Rate of Return 23% Break Even Point 58%

TOMATO PROCESSING UNIT

Pressure Cookers are conventionally made of Aluminium Alloys sheet or Circles. In Recent years stainless steel has penetrated into this field. As stainless steel is not thermally so efficient as Aluminium, the latest trends towards manufacture of Pressure Cookers with Copper clad bottom of pressure cookers. In every family utensils of different metals are used made of steel, Brass, Aluminium, Copper etc. More over utensils of every metals has a definite significance of its own but aluminium utensils are especially used by lower class people Because It is light, quite reasonable and with high heat bearing capacity.

Cost Estimation Land & Building (Area 500 Sq.Mt.) Rs. 87 LacsPlant & Machinery Rs. 45 Lacs W.C. for 3 Months Rs. 2 Cr. Total Capital Investment Rs. 3.41 Cr. Rate of Return 75% Break Even Point 38%

HARD ANODISED PRESSURE COOKERS AND UTENSILS

Heat exchangers are devices whose primary responsibility is the transfer (exchange) of heat, typically from one fluid to another. However, they are not only used in heating applications, such as space heaters, but are also used in cooling applications, such as refrigerators and air conditioners. Many types of heat exchangers can be distinguished from on another based on the direction the liquids flow. In such applications, the heat exchangers can be and be parallel-flow, cross-flow, or counter current. In parallel-flow heat exchangers, both fluid involved move in the same direction, entering and exiting the exchanger side by side. In cross-flow heat exchangers, the fluid paths run perpendicular to one another. In countercurrent heat exchangers, the fluid paths flow in opposite directions, with each exiting where the other enters. Countercurrent heat exchangers tend to be more effective than other types of exchangers.

Cost Estimation Plant Capacity 30 Nos./Day Land & Building (Area 500 Sq.Mt.) Rs. 58 LacsPlant & Machinery Rs. 16 Lacs W.C. for 3 Months Rs. 62 Lacs Total Capital Investment Rs. 1.45 Cr. Rate of Return 32% Break Even Point 57%

FABRICATION OF HEAT EXCHANGERS

Aluminium chloride hydroxide [1327-41-9], [10284-64-7], Alcl (OH)2 [14215-15-7], AlCl2(OH), produts, commonly known as polyaluminium chlorides (PAC), are used for a wide variety of industrial applications. Other names for PAC are basic aluminium chloride, polybasic aluminium chloride, aluminium hydroxychloride, aluminium oxychloride, and aluminium chlorohydrate. The presence of polymeric, aluminium-containing cations, the distribution of which can differ greatly, typifies PAC products. Although the formation of polynuclear aluminium species in solution has been studied for over a centary, there is still much controversy concerning aluminium polymerization reactions and the resulting product compositions.

Cost Estimation Plant Capacity 1.50 MT./Day Land & Building (Area 1000 sq.mt.)Rs. 70 LacsPlant & Machinery Rs. 76 Lacs W.C. for 2 Months Rs. 50 Lacs Total Capital Investment Rs. 2.06 Cr. Rate of Return 13% Break Even Point 69%

POLY ALUMINIUM CHLORIDE

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Page 8: EIRI project reports magazine

Fruit Juices being rich in essential minerals, vitamins and other nutritive factor, they are quite popular. Besides, they are delicious and have universal appeal unlike other beverages. The nutritive value of real fruit beverages is far greater than of synthetic products which are at present being bottled and sold in large quantities through out the country. If real fruit juice could be substituted for these synthetic preparation, it would be a boom to the consumer as well as the fruit grower. There is, therefore, great scope in the country for the production of fruit juices and other fruit-based beverages. When the rapid progress in fruit farming that has taken place during the last two decades fresh fruit juices, like orange, pine apple, apple, etc. are being increasingly sold by vendors in some of the larger town. The demand for fresh fruit juice is on the increase but these cannot be had easily, when the fruit are out of season. Fruit juices have, therefore, to be preserved in a form in which they can be made available to the public during the off season.

Cost Estimation Plant Capacity 20000 Cans/Day Land & Building (Area 2 Acres) Rs. 2.11 Cr.Plant & Machinery Rs. 1.65 Cr. W.C. for 1 Months Rs. 57 Lacs Total Capital Investment Rs. 5.07 Cr. Rate of Return 78% Break Even Point 41%

ORANGE JUICE

Oxygen, the gaseous element that constitutes 20.946% of the earth’s, atmosphere, is essential to respiration and life in all animals and to most forms of vegetation. Oxygen supports the combustion of feels which supply mankind with heat, light and power, and it enters into oxidative Combination with many materials. The speed of reaction and effectiveness of combination increases with oxygen concentrations greater than that of air Industry has established 99.5% purity for the bulk commercial product. The great importance of the industrial gas, oxygen is due to the usefulness of the acetylene torch for steel welding and steel cutting, and for the welding of other metals, to lesser degree to the oxyhydrogen flame. Oxygen gas in the breathing apparatus for a visitors at high altitudes and for oxygentents in hospitals is a high altitudes and for oxygentents in hospitals is a more recent development.

Cost Estimation Plant Capacity 1600 Cum/Day Land & Building (Area 2 Sq.Mt.) Rs. 82 LacsPlant & Machinery Rs. 1.69 Cr. W.C. for 1 Months Rs. 13 Lacs Total Capital Investment Rs. 5.31 Cr. Rate of Return 17% Break Even Point 64%

OXYGEN GAS

ISBN – 978-81-89765-98-9 Price Rs. 1150/-Total Page 401

The book Modern Technology of Printing Inks covers Silk Screen Printing Machine, Modified Silk Screen Printing Machine, Deinking Formulation for Flexographic Inks, Apparatus and Method for Fortification of Black Pigment Based Ink using Black Dye Based Ink, UV Curing Intaglio Ink, Ink Jet Printing Cloth, Ink-Jet Printing Process and Print, Dampening Inking Unit for Offset Printing Machines, Ink Composition for Offset Print ing, Si lk Screen Cleaner Composition, Toner Compositions Black Gravure Inks, Polymeric Flexographic Ink, UV-Curing Printing Inks, Ink Composition for Ink-Jet Textile Printing, Ink-Jet Printing Method, Black Ink Composition, Multiple Digital Ink, Flexographic Ink Printing Machine, Aqueous Flexographic Printing Inks, Water Based Intaglio Printing Ink, UV and Water Resistant Ink or China Ink, Aqueous Gel Ink Filled Ball Point Pen, Mixing Equipment of Printing Ink, Analysis of Printing Ink, Inks for Ink Jet Record ing, Aqueous Ink je t Ink Composit ion, Water Base Ink Composition, Rapid-Drying printing Ink and a Printing Process using same, Ink for dry Planographic Printing, Ink Composition for Printing on Polyolefin, Erasable Ink Composition, Erasable Ink Composition containing a Polymer encapsulated colourant derived from monomer con ta in ing d isso lved colourant, Liquid Developer.

MODERN TECHNOLOGY

OF PRINTING INKS

Cashew nut shell liquid or oil obtained by heat treatment contains about 10% cardol and about 90% cardanol (a vessicant oil liquid) resulting from decarboxylating anacordic acid and its polymers. Formerly, a moister product of the cashew kernel industry in southern India, Cashew nut shell oil has become a valuable raw material in the manufacture of many industrial product. It condenses with formaldehyde and other chemicals into resin that can be used in many unique combination for the manufacture of brake lining, clutch and other friction facings, insulating and water proofing varnishes and coating laminating resins, molding composition oil & acid proof cement & industrial floor tile, type writer rolls, and myriad other products, varnishes made with these resin are resistant to acid and alkalies and possess unusual resistance to the softening action of mineral oil; they are used to coat paper for bottle cap liners and for many other water proofing and in sulating purposes.

Cost Estimation Plant Capacity 10 MT./Day Land & Building (Area 1000 Sq.Mt.) Rs. 83 LacsPlant & Machinery Rs. 34 Lacs W.C. for 3 Months Rs. 3.86 Cr. Total Capital Investment Rs. 5.10 Cr. Rate of Return 39% Break Even Point 36%

CARDANOL FROM C.N.S.L. (CASHEWNUT SHELL LIQUID)

Fruit drinks/juices can be classified as the liquid or liquid and pulpy material in relatively homogeneous forms derived from fruit. Generally juices are entirely free of seed and tough fibers and of smooth consistency. Juices are classified in three groups:- a) High Acid Juices, b) Medium Juices, c) Low acid or non-acid juices. High acid juices include the fruit drinks/juices in the PH range of 3.90 or lower i.e. Guava, Pine Apple etc. Medium acid juices include the fruit drinks/juices in the PH range 3.90-4.90 ie. Apples, Bananas, Mango etc. Similarly the fruit drinks/juices which are in the PH range of 4.80 or more are low or non-acid juices i.e. Beets, carrots etc. Fruit juices/drinks are recommended by physicians and taken to quence thirst and convey nourishment to the blood. Moreover a glass of fruit juice is an excellent way start the morning meal with people of all ages. In home as well as public eating places these fruit drinks in which Mango, Apple, Pine apple, Appricots etc. and other fruits are packed, can be blended and served.

Cost Estimation Plant Capacity 1.50 Lac

Tetrapacks/Day Land & Building (Area 3000 Sq.Mt.) Rs. 26 LacsPlant & Machinery Rs. 10.55 Cr. W.C. for 1 Months Rs. 1.76 Cr. Total Capital Investment Rs. 12.75 Cr. Rate of Return 86% Break Even Point 30%

FRUIT DRINKS/JUICE IN TETRA PACKS

HI-Tech Projects, MAR’2012 # 09 www.eiriindia.org

Page 9: EIRI project reports magazine

A limited nos. of manufacturers of various types of automobile vehicles in India had their limited capacities of production e.g. Ashok Leyland, Tata Motors, Models designs were changed rarely. Hence these vehicles either could not attract or could not reach the aspiring purchasers. A revolution has come in the automobile industry with the introduction of light vehicles m a n u f a c t u r e d b y F o u r - W h e e l e r s Manufacturers. Swaraj Mazda, More & more enterprises are coming up with new designs, research and development, consequently more no. of vehicles are produced.

Cost Estimation Land & Build.(Area 966.54 sq.mt.) Rs. 69 LacsPlant & Machinery Rs. 16 Lacs W.C. for 3 Months Rs. 33 Lacs Total Capital Investment Rs. 1.24 Cr. Rate of Return 21% Break Even Point 59%

AUTOMOBILE WORKSHOP/GARAGE

Iron Oxides are extensively used in the preparation of paints. There are two main stains yellow and red, Both these varieties are available in synthetic and natural forms. Yellow oxide of iron is widely used as a retainer in glass paints, undercoats, of iron finds application in paints rubber, plastics, ceramics, paper linoleum and for polishing glass, metals and diamonds, Iron oxides are used in paints for exterior work on account of the low cost and protective value. They are used as primers for structural steel, automobiles bodies, ship bottoms of iron prolong life of the substance by eliminating the dest-ructive effect light on the film. Iron oxide pigments own their yellower tint to feerous oxide and ferric hydroxide while red red dish-brown colour is essentially due to anhydrous ferric oxide Fe203. The continually increasing importance of iron oxide pigments is based on their nontoxicity. Chemical stability, wide variety of colours ranging from yellow, orange, red, brown to black, low price. Natural and synthetic iron oxide pigments consist of well-defined compounds with known crystal structures.

Cost Estimation Plant Capacity 5 MT./Day Land & Building (Area 2000 Sq.Mt.) Rs. 1.28 Cr.Plant & Machinery Rs. 66 Lacs W.C. for 2 Months Rs. 1.09 Cr. Total Capital Investment Rs. 3.11 Cr. Rate of Return 28% Break Even Point 56%

RED OXIDE PIGMENT

This method relates to a continuous process for recovering sulfur prills of substantial size from sulfur-bearing ore found at or brought to the surface. More specifically, sulfur is extracted from ore deposits at or near the surface by placing said ore in a column containing heated fluid therein so as to move downwardly through said fluid in a pattern in which cooperating means force the extracted, descending sulfur globules closer together for coalescence and to eliminate coalescence deterring gangue, in a manner because of the cooperation to produce larger prills of sulfur then could otherwise be produced.

Cost Estimation Plant Capacity 10 MT./Day Land & Building (Area 2 Sq.Mt.) Rs. 1.64 Cr.Plant & Machinery Rs. 43 Lacs W.C. for 3 Months Rs. 2.22 Cr. Total Capital Investment Rs. 4.61 Cr. Rate of Return 16% Break Even Point 66%

SULPHUR 80% WDG

ISBN – 978-81-89765-97-2 Price Rs. 1900/-Total Page 480

The book Processing Technology of Steels and Stainless Steels covers Definitions of Steels with Specifi-cations, Steel Processing, Iron Carbon Equilibrium, Crystal Structures of Iron, Ferrite Pearlite and Cementite, Martensite, Bainite, Microstructures of Ferritic, Importance of Austenite in Steel, Processing Effects on Steel, Isothermal Transformation Diagrams, Continuous Cooling Transformation Diagrams, Ferritic Micro Structures, Low Carbon Steels, Heat Treatments, Medium Carbon Steels, High Carbon Steels, Hardness and Hardenability, Tempering Steel, Tempered Carbon, Toughness and Embri t t lement, Residual Stresses Distortion and Heat Treatment, Surface Hardening, Stainless Steels, Tool Steels.

PROCESSING TECHNOLOGY

OF STEELS &

STAINLESS STEELSBy EIRI Board

The lime making process consists of the burning of calcium and/or magnesium carbonates at and to obtain the derived oxide (CaCO3. CaO+CO2). For some processes significantly higher burning temperatures are necessary, for example dead-burned dolomite. The calcium oxide product from the kiln is generally crushed, milled and/or screened before being conveyed to silo storage. From the silo, the burned lime is either delivered to the end user for use in the form of quicklime, or transferred to a hydrating plant where it is reacted with water to produce hydrated or slaked lime.

Cost Estimation Plant Capacity 10 Tons/Day Land & Building (Area 2000 Sq.Mt.)Rs. 1.47 Cr.Plant & Machinery Rs. 22 Lacs W.C. for 3 Months Rs. 38 Lacs Total Capital Investment Rs. 2.12 Cr. Rate of Return 51% Break Even Point 37%

LIME PUTTY

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Page 10: EIRI project reports magazine

Alum are represented by the general formula R 1/2 SO4, R2"(SO4)3.24.H2O. Where R and R”are respectively monovalent and trivalent radicals. They are usually the double salts of ammonium, potassium or sodium sulphate with aluminium. Chromium or iron sulphate, and are readily prepared y by concentrating and cooling a solution containing molecular proportions of the Component Sulphate. Ferric and Non Ferric Alum is marketed in various grades. The cheapest grade called “alum cake”. Potash alum also known as alum alumen.

Cost Estimation Plant Capacity 15 MT/DayLand & Building (5000 sq.mt.) Rs. 2.25 Cr. Plant & Machinery Rs. 91 Lacs W.C. for 3 Months Rs. 1.09 Cr. Total Capital Investment Rs. 4.36 Cr. Rate of Return 24%Break Even Point 56%

FERRIC AND NON FERRIC ALUM

ISBN NO. 978-93-80772-00-4 Rs. 1050/-Page: 314

The book Technology of Sweets (Mithai) with Formulae covers Details of Raw Materials used for Sweets Manufacture, Making of Milk Based Sweets, Raw Material the Milk Used for Making Sweets, Technology of Bengali Sweets Rasogolla, Technology of Dahi and Yogurt, Technology of Mishti Doi, Shrikhand Manufacture, Chakka Powder, Shrikhand Wadi, Kheer Manufacture, Dried Kheer Mix Payasam Manufacture, Phirni Manufacture, Sevian Manufacture, Sohan Halwa, Gajar Ka Halwa, Kaju Burfi Manufacture, Ghevar Preparation, Rasogolla, Kheer and Pal Payasam, Preparation of Lassi, Shrikhand Preparation, Technology of Khoa Manufacture and Storage, Peda, Khoa Based Sweet Kalakand, Koha Based Sweet-Gulab Jamun, Milk Based Sweet Burfi, Chhana based sweet Rasogolla, Preparation of Kulfi, Yoghurt, Production of Sandesh, Manufacture of Shrikhand by Ultrafitration Process, Preparation of Traditional Sweets, Gulab Jamub/Rasgullas, Winter Products, Appendix Some Selected Recipes of Traditional Foods, Dessert Powders and Puddings, Ice Cream.

TECHNOLOGY OF SWEETS

(MITHAI) WITH FORMULAE

Aleo barbadensis, popularly known as Aleo Vera originated in the warm, dry climates of Africa. However, because of its wide adaptability as well as its importance as medicinal plants, it is well distributed. The virtues of the plant have been recorded by many great civilizations, from those of Persia and Egypt in the middle east, to those of Greece and Italy in Europe, to those of India and the African continent. The plant is widely known in Asia and the Pacific and is found in the folklore of the Japanese, the Philippines and the Hawaiians. The Spanish used Aleo and carried it with them to their new worldcolonies in South America and the Caribbean .It is reported to grow wild on islands of Cyprus,Carary Cape, Cape Verde and arid tract of India.

Cost Estimation Plant Capacity 1200 Ltr. Juice/Day

540 Ltr. Gel/Day Land & Building (Area 1 Acre) Rs. 1 Cr.Plant & Machinery Rs. 33 Lacs Break Even Point 37%W.C. for 2 Months Rs. 1.03 Cr. Total Capital Investment Rs. 2.55 Cr. Rate of Return 159% Break Even Point 16%

ALOEVERA JUICE AND GEL

Poultry farms are increasing steadily. Many government agencies are encouraging poultry farming and even short term training courses are organised regularly. Such farms have generated considerable employment opportunities in semi urban and rural areas. Marketing of poultry birds is expensive and death of birds during transit is the main bottleneck. This compels most of the poultry farms to concentrate on nearby markets even if it means less prices. Instead, if these birds are processed after dressing and packed in tins then transportation is easier, shelf life of the product goes up and the product is more hygienic. It is believed that the indian Poultry Industry is 5,000 years old, since last 4 decades it began to witness remarkable growth from backyard to poultry industry. The organized sector of poultry industry is contributing nearly 70% of the total output and the rest 30% in the unorganized sector.

Cost Estimation Land & Building (Area 15 Acres) Rs. 1.70 Cr.Plant & Machinery Rs. 53 Lacs W.C. for 1 Months Rs. 27 Lacs Total Capital Investment Rs. 2.70 Cr. Rate of Return 43% Break Even Point 52%

POULTRY AND HATCHERY FARMING

There is need of Women Polytechnic College in India for the development of country and provide the better opportunity for women in technical field. But in our country reservation system will not cater the merit of the general student as well as not application of technology by developed technology. Now a days highering of technology and running of administration is the main tool of the Indian’s industry. The economic progress of a country is strongly linked with the quality of education. It is therefore necessary for our technical educators to undertake periodic review of the curriculum and subject content of the technical programmes to ensure that they are up to date, not outmoded or obsolete and effectively fulfill the technological requirements of the country.

Cost Estimation Land & Building (Area 20 Acre) Rs. 10.53 Cr.Plant & Machinery Rs. 9.03 Cr. W.C. for 3 Months Rs. 1.16 Cr. Total Capital Investment Rs. 23.78 Cr. Rate of Return 25% Break Even Point 56%

WOMEN POLYTECHNIC COLLEGE

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HI-Tech Projects, MAR’2012 # 11 www.eiriindia.org

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Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything.Plastic Disposable products are very popular because it can be carried easily, and very low in prices too. There is a huge variety available in Plastic Disposable products.Plastic Disposable products are like a gift for today’s hectic lifestyle, they save your energy and money both. The products designed to disposed easily after use are called Disposable products & the products which are made with any kind of plastic and can be disposed easily after use are known as Disposable Plastic Products.

Cost Estimation Plant Capacity 30000 Nos./DayLand & Building (Area 350 Sq.Mt.) Rs. 20 LacsPlant & Machinery Rs. 11 Lacs W.C. for 1 Months Rs. 1 Lacs Total Capital Investment Rs. 34 Lacs Rate of Return 25% Break Even Point 62%

DISPOSABLE PLASTIC CUPS, GLASS ETC.

Katha and cutch are produced from the heart wood of Acacia catechu. It is a common tree found in the tropical deciduous and thorn forests of India. Katha is mainly used in betel leaf (Pan) as masticatory and valued for its catechin content. Cutch, the bye product of Katha industry is largely used for dyeing, colouring pulp in paper industry, water softening and in deep oil drilling operations. Kattha is obtained mostly by crystallization in cold from the water extractives of the heartwood of Acacia catechu Willd., fam. Leguminosae commonly known as KHAIR tree, which is widely distributed in India, form the north-west plains to eastwards in Assam and throughout the country, particularly in the deciduous and drier regions. The other species namely, A. chundra Willd and A. catechuoides of KATTHA is carried out both, as a cottage scale industry in and around the organized sector. The general principle of extraction of the heartwood and of consequent separation of KATTHA ( containing most of catechin) from cutch (Principally catechu-tannic acid) is the same in cottage sector as well as large scale units.

Cost Estimation Plant Capacity 2 Ton./Day Land & Build. (Area 10000 Sq.Mt.) Rs. 2.62 Cr.Plant & Machinery Rs. 1.26 Cr. W.C. for 3 Months Rs. 82 Lacs Total Capital Investment Rs. 4.86 Cr. Rate of Return 46% Break Even Point 39%

KATHA & CUTCH

ISBN NO. 9789380772080 Rs. 850/-Total Pages 193

The book Technology of PET Bottles, Preform and PET Recycling covers PET Plastic packaging, Properties of PET, Recycling of PET, Aseptic Filling of PET Bottles, Flexo Inks for the printing of Non treated Polyester films (PET) on central impression Flexo Presses, Production and filling process of a Pet Bottle, PET Bottle Recycling, PET Preform and Bottle Blowing, Advantages of Coextruded Pet F i l m s i n F l e x i b l e P a c k a g i n g , Thermoforming of A PET sheet, Project Profiles, PET Pre form pet Resin, PET Bottle From PRE form (Capsules) PET Bottles/containers from PET Grains, Project Profile on PET Bottles, Advanced Recycling, Class 0 Aseptic Filling of PET Bottles, Reprocessing of PET Bottles Waste, Polycarbonate (PC) Blends with Recycled Polyethylene Terepthalate (R-PET), PET Recycling, PET Plastic Reclamation Processes, Developing New Opportunities, Coding Solutions for PET Blow Molders, PET Barrier Capabilities & Design Flexibilities, Auxiliary Equipments in PET Processing, M a s t e r b a t c h e s , P E T B o t t l e Manufacturing.

TECHNOLOGY OF PET

BOTTLES, PREFORM AND

PET RECYCLING

Under thermo mechanical treatment (TMT), the steel bars are passed through a specially designed water-cooling system where they are kept till the outer surface of the bars becomes colder while the core remains hot. This creates a temperature gradient in the bars. When the bars are taken out of the cooling system, the heat flows from the core to the outer surface, further tempering of the bars, which helps them attain a higher yield strength. The resulting heat-treated structure imparts superior strength and toughness to the bars. The microstructure of the core is a very fine-grained ferrite and pearlite. TMT bars are also known as ‘quenched and tempered rebars’, because of the quenching and tempering processes involved in making the bars.

Cost Estimation Plant Capacity 15 MT./Day Land & Building (Area 1 Acre) Rs. 88 LacsPlant & Machinery Rs. 75 Lacs W.C. for 3 Months Rs. 2.43 Cr. Total Capital Investment Rs. 4.37 Cr. Rate of Return 71% Break Even Point 35%

T M T STEEL BARS

CONFECTIONERY UNIT WITH TOFFEE, CANDY, CHEWING

GUM & BUBBLE GUM

Confectionery or sweetmeats are preserved edible delicacies consisting of a solid or crystalline phase and a liquid or non-crystalline phase the relative proportion of which determine the type of confectionery. The principal types of confectionery are hand boiled goods, caramel and toffee, ratin goods, comfits or draggees, and lozenges. Sugar is the principal ingredient of confectionery. There are about 50 important confectionery factories in the country. Mainly in U.P. Bihar, Mumbai, Punjab, and Bengal. In addition , a large number of small concerns are producing sugar confectionery with indigenous equipments.

Cost EstimationPlant Capacity 1400 KGS/Day Land & Building (Area 1100 Sq.Mt.)Rs. 69 LacsPlant & Machinery Rs. 52 Lacs W.C. for 3 Months Rs. 82 Lacs Total Capital Investment Rs. 2.16 Cr. Rate of Return 19% Break Even Point 66%

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Prestressed Concrete Pipe cater to intermediate pressure range for which the metallic pipes are expensive while RCC pipes would not be suitable. The strength of a P.S.C pipe is achieved by helically binding high tensile steel wire under tension around a concrete core there by putting the core into compression. When the pipe is pressurised the stresses induced relieve the compressive stress but they arae not sufficent to subject the core to tenslie stresses. The prestressing wire is protected against corrosion by a surround of cementatious cover coat giving at least 25mm of cover P.S.C competes economically with steel for pipe diameters of 600 mm and above. It is a unique combination of durability of concrete and high strength of steel combined with economy in raw materials. The P.S.C pipes are ideally suited for water supply mains where pressures in the range of 6 Kg/cm2 to 20 Kg/cm2 are encountered.

Cost Estimation Plant Capacity 60 Nos./Day Land & Building (Area 2.5 Acres) Rs. 3 Cr.Plant & Machinery Rs. 1.46 Cr. W.C. for 2 Months Rs. 8.20 Cr. Total Capital Investment Rs. 12.95 Cr. Rate of Return 47% Break Even Point 31%

PRE STRESSED CONCRETE PIPES

The AAC/AAAC/ACSR conductors for high voltage transmission have first replaced the bore copper conductors where copper is scarce and costly on the other hand EC grade Aluminium is easily available in India and as far as the electric properties are concerned, aluminium is equally good being lighter in weight and for same sage span length of the transmission could be increased in comparison to copper.

Cost Estimation Plant Capacity 2 MT./Day Land & Building (Area 1000 Sq.Mt.) Rs. 70 LacsPlant & Machinery Rs. 36 Lacs W.C. for 3 Months Rs. 3.26 Cr. Total Capital Investment Rs. 4.39 Cr.Rate of Return 28% Break Even Point 47%

AAC & ACSR ALUMINIUM CONDUCTORS

Aluminium composite panel is a composite of a Polyethylene core between two Aluminium sheet and coated with extra durable PVDF (Fluoro Carbon Polymer) which features characteristics such as fire resistance and weather resistance. It also dampers vibration so no additional sound is necessary. Aluminium composi te panels have revolutionized the designing of modern building. Providing flexibility in design, the metal composite panels offer a choice of dramatic surface finishes and weather resistance that are proven in the international market.

Cost Estimation Plant Capacity 20000 sq.ft./Day Land & Building (Area 2 Acre) Rs. 3.10 Cr.Plant & Machinery Rs. 2 Cr. W.C. for 3 Months Rs. 1.26 Cr. Total Capital Investment Rs. 6.58 Cr. Rate of Return 37% Break Even Point 46%

ALUMINIUM COMPOSITE PANEL

The materials now available for packaging are paper and paper products, metal containers and foils, glass, plastics-rigid and flexible, cellulosic films, textiles including jute, woven plastics and wood. Among the packaging materials, paper and paper based products continue to occupy a predominent place. Paper based materials used for packaging include bleached and unbleached kraft, corrugated and solid fibre boards, and a large variety of conveted items like wax coated, plastic coated, bitumen coated etc. Corrugated and solid fibre board boxes have replaced the conventional wooden boxes as transport containers because of thier light weight and satisfactory strength. There are, however, several areas in which this sector is laggin behind the developed countries, They include mainly production of parchment paper for use in packaging of biscuits etc. Sack kraft paper and high strength kraft for producing corrugated fibre board of good strength characteristics.

Cost Estimation Plant Capacity 5 TPD/Day Land & Building (Area 1750 Sq.Mt.)Rs. 84 LacsPlant & Machinery Rs. 30 Lacs W.C. for 1 Months Rs. 75 Lacs Total Capital Investment Rs. 2 Cr. Rate of Return 38% Break Even Point 47%

CORRUGATED SHEET BOARD & BOXES

Zinc sulphate is a widely used chemical and has been known under the name of “White Vitrol”. Although Zinc Sulphate (hepta hydrate) occurs in nature in small quantities as mineral Glosarite, this compound is normally manufactured synthetically. It is the colourless crystalline solid with crystals being orthorhombic in shape. It exists in various crystalline forms of hydrates as ZnSo4. 7H2O.ZnSo4.6H2O, ZnSo4.H2O. Zinc sulphate is also found in three unstable hydrates forms whose molecular formula’s a re ZnSo4 .4H2O,ZnSo4 .H2O and ZnSo4.H2O. The unstable hydrates are more soluble than stable form. The solubility of the unstable hydrate is 58.7 gm in 10 gm of water at 18oc while stable shows only 52.7 gm in 100 grams. The most important & popular commercial form of the compound is ZnSo4.7H2O.

Cost Estimation Plant Capacity 5 MT./Day Land & Building (Area 2000 Sq.Mt.)Rs. 97 LacsPlant & Machinery Rs. 56 Lacs W.C. for 2 Months Rs. 1 Cr. Total Capital Investment Rs. 2.69 Cr.Rate of Return 20% Break Even Point 65%

ZINC & COPPER SULPHATE

ISBN No. 9789380772066 Rs. 750/-Page No. 252

The book Technology of Reinforced Plastics covers Constructions of Compounds, Sheet Moulding Compounds (SMC), Sheet Moulding Compounds T h e r m o p l a s t i c s , B u l k M o u l d i n g Compounds, Thermosets, Bulk Moulding C o m p o u n d s , T h e r m o p l a s t i c s , Manufacturing Process, Compression Moulding, Marco Processes, Infusion Mould ing, Extrusions, Rotat ional Mouldings, Blow Mouldings, Foams, Calendering.

TECHNOLOGY

REINFORCED PLASTICS

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HI-Tech Projects, MAR’2012 # 13 www.eiriindia.org

Page 13: EIRI project reports magazine

HDPE/PP oriented sacks are becoming popular through out the world. This is because they are chemically inert & are water repellent & lighter in weight. They are free & possess sufficient strength & can easily be handled. They are competitive in price with other type of bags also. Air permissible sacks made of polythene strips are used for packing potatoes, coconut etc. The only problem is that the Conventional using of hooks to lift cannot be used with HDPE/PP bags. These bags are expected to substitute jute and craft paper bags in several areas. This would mean a considerable saving in foreign exchanges by avoiding recurring imports of multiwall paper which are at the order of Rs. 5 million per annum on one hand and on the other hand lead to an increase in foreign exchange earning in the country by releasing more jute for exports.

Cost Estimation Plant Capacity 25000 Nos./Day Land & Building (Area 5000 Sq.Mt.)Rs. 2.83 Cr.Plant & Machinery Rs. 2.40 Cr. W.C. for 3 Months Rs. 2.27 Cr. Total Capital Investment Rs. 7.95 Cr. Rate of Return 24% Break Even Point 58%

HDPE/PP WOVEN SACKS (BAGS)

Tomato Puree is the name implies to tomato Pulp which is concentrated by the evaporators either open pan or vacuum evaporators. It is prepared by concentrating tomato juice or pulp without seeds and skin. It is used for preparation of various products such as Sauces, Ketchup, Chutney, Soup, Tomato Juice. Tomatoes are taken, which are well-ripened. So the fresh ripen tomatoes are very refreshing and appetising. they are good source of vitamine. The main tomato producing states are A.P., Bihar, M.P. Punjab, Tamil nadu, West Bengal and Maharashtra. Two varieties of tomatoes are available in India then are the large round ones which are quite sour and the tongish type which are sweetish and less sour. Most of the tomato products are prepared from tomato pulps, which is unflavoured, finely devided flesh and juice separated from skins and seeds. It is usually concentrated to a greater or less degree before used in other products.

Cost Estimation Plant Capacity 20000 MT./Year Land and Build. (Area 3000 sq.mt.)Rs. 1.75 Cr.Plant & Machinery Rs. 3.29 Cr. W.C. for 3 Months Rs. 3 Cr. Total Capital Investment Rs. 8.41 Cr. Rate of Return 36% Break Even Point 43%

TOMATO PUREE IN TETRAPACK

More than Five percent of the world’s milk comes from Buffalloes. Buffalloes milk is used in much the same way as cow’s milk. It is high in fats and total solid, which gives it a rich flavour. Many people prefer it to cow’s milk and are willing to pay more for it. In India, where in Mumbai area alone an estimated 10,000 new born calves starved to death each year through lack of milk. The demand for Buffallo milk in India (About 60% of the milk consumed over 80% in some states) is reflected in the prices paid for a litre of milk; about 130 paisa for cow’s milk compared with about 200 paisa for buffallo milk Twelve of the Eighteen major breeds of buffallo are kept primarily for milk production (although male may be used for traction & all animals are eventually used for meat.) The main milk breeds of India & Pakistan are the murrah, Nile/Ravi,Surti, Mehsana, Nagpure & Jafarabad.

Cost Estimation Plant Capacity 1200 Ltr./Day Land & Building (Area 1 Acre) Rs. 39 LacsPlant & Machinery Rs. 61 Lacs W.C. for 1 Months Rs. 4 Lacs Total Capital Investment Rs. 1.09 Cr. Rate of Return 37% Break Even Point 51%

DAIRY FARMING (BUFFALOES)

More than Five percent of the world’s milk comes from Buffalloes. Buffalloes milk is used in much the same way as cow’s milk. It is high in fats and total solid, which gives it a rich flavour. Many people prefer it to cow’s milk and are willing to pay more for it. In India, where in Mumbai area alone an estimated 10,000 new born calves starved to death each year through lack of milk. The demand for Buffallo milk in India (About 60% of the milk consumed over 80% in some states) is reflected in the prices paid for a litre of milk; about 130 paisa for cow’s milk compared with about 200 paisa for buffallo milk Twelve of the Eighteen major breeds of buffallo are kept primarily for milk production (although male may be used for traction & all animals are eventually used for meat.) The main milk breeds of India & Pakistan are the murrah, Nile/Ravi,Surti, Mehsana, Nagpure, & Jafarabad.

Cost Estimation Plant Capacity 1200 Ltr./Day Land & Building (Area 1 Acre) Rs. 39 LacsPlant & Machinery Rs. 61 Lacs W.C. for 1 Months Rs. 4 Lacs Total Capital Investment Rs. 1.09 Cr. Rate of Return 37% Break Even Point 51%

DAIRY FARMING (BUFFALOES)

RCC Hume pipes are made of a mixture of portland cement, sand and aggregate in the proportion of 1:2:5:2.5 with steel rods and wires as reinforcement material. These pipes are manufactured in diameters ranging from 300 mm to 2200 mm or more. The RCC pipes are suitable for irrigation, culvert construction, sewerage and drainage purposes. Transportation of water, sewerage, effluents or other liquid slurries in these pipes is quite smooth. Seepage or leakage is totally avoided by proper jointing & sealing of two consecutive pieces of the pipe line. Hume pipes have reasonably good load-bearing capacity, and hence, can be laid either underground or over the ground. Carefully made pipes, tested as per IS : 458-1971, are available in a wide range of sizes for use. Well constructed steel wire/rod cage is concentrically placed inside the pipe mould where premixed concrete is charged for pipe casting. The rotating moulds receive the feed material through open ends at both ends.

Cost Estimation Plant Capacity 50 Running Meter/Day Land & Building (Area 2000 Sq.Mt.) Rs. 1.20 Cr.Plant & Machinery Rs. 21 Lacs W.C. for 3 Months Rs. 23 Lacs Total Capital Investment Rs. 1.70 Cr. Rate of Return 23% Break Even Point 59%

RCC HUME PIPES (REINFORCED CONCRETE CEMENT)

HI-Tech Projects, MAR’2012 # 14 www.eiriindia.org

Our Email ID :[email protected]@yahoo.com

By : EIRI Board of Consultants & Engineers

The book covers Technology of Rolling Mills, Heating Steel for Hot Working, Production of Steel Blooms, Slabs and Billets, Steel Plates Manufacture, Te c h n o l o g y o f S t e e l W i r e a n d Manufacturing Technology of Hot-Strip Mill Products, Production Process of Cold-Reduced F la t Ro l l ed P roduc t s , Manufacture of Galvanized Sheet and Strip, Castings-Steel and Iron and Project Profiles.

ISBN : 9789380772134

MODERN TECHNOLOGY OF ROLLING MILL, BILLETS,

STEEL WIRE, GALVANIZED SHEET,

FORGING & CASTINGS

Rs. 2500/-

Page 14: EIRI project reports magazine

Zinc compounds are numerous and are widely used. Perhaps most important is zinc oxide (ZnO), a versatile compound with many uses. Other zinc compounds include zinc chloride, used as a wood preservative, in soldering fluxes, as a mordant in dyeing textiles, and in adhesives and cements; and zinc sulphide, used in making lithopone, as well as television screens and X-ray apparatus. Organic accelerators almost always need activators to achieve the highest efficiency in sulphur vulcanization. The most important activator is zinc oxide, which is used in nearly every rubber compound. Zinc oxide is an effective vulcanization activator of very fine particle size and suitable for rubber and latex products based on natural and synthetic polymers.

Cost Estimation Plant Capacity 5 MT./Day Land and Build. (Area 5000 sq.mt.)Rs. 2.42 Cr.Plant & Machinery Rs. 63 Lacs W.C. for 3 Months Rs. 2.52 Cr. Total Capital Investment Rs. 5.67 Cr. Rate of Return 29% Break Even Point 47%

ZINC OXIDE

Castings of suitable shape and size intended for subsequent hot working are termed as Ingots. Ingot iron has very low carbon in steel. This is generally made in the open hearth in which all the other elements are removed to the maximum extent possible. Some of the commercial products falling under this group have less than 0.1% of all non-iron elements put together. Ingots are cast in ingot moulds which are the containers usually made of cast iron into which molten steel is poured & allowed to solidify. Mild steel ingots are carbon steels only containing, usually, 0.15 to 0.25% of carbon. These may be fully deoxidized to reduce the oxygen content of the steel to a minimum inorder that no reaction takes places between carbon & oxygen during solidification. Such steels are called “Killed Steel”.

Cost Estimation Plant Capacity 24 MT./Day Land & Building (Area 5000 Sq.Mt.) Rs. 2.47 Cr.Plant & Machinery Rs. 87 Lacs W.C. for 3 Months Rs. 6.10 Cr. Total Capital Investment Rs. 9.65 Cr. Rate of Return 58% Break Even Point 44%

M.S. INGOTS BY INDUCTION FURNACE

Castor oil obtained by a combination of pressing and extraction from the seeds of the castor oil plant (Ricinus communis) consists of upto 90% of triglyceride of ricinoleic acid, 12 hydroxy oleic acid. The hydroxyl number of castor oil is 161-169. The component glycerides of castor oil (% mole) comprise saturated-dir icinoleins (7.3%) oleo-diricinoleins (2.5%) Linoleo diricinoleins (13.4%), Dihydroxy Stearo diricinoldins (2%) Triricinolein (74.8%). More important the non-drying ricinoleic acid in the castor oil can be dehydrated to give a drying oil i.e. dehydrated castor oil. This drying oil is formed by heating castor oil under reduced pressure of 240-260oC in the pressure of 0.1-0.2 wt.% of an acid catalyst e.g. H2SO4, phophoric acid, or acidic salts with the elimination of water from ricinoleic acid. yielding a mixture of 9,11 and 9,12 octadecadienoic acids, cal led dehydrated castor oil acid. However, the degree of conjugation in this reaction is h i g h e r , u p t o 6 5 % c o n j u g a t e d octadecadienoic acid.

Cost Estimation Plant Capacity 300 KGS/Day Land and Build. (Area 800 sq. mt.) Rs. 30 LacsPlant & Machinery Rs. 46 Lacs W.C. for 3 Months Rs. 1.91 Cr. Total Capital Investment Rs. 2.74 Cr. Rate of Return 111% Break Even Point 20%

CASTOR OIL AND ITS DERIVATIVES OLEO

RESIN, TURKEY RED OIL, DCO, HCO, SEBACIC ACID, 12-HYDROXY

STEARIC ACID

Most crude oils and fats, whether obtained by pressing, solvent extraction or rendering are given a preliminary cleaning and clarification treatment by setting, screening, filtration or centrifugation to make them more resistant against deterioration during storage. When required for edible purposes they are nearly always given a further refining treatment. In most cases, however, some refining treatment must be applied depending on the nature of the impurities and undesirable constituents and on the purposes for which the oil is required.

Cost Estimation Plant Capacity 400 MT./Day Land & Building (Area 10 Acre) Rs. 1170 LacsPlant & Machinery Rs. 731 Lacs W.C. for 2 Months Rs. 8726 Lacs Total Capital Investment Rs. 10783 Lacs Rate of Return 19% Break Even Point 48%

CRUDE EDIBLE OIL REFINING (REFINING OF EDIBLE OILS)

Carbon is probably the most widely distributed element in nature. It occurs in two allotropic crystalline forms, viz graphite (hexagonal system) and diamond (isomeric system), the former is soft and black while diamond is hard and transparent. Charcoal, coke and carbon black, classified as emorphous carbon; are considered by some to represent a third allotropic form. They are said to be composed of very minute crystals of graphite by others. Carbon is an essential constituent of all vegetable and animal matter in which it occurs in combination with hydrogen, nitrogen, oxygen and other elements in immense variety of compounds. In combination with hydrogen it occurs as hydrocarbons in petroleum. It is also found in carbon dioxide in air (0.03% as sodium bicarbonate in sea water, and as calcium and magnesium carbonate in sedimentary rocks such as chalk and dolomite

Cost Estimation Plant Capacity 4 Ton/Day Land & Building (Area 4000 Sq.Mt.)Rs. 1.87 Cr.Plant & Machinery Rs. 85 Lacs W.C. for 3 Months Rs. 74 Lacs Total Capital Investment Rs. 3.58 Cr. Rate of Return 13% Break Even Point 70%

ACTIVATED CARBON FROM RICE HUSK

A pouch is similar to a bag except it is simpler in constructions and is made from roll stock, filled and sealed on automatic high speed machinery. There are many possible variations of pouch sizes, shapes and compositions. Few general types can be described. Pouches can be defined as vertical or horizontal, depending on how they are formed. Vertical pouches are made by drawing one or two webs downward a forming mandrel, sealing one or two seats to form a tube and adding a top and bottom seal for closure than one side seal is used and centured, it is called a pillow type. If the side seal is inserted on one side and a fold on the other, it is called a three side seal pouch. When two side seals are used it is called a four side seal poucher firm-sealed pouch. The product is added while the pouch is in the vertical position and usually before it is reserved from the web. Side seams can be lapped or butted and qussets are optional.

Cost Estimation Plant Capacity 1 MT./Day Land & Building (Area 2400 Sq.Mt.) Rs. 1.56 Cr.Plant & Machinery Rs. 81 Lacs W.C. for 3 Months Rs. 1.73 Cr. Total Capital Investment Rs. 4.28 Cr. Rate of Return 22% Break Even Point 56%

FLEXIBLE PACKAGING (ROTOGRAVURE PRINTING)

Patrons you can deposit the amount in EIRI Account

CA-038705000994(RTGS/NEFT/IFSC CODE: ICIC0000387)

ICICI BANK LTDPatrons you can deposit the

amount in EIRI Account

CA-307201010015149(IFS Code: UBINO 530727)

UNION BANK OF INDIA

HI-Tech Projects, MAR’2012 # 15 www.eiriindia.org

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Page 15: EIRI project reports magazine

Formaldehyde (100 percent) is a colorless, pungent and highly irritating gas, which may be liquefied and solidified by chilling. However, both gas and liquid readily polymerize at ordinary and low temperatures and can be maintained in the monomeric state for only a limited time. Because of this formaldehyde is not commercially available in the gaseous monomeric form, it is however, available in both the dissolved and polymerized state.

Cost Estimation Plant Capacity 5 MT./Day Land and Build. (Area 2000 sq.mt.)Rs. 61 LacsPlant & Machinery Rs. 45 Lacs W.C. for 2 Months Rs. 31 Lacs Total Capital Investment Rs.1.47 Cr. Rate of Return 23% Break Even Point 69%

FORMALDEHYDE

Zinc compounds are numerous and are widely used. Perhaps most important is zinc oxide (ZnO), a versatile compound with many uses. Other zinc compounds include zinc chloride, used as a wood preservative, in soldering fluxes, as a mordant in dyeing textiles, and in adhesives and cements; and zinc sulphide, used in making lithopone, as well as television screens and X-ray apparatus. Organic accelerators almost always need activators to achieve the highest efficiency in sulphur vulcanization. The most important activator is zinc oxide, which is used in nearly every rubber compound. Zinc oxide is an effective vulcanization activator of very fine particle size and suitable for rubber and latex products based on natural and synthetic polymers.

Cost Estimation Plant Capacity 5 MT./Day Land and Build. (Area 5000 sq.mt.)Rs. 2.42 Cr.Plant & Machinery Rs. 62 Lacs W.C. for 3 Months Rs. 1.68 Cr. Total Capital Investment Rs. 4.82 Cr. Rate of Return 44% Break Even Point 38%

ZINC OXIDE BY FRENCH PROCESS

Gin, vodka, and related spirits like aquarit are distinguishable from whisky, rum and brandy which themselves have a number of common characteristics. The most evident difference is in colour, with gin an vodka normally being colourless white whisky, rum and brandy vary in shade from straw-coloured to the deepest brown. This immediate difference is linked with distinguishing features of composition and flavour which are reflected in the methods of production of the two troup of sprits. The aurd whisky comes from the Gaelic word wisge-beatha, as the Irish called it, incoming the water of life.

Cost Estimation Plant Capacity 1000 Cases/Day Land and Build. (Area 39000 sq.ft.) Rs. 10LacsPlant & Machinery Rs. 51 Lacs W.C. for 3 Months Rs. 88 Lacs Total Capital Investment Rs. 1.52 Cr. Rate of Return 33% Break Even Point 49%

BOTTLING PLANT COUNTRY LIQUOR

FROM RECTIFIED SPIRIT

Coaltar is produced by the dry distillation of coal and is therefore a by product in the manufacture of coal gas. For a considerable time after the discovery of coal gas, the tar produced was considered merely an encumbrance and was used mainly as a pigment or fuel. The purification of coaltar is affected by distillation. The crude tar, which contains a considerable quantity of ammonia water, is furst freed from this by gravitation. It is then transfered to the vertical stills, which are connected with a warm surrounded with water which can be cooled or warmed as occasion requires. Distillation of the fraction boiling above 270oC is usually completed under reduced pressure.

Cost Estimation Plant Capacity 25 MT./Day Land and Building (Area 1 Acre) Rs. 1.12 Cr. Plant & Machinery Rs. 91 Lacs W.C. for 3 Months Rs. 2.09 Cr. Total Capital Investment Rs. 4.27 Cr. Rate of Return 21% Break Even Point 67%

COAL TAR DISTILLATION

ISBN – 978-93-80772-09-7 Price Rs. 975/-Total Page 374

The book DAIRY FARMING FOR MILK PRODUCTION TECHNOLOGY covers Dairy Cattle , The Holstein Friesian, The Jersey, The Guernsey, The Ayrshire, The Brown Swiss, The Milking Shorthorn, The Red Polled, The Lesser Breeds, Types of Dairy Farming and Breed Selection, Selecting the Individual Cow, Fundamental Considerations of Heredity, Measures of the Genetic Makeup, Known Inherited Characteristics in Dairy Cattle, Systems of Breeding, Selection and Care of the herd Sire, Growth and Development, Calf Raising, Raising the Heifer from Weaning to Calving Time, Factors Influencing the Quantity and Quality of Milk, Management of Dairy Cows, The Milking Machine and Milking, Efficiency and Cost of Milk Production, Common Feeds Characteristics and Treatment,

DAIRY FARMING FOR MILK

PRODUCTION TECHNOLOGY

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HI-Tech Projects, MAR’2012 # 16 www.eiriindia.org

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Page 16: EIRI project reports magazine

Doors, windows slider, skylites and other fabricated i tems etc are essential components of all types of buildings - residential, commercial and industrial. House building has been a need and beautifying the buildings has been a love for mankind since time immemorial. Doors are used for providing entrances from outside into the building and for inter room connections for easy approach. Ventilators are provided for sun rays and light, into the dwelling houses, in sufficient quantity. Windows play larger roles in the entire building construction for enhancing the utility of the house. Windows are provided in building walls in as many number as possible. This is so because windows serve in a lot many ways. Most of the air passage takes place through these windows. Similarly,light and sun rays get entry through windows quite freely. Windows provide cross ventilation in many cases. All these conditions are essential for human conforts. Outsiders enter into the house through the doors but the doors are opened after looking at the entrance through windows and after ascertaining that the outsider could be allowed to enter.

Cost Estimation Land & Building (Area 4000 Sq.Mt.)Rs. 1.91 Cr.Plant & Machinery Rs. 40 Lacs W.C. for 1 Months Rs. 77 Lacs Total Capital Investment Rs. 3.14 Cr. Rate of Return 53% Break Even Point 38%

ALUMINIUM FABRICATION (DOORS, WINDOWS, SLIDER ETC), GLASS

PLANT AND ANODIZING

S t a r c h i s a g r o u p o f polysacchrides,composed of glucopyranose units joined together by-glucosidric linkages. It conforms to the molecular formula, (C6-H10O5)u, where n varies from a few hundred to over one million. Starh is found as the reserve cerbonhydrate in various parts of plants and is enzymatically broken down to gluose to other erbohydrates according to the metabollic needs of the plants. Industrially, starch is broadly divided into two types viz, natural and modified. Natural starches, also designated as unmodified starches or simpluy starches, are obtained from grains such as and sorghum. from roots like potato, tapioca and arrow root, and from the pith of the stems of certain palms such a sago. They are further classified into cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic action and the products of these reactions are termed modified starches. This group includes dextrins, acid-modified starches, oxidized starches, starch esters, starch ethers, dialdehyde starches, and cationic starches.

Cost Estimation Land & Building (Area 15 Acres) Rs. 15.40 Cr.Plant & Machinery Rs. 10.83 Cr. W.C. for 2 Months Rs. 27.20 Cr. Total Capital Investment Rs. 53.73 Cr. Rate of Return 36% Break Even Point 48%

MAIZE STARCH, LIQUID GLUCOSE, DEXTROSE (MAIZE AND ITS PRODUCTS)

Aluminium chloride is a very versatile chemical having its formula as Alcl3 which occurs in the market in three forms (1) Anhydrous (2) Crystal, and (3) Aqueous solution (liquid grade) The anhydrous material is yellowish to greyish-white crystalline, granular or powdered solid. In the presence of moisture, anhydrous aluminium chloride partly decomposes with the evolution of hydrogen chloride. This salt was first prepared in 1825 by oersted, who passed chlorine over a mixture of alumina and carbon and condensed the vapours of the aluminium chloride formed.

Cost Estimation Plant Capacity 10 MT./Day Land and Build.(Area 3000 sq.mt.) Rs. 82 LacsPlant & Machinery Rs. 52 Lacs W.C. for 1 Months Rs. 25 Lacs Total Capital Investment Rs. 1.65 Cr. Rate of Return 72% Break Even Point 30%

ALUMINIUM CHLORIDE

Water & Air is basic need of life which can not be avoidable at any circumstances. Through these two gifts of nature are freely available the quality is far below the level of purity for human in India and sudden growth of bottled/pouched and PET 20 Ltr Jars under requirement a research was made and suitable project of purified drinking water is prepared. Since water is directly consumed by human being a quality production is most important consideration. Wherever scientifie institues have carried out test in drinking watar, they found majority of the units are not fit for drinking, because of unhygienic codition, leakage in pipelines, discharge of effluent/waste materials in river/lakes. Thus tap water without chemical treatment has lost its credibility. Impure water is the cause of most of the water borne diseases. As such, due to awareness and consciousness most of the people prefer to have purified packaged drinking water.

Cost Estimation Plant Capacity 14400 Nos/Day (1 Ltr

Bottle) 2400 Nos/Day (2 Ltr Bottle)

7680 Nos/Day (250 Ml Glass)

3600 Nos/Day (20 Ltrs Jar) 16000 Nos/Day (600 Ml Soda Bottle)

Land & Build. (Area 6000 Sq.Mt.) Rs. 3.35 Cr.Plant & Machinery Rs. 4.70 Cr. W.C. for 1 Months Rs. 46 Lacs Total Capital Investment Rs. 9.14 Cr. Rate of Return 19% Break Even Point 65%

PACKAGED DRINKING WATER (PACKED IN BOTTLES,

GLASSES & JARS)

Most crude oils and fats, whether obtained by pressing, solvent extraction or rendering are given a preliminary cleaning and clarification treatment by setting, screening, filtration or centrifugation to make them more resistant against deterioration during storage. When required for edible purposes they are nearly always given a further refining treatment. In most cases, however, some refining treatment must be applied depending on the nature of the impurities and undesirable constituents and on the purposes for which the oil is required.

Cost Estimation Plant Capacity 40 MT./Day Land & Building (Area 4000 Sq.Mt.) Rs. 1.33 Cr.Plant & Machinery Rs. 89 Lacs W.C. for 2 Months Rs. 9.32 Cr. Total Capital Investment Rs. 12 Cr. Rate of Return 24% Break Even Point 46%

REFINING OF PALM OIL, SUNFLOWER OIL AND

COTTONSEED OIL

HI-Tech Projects, MAR’2012 # 17 www.eiriindia.org

The book covers Confectionery Products, Manufacture of Toffee, Gum and Jelly Products, Manufacturing Chocolate, Soy containing Chocolate Products, Coffee Flavoured Chocolate Bar, Preparing a Chocolate flavored Beverage, Hard Boiled Candy and Chewing Gum, Pharmaceutical Chewing Gum, Bubble Gum, Lollipop, Candy Manufacturing Technology and Candy Manufacturing Techniques, Process of Chocolate Bar Making, Lozenge Cutter Apparatus, Packaging Confectionery Product, Confectionary Package.

Dr. Himadri PandaISBN : 9789380772165

Rs. 1750/-

TECHNOLOGY OF CONFECTIONERY, CHOCOLATES, TOFFEE,

CANDY, CHEWING & BUBBLE GUMS, LOLLIPOP AND JELLY PRODUCTS

WITH FORMULATIONS

Page 17: EIRI project reports magazine

The production of poultry in the United States and generally throughout the world is carried out by a highly specialized, efficient poultry industry that has been a leader in trends of scale and industrialisation that have taken place in American agriculture over the past half century. The total number of chicken produced in the United Statee annually amounts to more than 3.6 billion. These are kept for two separate purpose the production of table eggs. The organisation and methods used by the two aspects of the poultry industry are different, and generally commercial table egg production and broiler production are carried out by separate enterprices. Availability of feeds and their ingredients contributed significantly to increased Poultry production is our country during the two decades.

Cost Estimation Plant Capacity 9066 Nos./Day Land & Build.(Area 10500 Sq.Mt.) Rs. 2.76 Cr.Plant & Machinery Rs. 37 Lacs W.C. for 3 Months Rs. 1.23 Cr. Total Capital Investment Rs. 4.69 Cr. Rate of Return 30% Break Even Point 43%

POULTRY & BROILER FARMING

Although non-ferrous pipes have been used since about 2800 B.C., the production of ferrous materials in tubular form was developed much later. Iron-musket barrels were made in the 12th century and cast-iron cammon barrels and water pipe in the late 17th century. The use of wrought iron in tubular products began in 1825 by the conventional butt welding process and, in 1887, Besmear steel was successfully used for this purpose. The lap-welding of pipes, initially carried out by hand was mechanized in the 1840’s by means of a ball placed between the rolls of a two high mill. From then until the 1920’s lap welding was the main process used for pipes over 3 inches in diameter. Although an extrusion process for making pipe was patented in 1836, it was not until the manner mann brothers developed the rotary piercing process in Germany in 1886 that seamless tube production became economical ly feasible. Subsequent technological developments were directional towards changes in the piercing mills and rolling the pierced shells into better finished tubes.

Cost Estimation Plant Capacity 20 Ton/Day Land & Building (Area 4050 Sq.Mt.)Rs. 7.50 Cr.Plant & Machinery Rs. 7.87 Cr. W.C. for 2 Months Rs. 14.33 Cr. Total Capital Investment Rs. 31.46 Cr. Rate of Return 67% Break Even Point 41%

STAINLESS STEEL PIPE/TUBES

Sodium silicate, also known as water glass or liquid glass, available in aqueous solution and in solid form, is a compound used in cements, passive fire protection, refractories, textile and lumber processing. Sodium silicates are solids where the proportion between silicon, oxygen and sodium determines what will be the resulting silicate(s). They are based on the silicone atom ability to coordinate four oxygen atoms in a tetraeder. Sodium silicates, popularly called water glass or soluble glass, are generally classified according to their SiO2, Na2O ratio, which varies between 0.5 and 4 and with various proportions of water based upon this ratio, a series of compounds are known ranging in properties from strongly alkaline to nearly neutral, and from crystalline, to glassy solids, to viscous liquids. The important silicates are sodium orthosilicate, Na4SiO4, Sodium metasilicate (Na2SiO3) and their hydrates, and sodium sequisilicate (Na6Si2O7) and their hydrates.

Cost Estimation Plant Capacity 100 Tons/Day Land & Building (Area 10 Acres) Rs. 11.64 Cr.Plant & Machinery Rs. 3.25 Cr. W.C. for 1 Months Rs. 2.78 Cr. Total Capital Investment Rs. 18.14 Cr. Rate of Return 21% Break Even Point 58%

SODIUM SILICATE

Infusion therapy as a basic toll of modren medical care enables the physician to restore and stabilise hoeostasis states quickely and co,pletely. In nursing homes and hospital were patients are suffering from a cute dehydration or considerable debilitating conditions, the intra venous fluids are used as IV drips. The basic fuction of IV fluids is to replenish the body fluids. Although there are a number of IV fluids are there but generally three types of IV fluidsd are used in hospitals as IV drips.

Cost Estimation Plant Capacity 60000 Nos./Day Land & Building (Area 15000 sq.mt.)Rs. 6.61 Cr.Plant & Machinery Rs. 14.40 Cr. W.C. for 3 Months Rs. 10.76 Cr. Total Capital Investment Rs. 33.29 Cr. Rate of Return 19% Break Even Point 63%

I.V. FLUID (FFS TECHNOLOGY)

CA-05532020001279(RTGS/NEFT IFSC:HDFC 00005531)

Patrons you can deposit the amount in EIRI Account

HDFC BANK

HI-Tech Projects, MAR’2012 # 18 www.eiriindia.org

Price Rs. 15500/-for Each Project Report

EIRI Board of Consultants and Engineers

TECHNOLOGY OF

WATER AND PACKAGED

DRINKING WATERISBN : 9789380772110

Rs. 1100/-

The book Technology of Water and Packaged Drinking Water covers Water for All, Water, Groundwater Mining, Groundwater Development in India, Freshwater Resources and the i r conjunctive use, Technologies for Recycling of Waste Water, Recovery of Water from Domestic and Industrial Waste water, Reverse Osmosis, Water/Effluent treatment plant in the food processing industries, Recovery of water from non conventional resources, Cooling water system management, Waste Water use, Techniques for water conservation in food and beverage (F&B) Industry, Plastics containers for drinking/potable water and regulations, The great threat of poor quality of counterfeiting bottling water, water treatment using ozone, Water conservation by optimizing water use, Non-conventional techniques to remove heavy metals from wastewater, Cooling water Treatment, Role of Membrane filtrations for Industrial Water Treatment and Wastewater Reuse, Meeting water quality needs through multiple technologies, Use of ozone in packaged drinking water disinfection and purification, How safe is bottled water, Ozone A boon to Bottlers, Advances in Membrane Technology for beverage water treatment, Application of Membrane technology in water processing, Ozone the

st21 Century Disinfectant, Manufacturing mineral water i.e. water containing sufficient/required quantity of minerals which is required to human bodies, Project Profi le on purif ied bott led water, Technology and market trend of packaged Drinking water, Mineral water plan/ Packaged Drinking Water Plant with ISI Lab and Certification, Mineral Water Plant, Project Profile on Mineral Water, The use of Distillation technology in the Bottled Water Industry

Page 18: EIRI project reports magazine

Matallic Zip fastener or Zipper is a slide fastener for binding the edges of an opening such as on a garment or fag. It is a fastening device consisting of two parallel teethed stringers closed specially by meanos of a sliding clip pulled between them. It is so designed that it can be easily used as a lodaing device in various leather, rixine, textile, plastic purses, valets, Zips follioeases, document eases, jewellery boxes, utility boxes, ladies suitcases, hand bags, footwear, air and travel bags, textile and leather garments and sophisticated cases for optical, seienti f ic, electr ical, survey and engineering instruments. Modern zippers are available in various styles and in a variety of sizes and shades. They can be as small as to be concealed within the scem of the dress or can be as large as to secure thru sides of a large suitcase. Zip fasteners can be classified according to their size and the material with which they are made and there exists a large number of sizes suitable for various applications.

Cost Estimation Plant Capacity 40 Rolls/Day Land & Building (Area 1000 Sq.Mt.)Rs. 54 LacsPlant & Machinery Rs. 24 Lacs W.C. for 3 Months Rs. 47 Lacs Total Capital Investment Rs. 1.30 Cr. Rate of Return 58% Break Even Point 36%

METALLIC ZIP FASTENERS (BRASS)

By the application of heat and chemical agents to ground vulcanized waste rubber a substantial regeneration of rubber compound to its original plastic state is effected, yielding a product known as Reclaim or Reclaimed rubber. It is capable of being processed compounded or revulcanised. The process is essentially one of depolymerisation. Reclaimed Rubber has become widely accepted as a raw material which possesses processing and economic characteristics that are of great value in the compounding of natural and synthetic rubber stock. During reclamation combined sulphur is not removed and some of the good properties of reclaimed rubber are attributed to this fact. Free sulphur ofcourse get removed during reclamation. The following point are note worthy regarding the Chemistry of reclamation. The chemical unsaturation of the rubber hydrocarbon of the reclaim is similar to that of the original vulcanized scrap.

Cost Estimation Plant Capacity 2000 KGS/Day Land & Building (Area 3000 Sq.Mt.) Rs. 1.91 Cr.Plant & Machinery Rs. 90 Lacs W.C. for 3 Months Rs. 1.15 Cr. Total Capital Investment Rs. 4.07 Cr. Rate of Return 25% Break Even Point 59%

RUBBER GOODS FROM WASTE RUBBER

Bio Technology is based on the catalytic activities of cells, either intact cell or extract from them. Bio-Technology training is needed to fill the void between the curriculum of a the oretical education and the practical demand of depending on your speciality. R & D validation regulation, processing or manufacturing in the biotechnology field. Furthermore, proper biotechnology training is essential due to the complexity and inherent uncertainty of using living organisms as production system to manufacture complex biologically active protein. As the leader in continuing education and accredited technical training. Bio technology laboratory and training institute offer the most comprehensive and up to date selection of biotechnology training courses.

Cost Estimation Plant Capacity 480 Students/YearLand & Building (Area 3000 Sq.Ft.) Rs. 47 LacsPlant & Machinery Rs. 8 Lacs W.C. for 3 Months Rs. 5 Lacs Total Capital Investment Rs. 61 Lacs Rate of Return 15% Break Even Point 62%

BIO TECHNOLOGY LABORATORY AND

TRAINING INSTITUTE

Nuts and Bolts are most commonly used items in the family of industrial fasteners and their demand is fast increasing due to expansion of industries in the country. Bolt is a piece of metal rod whose one end is upset and at the other end threading is done. Nut is a device which rolls on bolt threads. In nuts, internal threading is done while bolts bear external thread. Screw, demonstrate their true merit in the movements, assembly etc, of wooden componets. Screws are most popular as fasteners which assemble, or join parts toether to be made into a complete unit. Nuts and Bolts are available in various sizes and shapes. The kind of the classification of bolts and nuts may broadly be those made by the cold and hot process plant (i.e. cold formed & not formed fasteners). Bolts are manufactured by foring (upsetting) and extrusion methods mainly.

Cost Estimation Plant Capacity 1.50 MT./Day Land & Build. (Area 10000 Sq.Mt.) Rs. 22 LacsPlant & Machinery Rs. 75 Lacs W.C. for 3 Months Rs. 65 Lacs Total Capital Investment Rs. 1.61 Cr. Rate of Return 33% Break Even Point 55%

NUTS & BOLTS (INDUSTRIAL FASTENERS)

Patrons you can deposit the amount in EIRI Account

CA-054010200006248(IFS Code: UTIB0000054)

AXIS BANK LTD

HI-Tech Projects, MAR’2012 # 19 www.eiriindia.org

The book Complete Hand Book on Frozen Food Processing and Freeze Drying Technology covers Freezing of Fruits & Vegetables, Preservation of Fruits and Vegetables, Freezing of Vegetables, Frozen Block Process for Vegetable or Fruit convenience Foods, Method for Producing Frozen Vegetable Food Material having soft texture, Preparation of Frozen Food (Cooked Burdocks), Seasoning Individually Quick Frozen Vegetables, Freezing of Bakery and Dessert Products, Banana Based Frozen Nondairy Dessert, Coated Frozen Cheese Granules, Aerated Frozen Dessert Compositions, Non-Fat Frozen Dairy Product, Method of Preparing a Frozen Dairy Desserts, ICE Cream Maker, Method of Making Frozen Patties, Method for Making Frozen Drinks, Frozen Dessert Dispensing Apparatus, Miscellaneous Laminated Frozen Food Product, Frozen Comestibles, Apparatus and Method for Dispensing Frozen Aquarium Food, Frozen Cat Food, Hard Frozen Food Containing Alcohol, High Protein Frozen Food Product, Microwave Heating of Certain Frozen Foods, Freeze Drying, Process and Apparatus for thawing frozen food, Frozen Food Masticating Machine, Apparatus for Defreezing Frozen Foods, Machine for Cutting Frozen Foods, Electrically Heated Frozen Food Server, Household Appliance for Making Frozen Food Products, Frozen Food Transport,

Dr. Himadri Panda

COMPLETE HAND BOOK ON

FROZEN FOOD PROCESSING ANDFREEZE DRYING TECHNOLOGY

ISBN – 9789380772158Rs. 1000/-

Page 19: EIRI project reports magazine

High oil prices, competing demands between foods and other biofuel sources, and the world food crisis, have ignited interest in algaculture (farming algae) for making vegetable oil, biodiesel, bioethanol, biogasoline, biomethanol, biobutanol and other biofuels, using land that is not suitable for agriculture. Among algal fuels’ attractive characteristics: they do not affect fresh water resources, can be produced using ocean and wastewater, and are biodegradable and relatively harmless to the environment if spilled. Algae cost more per unit mass (as of 2010, food grade algae costs ~$5000/tonne), due to high capital and operating costs, yet can theoretically yield between 10 and 100 times more energy per unit area than other second-generation biofuel crops. One biofuels company has claimed that algae can produce more oil in an area the size of a two car garage than a football field of soybeans, because almost the entire algal organism can use sunlight to produce lipids, or oil.

Cost Estimation Plant Capacity 1000 Lt./Day Land & Building (Area 2 Acres) Rs. 29 LacsPlant & Machinery Rs. 15 Lacs W.C. for 3 Months Rs. 58 Lacs Total Capital Investment Rs. 1.15 Cr. Rate of Return 6%

BIO-DIESEL FROM ALGAE

The sanitary ware industry is closely connected with the mode of life which is in turn directly correlated to housing. Accordingly, this industry has always grown by keeping pace with improvement in living, and it is now indispensable for sanitation in modern housing . Modern living and sanitary provisions are thus inseparable relation today. Sanitary wares includes items such as wash basins, sinks, urinals, water closets, and bath tubs of various sizes. Use of sanitary wares gives a hygienic look to the residence or office, the growing awareness of the need for cleanliners in homes and surroundings have given a boost to this industry. At present there are 11 units engaged in manufacture of sanitary wares in organized sector and above 70 units in small scale sector. The demand of sanitary wares depends upon various aspects. This items of sanitary wares are used in houses, hotels, hospitals, offices, Cinema Hall etc. which means most of the part of its production consumed by urban or semi-urban population. Based upon likely growth in housing stock and likely growth in average consumption of sanitary ware per house demand is estimated.

Cost Estimation Plant Capacity 125000 DOZ WALL

TILES 31500 No. SANITARY WARES

Land & Building (Area 2 Acres) Rs. 1.11 Cr.Plant & Machinery Rs. 52 Lacs W.C. for 3 Months Rs. 52 Lacs Total Capital Investment Rs. 2.20 Cr. Rate of Return 55% Break Even Point 50%

SANITARY WARES AND WALL TILES

HI-Tech Projects, MAR’2012 # 20 www.eiriindia.org

PROJECT NAME PROJECT COST

1. AMLA PROCESSING ———2. AUTO. BREAD MAKING PLANT 3.79 Cr.3. AYURVEDIC/HERBAL PHARMACY 45 Lacs 4. ALCOHAL FROM POTATOES 38.38 Cr.5. AUTOMATIC BISCUIT PLANT 69 Lacs 6. ACTIVATED CARBON POWDER &

GRANULES (ACTIVATED CARBON FROM COCONUT SHELL) 1.07 Cr.

7. BUFFALO MEAT/FROZEN MEAT WITH SLAUGHTER HOUSE 8.54 Cr.

8. BAKERY UNIT 2.64 Cr.9. BEER PLANT 15.33 Cr.10. BANANA POWDER 69 Lacs 11. BUTTER MILK 1 Cr. 12. CASEIN FROM MILK 22.04 Cr.13. CURCUMIN & TURMERIC OIL

FROM TUMERIC 61 Lacs 14. CANNING OF FRUITS

AND VEGETABLES 1.46 Cr.15. CONFECTIONERY UNIT WITH

TOFFEE, CANDY, CHEWING GUM & BUBBLE GUM 2.16 Cr.

16. COLD STORAGE 1.50 Cr.17. CATTLE FEED 2.71 Cr.18. COUNTRY LIQUOR 32.68 Cr.19. CATTLE AND POULTRY FEED 31 Lacs 20. COLD/SOFT DRINKS 11 Lacs 21. CHEWING TOBACOO

(KHAINE KUBER TYPE) 21 Lacs 22. CORN FLAKES 78 Lacs 23. CHICKEN SAUSAGES

& CHICKEN HAMBURGER 1.39 Cr.24. DALL (PULSE MILL) 3.37 Cr.25. DEHYDRATED ONIONS

& ONION POWDER 98 Lacs 26. DAIRY FARM TO PRODUCE MILK

(BUFFALOE) 24 Lacs 27. DAIRY FARM AND DAIRY (MILK)

PRODUCTS 2.04 Cr.28. EXTRACTION OF SOYABEAN OIL

FROM SOYABEAN SEEDS 1.69 Cr.29. EXTRACTION OF LARGE

CARDAMOM OIL 43 Lacs 30. FAST FOOD PARLOUR 37 Lacs 31. FOOD SUPP./CATERING BUSINESS 15 Lacs 32. FRUIT JUICE POWDER 3.21 Cr.33. FROZEN FINGER CHIPS 73 Lacs 34. FRUIT JUICES BOTTLING PLANT 2.95 Cr.35. FRUITS & VEGETABLES

DEHYDRATION 1.64 Cr.36. FRUIT DRINK RASNA TYPE

ie.MANGO AND PINEAPPLE PULPAND CONCENTRATES 1.12 Cr.

37. GREEN PEAS PROCESSING AND CANNING 1.29 Cr.

38. GINGER PROCESSING 1.24 Cr.39. GARLIC FLAKES AND POWDER

(DEHYDRATED) 71 Lacs 40. GINGER PASTE 28 Lacs 41. HERBAL EXTRACTS 7.58 Cr.42. HONEY PROCESSING

AND PACKAGING 23 Lacs 43. ICE MAKING PLANT 25 Lacs 44. ICE CREAM OF DIFFERENT

FLAVOURS 78 Lacs 45. INSTANT NOODLES 68 Lacs 46. INSTANT FOOD IDLI MIX, DOSA MIX,

SAMBAR MIX, VADA MIX, GULAB JAMUN MIX, TOMATO SOUP MIX 40 Lacs

47. INDIAN MADE FOREIGN LIQUOR 2 Cr. 48. KATHA MANUFACTURING 1.17 Cr.49. MASALA/SPICES GRINDING 51 Lacs 50.MALTING PLANT 22 Lacs

Food Processing And Agro Based Profitable Projects (100

Project Reports) Rs. 33,090/-PROJECT NAME PROJECT COST

51. MAIZE & IT’S BYE PRODUCTS 88.50 Cr.52. MUSTARD OIL 3.51 Cr.53. MILK CHILLING PLANT 72 Lacs 54. MITHAI/HALWAI

(SWEET & NAMKEEN) 46 Lacs 55. MANGO PROCESSING & CANNING

(MANGO PULP) 49 Lacs 56. MUSHROOM GROWING AND

PROCESSING WITH AIR CONDITION54 Lacs 57. MILK PROCESSING PLANT

(TONED/DOUBLE TONEDMILK, CREAM, BUTTER MILK, BUTTER CREAM, KHOYA,BUTTER, PANEER, GHEE) 1.61 Cr.

58. NAMKEENS (KURKURE TYPE SNACK FOOD) 61 Lacs

59. NAMKEEN INDUSTRY (BHUJIA, CHANA CHUR ETC.) 8 Lacs

60. NATURAL MINERAL WATER BY

REVERSEOSMOSIS PROCESS 23 Lacs 61. PACKED COCONUT WATER 7.34 Cr.62. PACKAGING OF PROCESSED

MAKHANA 1.47 Cr.63. PANJIRI (ENERGY FOOD) 80 Lacs 64. PACKAGED DRINKING WATER

(PACKED IN BOTTLES, GLASSES & JARS) 9.14 Cr.

65. PAPAIN INDUSTRY 22 Lacs 66. POTATO STARCH 34 Lacs 67. POTATO CHIPS/WAFFERS 1.28 Cr.68. POTATO POWDER

(AUTOMATIC PLANT) 3.53 Cr.69. POTATO POWDER 48 Lacs 70. PICKLES, MURABBAS

AND SAUCES ETC. 46 Lacs 71. PAN MASALA 72 Lacs 72. POULTRY AND BROILER FARMING 38 Lacs 73. PROCESSED FOOD 1.10 Cr.74. PAPPAD PLANT (AUTOMATIC) 30 Lacs 75. PINE APPLE JUICE 1.48 Cr.76. PICKLES 18 Lacs 77. POTATO AND ONION FLAKES 62 Lacs 78. POUCHES FILLING AND

PACKAGING OF EDIBLE OIL & GHEE66 Lacs 79. PAPAYA JUICE/PULP 42 Lacs 80. ROASTED/DRIED/SALTED

CASHEWNUTS, ALMONDS, PISTA, PEANUT, DRIED COCONUT SUNFLOWER SEED 5.21 Cr.

81. READY TO EAT RETORT PACKED FOOD 1.27 Cr.

82. RESTAURANT WITH PUB 56 Lacs 83. REFINING OF PALM OIL, SUNFLOWER

OIL AND COTTONSEED OIL 12 Cr. 84. RICE MILL 5.89 Cr.85. RICE BRAN OIL 1.91 Cr.86. ROLLER FLOUR MILL (FLOUR MILL) 3.55 Cr.87. RESTAURANT 33 Lacs 88. SATTU 36 Lacs 89. SOYABEAN PRODUCTS 4.68 Cr.90. SCENTED SUPARI (BETAL NUT) 29 Lacs 91. SEEDS GRADING & PROCESSING 71 Lacs 92. TOMATO POWDER 64 Lacs 93 TOMATO PRODUCTS 58 Lacs 94. TEA PACKAGING & DISTRIBUTION 1.18 Cr.95. TONED MILK 6.65 Cr.96. WALNUT PROCESSING 4.04 Cr.97. WHISKY 9.56 Cr.98. WHOLE WHEAT PORRIDGE (DALIA) 2.03 Cr.99. YOGHURT 2.38 Cr.100.ZARDA KIMAM TOBACCO 12 Lacs

Page 20: EIRI project reports magazine

Hi-Tech ProjectsAn Industrial Monthly Magazine on

Hi-Tech Projects & developed and underdeveloping Technologies with lucrative Project opportunities

EditorSudhir Gupta (Industrial Consultant)

Ankur Gupta (Assistant Editor)

SUBSCRIPTION RATESFOR INDIA: Single Copy Rs. 20/-

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CAUTIONProject Reports/Profiles provided in this issue had been prepared on datas available at the time of preparing these reports. Entrepreneurs/Industrialists are requested to please update the data before venturing into any project mentioned herein. However efforts have been made to provide Correct information even then no guarantee can be given about the authenticity of the matter. All disputes are subect to Delhi Jurisdiction only.

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ISBN No. 9789380772066 Rs. 750/-Page No. 252

The book Technology of Reinforced Plastics covers Constructions of Compounds, Sheet Moulding Compounds (SMC), Sheet Moulding Compounds Thermoplastics, Bulk Moulding Compounds, Thermosets, Bu l k Mou ld ing Compounds , Thermoplastics, Manufacturing Process, Compression Moulding, Marco Processes, In fus ion Moulding, Extrusions, Rotational Mouldings, Blow Mouldings, Foams, Calendering.

TECHNOLOGY

REINFORCED PLASTICS

For many years, Flush Doors’ style and elegance have been making people an obvious choice for countless homes. While giving an exceptionally long service to your home they accentuate the beauty of your home. In India few are manufacturing doors as per Indian Standards. A solid core woodenflush door consists of a block board core bounded with cross band and veneer faces constructed on both the sides.

Cost Estimation Plant Capacity 100 Doors/Day Land and Building (1 Acre) Rs. 77 LacsPlant & Machinery Rs. 35 Lacs W.C. for 3 Months Rs. 74 Lacs Total Capital Investment Rs. 1.94 Cr. Rate of Return 24% Break Even Point 59%

FLUSH DOOR AND WOODEN PANEL DOOR

HI-Tech Projects, MAR’2012 # 21 www.eiriindia.org

01. AGROFERTILIZER FROM LEAVES 1.89 Cr.02. AQUACULTURE PRAWN FARMING 10.76 Cr.03. BIOFERTILIZER 1.77 Cr.04. BAKER’S YEAST 37 Lacs 05. BIOFERTILISERS (ORGANIC

FERTILISER) FROM GARBAGE 2.11 Cr.06. BIOFERTILISERS

(ORGANIC FERTILISER) 6.19 Cr.07. BIOTILISERS FROM COWDUNG

AND OTHER WASTES 58 Lacs 08. BIO GAS PRODUCTION ———-09. BIO TECHNOLOGY INSTITUTE 8.40 Cr.10. BIO-PESTICIDES (MINERAL OIL

BASED) FOR KILLING WHITE FLIES,MINI BUGS,ETC 67 Lacs

11. CITRIC ACID FROM MOLASSES 67 Lacs 12. ETHANOL (BIOFUEL) FROM

MOLASSES 14.77 Cr.13. ETHYL ALCOHOL FROM

MOLASSES (RECTIFIED SPIRIT) 8.32 Cr.14. EPHEDRINE HYDROCHLORIDE 35 Lacs 15. ETHANOL NZYME USED FOR

DENIM CLOTH AND GARMENT WASHING 28 Lacs

16. FUMARIC ACID 1.92 Cr.17. FLORICULTURE - CARNATION

WITH GREEN HOUSE 2.50 Cr.18. FLORICULTURE - GLADIOLUS

WITH GREEN HOUSE 2.10 Cr.19. GARBAGE WASTE COLLECTION

CONTAINER (All Fig. in US$) 39 Lacs20. HERBAL EXTRACTS 7.58 Cr.21. HOMEO AND BIO-MEDICINES

WITH MOTHER TINCTURES 15.03 Cr.22. HYBRID SEEDS 8.10 Cr.23. JATROPHA (BIO DIESEL)

CULTIVATION & EXTRACTION 85 Lacs 24. MUSHROOM GROWING AND

PROCESSING WITH AIR CONDITION 5.23 Cr.

25. MICRO NUTRIENT MIXTURE 2.71 Cr.26. MALTO-DEXTRIN FROM BARLEY 93 Lacs 27. NPK MIXED FERTILIZER

(MOLASSES BASED) 1.44 Cr. 28. OYSTER MUSHROOMS

(CULTIVATION & PROCESSING UNIT)65 Lacs 29. ORGANIC FARMING 50 Lacs 30. ORGANIC MANURE 49 Lacs 31. PHYTO-TEA MANUFACTURING UNIT87 Lacs 32. PLANT GROWTH

PROMOTER/REGULATOR 29 Lacs (LIQUID BIO-EXTRACT ORGANICFERTILISER) (LIKE DHANZYME) -----------

33. PROTEIN & PROTEIN BASED PRO. 2.46 Cr.34. PHYTASE ENZYME TECHNOLOGY

ASSESSMENT FORECASTING AND MARKET SURVEY BY USING BOTH NATURAL STRAIN & GENETICALLY ENGINEERED STRAIN 1.15 Cr.

35. PROTEIN HYDROLYSATE FROM SOYABEAN/GROUND NUT 1.64 Cr.

36. TISSUE CULTURES (100% E.O.U) 2.60 Cr.

BIOFERTILIZER, BIOFUEL, ENZYME,

ORGANIC FARMING & MANURE, PROTEIN

AND ALLIED LUCRATIVE PROJECTS

Rs. 18,000/- (38 Project Reports)

PROJECT NAME PROJECT COST

Each Project Report covers in this CD contains Introduction, Uses, Market,

Process with Product Formulae, Suppliers of Plant and Equipments, Cost Economics with Profitability Analysis, BEP, Resources of Finance etc. Price of this CD containing all above 38 Project Reports is Rs. 18,000/-

or US $ 650/-. Payable fully in advance through Draft/M.O. in favour of ENGINEERS

INDIA RESEARCH INSTITUTE, DELHI. Delivery within 1 day. (To Order please dial :

98114-37895).

Page 21: EIRI project reports magazine

Water makes life possible, and it is difficult to imagine any programme for human development or improvement that does not pre-suppose or require a readily available supply of water. Globally there may be potentially enough water to meet forthcoming needs. But frustratingly, it tends to be available in the wrong place, at the wrong time or with the wrong quality. And in one way or other, all societies are served with an adequate and safe water supply.

Cost Estimation Plant Capacity 600 Kgs./Day Land and Building (4000 sq.mt.) Rs. 2.47 Cr.Plant & Machinery Rs. 39 Lacs W.C. for 3 Months Rs. 43 Lacs Total Capital Investment Rs. 3.39 Cr. Rate of Return 18% Break Even Point 61%

P.V.C. FLEXIBLE PIPES

Co2 welding wire is m.s. electrode wire drawn t o v a r i o u s s i z e s f o l l o w e d b y degreas ing /p ick l i ng p r io r to pu re copper/copper alloy coating inorder to avoid rusting in storage. Copper salt bath is employed for coating copper on the M.S. Wire. copper/copper alloy coating can also be effected by vacuum metallising process, or hot-drip continious coating process. This copper coated M.S. wire is fed through M/G welding m/c shielded with CO2 gas inorder to protect the welding parts from oxidation during welding.

Cost Estimation Plant Capacity 3.50 MT./Day Land and Building (5000 sq.mt.) Rs. 2.32 Cr.Plant & Machinery Rs. 1.54 Cr. W.C. for 3 Months Rs. 2.37 Cr. Total Capital Investment Rs. 6.96 Cr. Rate of Return 26% Break Even Point 64%

Co2 WELDING WIRE

Calcined petroleum coke is a product obtained from the high temperature treatment of specified feed-stocks. The feed-stocks (raw petroleum coke) are derived from the distillation of petroleum crude in delayed cokers. Raw petroleum coke is a hard brittle substance, shiny and oily in appearance, very rich in fixed carbon with a very low ash content. Raw petroleum coke is calcined before it can be usefully employed for various applications in industries as diverse as graphite to metallurge. Calcination consists of heating raw petroleum coke to rid it of volatiles causing it to shrink to obtain dense and strong particles.

Cost Estimation Plant Capacity 5 Ton/Day Land & Building (Area 4000 Sq.Mt.)Rs. 1.53 Cr.Plant & Machinery Rs. 28 Lacs W.C. for 3 Months Rs. 1.14 Cr. Total Capital Investment Rs. 3.03 Cr. Rate of Return 20% Break Even Point 60%

CALCINED PETROLEUM COKE

Pipes and tubes find use in almost all the industries/services in one way or the other. Automobile vehicles use metallic pipes, including steel pipes, of a large variety. Gas/water/liquids transporting pipes are spread everywhere. Irrigation, petroleum p r o d u c t s , s e w e r a g e , c h e m i c a l s transportation pipes and those used in mines, public water supply networks, are well known.

Cost Estimation Plant Capacity 40 MT./Day Land and Building (10000 sq.mt.) Rs. 303 LacsPlant & Machinery Rs. 364 Lacs W.C. for 3 Months Rs. 1599 Lacs Total Capital Investment Rs. 2441 Lacs Rate of Return 48% Break Even Point 36%

TUBE MILL (G.I. PIPE AND BLACK PIPES)

HI-Tech Projects, MAR’2012 # 22 www.eiriindia.org

1. ALCOHOL FROM RICE STRAW 1.71 Cr.2. ALCOHOL FROM MOLASSES 8.32 Cr.3. ALCOHOL FROM POTATOES 38.88 Cr.4. ALCOHOLIC BEVERAGES AND

VINEGAR FROM COCONUT WATER 2.47 Cr.5. ALCOHOLIC DRINKS FROM ETHYL

ALCOHOL BY MIXING OF VARIOUS FLAVOURS (FLAVOURED ALCOHOLIC BEVERAGES) 3.58 Cr.

6. BEER PLANT (E.O.U.) 15.33 Cr.7. COUNTRY LIQUOR 32.83 Cr.8. CIDER PLANT ———9. ETHANOL (BIOFUEL) 14.77 Cr.10. GRAPE WINE 1.05 Cr.11. HERBAL BEER 3.73 Cr.12. MINERAL WATER (PACKED IN

BOTTLES, GLASSES, JARS) 2.89 Cr.13. RECTIFIED SPIRIT FOR POTABLE

ALCOHOL INDUSTRIAL ALCOHOL & MEDICAL ALCOHOL 8.62 Cr.

14. RECTIFIED SPIRIT FROM RICE/PADDY STRAW 2.76 Cr.

15. INDIAN MADE FOREIGN LIQUOR 2 Cr. 16. IMFL (WHISKY) FROM POTATOES 40.48 Cr.17. OCTALOL (OCTYL ALCOHOL) FROM

MOLASSES 4.62 Cr.18. POTABLE BEER (ALCOHOLIC) BASED

ON POTATO & BARLEY/MALT 14.57 Cr.19. VODKA FROM POTATOES 29.33 Cr.20. WHISKY 9.57 Cr.21. WINE FROM DATES 10.38 Cr.22. WINE FROM MAHUA FLOWERS 10.69 Cr.

ALCOHOL, BEER, INFL,

COUNTRY LIQURR, WINE

AND OTHER RELATED PROJECTS (22 REPORTS IN CD)

PROJECT NAME PROJECT COST

Price of this CD containing all above 22 Project Reports is Rs. 24,266/- or US $ 700/-. Payable fully in advance through Draft/M.O. in favour of ENGINEERS INDIA RESEARCH

INSTITUTE. Delivery within 2 days. (To Order dial: 098114-37895 Gupta).

1. BANANA POWDER 69 Lacs 2. CURCUMIN & TURMERIC OIL

FROM TURMERIC 61 Lacs 3. DEHYDRATION OF

JACK FRUIT 81 Lacs 4. DEHYDRATION OF FIGS

BY SUN DRYING METHOD 63 Lacs 5. DEHYDRATION OF ONION

AND GARLIC 6.79 Cr.6. DESICCATED COCONUT

POWDER 71 Lacs 7. DRY GINGER POWDER AND

OLEORESIN 84 Lacs 8. DRY GINGER

(GINGER POWDER) 50 Lacs 9. FRUIT JUICES,

SQUASHES ETC. 1.13 Cr.10. ONIONS & ONION POWDER 98 Lacs 11. EGG POWDER 25.40 Cr.12. FRUIT JUICE POWDER 3.21 Cr.13. FRUITS AND VEGETABLE

DEHYDRATION 1.64 Cr.14. GLUCOSE-D POWDER 98 Lacs 15. GARLIC FLAKES AND

POWDER (DEHYDRATED) 71 Lacs 16. GRAPE DEHYDRATION 73 Lacs 17. INSTANT FOOD 40 Lacs 18. MANGO POWDER 88 Lacs 19. MUSTARD POWDER 1.12 Cr. 20. MILK POWDER & GHEE 81 Lacs 21. MANGO JUICE 1.36 Cr. 22. ORANGE JUICE 2.93 Cr.23. PINE APPLE JUICE 1.48 Cr.24. POTATO POWDER 48 Lacs 25. TURMERIC POWDER

(EDIBLE GRADE) 33 Lacs 26. TAMARIND JUICE POWDER 69 Lacs 27. TOMATO POWDER 64 Lacs 28. YEAST DRY POWDER

FROM MAIZE 1.14 Cr.

PROJECT NAME PROJECT COST

Price of this CD containing all above 28 Project Reports is Rs. 17,648/- or US $ 650/-. Payable fully in advance through Draft/M.O.

in favour of ENGINEERS INDIA RESEARCH

INSTITUTE, DELHI. Delivery within 2 days. (To Order please dial mobile: 098114-37895 Sudhir Gupta).

FRUIT JUICES, FOOD

DEHYDRATION & ALLIED PROJECTS

RS. 17,648/-

ONLY FOR CD.