eid parry (india) limited (co-gen plant)€¦ · bagasse 26202 32963 off season 2. coal 9180 9180...

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EID PARRY (INDIA) LIMITED (CO-GEN PLANT) R.S. Nos. 110/1, 2A, 2B, 2C, 447,448 & 449 Kurumbur Village, Aranthangi Taluk, Pudukkottai District, Tamilnadu. Management Summary for the Expansion of Power generation capacity from 15.5 MW to 19.5 MW by the existing Co-gen Plant The Expansion of Co-gen Plant

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Page 1: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

EID PARRY (INDIA) LIMITED (CO-GEN PLANT)

R.S. Nos. 110/1, 2A, 2B, 2C, 447,448 & 449 Kurumbur Village, Aranthangi Taluk,

Pudukkottai District, Tamilnadu.

Management Summary for the Expansion of Power generation capacity from 15.5 MW to

19.5 MW by the existing Co-gen Plant

The Expansion of Co-gen Plant

Page 2: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

CONTENTS

1.0 PROJECT DESCRIPTION .......................................................................................................... 1

1.1 INTRODUCTION ...................................................................................................................................... 1 1.2 PLANT LOCATION .................................................................................................................................. 1 1.3 PRODUCTS MANUFACTURED ................................................................................................................. 1 1.4 RAW MATERIALS .................................................................................................................................. 2 1.5 MANUFACTURING PROCESS................................................................................................................... 2 1.6 POWER AND FUELS ................................................................................................................................ 2 1.7 RAW WATER ......................................................................................................................................... 3 1.8 LAND ..................................................................................................................................................... 3 1.9 MANPOWER ........................................................................................................................................... 3 1.10 ORGANIZATION STRUCTURE ................................................................................................................ 3

2.0 DESCRIPTION OF THE ENVIRONMENT .............................................................................. 4

2.1 CLIMATE ............................................................................................................................................... 4 2.2 ECOLOGY .............................................................................................................................................. 4 2.3 HYDROLOGICAL CONDITIONS ................................................................................................................ 4 2.4 WATER QUALITY ................................................................................................................................... 4 2.5 AMBIENT AIR QUALITY AND NOISE LEVELS ......................................................................................... 5 2.6 LAND USE PATTERN .............................................................................................................................. 5

3.0 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES .......... 6

3.1 AIR EMISSIONS AND CONTROL MEASURES ............................................................................................ 6 3.2 WASTEWATER GENERATION AND METHOD OF TREATMENT ................................................................. 6 3.3 SOLID WASTE GENERATION AND METHOD OF DISPOSAL ........................................................................ 7 3.4 HAZARDOUS WASTE ............................................................................................................................. 7 3.5 NOISE LEVEL ......................................................................................................................................... 7

4.0 ENVIRONMENTAL MONITORING PROGRAMME ............................................................. 8

4.1 ENVIRONMENTAL MONITORING ............................................................................................................ 8 4.2 BUDGETARY ALLOCATION FOR ENVIRONMENTAL MANAGEMENT ........................................................ 8

5.0 ADDITIONAL STUDIES .............................................................................................................. 9

5.1 SOCIO-ECONOMIC CONDITIONS ............................................................................................................. 9

6.0 PROJECT BENEFITS .................................................................................................................. 9

6.1 SOCIO-ECONOMIC BENEFIT .................................................................................................................... 9

7.0 ENVIRONMENTAL MANAGEMENT PLAN ........................................................................... 9

7.1 AIR POLLUTION MANAGEMENT ............................................................................................................. 9 7.2 WASTE WATER MANAGEMENT ..............................................................................................................10 7.3 SOLID WASTE MANAGEMENT ..............................................................................................................10 7.4 NOISE LEVEL ........................................................................................................................................11 7.5 LAND DEGRADATION ...........................................................................................................................11 7.6 GREENBELT PLAN ................................................................................................................................11

Page 3: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

Executive Summary of EID Parry (India) Limited, Pudukkottai -Co-gen-Expansion

1

1.0 PROJECT DESCRIPTION 1.1 Introduction M/s.E.I.D. Parry (India) Limited is a Murugappa group company and it is of more than

210 years old having sugar factories at various locations in Tamilnadu i.e., at

Nellikuppam, Pettavaithalai, Pugalur and Pudukkottai in the business of sugar, power and

alcohol.

M/s. E.I.D. Parry (India) Limited., established a Co-gen plant with the capacity of 15.5

MW using bagasse as a fuel. The unit proposed to expand its capacity to 19.5 MW using

with coal as additional fuel.

1.2 Plant Location M/s. E.I.D. Parry (India) Limited, is located at S.F. Nos. 110/1, 2A, 2B & 2C, 447, 448

& 449 Kurumbur Village, Aranthangi Taluk, Pudukkotai District, which is located 75

km away from Tiruchirappalli. It is located at eastern direction on the road (SH-26)

connecting Tiruchirapalli and Aranthangi. The nearest railway station is Aranthangi.

1.3 Products Manufactured

S.No Materials Generation (MW/hr)

Existing After expansion

1. Power 15.5 MW 19.5 MW

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Executive Summary of EID Parry (India) Limited, Pudukkottai -Co-gen-Expansion

2

1.4 Raw Materials

S. No. Material Quantity T/M

Existing After Expansion

Season

1. Bagasse 26202 32963

Off Season

2. Coal 9180 9180

1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using this steam in Turbo

Generators for generating power required for the factory and low pressure steam

extracted from Turbine when used for process is called Co-gen i.e, power is generated

using the same quantity of steam which is required for the process. This has been in

vogue in Sugar Industry for quite long time, of course with medium pressure Boiler and

Turbo generator for meeting the requirement of steam for process and their own

requirement of power.

In Sugar Industry for producing Sugar, we need substantial quantity of steam and power

for processing the cane juice and for this when high pressure steam is generated and used

in T.G for generating substantial quantum of power and steam at low pressure which is

extracted from Turbine more power is generated than required for Sugar Factory

operations. Surplus power after meeting the Sugar Factory�s requirement and Cogen

Plant�s requirement is available for exporting to Grid.

1.6 Power and Fuels This project boasts about power generation and hence no power is required on

commissioning, during shutdown/maintenance power will be drawn from in house diesel

generator.

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Executive Summary of EID Parry (India) Limited, Pudukkottai -Co-gen-Expansion

3

1.7 Raw Water This unit currently consumes 505 m3/day of raw water for its process and non-process

uses. After expansion the water requirement will be 600 m3/day. The entire raw water

requirement for the unit is available from the existing bore well inside the factory

premises.

S.No. Source Existing

(KLD)

After Expansion

(KLD)

1. RO Plant 341 436

2. Cooling Tower 144 144

3. Domestic 20 20

Total Raw water 505 600

1.8 Land Use Pattern The total area allotted for this factory is 75.55 Acres.

Building area 6.12 Acres

Green belt area 32.05 Acres

Vacant area 37.38 Acres

Total area 75.55 Acres

1.9 Manpower The plant will have about 35 employees for its normal activity & their is no additional

requirement.

1.10 Organization Structure General Manager Works is responsible for the factory operations. There are several

executives for various sections such as Production, Human Resource, Purchase, Store,

Accounts, Environmental & Safety, Maintenance, and Quality Control etc.

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Executive Summary of EID Parry (India) Limited, Pudukkottai -Co-gen-Expansion

4

2.0 DESCRIPTION OF THE ENVIRONMENT 2.1 Climate

The study area is situated in the warm climatic belt with moderate humidity. Dry climate

prevails for most part of the year. May is the hottest month with maximum temperature of

39.30C. January is the coolest month with minimum temperature of 210C. During peak

summer, temperature shoots up to 45oC. Relative humidity varies from 34% to 87%

(mean 57.2 %).

2.2 Ecology

There is no endangered species of flora and fauna noticed in this area. The area does not

shelter any specific wildlife.

2.3 Hydrological Conditions 2.3.1 Surface Water The run-off during monsoon period contributes to the surface water. These villages get

water due to rain in rainy season.

2.3.2 Ground water Since ground water drawn from hand pumps, open wells and water supply systems at

selected towns are the main sources for domestic use,

2.4 Water Quality Water samples were collected from different locations, and the following parameters will

be monitored for pH, Colour (Visual), Odour, Turbidity (NTU), Electrical Conductivity,

Total Suspended Solids, Total Dissolved Solids, Chlorides (as Cl), Sulphates (asSO4),

Calcium (as Ca), Magnesium (as Mg), Total Hardness(as CaCO3), Phenolphthalein

Alkalinity(as CaCO3), Total Alkalinity (as CaCO3), Iron (as Fe).

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Executive Summary of EID Parry (India) Limited, Pudukkottai -Co-gen-Expansion

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2.5 Ambient Air Quality and Noise Levels The ambient air quality was studied for various locations. It is found that the Particulate

Matter (PM10) is found to vary from 31 g/m3 to a maximum of 58 g/m3 and Particulate

Matter (PM2.5) is found to vary from 17 g/m3 to a maximum of 30 µg/m3. The

concentration of NOx and SO2 are found to be very low. The noise levels recorded at

various locations indicate that it is mostly less than the limits of MoEF norms.

2.6 Land Use Pattern M/s. EID Parry (India) Limited (Co-gen Plant) was established in the barren &

unused land classified as �Unclassified Area� by Directorate of Town & Country

Planning, Govt. of Tamil Nadu. No additional land requirement is envisaged for this

capacity enhancement.

The land use pattern of the factory is as follows.

LAND USE AREA (in Acres)

Building area 6.12

Green belt area 32.05

Vacant area 37.38

Total Area 75.55

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Executive Summary of EID Parry (India) Limited, Pudukkottai -Co-gen-Expansion

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3.0 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES 3.1 Air Emissions and Control Measures

S. No. Source Air Pollution Control Measures

1111 1 Boiler (105 TPH) ESP Provided as per the following

1. 95 metres height chimney provided with stack

online monitoring system. 2. Full suspended fledged ESP is provided for

capturing particulate matter and continuously

recorded which is in the range of 70 mg/nm3.

3. Emission monitoring system is provided both inside and outside the factory connected with TNPCB through on line.

4. Automatic O2 analyzer is provided and integrated

with Combustion system in boiler for ensuring complete combustion of fuels.

5. Tripping system provided in boiler, If ESP fails.

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Executive Summary of EID Parry (India) Limited, Pudukkottai -Co-gen-Expansion

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2 Wastewater Generation and Method of Treatment

S.

No. Particulars

Waste Water

(m3/day) Method of Treatment

Existing After Expansion

1 Boiler Blow Down 50 62 Greenbelt / Irrigation after cooling

2 Cooling tower bleed off from Co-gen Plant

5 5 Used for Boiler ash quenching and Greenbelt

3 Sewage 1.6 1.6 Septic tank of size 4.0 x 2.0 x 2.6 m with Dispersion trench 5.0 x 2.0 x 2.5 m.

4 R.O. rejection 102 131 Used for Boiler ash quenching and Greenbelt

Total 158.6 199.6

3.3 Solid Waste generation and method of disposal

S.No. Solid

Wastes

Quantity

Method of Disposal

Existing After Expansion

1 Ash (Bagasse)

14.4 T/day 17.5 T/day Used as manure

2 Ash (Coal) 18 T/day 18 T/day Sold out to Brick and Cement manufacturing units

3.4 Hazardous Waste There will not be any generation of hazardous waste from this unit.

3.5 Noise Level

The noise level in the inside & outside the factory is maintained at low level.

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Executive Summary of EID Parry (India) Limited, Pudukkottai -Co-gen-Expansion

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4.0 ENVIRONMENTAL MONITORING PROGRAMME 4.1 Environmental Monitoring The environment, safety and health monitoring programme in the factory are as follows:

Particulars Parameter Frequency

Stack Emissions PM10, SO2, NO2 Monthly

Ambient Air Quality PM10, PM2.5, SO2, NO2 Monthly

Waste water pH, BOD, COD, SS, TDS, Cl2,

SO4 and Oil & Grease Etc. Monthly

Noise monitoring Noise Levels Monthly

Safety and Occupational Health -- Yearly

4.2 Budgetary Allocation for Environmental Management

Category

Capital Investment

Annual Operating Costs

(Rupees in Lakhs)

Air Pollution Management 103.69 20.00

Water and Wastewater Management

20.00 2.50

Solid Waste Management 69.02 5.00

Greenbelt 10.00 2.00

Environmental Monitoring and Training

6.14 1.00

Total 208.85 30.50

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Executive Summary of EID Parry (India) Limited, Pudukkottai -Co-gen-Expansion

9

5.0 ADDITIONAL STUDIES 5.1 Socio-economic Conditions There is no habitation & settlement in the industrial area. The nearest village of

Pudukkottai is Kurumbur having a population of 3907 with 1897 males and 2010 females

as per 2001 census data. The workers constitute 52.8%. The major source of income of

the local population is from these types of industries and agriculture only.

6.0 PROJECT BENEFITS 6.1 Socio-economic benefit The expansion project on implementation will generate 35 - potential jobs directly, and

will also generate many indirect job opportunities.

Due to the expansion project, indirect employment will be also generate. The

Government revenue from the project will increase by way of direct and indirect taxes,

duties, etc. The infrastructure development will get an impetus with this industrial

growth. Communications, transport, schools, hospitals, trade and commerce will

indirectly get an impetus.

7.0 ENVIRONMENTAL MANAGEMENT PLAN 7.1 Air Pollution Management

S. No. Source Air Pollution Control Measures

1111 1 Boiler (105 TPH) ESP Provided as per the following

1. 95 metres height chimney provided with stack

online monitoring system. 2. Full suspended fledged ESP is provided for

capturing particulate matter and continuously

recorded which is in the range of 70 mg/nm3.

3. Emission monitoring system is provided both inside and outside the factory connected with TNPCB through on line.

4. Automatic O2 analyzer is provided and integrated

with Combustion system in boiler for ensuring complete combustion of fuels.

5. Tripping system provided in boiler, If ESP fails.

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Executive Summary of EID Parry (India) Limited, Pudukkottai -Co-gen-Expansion

10

7.2 Waste water management

S.

No. Particulars

Waste Water (m3/day)

Method of Treatment

Existing After

Expansion

1 Boiler Blow Down 50 62 Greenbelt / Irrigation after cooling

2 Cooling tower bleed off from Co-gen Plant

5 5 Used for Boiler ash quenching and Greenbelt

3 Sewage 1.6 1.6 Septic tank of size 4.0 x 2.0 x 2.6 m

with Dispersion trench 5.0 x 2.0 x 2.5 m.

4 R.O. rejection 102 131 Used for Boiler ash quenching and Greenbelt

Total 158.6 199.6

7.3 Solid Waste Management The solid waste will be generated from this unit is as follows.

S.No. Solid

Wastes

Quantity per month

Method of Disposal

Existing After Expansion

1 Ash

(Bagasse) 14.4 T/day 17.5 T/day Used as manure

2 Ash (Coal) 18 T/day 18 T/day Sold out to Brick and Cement

manufacturing units

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Executive Summary of EID Parry (India) Limited, Pudukkottai -Co-gen-Expansion

11

7.4 Noise Level As per the observations, the noise level in the buffer zone is found to be very low.

7.5 Land Degradation Since, the small quantity of wastewater will be generated from domestic usages, the

chances of contamination of soil will be nil. The vacant area in the industry will be used

for tree plantation to improve the surrounding environment of the industry.

7.6 Greenbelt Plan Greenbelt is developed inside the factory premises covering a total area of about 32.08

Acres. The unit will also develop the nearby area around the industry for greenbelt. The

inter - spaces are laid with shrubs. The inter - space between trees planted is about 5m.

It is proposed to double the tree density in future.

For The EID Parry (INDIA) Limited

General Manager

Page 14: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

<.I.b. ghhp ,e;jpah ypkpnll ;

(,izkpd; cw;gj;jp Miy)

epy msit vz; ; : 110/1, 2A, 2B, 2C, 447,448 & 449

FUk;g+h; fpuhkk;,

mwe;jhq;fp jhYfh,

GJf;Nfhl;il khtl;lk;; , jkpo;ehL.

kpd; cw;gj;jp jpwd; 15.5 nkfh thl;bypUe;J 19.5 nkfh

thl;bw;F tphpthf;fg;glTs;s ,iz kpd; cw;gj;jp

Miyf;fhd Rw;Wr;#oy; jhf;f kjpg;gPl;L mwpf;ifapd;

nra;Kiw RUf;fk;

;

nra;Kiw RUf;fk;

Page 15: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

1.jpl;l mwpf;if

1.1 Kd;Diu

jp/s; <.I.b. ghhp (,e;jpah) ypkpnll ; KUfg;gh FOkj;jpy; cs;s xh;

epWtdkhFk;. ,J fle;j 210 Mz;LfSf;Fk; Nkyhf rh;f;fiu Miyfis

jkpofj;jpYs;s ney;ypf;Fg;gk;, ngl;ltha;j;jiy, Gf*h; kw;Wk; GJf;Nfhl;il

Nghd;w gFjpfspy; elj;jp tUfpwJ. ,J jdJ tzpfj;ij kpd;cw;gj;jp kw;Wk;

My;f`hy; cw;fj;jp Nghd;wtw;wpYk; nra;J tUfpwJ.

1.2 njhopw;rhiy miktplk;

jp/s; <.I.b. ghhp (,e;jpah) ypkpnll; epWtdkhdJ jdJ ,iz kpd;cw;gj;jp

epiyaj;jpid (19.5 nkfhthl;) ep.vz ; 110/1, 2A, 2B & 2C, 447, 448 & 449.

FUk;g+h; fpuhkk;, mwe;jhq;fp jhYfh, GJf;Nfhl;il khtl;lj;jpy; epWtpAs;sJ.

,J jpUr;rp apypUe;J 75 fp.kP. njhiytpy; mike;Js;sJ. ,e;j epiyak;

jpUr;rp � mwe;jhq;fp neLQ;rhiyf;F fpof;Nf mike;Js;sJ.

,uapy; epiyak; :

mwe;jhq;fp ,uapy; epiyak; ,jdUNf mike;Js;s Kf;fpa ,uapy;

epiyakhFk;.

rhiyg;Nghf;Ftuj;J :

,e;j ,izkpd; cw;gj;jp epiyak; jpUr;rp; � mwe;jhq;fp neLQ;rhiyapd;

(SH-26) %yk; ,izf;fg;gl;Ls;sJ. MfNt ,jw;F Njitahd

%yg;nghUs;fis ,e;j rhiy topahf vLj;Jr;nry;yg;gLfpwJ.

Page 16: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

1.3 cw;gj;jp tpguk;

t.vz;. cw;gj;jpg;nghUs;

jw;nghOJ tphpthf;fj;jpw;Fg;

gpd;

tphpthf;fg;glTs;s

msT

nkfhthl;

1. kpd;rhu cw;gj;jp 15.5 19.5 4

1.4 %yg;nghUl;fs;

t.vz;. %yg;nghUl;fs; tphpthf;fj;jpw;f;F Kd;

(ld; khjk; xd;Wf;F)

tphpthf;fj;jpw;f;Fg; gpd;

(ld; khjk; xd;Wf;F)

fUk;G muit fhyj;jpd;nghOJ

1. fUk;G rf;if 26202 32963

fUk;G muit ,y;yhj fhyj;jpy;

1. epyf;fhp 9180 9180

1.5 cw;gj;jp nray;Kiw

fUk;G rf;if vhpnghUshfTk; Rj;jg;gLj;jg;gl;l jz;zPiu gad;gLj;jpAk;

gha;yhpy; 105 fpNyh mOj;jj;jpy; ePuhtp cw;gj;jp nra;ag;gl;L lh;igDf;Fs;

nrYj;jg;gLfpwJ. ,jpypUe;J rh;f;fiu cw;gj;jpf;F Njitahd Fiwe;j mOj;j

ePuhtp ngwg;gl;L rh;f;fiu cw;gj;jp nra;ag;gLfpwJ. Nkw;nrhd;d lh;igDf;F

nry;Yk; ntg;g rf;jpahy; n[dNul;lhpypUe;J 19.5 nkfh thl; kpd;rhuk;

fUk;G muit fhyj;jpd;nghOJk;, fUk;G muit ,y;yhjnghOJk;

ngwg;gLfpwJ.

1.6 kpd;rhuk; kw;Wk; vhpnghUs;

,e;j Miyf;Fj; Njitahd kpd;rhukhdJ ,q;F cw;gj;jp nra;Ak;

kpd;rhuj;jpypUe;J ngwg;gLfpwJ. kpd;rhuk; jilgLk; Neuj;jpy; Miyia

,af;f epiyf;F nfhz;L tu Miyapd; Bry; n[dNul;lh;

cgNahfg;gLj;jg;gLfpwJ.

Page 17: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

1.7 ePhpd; Njit kw;Wk; ePh; Mjhuk;

,e;j ,izkpd; Miyf;Fj; tphpthf;fj;jpw;f;F Kd; Njitg;gLk; nkhj;j

ePhpd; msT ehnshd;Wf;F 505 fp.ypl;lh; MFk; tphpthf;fj;jpw;f;Fg; gpd;

Njitg;gLk; nkhj;j ePhpd; msT ehnshd;Wf;F 600 fp.ypl;lh; MFk;. ,e;j

nkhj;j MjhuKk; njhopw;rhiyapd; cs;Ns mike;Js;s Mo;j;Jisf;

fpzW %yk; ngwg;gLfpwJ.

t.vz;. tpguk; jw;nghOJ tphpthf;fj;jpw;Fg;gpd;

1. Mh;.X.gpshd;l; 341 436

2. Fsp&l;bfSf;F 144 144

3. foptiw kw;Wk; Fspayiw

cgNahfj;jpw;F 20 20

ePhpd; Njit 505 600

1.8 epyg;gad;ghL:

jp/s; <.I.b. ghhp (,e;jpah) ypkpnll ; ,izkpd; MiyahdJ Vw;fdNt

,aq;fptUk; rh;f;fiu Miy tshfj;jpy; mike;Js;sJ. ,e;j

tphpthf;fj;jpw;;fhf Njitg;gLk; epyj;jpd; msT gpd;tUkhW

fl;Lkhd ,lk; - 6.12 Vf;fh;

gRik ,lk; - 32.05 Vf;fh;

fhyp ,lk; - 37.38 Vf;fh;

nkhj;j gug;gsT - 75.55 Vf;fh;

1.9 kdpj Mw;wy;:

tphpthf;fg;glTs;s ,e;j ,izkpd; cw;gj;jp Miyapy; jw;nghOJ cs;s

Neub kw;Wk; kiwKf njhopyhsh;fspd; vz;zpf;if 35 MFk;.

tphpthf;fj;jpw;Fg;gpd; njhopyhsh;fspd; vz;zpf;if 35 MfNt njhlUk;.

1.10 epWtd fl;likg;G:

nghJ Nkyhsu; xu;f;]; njhopw;rhiyapd; eltbf;iffSf;F nghWg;ghf

cs;shu;. NkYk; cw;gj;jp kdpj ts thq;Fjy; ruf;F miw fzf;F

Rw;Wr;#oy; kw;Wk; ghJfhg;G guhkupg;G kw;Wk; ju fl;Lg;ghL Nghd;w gy;NtW

gpupTfsps; gy epu;thfpfs; cs;sd.

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2. Rw;Wr;#oy; gw;wpa tpguk;

2.1 jl;gntg;gk;

Ma;Tf;Fl;gl;l gFjp ntg;gkhd kw;Wk; kpjkhd <ug;gjKs;s gFjpahf cs;sJ.

ntg;gepiy 39.3oC Kjy; 21oC tiuapYk;. fhw;wpYs;s <ug;gjj;jpd; msT

34% Kjy; 87% tiuapYk; cs;sJ.

2.2 caphpdr; Rw;Wr; #oy;

,e;jg;gFjpapy; ghJfhf;fg;gl;l tpyq;fpdq;fs; cs;s gFjp vJTk; fpilahJ.

,e;j gFjpfspy; cs;s kz; kpfTk; fdkpy;yhkYk; epyg;gug;G gaph; nra;tjw;F

Vw;wKiwapy;; cs;sJ.

2.3 ePu; tsq;fspd; epge;jidfs;:

2.3.1 Nkw; gug;G ePu;

gUtkio fhyj;jpy; kioapd; ePNuhl;lk; Nkw;gug;G ePUf;F gq;fspf;fpwJ. ,e;j

fpuhkq;fspy; kio fhyj;jpy; kio fhuzkhf jz;zPu; fpilf;fpwJ.

2.3.2 epyj;jb ePh;

Nju;T efuq;fspy; cs;s if gk;Gfs;. jpwe;j fpzUfs; kw;Wk; ePu; tpepNahf

mikg;Gfspy; ngwg;gLk; epyj;jb ePu; cs;ehl;L gad;ghl;bw;f;F Kf;fpa

Mjhuq;fshFk;.

2.4 ePhpd; juk;

njhopw;rhiyg; gFjpiar; Rw;wpYk; cs;s gy;NtW ,lq;fspy; epyj;jb ePiu

Nrfhpj;J mtw;wpy; mkpyfhuj;jd;ik (pH)> epwk; (Colour)> thrid (Odour)>

fyq;fy;jd;ik (Turbidity)> kpd;flj;Jk; jpwd; (Electrical conductivity)> fiuahj

nkhj;j Jfs;fs; (TSS)> fiue;Js;s nkhj;j Jfs;fs; (TDS)>

FNshiuLfs;(Cl2)> ry;Ngl;Lfs; (SO4)> fhy;rpak; (Ca)> nkf;dPrpak; (Mg)>

fbdj;jd;ik (as CaCO3)> gpdhg;jypd; fhuj;jd;ik (as CaCO3)> nkhj;j

fhuj;jd;ik (as CaCO3) kw;Wk; ,Uk;G (as Fe) Mfpait ghpNrhjid

nra;ag;gl;ld.

Page 19: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

2.5 fhw;W kw;Wk; rg;j msT

njhopw;rhiyg; gFjpiar; Rw;wpYk; gy;NtW ,lq;fspy; fhw;W kw;Wk; rg;j

msTfis ghpNrhjpj;J mtw;wpd; jhf;fk; gw;wp Muhag;gl;lJ. ,g;gFjpfspy;

fhw;wpYs;s Jfs;fspd; (PM10)-d; msT 31 g/m3 ypUe;J 58 g/m3 tiu

kw;Wk; (PM2.5)-d; msT 17 g/m3 ypUe;J 30 g/m3 tiu NtWgLfpwJ.

ry;gh;-il-Mf;irL (SO2) kw;Wk; iel;u[d; Mf;irLfs; (NOx) Mfpatw;wpd;

msTfs; kpfTk; FiwthfNt cs;sJ. rg;j msTfs; eph;zapf;fg;gl;l

tiuaiwf;Fs;NsNa cs;sthW guhkhpf;fg;gLk;.

2.6 epyg;gad;ghL

jw;NghJs;s epyk; Miyapd; cw;gj;jp tphpthf;fj;jpw;f;F (kpd;rhuk;)

gad;gLj;jg;glTs;sJ. epWtdk; mike;Js;s ,e;j epyk; ,e;epWtdj;jpw;Fr;

nrhe;jkhd epykhFk;. ,e;j epyk; efu; Cuikg;G Jiwahy; vt;tpj epy

cgNahfKk; tifg;gLj;jg;gltpy;iy.

,e;j epyg;gFjpia Rw;wpYk; Gjh;fhLfs; VJk; ,y;iy. epyj;jpd; kz;

jd;ik ,aw;ifapy; tz;ly; kz;zhf cs;sJ.

fl;Lkhd ,lk; 6.12 Vf;fu;

gRik tsh;g;Gj; jpl;lk; 32.05 Vf;fu;

fhyp ,lk; 37.38 Vf;fu;

nkhj;j gug;gsT 75.55 Vf;fu;

Page 20: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

3.vjph;ghh;f;fg;gLk; Rw;Wr;r+oy; ghjpg;GfSk; mijf; fl;Lg;gLj;Jk;

KiwfSk;

3.1 fhw;W khRf;fl;Lg;ghL

t.vz; nghUs; fl;Lg;gLj;Jk; Kiw

jw;nghOJ

1 gha;yh; (105 TPH) 1. 95 kP cauk; kw;Wk; 8.3 kP tpl;lk; nfhz;l

GifNghf;fpAld; $ba vyf;l;Nuh ];Nlbf;

gphprpgpNll;lh; vd;Dk; rhjdk; mikf;fg;gl;L

cs;sJ.

2. khR fz;fhzpg;G mikg;G njhopw;rhiy

cs;NsAk; ntspNaAk; nghUj;jg;gl;L

,izaj;jsj;Jld; ,izg;gpy; cs;s fzpzp

%yk; khR fl;Lg;ghl;L thupaj;Jld;

,izf;fg;gl;Ls;sJ.

3. jhdpaq;fp X2 gFg;gha;tp vupnghUs;fs;

KOikahf vupg;G cWjp nfhjpfyd; toq;fg;gLk;

kw;Wk; vupjy; mikg;G xUq;fpizf;fg;gl;lJ.

4. vyf;l;Nuh ];Nlbf; gphprpgpNll;lh; jtwpdhy;

l;upg;gpq;ifAk; mikg;G nfhjpfyd; toq;fg;gLk;.

tphpthf;fj;jpw;Fg; gpd;

1 gha;yh; (105 TPH) 1. 95 kP cauk; kw;Wk; 8.3 kP tpl;lk; nfhz;l

GifNghf;fpAld; $ba vyf;l;Nuh ];Nlbf;

gphprpgpNll;lh; vd;Dk; rhjdk; mikf;fg;gl;L

cs;sJ.

2. khR fz;fhzpg;G mikg;G njhopw;rhiy

cs;NsAk; ntspNaAk; nghUj;jg;gl;L

,izaj;jsj;Jld; ,izg;gpy; cs;s fzpzp

%yk; khR fl;Lg;ghl;L thupaj;Jld;

,izf;fg;gl;Ls;sJ.

3. jhdpaq;fp X2 gFg;gha;tp vupnghUs;fs;

KOikahf vupg;G cWjp nfhjpfyd; toq;fg;gLk;

kw;Wk; vupjy; mikg;G xUq;fpizf;fg;gl;lJ.

4. vyf;l;Nuh ];Nlbf; gphprpgpNll;lh; jtwpdhy;

l;upg;gpq;ifAk; mikg;G nfhjpfyd; toq;fg;gLk;.

Page 21: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

3.2 fopT ePh; ntspNaw;Wk; kw;Wk; Rj;jpfhpf;Fk; Kiw

t.vz; fopT ePh; Mjhuk;

jw;Nghija

msT

tphpthf;fj;jpw;

Fg;gpd; cs;s

msT Rj;jpfhpf;Fk; Kiw

msT (fpNyh ypl;lhpy;)

1 gha;yh; tPo;gbT 50 62

Fsp&l;lgl;L gRik

tsu;g;G jpl;lj;jpw;f;F

gad;gLj;jgLfpwJ

2 Fsp&l;bapypUe;J ntsptUk; fopT

ePh; 5 5

gha;yu; rhk;gy;

jzpg;gJ kw;Wk;

gRik tsu;g;G

jpl;lj;jpw;f;F

gad;gLj;jgLfpwJ

3

Fspayiw kw;Wk; foptiwfspypUe;J ntsptUk; fopT

ePh;

1.6 1.6

nrg;bf; lhq;f; kw;Wk; cwpQ;Rk; Kiwapy; mikf;fg;gl;l ePz;l njhl;b %yk; mg;Gwg;gLj;jg;gl

cs;sJ.

4 Mh;.X.

gpshd;bypUe;J ntsptUk; fopT

ePh;

158.6 199.6

gha;yu; rhk;gy;

jzpg;gJ kw;Wk;

gRik tsu;g;G

jpl;lj;jpw;f;F

gad;gLj;jgLfpwJ

3.3 jplf;fopT

t.vz; jplf;fopTfs; ehs;

xd;Wf;F Rj;jpfhpf;Fk; Kiw

jw;nghOJ

1 fUk;G rf;ifapypUe;J

ngwg;gLk; rhk;gy;

14.4 ld; cukhf cgNahfg;gLj;jg;gLfpwJ

2 epyf;fhpapypUe;J

ngwg;gLk; rhk;gy;

18 ld;

Rpnkz;l; kw;Wk; nrq;fy; jahhpf;Fk;

MiyfSf;Fk; mDg;ggLfpwJ.

Page 22: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

tphpthf;fj;jpw;Fg; gpd;

1 fUk;G rf;ifapypUe;J

ngwg;gLk; rhk;gy;

17.5 ld; cukhf cgNahfg;gLj;jg;gLfpwJ

2 epyf;fhpapypUe;J

ngwg;gLk; rhk;gy;

18 ld;

Rpnkz;l; kw;Wk; nrq;fy; jahhpf;Fk;

MiyfSf;Fk; mDg;ggLfpwJ.

3.4 mghafukhd fopT

,e;j Miyapy; ,Ue;J ve;j tpjkhd mghafu fopTk; cw;gj;jp

Mtjpy;iy.

3.5 rg;jk;

,j;njhopw;rhiyapd; cl;Gwj;jpYk; kw;Wk; ntspg;Gwj;jpYk; cz;lhFk; rg;jk;

kpf Fiwe;j msthf ,Uf;FkhW guhkhpf;fgLfpwJ.

Page 23: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

4. Rw;Wr;r+oy; fz;fhzpg;G eltbf;if

4.1 Rw;Wr;#oy; fz;fhzpg;G

tphpthf;fg;glTs;s ,e;j njhopw;rhiyapy; Nkw;nfhs;sg;gLk; Rw;Wr;#oy;>

ghJfhg;G kw;Wk; cly;ey fz;fhzpg;G eltbf;iffs; gpd;tUkhW

tpguk; mstPLfs; fhy ,ilntsp

GifNghf;fp

ghpNrhjid

PM10, SO2, NO2 khjk; xU Kiw

Rw;Wr;#oy; fhw;W

ghpNrhjid PM10, PM2.5, SO2, NO2 khjk; xU Kiw

fopT ePh

ghpNrhjid

pH, BOD, COD, SS, TDS, Cl2,

SO4 and Oil & Grease Etc. khjk; xU Kiw

rg;j msT

ghpNrhjid rg;j msTfs; khjk; xU Kiw

ghJfhg;G kw;Wk;

cly; ey Ma;T -- tUlk; xU Kiw

4.2 Rw;Wr; #oy; Nkyhz;ik epjp xJf;fPL

Jiw

%yjd KjyPL

tUlhe;jpu ,af;fr; nryT

(&gha; ,yl;rj;jpy;)

fhw;W khRf;fl;Lg;ghL 103.69 20.00

ePh; Rj;jpfhpg;G 20.00 2.50

jplf;fopT Nkyhz;ik 69.02 5.00

gRik tsh;g;Gj;jpl;lk; 10.00 2.00

Rw;Wr; #oy; Ma;T 6.14 1.00

nkhj;jk; 208.85 30.50

Page 24: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

11

5. $Ljy; fy;tp

5.1 r%fg; nghUshjhu epiy

,e;epWtdk; mike;jpUf;Fk; ney;ypf;Fg;gk; fpuhkkhdJ Rkhh; 44222

kf;fs; njhifia nfhz;Ls;sJ. ,tw;wpy; Mz;fs; 22179 kw;Wk;

ngz;fs; 22043 MFk;. ,J 2001 Mz;L vLf;fg;gl;l Gs;sp

tpguq;fspd; mbg;gilapy; ngw;wgl;lJ. ,g;gFjpapy; cs;s kf;fspd; Kf;fpa

tUtha; tptrhak; %yNk ngwg;gLfpwJ.

6. jpl;lgad;fs;

6.1 r%fg; nghUshjhu epiy

tphpthf;fg;glTs;s ,e;j ,izkpd; cw;gj;jp Miyapy; jw;nghOJ cs;s

Neub njhopyhsh;fspd; vz;zpf;if 35 MFk; kw;Wk; kiwKf

njhopyhsh;fspd; Ntiy tha;g;G cUthFk;.

,e;j tpupthf;f jpl;lj;jpd; %yk; kiwKf Ntiytha;g;G Vw;gLj;jpf;

nfhLf;fglTs;sJ. NkYk; ,e;j kpd;Miy tpupthf;fj;jpd; %yk; Neub

kw;Wk; kiwKf tup %ykhf muRf;F tUtha; ngWtjw;f;F tha;g;Gs;sJ.

njhopy;Jiwapd; tsu;r;rpapd; %ykhf jfty; njhlu;G> Nghf;Ftuj;J>

fy;tp> Rfhjhuk;> tzpfk; Kjypatw;wpw;f;F kiwKfkhf cj;Ntfk;

fpilf;fg; ngWfpwJ.

Page 25: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

12

7. Rw;Wr; r+oy; Nkyhz;ik jpl;lk;

7.1 fhw;wpd; khR Nkyhz;ik

t.vz; nghUs; fl;Lg;gLj;Jk; Kiw

jw;nghOJ

1 gha;yh; (105 TPH) 1. 95 kP cauk; kw;Wk; 8.3 kP tpl;lk; nfhz;l

GifNghf;fpAld; $ba vyf;l;Nuh ];Nlbf;

gphprpgpNll;lh; vd;Dk; rhjdk; mikf;fg;gl;L

cs;sJ.

2. khR fz;fhzpg;G mikg;G njhopw;rhiy

cs;NsAk; ntspNaAk; nghUj;jg;gl;L

,izaj;jsj;Jld; ,izg;gpy; cs;s fzpzp

%yk; khR fl;Lg;ghl;L thupaj;Jld;

,izf;fg;gl;Ls;sJ.

3. jhdpaq;fp X2 gFg;gha;tp vupnghUs;fs;

KOikahf vupg;G cWjp nfhjpfyd; toq;fg;gLk;

kw;Wk; vupjy; mikg;G xUq;fpizf;fg;gl;lJ.

4. vyf;l;Nuh ];Nlbf; gphprpgpNll;lh; jtwpdhy;

l;upg;gpq;ifAk; mikg;G nfhjpfyd; toq;fg;gLk;.

tphpthf;fj;jpw;Fg; gpd;

1 gha;yh; (105 TPH) 1. 95 kP cauk; kw;Wk; 8.3 kP tpl;lk; nfhz;l

GifNghf;fpAld; $ba vyf;l;Nuh ];Nlbf;

gphprpgpNll;lh; vd;Dk; rhjdk; mikf;fg;gl;L

cs;sJ.

2. khR fz;fhzpg;G mikg;G njhopw;rhiy

cs;NsAk; ntspNaAk; nghUj;jg;gl;L

,izaj;jsj;Jld; ,izg;gpy; cs;s fzpzp

%yk; khR fl;Lg;ghl;L thupaj;Jld;

,izf;fg;gl;Ls;sJ.

3. jhdpaq;fp X2 gFg;gha;tp vupnghUs;fs;

KOikahf vupg;G cWjp nfhjpfyd; toq;fg;gLk;

kw;Wk; vupjy; mikg;G xUq;fpizf;fg;gl;lJ.

4. vyf;l;Nuh ];Nlbf; gphprpgpNll;lh; jtwpdhy;

l;upg;gpq;ifAk; mikg;G nfhjpfyd; toq;fg;gLk;.

Page 26: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

13

7.2 fopT ePu; Nkyhz;ik

t.vz; fopT ePh; Mjhuk;

jw;Nghija

msT

tphpthf;fj;jpw;

Fg;gpd; cs;s

msT Rj;jpfhpf;Fk; Kiw

msT (fpNyh ypl;lhpy;)

1 gha;yh; tPo;gbT 50 62

Fsp&l;lgl;L gRik

tsu;g;G jpl;lj;jpw;f;F

gad;gLj;jgLfpwJ

2 Fsp&l;bapypUe;J ntsptUk; fopT

ePh; 5 5

gha;yu; rhk;gy;

jzpg;gJ kw;Wk;

gRik tsu;g;G

jpl;lj;jpw;f;F

gad;gLj;jgLfpwJ

3

Fspayiw kw;Wk; foptiwfspypUe;J ntsptUk; fopT

ePh;

1.6 1.6

nrg;bf; lhq;f; kw;Wk; cwpQ;Rk; Kiwapy; mikf;fg;gl;l ePz;l njhl;b %yk; mg;Gwg;gLj;jg;gl

cs;sJ.

4 Mh;.X.

gpshd;bypUe;J ntsptUk; fopT

ePh;

158.6 199.6

gha;yu; rhk;gy;

jzpg;gJ kw;Wk;

gRik tsu;g;G

jpl;lj;jpw;f;F

gad;gLj;jgLfpwJ

7.3 jplf;fopT Nkyhz;ik

t.vz; jplf;fopTfs; Ehs;

xd;Wf;F Rj;jpfhpf;Fk; Kiw

jw;nghOJ

1 fUk;G rf;ifapypUe;J

ngwg;gLk; rhk;gy;

14.4 ld; cukhf cgNahfg;gLj;jg;gLfpwJ

2 epyf;fhpapypUe;J

ngwg;gLk; rhk;gy;

18 ld;

Rpnkz;l; kw;Wk; nrq;fy; jahhpf;Fk;

MiyfSf;Fk; mDg;ggLfpwJ.

tphpthf;fj;jpw;Fg; gpd;

1 fUk;G rf;ifapypUe;J

ngwg;gLk; rhk;gy;

17.5 ld; cukhf cgNahfg;gLj;jg;gLfpwJ

2 epyf;fhpapypUe;J

ngwg;gLk; rhk;gy;

18 ld;

Rpnkz;l; kw;Wk; nrq;fy; jahhpf;Fk;

MiyfSf;Fk; mDg;ggLfpwJ.

Page 27: EID PARRY (INDIA) LIMITED (CO-GEN PLANT)€¦ · Bagasse 26202 32963 Off Season 2. Coal 9180 9180 1.5 Manufacturing Process Generating medium high pressure steam in Boiler and using

14

7.4 rg;j msT

,g;gFjpapy; vLf;fg;gl;l Gs;sptpgug;gb rg;j msTfs; kpfTk; Fiwthd

msthfNt cs;sJ fz;lwpg;gl;Ls;sJ.

7.5 epyg;ghJfhg;G

CeÏ ùY°úVt\lTP CÚdÏm fopT ePhpd; msT kpfkpff; FiwthfNt

,Uf;Fk; Mjyhy; kz;zp;d; juk; ghJfhf;fg;gLk;. §P¨ûX«Xô] L¯Ü

ªLd Ïû\YôLúY CÚdÏm. NkYk; ,e;epWtdj;jpd; ntw;wplq;fspy; gRik

tsh;g;Gj; jpl;lj;ij nray;gLj;j cs;sjhy; Rw;Wr; #oy; ghJfhf;fg;gLfpwJ.

7.6 gRik tsh;g;Gj; jpl;lk;

,e;epWtd tshfj;jpy; Rkhh; 32.08 Vf;fh; msT gRik tsh;g;Gj;jpl;lk;

nray;gLj;jg;gl;L cs;sJ. xt;nthU kuq;fspd; ,ilapy; Rkhh; 5 kP

msT ,ilntsp tplg;gl;L gRikj;jpl;lk; ey;y Kiwapy; khRitf;

Fiwf;Fk; Kiwapy; cs;sJ. ,jdhy; njhopw;rhiy kw;Wk; mijr;

Rw;wpAs;s ,lq;fSk; MNuhf;fpakhd r+o;epiyiaf; nfhz;Ls;sJ. NkYk;

,e;epWtdk; ,e;j gRikj;jpl;lj;ij vjph;fhyj;jpy; tphpthf;fTk;

jpl;lkpl;Ls;sJ.

<.I.b. ghhp (,e;jpah) ypkpnll; - GJf;Nfhl;il

nghJ Nkyhsu;