ehpm solutions the journey continues: tdc/tpn ®experion ... · 2015 . 14 enim ehpm ......
TRANSCRIPT
Automation Planning Solutions
March 2014
EHPM Solutions – The Journey Continues:
TDC/TPN – Experion® PKS Control Unification
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Delivering continuous
evolution for
40+ years
Honeywell Evolution Vision
• Keeps your reliable system running longer with modernization
• Protects intellectual property and capital investments
• Provides services support for small incremental technology upgrades when needed
Committed to Protecting Your Automation Investments
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Traditional Challenges in Automation Planning
Pros Cons
Keep existing
system running
• No immediate CAPEX
• No Training
• No Engineering
• Limited support
• High support cost (OPEX)
• Retiring workforce
• No productivity gains
Replace existing
system with new
• Support Longevity
• New functions and
features
• High CAPEX
• High engineering effort
• Extensive training
• Replacement downtime
Modernization
and incremental
upgrades
• Investment linearity
• Support longevity
• Minimal CAPEX • Unplanned downtime risk
• Minimal engineering
• Lower productivity gains
• IP validation effort
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Addressing the Process Automation Needs
Process Automation Needs Old system Rip/Replace Modernize
Minimal process disruption
Preserve products quality
Retain intellectual property
Support longevity
Ageing workforce independency
Low operational cost
Effective process operations
Plant assets utilization
Existing workforce utilization
Reduced risk & cost of change
Short changeover time
Economical control system modernization with EHPM Solutions
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1983 – TDC 3000 Universal Station
Committed to Protecting Your Automation Investments
Technology Development in the Past – Summary
1988 – Process Manager
1996 – FSC integrated in TPS / TPN
2004 – Experion Station TPS
2007 – C300 and SM integrated in Experion PKS
1975 – TDC 2000
Classic Technology
21th Century Technology
2010 – Unified HMI using Experion PKS
2013 – Ethernet based EUCN and EHPM
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The TDC/EPKS System – at end of 2013
LCN FTE
UC
N
The First Evolution Step
ENIM
EHPM
EUCN
EUCN:
Enhanced Universal
Control Network
EHPM: Enhanced High-
performance Process
Manager
ENIM:
Enhanced Network
Interface Module
NIM
PM/APM/HPM
FSC Triconex
LM
HM/AM
US/PCUS/GUS
ES-T
ACE
ESV-T
C300
SM
2013
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EHPM Solutions Benefits
• Expands production with identical controllers
• Consistency in operations
• Small incremental upgrades approach
• Reduced process downtime
Operation / Control Efficiency
Up to 50% reduction in engineering cost
• Better diagnostics
• Reduced maintenance
• Skilled labor availability
• Reduced footprint
Maintenance Efficiency
Maintenance cost reduction larger than 5%
with modernization
Sustainability
• Keeps your plant running longer
• Protects your Intellectual property (IP)
• Protects your CAPEX investments
• Utilize skills / resources
Support Longevity and Improved Plant Performance
IP, CAPEX life extension till 2035
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Evolution Continuation 2014-2017
Unified control and safety environment
Committed to Protecting Your Automation Investments
FTE based UCN – infrastructure
Control functions Safety functions EHPM SM
2014 – 2017
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LCN
US PCUS
HM/AM
C300
ES-T
ENIM
EHPM
EUCN
FTE
Safety Manager on EUCN
Benefits 1. Sustainability
2. IP protection
3. CAPEX protection
4. Maintenance cost
5. Expansions effectiveness
SM
FSC to SM migration tools, SM support of FSC I/O
SM
Safety Manager on EUCN
2014 ACE/
ESV-T
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ENIM
EHPM
EUCN
FTE
C300/ACE – EHPM Peer to Peer
Reduced complex loop response time
2014
HM/AM
US
PCUS
ES-T ACE/
ESV-T
C300 Benefits Control Effectiveness
• Complex loops I/O to I/O response
Expansions effectiveness
• IP replication in identical controllers
LCN
11
ENIM
EHPM
EUCN
FTE
EHPM History on ESV-T
Reduced production risks for heavy loaded LCN systems
Benefits 1. Unplanned
production stops
2. Production quality
HM/AM
US
PCUS
ES-T ACE/
ESV-T
C300
LCN
2014
12
ENIM
EHPM
EUCN
FTE
Direct ES-T Access to EHPM
Reduced production risks for heavy loaded LCN systems
HM/AM
US
PCUS
ES-T ACE/
ESV-T
C300 Benefits 1. Unplanned
production stops
2. Production quality
LCN
2015
13
ENIM
EHPM
EUCN
FTE
Incremental UCN to EUCN Upgrades
Reduced Downtime by On-Process HPM-EHPM upgrades
HM/AM
US
PCUS
ES-T ACE/
ESV-T
NIM
PM/APM/HPM
LCN
Benefits Reduced downtime
• On-process HPM to EHPM upgrades
Automation planning
• Incremental UCN to EUCN upgrades
2015
14
ENIM
EHPM
EUCN
FTE
TCMI – Triconex Connection to EUCN
TCMI
Upgrade to Triconex with TCM, Connect to TCMI
HM/AM
US
PCUS
ES-T ACE/
ESV-T
LCN
Benefits 1. IP protection
2. CAPEX protection
3. Automation planning
TCM:
Triconex Communication Module
TCMI:
Triconex Communication Module
Interface (Honeywell)
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The TDC/EPKS System – at end of 2013
FTE
UC
N
The First Evolution Step
ENIM
EHPM
EUCN
HM/AM
US
PCUS ES-T
ACE/
ESV-T
SM FSC
PM/APM/HPM
Triconex
LM
NIM C300
LCN
2013
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The UCN Control Unification
FTE
UC
N
The Evolution in Progress
ENIM
EHPM
EUCN
TCMI
SM
HM/AM
US
PCUS ES-T
ACE/
ESV-T
C300
SM
FSC
Triconex
NIM
LCN
ENB
PM/APM/HPM
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The TDC/EPKS System – after modernization
FTE
Unified HMI; Unified Control
ENIM
EHPM
EUCN
TCMI
SM
HM/AM
ES-T
C300
LCN
SM
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In Summary
What is New?
• Control level unification between TDC/TPN and EPKS control systems
• Automation planning options for incremental modernization
Expected Outcome of Incremental Modernization
• IP retention, CAPEX life extension till 2035
• Up to 50% reduction in engineering cost
• > 5% maintenance cost reduction after modernization
Key Values
• Sustainability
• Operation and control efficiency
• Maintenance Efficiency
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Roadmap to the Future
EHPM Solutions - a milestone in the
Lifecycle Evolution Roadmap
Honeywell’s Commitment to Continuous Evolution
Protects intellectual property & CAPEX
investment
Enables process expansion with reduced
engineering effort
Reduces process disruption risks
Enables small incremental upgrades
Minimize process downtime for modernization